TECHNICAL FIELD
[0001] The present invention relates to a smoking substitute system and particularly, although
not exclusively, to a smoking substitute system comprising an aerosol-forming article
and a device for heating the aerosol-forming article.
BACKGROUND
[0002] The smoking of tobacco is generally considered to expose a smoker to potentially
harmful substances. It is generally thought that a significant amount of the potentially
harmful substances are generated through the heat caused by the burning and/or combustion
of the tobacco and the constituents of the burnt tobacco in the tobacco smoke itself.
[0003] Conventional combustible smoking articles, such as cigarettes, typically comprise
a cylindrical rod of tobacco comprising shreds of tobacco which is surrounded by a
wrapper, and usually also a cylindrical filter axially aligned in an abutting relationship
with the wrapped tobacco rod. The filter typically comprises a filtration material
which is circumscribed by a plug wrap. The wrapped tobacco rod and the filter are
joined together by a wrapped band of tipping paper that circumscribes the entire length
of the filter and an adjacent portion of the wrapped tobacco rod. A conventional cigarette
of this type is used by lighting the end opposite to the filter, and burning the tobacco
rod. The smoker receives mainstream smoke into their mouth by drawing on the mouth
end or filter end of the cigarette.
[0004] Combustion of organic material such as tobacco is known to produce tar and other
potentially harmful by-products. There have been proposed various smoking substitute
systems (or "substitute smoking systems") in order to avoid the smoking of tobacco.
[0005] Such smoking substitute systems can form part of nicotine replacement therapies aimed
at people who wish to stop smoking and overcome a dependence on nicotine.
[0006] Smoking substitute systems include electronic systems that permit a user to simulate
the act of smoking by producing an aerosol (also referred to as a "vapour") that is
drawn into the lungs through the mouth (inhaled) and then exhaled. The inhaled aerosol
typically bears nicotine and/or flavourings without, or with fewer of, the odour and
health risks associated with traditional smoking.
[0007] In general, smoking substitute systems are intended to provide a substitute for the
rituals of smoking, whilst providing the user with a similar experience and satisfaction
to those experienced with traditional smoking and with combustible tobacco products.
Some smoking substitute systems use smoking substitute articles (also referred to
as a "consumables") that are designed to resemble a traditional cigarette and are
cylindrical in form with a mouthpiece at one end.
[0008] The popularity and use of smoking substitute systems has grown rapidly in the past
few years. Although originally marketed as an aid to assist habitual smokers wishing
to quit tobacco smoking, consumers are increasingly viewing smoking substitute systems
as desirable lifestyle accessories.
[0009] There are a number of different categories of smoking substitute systems, each utilising
a different smoking substitute approach.
[0010] One approach for a smoking substitute system is the so-called Heated Tobacco ("HT")
approach in which tobacco (rather than an "e-liquid") is heated or warmed to release
vapour. HT is also known as "heat not burn" ("HNB"). The tobacco may be leaf tobacco
or reconstituted tobacco. The vapour may contain nicotine and/or flavourings. In the
HT approach the intention is that the tobacco is heated but not burned, i.e. the tobacco
does not undergo combustion.
[0011] A typical HT smoking substitute system may include a device and an aerosol forming
article, also referred to as a 'consumable'. The consumable may include the tobacco
material. The device and consumable may be configured to be physically coupled together.
In use, heat may be imparted to the tobacco material by a heating element of the device,
wherein airflow through the tobacco material causes components in the tobacco material
to be released as vapour. A vapour may also be formed from a carrier in the tobacco
material (this carrier may for example include propylene glycol and/or vegetable glycerine)
and additionally volatile compounds released from the tobacco. The released vapour
may be entrained in the airflow drawn through the tobacco.
[0012] As the vapour passes through the consumable (entrained in the airflow) from the location
of vaporisation to an outlet of the consumable (e.g. a mouthpiece), the vapour cools
and condenses to form an aerosol for inhalation by the user. The aerosol will normally
contain the volatile compounds.
[0013] In HT smoking substitute systems, heating as opposed to burning the tobacco material
is believed to cause fewer, or smaller quantities, of the more harmful compounds ordinarily
produced during smoking. Consequently, the HT approach may reduce the odour and/or
health risks that can arise through the burning, combustion and pyrolytic degradation
of tobacco.
[0014] In some HT smoking substitute systems the heating element (for heating the tobacco
material) may be directly in contact with the tobacco material. In such systems some
of the heated material may stick to the heater when heated and may remain on the heater
when the consumable is removed from the heater. This can reduce the performance of
the heater during subsequent heating cycles.
[0015] There may be a need for improved design of smoking substitute systems, in particular
HT smoking substitute systems, to enhance the user experience and improve the function
of the HT smoking substitute system.
[0016] The present disclosure has been devised in the light of the above considerations.
SUMMARY OF THE INVENTION
[0017] At its most general, the present invention relates to a heated tobacco device comprising
a mechanism for easy removal of a consumable from the device.
[0018] According to a first aspect of the present invention, there is provided a smoking
substitute device comprising a housing, a cavity for receipt of an aerosol-forming
article, a heater projecting into the cavity along a longitudinal axis so as to be
inserted into the aerosol-forming article when received in the cavity, and an article
interaction component rotatably engaged with the housing for rotating the aerosol-forming
article about the longitudinal axis of the heater.
[0019] A device having an article interaction component that is able to rotate the consumable,
may allow easier and/or cleaner removal of a consumable from the heater of the device.
That is, rotation of the consumable relative to the heater (as opposed to e.g. lifting
of the consumable along the heater) may break the connection between the consumable
and the heater in a manner that minimises the quantity of material (of the consumable)
that remains on the heater.
[0020] Optional features will now be set out. These are applicable singly or in any combination
with any aspect.
