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EP 3 606 681 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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27.01.2021 Bulletin 2021/04 |
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Date of filing: 09.04.2018 |
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International Patent Classification (IPC):
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International application number: |
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PCT/IB2018/052459 |
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International publication number: |
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WO 2018/189652 (18.10.2018 Gazette 2018/42) |
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PLANT AND PROCESS FOR MULTI-MODE MANUFACTURING OF METAL STRIPS AND PLATES
ANLAGE UND VERFAHREN ZUR MEHRMODENHERSTELLUNG VON METALLBÄNDERN UND -PLATTEN
INSTALLATION ET PROCÉDÉ DE FABRICATION MULTIMODE DE PLAQUES ET DE BANDES MÉTALLIQUES
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
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Priority: |
10.04.2017 IT 201700039423
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Date of publication of application: |
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12.02.2020 Bulletin 2020/07 |
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Divisional application: |
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19208335.0 / 3632582 |
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Proprietor: Arvedi Steel Engineering S.p.A. |
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26100 Cremona (CR) (IT) |
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Inventors: |
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- ARVEDI, Giovanni
26100 Cremona CR (IT)
- BIANCHI, Andrea Teodoro
26034 Piadena CR (IT)
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Representative: Concone, Emanuele et al |
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Società Italiana Brevetti S.p.A.
Via Carducci 8 20123 Milano 20123 Milano (IT) |
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References cited: :
EP-A2- 0 868 946 WO-A1-2006/106376 DE-A1-102011 004 245 US-B1- 6 309 482
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WO-A1-93/23182 WO-A2-2007/045988 US-A- 5 832 985
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Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
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[0001] The present invention concerns a plant for the continuous or batch production of
hot rolled strips and plates, in a wide size range with high plant productivity and
cost effectiveness and high product quality.
[0002] It is known that in the steel industry, considering both rising costs of the raw
materials and energy used and also the greater competitiveness required by the global
market, as well as the increasingly restrictive regulations in terms of pollution,
there is a particularly strong need for a manufacturing method for high-quality hot-rolled
steel strips and plates which requires lower investment and production costs and greater
production flexibility. Consequently, greater competitiveness can thus be given to
the end product processing industry with lower energy consumption, in this way also
reducing the negative impact on the environment to a minimum.
[0003] The state of the art is substantially the one described by the same inventor in his
prior patents, in particular
EP 1558408 and
EP 1868748 which are referred to for further details. In
EP 1558408 the so-called "cast-rolling" technology is used which unites the continuous casting
of a thin slab with liquid core reduction (LCR) to a first roughing rolling step through
a high-reduction mill (HRM) or roughing mill that achieves an intermediate product
which, after a heating phase in an induction heater and subsequent descaling, is further
processed in a second phase of finishing rolling.
[0004] Also foreseen in the afore-mentioned patent
EP 1558408 is the possibility of extracting rough-rolled plates after the first roughing rolling
step as an emergency system in case of problems in the portion of the plant downstream
of the roughing mill in order to prevent the interruption of the continuous casting
process and consequently the production on the line. Given the absence of a controlled
cooling system necessary for the production of quality plates, these plates cannot
be sold and must necessarily be reduced to scrap to be re-introduced into the production
cycle.
[0005] Both in
EP 1558408 and in other plants of prior art, between the exit of the roughing mill and the entry
to the finishing mill the intermediate product shows a temperature decrease of about
230°C which must be compensated by means of the induction heater so that at the exit
of the finishing mill the product still has a temperature of more than about 820-850°C
which corresponds to the lower end of the austenitic temperature range.
[0006] EP 1868748 teaches some improvements from the point of view of plant compactness and energy
saving, providing that the continuous casting is directly connected with a rolling
step in a single manufacturing step without solution of continuity. In practice there
are no longer two separate rolling steps, roughing and finishing, but a single rolling
step and the distance between the outlet of the continuous casting and the first stand
of the rolling mill will not be greater than 50 m in order to limit the temperature
losses of the slab.
EP 1868748 also provides the production of plates only with "endless" mode and using the same
cooling system used for coils, a solution which has proved to be not optimal for the
production of plates since the "endless" mode works better for coils and the optimal
cooling parameters for plates are significantly different from those for coils.
[0007] Other prior art casting and rolling plants are described in
WO 2007/045988 and
DE 102011004245. In the first case, the cast slab has a maximum thickness of 50 mm prior to the liquid
core reduction that takes it to 40 mm and it undergoes a maximum thickness reduction
of 3 mm performed by the pinch rolls located just downstream from the casting machine.
WO 2007/045988 thus shows a plant suitable for the endless, batch or combined production of strips
and plates of hot-rolled steel with thickness from 0,6 mm to 50 mm or half of the
maximum thickness of the cast slab, comprising a continuous caster of thin slabs with
liquid core reduction, followed by an induction heater, with a first shear therebetween,
and then a rolling mill followed by a run out table with a cooling device and then
a third shear and a plurality of coilers, wherein said plant further includes a minimum-reduction
rolling stand arranged between said continuous caster and said first shear.
DE 102011004245 shows a plant where a roughing mill is arranged just downstream from the casting
machine to perform a slab thickness reduction up to 70%, but in case of problems along
the subsequent rolling line said thickness reduction can temporarily be reduced down
to zero.
[0008] The results obtained so far with the teachings of the above-mentioned patents, though
optimal as far as product quality is concerned and in particular for steel strips,
have shown that there are still margins of improvement as to technology, plant, productivity
and production flexibility. The following areas have been identified as needing improvements:
- 1. Introducing the possibility for production in "batch" mode or "combined" mode with
an interruption of the cast slab between the caster and the rolling mill, in other
words the slab that enters the rolling mill is separate and with a different speed
from the one present in the continuous casting machine. This possibility provides
important plant and production flexibility since:
- In the manufacture of coils with a thickness greater than 3 mm, using a "batch" mode
instead of an "endless" mode avoids having pieces of strip of significant weight that
are outside the tolerances between two contiguous coils which, due to production scheduling
requirements, must necessarily have different thicknesses.
- In the manufacture of coils with a thickness greater than 1,5-2,0 mm, in which the
mass flow of the caster may be lower than that of the rolling mill, a "batch" mode
allows a reduction in energy consumption, in particular in the induction heater, thanks
to the higher rolling speed and the consequent reduction in the heat losses.
- In the manufacture of quality plates, where the mass flow of the caster must be lower
than that of the rolling mill due to the necessity of maintaining a reduced casting
speed required by the type of steel being cast.
- In the manufacture of coils with a significant thickness difference between two contiguous
coils which requires a change of setting in the gaps of the rolling stands when there
is no material passing therethrough, a "combined" mode allows to produce a first coil
mostly in "endless" mode but the last portion thereof is produced in "batch" mode
by cutting the slab so that it can be accelerated and rolled faster in order to create
the time interval required for the re-setting of the empty rolling mill for the production
of the second coil of different thickness.
- 2. Improving the quality of the slab surface prior to the rolling step;
- 3. Introducing a "mechanical filter" between the continuous caster and the pendulum
shear used in the plants that adopt the "batch" technology, so as to avoid the problems
encountered when the cutting of the slab by the pendulum shear may create perturbations
in the casting machine as far back as the meniscus of the mould.
- 4. Increasing plant profitability by producing slabs, in the case of unavailability
of the rolling mill due to cobbles that may be subsequently heated and rolled, instead
of plates that might be scrapped as in the plants which follow the teachings of the
prior art.
- 5. Increasing plant profitability by introducing the possibility of rolling slabs:
- produced at the same works and loaded into the production cycle in the case of unavailability
of the melting plants at said works, in particular the slabs mentioned in point 4
above, and/or
- bought on the market at advantageous prices in certain scenarios.