[0021] The article interaction component may be configured to move the aerosol-forming article
along the longitudinal axis of the heater. The article interaction component may be
slideably engaged with the housing. The article interaction component may be configured
to rotate the aerosol forming article about the longitudinal axis as the aerosol-forming
article is moved along the longitudinal axis of the heater. In other words, the article
interaction component may be configured to twist the aerosol-forming article to release
it from the heater. The article interaction component may be engaged with the housing
via a threaded connection or helical track.
[0022] The article interaction component may comprise a user interaction portion configured
such that a user can move (i.e. rotate and/or translate) the article interaction component
relative to the housing. The user interaction portion may comprise an outer surface
arranged for gripping by a user. The outer surface may comprise a surface finish (e.g.
a textured surface) or surface features (e.g. ridges) to facilitate gripping by a
user. The outer surface may define an outer (i.e. exposed) surface of the device.
[0023] The article interaction component may comprise an engagement portion for engaging
the aerosol forming article. The engagement portion may be in the form of one or more
inwardly directed projections. The one or more projections may be movable in a radial
direction between a position in which they engage the consumable and a position in
which they are spaced from the consumable. The engagement portion may otherwise be
in the form of an iris mechanism that closes around the article so as to grip the
article. The engagement portion may alternatively be in the form of a deformable region
that can be squeezed by a user so as to grip the article. In this respect, the engagement
portion may be an element or region that can be moved inwardly (i.e. with respect
to the housing) so as to grip the article.
[0024] The article interaction component may partly or fully define the cavity (into which
the article is received). The article interaction component may comprise one or more
walls at least partly defining the cavity for receipt of the aerosol-forming article.
The one or more walls may be arranged so as to form a friction fit with the aerosol-forming
article when received in the cavity. The one or more walls may comprise ribs (e.g.
longitudinally extending ribs) for engaging the article. The ribs may define the engagement
portion. Thus, the engagement portion may simply be a portion that grips the article
(and may not necessarily be movable).
[0025] The one or more walls may be inclined relative to the longitudinal axis. In this
way, the one or more walls may define a cavity that is tapered (i.e. tapers outwardly
from a base (proximate a base of the heater) to an opening (distal from a base of
the heater)). In this respect, the one or more walls may define a cavity having a
generally frustoconical shape. The article may be gripped by the one or more walls
at the narrower end of the cavity. The frustoconical shape may also guide the article
into the cavity as it is inserted so as to centre the article in the cavity.
[0026] The one or more walls may comprise a base portion. The base portion may define a
base of the cavity opposing an opening of the cavity (into which the article is received).
The base portion may support an end of the aerosol-forming article when received in
the cavity. The heater may project through an aperture formed in the base portion
and into the cavity.
[0027] The article interaction component may be a cap of the device. The article interaction
component may form part of a cap of the device. The cap may be a removable cap of
the device. As is set forth above, the cap may at least partly define the cavity.
The cap may be slidably mounted with respect to the housing of the device. In this
respect, the cap may be slideable along the longitudinal axis towards and away from
the housing. The cap may be slideable between an open position (e.g. away from the
housing) and a closed position (towards the housing). In the closed position the heater
may project through the aperture in the base portion. In the open position the heater
may not project through the aperture, or only a portion of the heater (e.g. a distal
end of the heater) may project through the aperture.
[0028] When the cap is removed or partially removed from the housing, the base portion may
move the article (i.e. by contact with the end of the article) longitudinally along
the heater so as to remove or at least partially remove the article from the heater.
That is, the base portion may lift or pull the article away from the heater as the
cap is removed from the housing.
[0029] The cap may be configured such that when an aerosol-forming article is engaged with
the device (e.g. received in the cavity), only a portion of the aerosol-forming article
is received in the cavity. That is, a portion of the aerosol-forming article (not
received in the cavity) may protrude from (i.e. extend beyond) the opening. This (protruding)
portion of the aerosol-forming article may be a terminal (e.g. mouth) end of the aerosol-forming
article, which may be received in a user's mouth for the purpose of inhaling aerosol
formed by the device.
[0030] The device may comprise an elongate body, which may constitute (or may comprise)
the housing. An end of the elongate body may be configured for engagement with the
aerosol-forming article. The aerosol-forming article may be of the type that comprises
an aerosol former (e.g. carried by an aerosol-forming substrate). The aerosol-forming
article may be a heated tobacco (HT) consumable (or heat-not-burn (HNB) consumable).
The terms "heated tobacco" and "heat-not-burn" are used interchangeably herein to
describe a consumable that is of the type that is heated rather than combusted (or
are used interchangeably to describe a device for use with such a consumable). The
housing may define the cavity (i.e. that is configured for receipt of at least a portion
of the consumable).
[0031] The heater may comprise a heating element, which may be in the form of a rod that
extends from the body of the device (i.e. so as to project into the cavity). The heating
element may extend from the end of the body that is configured for engagement with
the aerosol-forming article.
[0032] The heater (and thus the heating element) may be rigidly mounted to the body. The
heating element may be elongate and may, for example, have a transverse profile (i.e.
transverse to the longitudinal axis of the heating element) that is substantially
circular (i.e. the heating element may be generally cylindrical). The heating element
may alternatively be in the shape of a tube. The heating element may take other forms
(e.g. the heating element may have an elliptical transverse profile). The shape and/or
size (e.g. diameter) of the transverse profile of the heating element may be generally
consistent for the entire length (or substantially the entire length) of the heating
element.
[0033] The heating element may be between 15 mm and 25 mm long, e.g. between 18 mm and 20
mm long, e.g. around 19 mm long. The heating element may have a diameter of between
1.5 mm and 2.5 mm, e.g. a diameter between 2 mm and 2.3 mm, e.g. a diameter of around
2.15 mm.
[0034] The heating element may be formed of ceramic. The heating element may comprise a
core (e.g. a ceramic core) comprising Al2O3. The core of the heating element may have
a diameter of 1.8 mm to 2.1 mm, e.g. between 1.9 mm and 2 mm. The heating element
may comprise an outer layer (e.g. an outer ceramic layer) comprising Al2O3. The thickness
of the outer layer may be between 160 µm and 220 µm, e.g. between 170 µm and 190 µm,
e.g. around 180 µm. The heating element may comprise a heating track, which may extend
longitudinally along the heating element. The heating track may be sandwiched between
the outer layer and the core of the heating element. The heating track may comprise
tungsten and/or rhenium. The heating track may have a thickness of around 20 µm.
[0035] The length of the heating element (i.e. along the longitudinal axis of the heater)
may be less than the depth of the cavity. Hence, the heating element may extend for
only a portion of the length of the cavity.
[0036] As is set forth above, the heater is configured for insertion into an aerosol-forming
article (e.g. a HT consumable) when the aerosol-forming article is received in the
cavity. In that respect, a distal end (i.e. distal from a base of the heating element
where it is mounted to the device) of the heating element may comprise a tapered portion,
which may facilitate insertion of the heating element into the aerosol-forming article.
The heating element may fully penetrate the aerosol-forming article when the aerosol-forming
article is received in the cavity. That is, the entire length, or substantially the
entire length, of the heating element may be received in the aerosol-forming article.
[0037] The heating element may have a length that is less than, or substantially the same
as, an axial length of an aerosol-forming substrate forming part of the aerosol-forming
article (e.g. a HT consumable). Thus, when such an aerosol-forming article is engaged
with the device, the heating element may only penetrate the aerosol-forming substrate,
rather than other components of the aerosol-forming article. The heating element may
penetrate the aerosol-forming substrate for substantially the entire axial length
of the aerosol forming-substrate of the aerosol-forming article. Thus, heat may be
transferred from (e.g. an outer circumferential surface of) the heating element to
the surrounding aerosol-forming substrate, when penetrated by the heating element.
That is, heat may be transferred radially outwardly (in the case of a cylindrical
heating element) or e.g. radially inwardly (in the case of a tube heater).
[0038] The article interaction component may interact with the article at an axial location
or region that is adjacent to or proximate to the heater. That is, rotation of the
article (by the article interaction component) may occur at the part of the article
that is penetrated by the heater.
[0039] The device may comprise a power source or may be connectable to a power source (e.g.
a power source separate to the device). The power source may be electrically connectable
to the heater. In that respect, altering (e.g. toggling) the electrical connection
of the power source to the heater may affect a state of the heater. For example, toggling
the electrical connection of the power source to the heater may toggle the heater
between an on state and an off state. The power source may be a power store. For example,
the power source may be a battery or rechargeable battery (e.g. a lithium ion battery).
[0040] The device may comprise an input connection (e.g. a USB port, Micro USB port, USB-C
port, etc.). The input connection may be configured for connection to an external
source of electrical power, such as a mains electrical supply outlet. The input connection
may, in some cases, be used as a substitute for an internal power source (e.g. battery
or rechargeable battery). That is, the input connection may be electrically connectable
to the heater (for providing power to the heater). Hence, in some forms, the input
connection may form at least part of the power source of the device.
[0041] Where the power source comprises a rechargeable power source (such as a rechargeable
battery), the input connection may be used to charge and recharge the power source.
[0042] The device may comprise a user interface (UI). In some embodiments the UI may include
input means to receive operative commands from the user. The input means of the UI
may allow the user to control at least one aspect of the operation of the device.
In some embodiments the input means may comprise a power button to switch the device
between an on state and an off state.
[0043] In some embodiments the UI may additionally or alternatively comprise output means
to convey information to the user. In some embodiments the output means may comprise
a light to indicate a condition of the device (and/or the aerosol-forming article)
to the user. The condition of the device (and/or aerosol-forming article) indicated
to the user may comprise a condition indicative of the operation of the heater. For
example, the condition may comprise whether the heater is in an off state or an on
state. In some embodiments, the UI unit may comprise at least one of a button, a display,
a touchscreen, a switch, a light, and the like. For example, the output means may
comprise one or more (e.g. two, three, four, etc.) light-emitting diodes ("LEDs")
that may be located on the body of the device.
[0044] The device may further comprise a puff sensor (e.g. airflow sensor), which form part
of the input means of the UI. The puff sensor may be configured to detect a user drawing
on an end (i.e. a terminal (mouth) end) of the aerosol-forming article. The puff sensor
may, for example, be a pressure sensor or a microphone. The puff sensor may be configured
to produce a signal indicative of a puff state. The signal may be indicative of the
user drawing (an aerosol from the aerosol-forming article) such that it is e.g. in
the form of a binary signal. Alternatively, or additionally, the signal may be indicative
of a characteristic of the draw (e.g. a flow rate of the draw, length of time of the
draw, etc).
[0045] The device may comprise a controller, or may be connectable to a controller that
may be configured to control at least one function of the device. The controller may
comprise a microcontroller that may e.g. be mounted on a printed circuit board (PCB).
The controller may also comprise a memory, e.g. non-volatile memory. The memory may
include instructions, which, when implemented, may cause the controller to perform
certain tasks or steps of a method. Where the device comprises an input connection,
the controller may be connected to the input connection.
[0046] The article interaction component may comprise an actuator (e.g. comprising a motor),
which may be configured to rotate the article. The actuator may be controllable by
the controller.
[0047] The controller may be configured to control the operation of the heater (and e.g.
the heating element). Thus, the controller may be configured to control vaporisation
of an aerosol forming part of an aerosol-forming article engaged with the device.
The controller may be configured to control the voltage applied by power source to
the heater. For example, the controller may be configured to toggle between applying
a full output voltage (of the power source) to the heater and applying no voltage
to the heater. Alternatively, or additionally, the control unit may implement a more
complex heater control protocol.
[0048] The device may further comprise a voltage regulator to regulate the output voltage
supplied by the power source to form a regulated voltage. The regulated voltage may
subsequently be applied to the heater.