- 6. Increasing the quality of the plates produced, by introducing a dedicated cooling
system possibly followed by a dedicated plates treatment line.
- 7. Increasing the production to 4.000.000 ton/year by increasing the casting speed
to 9 m/min and consequently the relative mass flow to 8 ton/min.
- 8. Further improving strip width tolerances.
- 9. Reducing the strip width without intervening on the positioning of the narrow faces
in the continuous casting mould, which leads to an increase in productivity since
it allows the mould width and consequently the mass flow to remain unchanged.
- 10. Further increasing the edge quality of both strips and plates.
[0009] The aim of the present invention is therefore to provide a solution for the production
of continuously hot rolled strips or plates with strip thickness from 0,6 mm to 12
mm and plate thickness from 12 mm to 50 mm or in any case half of whatever may be
the slab thickness at the exit of the continuous caster with liquid core reduction,
said thickness having a minimum value of 80 mm, with maximum width at least 2100 mm
or whatever may be the maximum mould width foreseen, with plate and strip quality
the same or better, lower energy consumption, lower impact on the environment, higher
productivity and flexibility compared with the afore-mentioned prior art.
[0010] This result is obtained with the use of both "endless" production technology without
interruption of the cast slab and "batch" or "combined" production technology with
interruption of the cast slab between the caster and the rolling mill, in order to
achieve production flexibility not to be found with plants built following the teachings
of the prior art.
[0011] The advantageous measures adopted in the present invention to improve the plant in
question include:
- a) Introducing between the continuous caster and the induction heater a minimum-reduction
rolling stand (so-called "kiss pass" stand) which allows to achieve:
- optimisation of the crystalline structure of the slab, by recrystallizing the coarse
grains which make up the slab surface at the exit of the continuous caster, in order
to obtain smaller grains which tend to detach from each other less easily in the subsequent
rolling step,
- creation of a "mechanical filter" between the caster and the subsequent shear cutter,
in order to avoid the above-mentioned problems encountered in the prior art plants
using "batch" technology.
- b) Introducing a narrow face vertical rolling stand (edger), preferably positioned
upstream of the first rolling stand (i.e. the "kiss pass" stand), in order to:
- recrystallize the edges of the slab which are the coldest parts and therefore those
most sensitive to the formation of cracks,
- shape the slab edges for minimizing the tension stresses in the subsequent rolling
step,
- improve the increasingly strict width tolerances required by end customers,
- reduce the width of the slab by up to 50 mm on each side without reducing the plant
productivity.
- c) Introducing between the "kiss pass" stand and the induction heater an interconnecting
roller hearth furnace or walking beam furnace that makes possible to:
- evacuate slabs, in the case of unavailability of the rolling mill, that may subsequently
be taken up again for production instead of becoming plates that might be scrapped.,
- select between three production operating modes, namely "endless" (optimal for the
production of thin strips) or "combined" and "batch" (optimal for the production of
thicker strips and for the production of plates),
- start the production cycle from slabs introduced into the furnace at ambient temperature,
- store and load the hot slabs produced and present in the furnace used as a buffer
because of a cobble in the rolling mill, once the rolling mill is again available.
- d) Introducing a specific cooling system for the plates downstream of the rolling
mill, possibly followed by a dedicated plates treatment line.
[0012] Further advantages and features of the plant according to the present invention will
be evident to those skilled in the art from the following detailed and non-limiting
description of an embodiment thereof with reference to the only drawing, attached
as Fig.1, that shows a schematic view of the plant in its most complete embodiment.
[0013] With reference to Fig.1, there is seen that a plant according to the present invention
conventionally includes a continuous caster 1 followed at a certain distance by an
induction heater 2, with a pendulum shear 3 therebetween, and then a rolling mill
4 followed by a rotary shear 5 and a run out table with a cooling device 6 and a pusher
or pusher/piler 7 for plates and finally a high-speed shear 8 before the down coilers
9.