[0049] In some embodiments, where the device comprises a UI, the controller may be operatively
connected to one or more components of the UI. The controller may be configured to
receive command signals from an input means of the UI. The controller may be configured
to control the heater in response to the command signals. For example, the controller
may be configured to receive "on" and "off command signals from the UI and, in response,
may control the heater so as to be in a corresponding on or off state.
[0050] The controller may be configured to send output signals to a component of the UI.
The UI may be configured to convey information to a user, via an output means, in
response to such output signals (received from the controller). For example, where
the device comprises one or more LEDs, the LEDs may be operatively connected to the
controller. Hence, the controller may configured to control the illumination of the
LEDs (e.g. in response to an output signal). For example, the controller may be configured
to control the illumination of the LEDs according to (e.g. an on or off) state of
the heater.
[0051] Where the device comprises a sensor (e.g. a puff/airflow sensor), the controller
may be operatively connected to the sensor. The controller may be configured to receive
a signal from the sensor (e.g. indicative of a condition of the device and/or engaged
aerosol-forming article). The controller may be configured to control the heater,
or an aspect of the output means, based on the signal from the sensor.
[0052] The device may comprise a wireless interface configured to communicate wirelessly
(e.g. via Bluetooth (e.g. a Bluetooth low-energy connection) or WiFi) with an external
device. Similarly, the input connection may be configured for wired connection to
an external device so as to provide communication between the device and the external
device.
[0053] The external device may be a mobile device. For example, the external device may
be a smart phone, tablet, smart watch, or smart car. An application (e.g. app) may
be installed on the external device (e.g. mobile device). The application may facilitate
communication between the device and the external device via the wired or wireless
connection.
[0054] The wireless or wired interface may be configured to transfer signals between the
external device and the controller of the device. In this respect, the controller
may control an aspect of the device in response to a signal received from an external
device. Alternatively, or additionally, an external device may respond to a signal
received from the device (e.g. from the controller of the device).
[0055] In a second aspect, there is provided a system (e.g. a smoking substitute system)
comprising a device as described above with respect to the first aspect, and an aerosol-forming
article. The aerosol-forming article may comprise an aerosol-forming substrate at
an upstream end of the aerosol-forming article. The article may be in the form of
a smoking substitute article, e.g. heated tobacco (HT) consumable (also known as a
heat-not-burn (HNB) consumable).
[0056] As used herein, the terms "upstream" and "downstream" are intended to refer to the
flow direction of the vapour/aerosol i.e. with the downstream end of the article/consumable
being the mouth end or outlet where the aerosol exits the consumable for inhalation
by the user. The upstream end of the article/consumable is the opposing end to the
downstream end.
[0057] As is discussed above, a cavity defined by the article interaction component of the
device may be configured for a friction fit with the article such that the article
is able to be rotated by rotation of the article interaction component.
[0058] The aerosol-forming substrate is capable of being heated to release at least one
volatile compound that can form an aerosol. The aerosol-forming substrate may be located
at the upstream end of the article/consumable.
[0059] In order to generate an aerosol, the aerosol-forming substrate comprises at least
one volatile compound that is intended to be vaporised/aerosolised and that may provide
the user with a recreational and/or medicinal effect when inhaled. Suitable chemical
and/or physiologically active volatile compounds include the group consisting of:
nicotine, cocaine, caffeine, opiates and opoids, cathine and cathinone, kavalactones,
mysticin, beta-carboline alkaloids, salvinorin A together with any combinations, functional
equivalents to, and/or synthetic alternatives of the foregoing.
[0060] The aerosol-forming substrate may comprise plant material. The plant material may
comprise least one plant material selected from the list including
Amaranthus dubius, Arctostaphylos uva-ursi (Bearberry),
Argemone mexicana, Amica, Artemisia vulgaris, Yellow Tees,
Galea zacatechichi, Canavalia maritima (Baybean),
Cecropia mexicana (Guamura),
Cestrum noctumum, Cynoglossum virginianum (wild comfrey),
Cytisus scoparius, Damiana, Entada rheedii, Eschscholzia califomica (California Poppy),
Fittonia albivenis, Hippobroma longiflora, Humulus japonica (Japanese Hops),
Humulus lupulus (Hops),
Lactuca virosa (Lettuce Opium),
Laggera alata, Leonotis leonurus, Leonurus cardiaca (Motherwort),
Leonurus sibiricus (Honeyweed),
Lobelia cardinalis, Lobelia inflata (Indian-tobacco),
Lobelia siphilitica, Nepeta cataria (Catnip),
Nicotiana species (Tobacco),
Nymphaea alba (White Lily),
Nymphaea caerulea (Blue Lily), Opium poppy,
Passiflora incamata (Passionflower),
Pedicularis densiflora (Indian Warrior),
Pedicularis groenlandica (Elephant's Head),
Salvia divinorum, Salvia dorrii (Tobacco Sage), Salvia species (Sage),
Scutellaria galericulata, Scutellaria lateriflora, Scutellaria nana, Scutellaria species (Skullcap),
Sida acuta (Wireweed),
Sida rhombifolia, Silene capensis, Syzygium aromaticum (Clove),
Tagetes lucida (Mexican Tarragon),
Tarchonanthus camphoratus, Tumera diffusa (Damiana),
Verbascum (Mullein),
Zamia latifolia (Maconha Brava) together with any combinations, functional equivalents to, and/or
synthetic alternatives of the foregoing.
[0061] The plant material may be tobacco. Any type of tobacco may be used. This includes,
but is not limited to, flue-cured tobacco, burley tobacco, Maryland Tobacco, dark-air
cured tobacco, oriental tobacco, dark-fired tobacco, perique tobacco and rustica tobacco.
This also includes blends of the above mentioned tobaccos.
[0062] The tobacco may comprise one or more of leaf tobacco, stem tobacco, tobacco powder,
tobacco dust, tobacco derivatives, expanded tobacco, homogenised tobacco, shredded
tobacco, extruded tobacco, cut rag tobacco and/or reconstituted tobacco (e.g. slurry
recon or paper recon).
[0063] The aerosol-forming substrate may comprise a gathered sheet of homogenised (e.g.
paper/slurry recon) tobacco or gathered shreds/strips formed from such a sheet.
[0064] The aerosol-forming substrate may comprise one or more additives selected from humectants,
flavourants, fillers, aqueous/non-aqueous solvents and binders.
[0065] The flavourant may be provided in solid or liquid form. It may include menthol, liquorice,
chocolate, fruit flavour (including e.g. citrus, cherry etc.), vanilla, spice (e.g.
ginger, cinnamon) and tobacco flavour. The flavourant may be evenly dispersed throughout
the aerosol-forming substrate or may be provided in isolated locations and/or varying
concentrations throughout the aerosol-forming substrate.
[0066] The aerosol-forming substrate may be formed in a substantially cylindrical shape
such that the article/consumable resembles a conventional cigarette. It may have a
diameter of between 5 and 10mm e.g. between 6 and 9mm or 6 and 8mm e.g. around 7 mm.
It may have an axial length of between 10 and 15mm e.g. between 11 and 14mm such as
around 12 or 13mm.
[0067] The article/consumable may comprise at least one filter element. There may be a terminal
filter element at the downstream/mouth end of the article/consumable.
[0068] The or at least one of the filter element(s) (e.g. the terminal filter element) may
be comprised of cellulose acetate or polypropylene tow. The at least one filter element
(e.g. the terminal filter element) may be comprised of activated charcoal. The at
least one filter element (e.g. the terminal element) may be comprised of paper. The
or each filter element may be at least partly (e.g. entirely) circumscribed with a
plug wrap e.g. a paper plug wrap.
[0069] The terminal filter element (at the downstream end of the article/consumable) may
be joined to the upstream elements forming the article/consumable by a circumscribing
tipping layer e.g. a tipping paper layer. The tipping paper may have an axial length
longer than the axial length of the terminal filter element such that the tipping
paper completely circumscribes the terminal filter element plus the wrapping layer
surrounding any adjacent upstream element.
[0070] In some embodiments, the article/consumable may comprise an aerosol-cooling element
which is adapted to cool the aerosol generated from the aerosol-forming substrate
(by heat exchange) before being inhaled by the user.
[0071] The article/consumable may comprise a spacer element that defines a space or cavity
between the aerosol-forming substrate and the downstream end of the consumable. The
spacer element may comprise a cardboard tube. The spacer element may be circumscribed
by the (paper) wrapping layer.
[0072] According to a third aspect of the present invention, there is provided a method
of using the system according to the second aspect, the method comprising inserting
the article into the device and heating the article using the heater of the device.
[0073] In some embodiments the method may comprise inserting the article into a cavity within
the housing of the device and penetrating the article with the heating element of
the device upon insertion of the article.
[0074] The method may comprise rotating the article interaction component of the device
so as to rotate the article to release the article from the heater. The method may
comprise rotating the article interaction component, so as to rotate the article,
after an operating cycle of the device in which the article is consumed. In other
words, the article may be rotated for removal (by rotation of the article interaction
component) once it is consumed by way of a heating cycle (and corresponding consumption
by the user).
[0075] The invention includes the combination of the aspects and preferred features described
except where such a combination is clearly impermissible or expressly avoided.
[0076] The skilled person will appreciate that except where mutually exclusive, a feature
or parameter described in relation to any one of the above aspects may be applied
to any other aspect. Furthermore, except where mutually exclusive, any feature or
parameter described herein may be applied to any aspect and/or combined with any other
feature or parameter described herein.
SUMMARY OF THE FIGURES
[0077] So that the invention may be understood, and so that further aspects and features
thereof may be appreciated, embodiments illustrating the principles of the invention
will now be discussed in further detail with reference to the accompanying figures,
in which:
Figure 1 is a schematic of a smoking substitute system;
Figure 2A is a front view of a first embodiment of a smoking substitute system with
the consumable engaged with the device;
Figure 2B is a front view of the first embodiment of the smoking substitute system
with the consumable disengaged from the device;
Figure 2C is a section view of the consumable of the first embodiment of the smoking
substitute system;
Figure 2D is a detailed view of an end of the device of the first embodiment of the
smoking substitute system;
Figure 2E is a section view of the first embodiment of the substitute smoking system;
Figures 2F and 2G are schematic views illustrating the operation of a cap of the first
embodiment of the substitute smoking system; and
Figures 3A and 3B are front views of a second embodiment of a substitute smoking system.
DETAILED DESCRIPTION OF THE INVENTION
[0078] Aspects and embodiments of the present invention will now be discussed with reference
to the accompanying figures. Further aspects and embodiments will be apparent to those
skilled in the art. All documents mentioned in this text are incorporated herein by
reference.
[0079] Figure 1 is a schematic providing a general overview of a smoking substitute system
100. The system 100 includes a substitute smoking device 101 and an aerosol-forming
article in the form of a consumable 102, which comprises an aerosol former 103. The
system is configured to vaporise the aerosol former by heating the aerosol former
103 (so as to form a vapour/aerosol for inhalation by a user).
[0080] The heater 104 forms part of the device 101 and is configured to heat the aerosol
former 103. The heater 104 is electrically connected to a power source 105. Heat from
the heater 104 vaporises the aerosol former 103 to produce a vapour. The vapour subsequently
condenses to form an aerosol, which is ultimately inhaled by the user.
[0081] As above, the system 100 further comprises a power source 105 that forms part of
the device 101. In other embodiments the power source 105 may be external to (but
connectable to) the device 101. The power source 105 is electrically connected to
the heater 104 such that it is able to supply power to the heater 104 (i.e. for the
purpose of heating the aerosol former 103). Thus, control of the electrical connection
of the power source 105 to the heater 104 provides control of the state of the heater
104. The power source 105 may be a power store, for example a battery or rechargeable
battery (e.g. a lithium ion battery).
[0082] The system 100 further comprises an I/O module comprising a connector 106 (e.g. in
the form of a USB port, Micro USB port, USB-C port, etc.). The connector 106 is configured
for connection to an external source of electrical power, e.g. a mains electrical
supply outlet. The connector 106 may be used in substitution for the power source
105. That is the connector 106 may be electrically connectable to the heater 104 so
as to supply electricity to the heater 104. In such embodiments, the device may not
include a power source, and the power source of the system may instead comprise the
connector 106 and an external source of electrical power (to which the connector 106
provides electrical connection).
[0083] In some embodiments, the connector 106 may be used to charge and recharge the power
source 105 where the power source 105 includes a rechargeable battery.
[0084] The system 100 also comprises a user interface (Ul) 107. Although not shown, the
UI 107 may include input means to receive commands from a user. The input means of
the UI 107 allows the user to control at least one aspect of the operation of the
system 100. The input means may, for example, be in the form of a button, touchscreen,
switch, microphone, etc.
[0085] The UI 107 also comprises output means to convey information to the user. The output
means may, for example, comprise lights (e.g. LEDs), a display screen, speaker, vibration
generator, etc.
[0086] The system 100 further comprises a controller 108 that is configured to control at
least one function of the device 101. In the illustrated embodiment, the controller
108 is a component of the device 101, but in other embodiments may be separate from
(but connectable to) the device 101. The controller 108 is configured to control the
operation of the heater 104 and, for example, may be configured to control the voltage
applied from the power source 105 to the heater 104. The controller 108 may be configured
to toggle the supply of power to the heater 104 between an on state, in which the
full output voltage of the power source 105 is applied to the heater 104, and an off
state, in which the no voltage is applied to the heater 104.
[0087] Although not shown, the system 100 may also comprise a voltage regulator to regulate
the output voltage from the power source 105 to form a regulated voltage. The regulated
voltage may then be applied to the heater 104.
[0088] In addition to being connected to the heater 104, the controller 108 is operatively
connected to the UI 107. Thus, the controller 108 may receive an input signal from
the input means of the UI 107. Similarly, the controller 108 may transmit output signals
to the UI 107. In response, the output means of the UI 107 may convey information,
based on the output signals, to a user. The controller also comprises a memory 109,
which is a non-volatile memory. The memory 109 includes instructions, which, when
implemented, cause the controller to perform certain tasks or steps of a method.
[0089] Figures 2A and 2B illustrate a heated-tobacco (HT) smoking substitute system 200.
The system 200 is an example of the system 100 described in relation to Figure 1.
System 200 includes an HT device 201 and an HT consumable 202. The description of
Figure 1 above is applicable to the system 200 of Figures 2A and 2B, and will thus
not be repeated.
[0090] The device 201 and the consumable 202 are configured such that the consumable 202
can be engaged with the device 201. Figure 2A shows the device 201 and the consumable
202 in an engaged state, whilst Figure 2B shows the device 201 and the consumable
202 in a disengaged state.
[0091] The device 201 comprises a body 209 comprising a housing and an article interaction
component, in the form of a cap 210. In use the cap 210 is engaged at an end of the
body 209. Although not apparent from the figures, the cap 210 is moveable relative
to the body 209. In particular, the cap 210 is rotatable with respect to the body
209 and is additionally movable longitudinally away from the body. Whilst not shown,
this movement may be accommodated by mounting the cap 210 to the body 209 via a helical
track or threaded connection.
[0092] The device 201 comprises an output means (forming part of the UI of the device 201)
in the form of a plurality of light-emitting diodes (LEDs) 211 arranged linearly along
the longitudinal axis of the device 201 and on an outer surface of the body 209 of
the device 201. A button 212 is also arranged on an outer surface of the body 209
of the device 201 and is axially spaced (i.e. along the longitudinal axis) from the
plurality of LEDs 211.
[0093] Figure 2C show a detailed section view of the consumable of 202 of the system 200.
The consumable 202 generally resembles a cigarette. In that respect, the consumable
202 has a generally cylindrical form with a diameter of 7 mm and an axial length of
70 mm. The consumable 202 comprises an aerosol forming substrate 213, a terminal filter
element 214, an upstream filter element 215 and a spacer element 216. In other embodiments,
the consumable may further comprise a cooling element. A cooling element may exchange
heat with vapour that is formed by the aerosol-forming substrate 213 in order to cool
the vapour so as to facilitate condensation of the vapour.
[0094] The aerosol-forming substrate 213 is substantially cylindrical and is located at
an upstream end 217 of the consumable 202, and comprises the aerosol former of the
system 200. In that respect, the aerosol forming substrate 213 is configured to be
heated by the device 201 to release a vapour. The released vapour is subsequently
entrained in an airflow flowing through the aerosol-forming substrate 213. The airflow
is produced by the action of the user drawing on a downstream 218 (i.e. terminal or
mouth) end of the consumable 202.
[0095] In the present embodiment, the aerosol forming substrate 213 comprises tobacco material
that may, for example, include any suitable parts of the tobacco plant (e.g. leaves,
stems, roots, bark, seeds and flowers). The tobacco may comprise one or more of leaf
tobacco, stem tobacco, tobacco powder, tobacco dust, tobacco derivatives, expanded
tobacco, homogenised tobacco, shredded tobacco, extruded tobacco, cut rag tobacco
and/or reconstituted tobacco (e.g. slurry recon or paper recon). For example, the
aerosol-forming substrate 213 may comprise a gathered sheet of homogenised (e.g. paper/slurry
recon) tobacco or gathered shreds/strips formed from such a sheet.
[0096] In order to generate an aerosol, the aerosol forming substrate 213 comprises at least
one volatile compound that is intended to be vaporised/aerosolised and that may provide
the user with a recreational and/or medicinal effect when inhaled. The aerosol-forming
substrate 213 may further comprise one or more additives. For example, such additives
may be in the form of humectants (e.g. propylene glycol and/or vegetable glycerine),
flavourants, fillers, aqueous/non-aqueous solvents and/or binders.
[0097] The terminal filter element 214 is also substantially cylindrical and is located
downstream of the aerosol forming substrate 213 at the downstream end 218 of the consumable
202. The terminal filter element 214 is in the form of a hollow bore filter element
having a bore 219 (e.g. for airflow) formed therethrough. The diameter of the bore
219 is 2 mm. The terminal filter element 214 is formed of a porous (e.g. monoacetate)
filter material. As set forth above, the downstream end 218 of the consumable 202
(i.e. where the terminal filter 214 is located) forms a mouthpiece portion of the
consumable 202 upon which the user draws. Airflow is drawn from the upstream end 217,
thorough the components of the consumable 202, and out of the downstream end 218.
The airflow is driven by the user drawing on the downstream end 218 (i.e. the mouthpiece
portion) of the consumable 202.
[0098] The upstream filter element 215 is located axially adjacent to the aerosol-forming
substrate 213, between the aerosol-forming substrate 213 and the terminal filter element
214. Like the terminal filter 214, the upstream filter element 215 is in the form
of a hollow bore filter element, such that it has a bore 220 extending axially therethrough.
In this way, the upstream filter 215 may act as an airflow restrictor. The upstream
filter element 215 is formed of a porous (e.g. monoacetate) filter material. The bore
220 of the upstream filter element 215 has a larger diameter (3 mm) than the terminal
filter element 214.
[0099] The spacer 216 is in the form of a cardboard tube, which defines a cavity or chamber
between the upstream filter element 215 and the terminal filter element 214. The spacer
216 acts to allow both cooling and mixing of the vapour/aerosol from the aerosol-forming
substrate 213. The spacer has an external diameter of 7 mm and an axial length of
14mm.
[0100] Although not apparent from the figure, the aerosol-forming substrate 213, upstream
filter 215 and spacer 216 are circumscribed by a paper wrapping layer. The terminal
filter 214 is circumscribed by a tipping layer that also circumscribes a portion of
the paper wrapping layer (so as to connect the terminal filter 214 to the remaining
components of the consumable 202). The upstream filter 215 and terminal filter 214
are circumscribed by further wrapping layers in the form of plug wraps.
[0101] Returning now to the device 201, Figure 2D illustrates a detailed view of the end
of the device 201 that is configured to engage with the consumable 202. The cap 210
of the device 201 includes an opening 221 to an internal cavity 222 (more apparent
from Figure 2D) defined by the cap 210. The opening 221 and the cavity 222 are formed
so as to receive at least a portion of the consumable 202.
[0102] Figure 2E shows a cross section through a central longitudinal plane through the
device 201. The device 201 is shown with the consumable 202 engaged therewith. As
is apparent from this figure, the cap 210 comprises a generally circumferential sidewall
227 and a base portion 228 that define the cavity 222. The sidewall 227 is oriented
on an incline to a longitudinal axis of the device 201 such that the cavity 222 is
narrower at the base portion 228 than the opening 221. In this respect, the cavity
222 has a generally frustoconical shape.
[0103] During engagement of the consumable 202 with the device 201, a portion of the consumable
202 is received through the opening 221 and into the cavity 222. After engagement
(see Figure 2B), the downstream end 218 of the consumable 202 protrudes from the opening
221 and thus also protrudes from the device 201. The opening 221 includes laterally
disposed notches 226. When a consumable 202 is received in the opening 221, these
notches 226 remain open and could, for example, be used for retaining a cover in order
to cover the end of the device 201.
[0104] Due to the frustoconical shape of the cavity 222 (and the tapered nature of the sidewall
227), when the consumable 202 is received in the cavity 222, the consumable 202 forms
a friction fit with a lower end of the sidewall 227 (proximate the base portion 228).
This allows the cap 210 to grip the consumable 202. Thus, when the cap 210 is rotated
relative to the body 209 (as is discussed above), the consumable 202 is also caused
to rotate (i.e. via the frictional grip between the sidewall 227 and the consumable
202). This can provide easier and cleaner removal of the consumable 202 from the heater
223 after the consumable 202 has been consumed. Although not shown, the sidewall 227
may comprise e.g. longitudinal ribs (or another gripping feature) for facilitating
grip of the consumable 202.
[0105] The device 201 comprises a heater 204 comprising heating element 223. The heater
204 forms part of the body 209 of the device 201 and is rigidly mounted to the body
209. In the illustrated embodiment, the heater 204 is a rod heater having a generally
cylindrical configuration. The heater 204 comprises a heating element 223 having a
circular transverse profile. In other embodiments the heater may be in the form of
a tube heater (e.g. heating element with a tubular form).
[0106] The heating element 223 of the heater 204 projects from an internal base of the cavity
222 along a longitudinal axis towards the opening 221. The heater 204 is configured
to protrude into the cap 210 through an aperture formed in the base portion 228 of
the cavity 222. As is apparent from the figure, the length (i.e. along the longitudinal
axis) of the heating element is less than a depth of the cavity 222. In this way,
the heating element 223 does not protrude from or extend beyond the opening 221.
[0107] When the consumable 202 is received in the cavity 222 (as is shown in Figure 2E),
the heating element 223 penetrates the aerosol-forming substrate 213 of the consumable
202. In particular, the heating element 223 extends for nearly the entire axial length
of the aerosol-forming substrate 213 when inserted therein. Thus, when the heater
204 is activated, heat is transferred radially from an outer circumferential surface
the heating element 223 to the aerosol-forming substrate 213.
[0108] When the cap 210 is rotated about a longitudinal axis of the heater 204 and moved
in a direction away from the body 209, the consumable 202 which is gripped by the
cap 210 also moves away. Thereby the consumable 202 is at least partially withdrawn
from the heater 204 causing the consumable 202 to disengage with the heater 204.
[0109] The device 201 further comprises an electronics cavity 224. A power source, in the
form of a rechargeable battery 205 (a lithium ion battery), is located in electronics
cavity 224.
[0110] The device 201 includes a connector (i.e. forming part of an IO module of the device
201) in the form of a USB port 206. The connector may alternatively be, for example,
a micro-USB port or a USB-C port for examples. The USB port 206 may be used to recharge
the rechargeable battery 205.
[0111] The device 201 includes a controller 208 located in the electronics cavity 224. The
controller comprises a microcontroller mounted on a printed circuit board (PCB). The
USB port 206 is also connected to the controller 208 (i.e. connected to the PCB and
microcontroller).
[0112] The controller 208 is configured to control at least one function of the device 202.
For example, the controller 208 is configured to control the operation of the heater
204. Such control of the operation of the heater 204 may be accomplished by the controller
208 toggling the electrical connection of the rechargeable battery 205 to the heater
204. For example, the controller 208 is configured to control the heater 204 in response
to a user depressing the button 212. Depressing the button 212 may cause the controller
to allow a voltage (from the rechargeable battery 205) to be applied to the heater
204 (so as to cause the heating element 223 to be heated).
[0113] The controller is also configured to control the LEDs 211 in response to (e.g. a
detected) a condition of the device 201 or the consumable 202. For example, the controller
may control the LEDs to indicate whether the device 201 is in an on state or an off
state (e.g. one or more of the LEDs may be illuminated by the controller when the
device is in an on state).
[0114] The device 201 comprises a further input means (i.e. in addition to the button 212)
in the form of a puff sensor 225. The puff sensor 225 is configured to detect a user
drawing (i.e. inhaling) at the downstream end 218 of the consumable 202. The puff
sensor 225 may, for example, be in the form of a pressure sensor, flowmeter or a microphone.
The puff sensor 225 is operatively connected to the controller 208 in the electronics
cavity 224, such that a signal from the puff sensor 225, indicative of a puff state
(i.e. drawing or not drawing), forms an input to the controller 208 (and can thus
be responded to by the controller 208).
[0115] Figures 2F and 2G schematically illustrate the interaction of the cap 210 and the
body 209. As described above, the cap 210 is both rotatable relative to the body 209
and movable along a longitudinal axis away from the body 209. In Figure 2F, a consumable
202 is received in the cavity 222 of the cap 210 so as to be penetrated by the heating
element 223. This is the position of the cap 210 during operation of the device 201
(i.e. during heating of the consumable 202 by the heating element 223).
[0116] In Figure 2G the consumable is partly removed from the heating element 223. In this
figure, the cap 210 has been moved longitudinally whilst also being rotated by a user
(as is depicted by the arrow). Because there is a friction fit between the consumable
202 and the frustoconical sidewall 227 of the cavity 222, when the cap 210 is moved
in this way, the consumable 202 is rotated. Similarly, as the cap 210 moves longitudinally,
the base portion 228 of the cavity 228 contacts the consumable 202 and lifts it or
moves it along the heating element 223. The rotation of the consumable 202 may facilitate
clean removal of the consumable 202 from the heating element 223.
[0117] Figures 3A and 3B depict a further embodiment of the device 301. This device 301
is generally the same as that described above, but is cylindrical in shape. In Figure
3A, the cap 310 engaged with the body 309. In this position a user may rotate the
cap 310, which in turn rotates a consumable (not shown) engaged with the device 301.
This may be performed by a user to disengage or dislodge the consumable from a heating
element of the device 301. Unlike the previously described embodiment, the cap 310
does not move longitudinally as it is rotated. Rather, and as shown in Figure 3B,
the cap 310 may be moved in a longitudinal direction, separate to any rotation, away
from the body 309 by a user. This may move the consumable (again, not shown) along
a heating element of the device so as to at least partially remove the consumable
from the heating element.
[0118] The features disclosed in the foregoing description, or in the following claims,
or in the accompanying drawings, expressed in their specific forms or in terms of
a means for performing the disclosed function, or a method or process for obtaining
the disclosed results, as appropriate, may, separately, or in any combination of such
features, be utilised for realising the invention in diverse forms thereof.
[0119] While the invention has been described in conjunction with the exemplary embodiments
described above, many equivalent modifications and variations will be apparent to
those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments
of the invention set forth above are considered to be illustrative and not limiting.
Various changes to the described embodiments may be made without departing from the
spirit and scope of the invention.
[0120] For the avoidance of any doubt, any theoretical explanations provided herein are
provided for the purposes of improving the understanding of a reader. The inventors
do not wish to be bound by any of these theoretical explanations.
[0121] Any section headings used herein are for organizational purposes only and are not
to be construed as limiting the subject matter described.
[0122] Throughout this specification, including the claims which follow, unless the context
requires otherwise, the words "have", "comprise", and "include", and variations such
as "having", "comprises", "comprising", and "including" will be understood to imply
the inclusion of a stated integer or step or group of integers or steps but not the
exclusion of any other integer or step or group of integers or steps.
[0123] It must be noted that, as used in the specification and the appended claims, the
singular forms "a," "an," and "the" include plural referents unless the context clearly
dictates otherwise. Ranges may be expressed herein as from "about" one particular
value, and/or to "about" another particular value. When such a range is expressed,
another embodiment includes from the one particular value and/or to the other particular
value. Similarly, when values are expressed as approximations, by the use of the antecedent
"about," it will be understood that the particular value forms another embodiment.
The term "about" in relation to a numerical value is optional and means, for example,
+/- 10%.
[0124] The words "preferred" and "preferably" are used herein refer to embodiments of the
invention that may provide certain benefits under some circumstances. It is to be
appreciated, however, that other embodiments may also be preferred under the same
or different circumstances. The recitation of one or more preferred embodiments therefore
does not mean or imply that other embodiments are not useful, and is not intended
to exclude other embodiments from the scope of the disclosure, or from the scope of
the claims.