[0014] More specifically, caster 1 includes a mould followed by a curved liquid core reduction
section to produce a slab with a minimum thickness of 80 mm, e.g. 100 mm x 2100 mm,
at a casting speed up to 9 m/min. Said slab is then heated by the induction heater
2, comprising four coils in the illustrated example, prior to entering the finishing
rolling mill 4, comprising up to seven stands as in the illustrated example, in which
the slab undergoes a progressive thickness reduction with decreasing reduction rates,
e.g. 58%; 52%; 47%; 43%; 40%; 35%; 30% and work rolls of larger diameter in the initial
stands (e.g. the first two in the illustrated example).
[0015] The finishing rolling mill 4 may also include, at any position after the first two
stands, cooling and/or heating devices (e.g. gas or induction heaters) located between
the rolling stands so as to be able to better control the rolling conditions by adapting
the temperature of the material being rolled to its specific characteristics and needs.
[0016] The resulting strip is then cooled by the cooling device 6 and finally coiled by
the down coilers 9 and cut by the high speed shear 8 when the coil has reached the
intended weight. Alternatively, if the slab is reduced to plate thickness only it
is then cut into plates by the rotary shear 5 and said plates are moved out of the
line by the pusher or pusher/piler 7, possibly after having been cooled in the first
section of the cooling device 6.
[0017] A first novel aspect of the present invention resides in the presence of a so-called
"kiss pass" stand 10 between the continuous caster 1 and the pendulum shear 3, said
stand 10 performing a thickness reduction of only about 10%, and in any case not more
than 20%, therefore starting from a minimum reduction of about 8 mm, that has a metallurgical
rather than a mechanical purpose. In fact, as mentioned above, this minimum reduction
is aimed at the optimisation of the crystalline structure of the slab surface by recrystallizing
the coarse grains coming out of the caster in order to obtain smaller grains which
are less prone to detach from each other in the actual rolling step carried out in
the rolling mill 4. The plant also includes, between caster 1 and stand 10, an additional
induction heater 11, comprising two coils in the illustrated example, and a descaler
12 so as to: a) avoid the ductility draft temperature ranges, b) keep segregating
elements in solution, and c) improve the result of the "kiss pass" reduction (similarly,
a further descaler 13 preferably precedes the rolling mill 4).
[0018] Furthermore, the presence in the cast alloy of low-melting elements (e.g. copper
and tin as in the steel produced from scrap in an EAF) that tend to gather at the
edges of the grains makes said edges even weaker, and the problem obviously increases
with the concentration of said low-melting elements. The recomposition and refining
of these grains achieved through this "light" reduction pass provides the double advantage
of being able to: a) apply a higher reduction rate in the subsequent first actual
reduction step without breaking the material at the surface, and b) obtaining strips/plates
of the same high quality even using cheaper and lower-quality scrap, i.e. scrap containing
higher concentrations of impurities such as copper and tin.
[0019] It should be noted that the "kiss pass" stand 10 preferably includes working cylinders
of smaller diameter with respect to the first stand in the rolling mill 4, since it
must apply a minimum reduction while cooling the slab as little as possible, whereby
a smaller arc of contact is sufficient and preferable with the advantage that tension
stresses at the surface of the rolled stock are minimized.
[0020] Another advantage obtained by arranging the "kiss pass" stand 10 between the continuous
caster 1 and the pendulum shear 3, as mentioned above, is the creation of a "mechanical
filter" between said two components so as to avoid any disturbance in caster 1 when
the slab is cut by shear 3 in case of emergency if there is a cobble in the portion
of plant downstream from shear 3.
[0021] A second novel aspect of the present invention resides in the presence of an edger
14, i.e. a narrow face vertical rolling stand, that is preferably positioned immediately
upstream from the "kiss pass" stand 10 and preferably preceded by an induction edge
heater 15, i.e. a heater with C-shaped coils that heat only the edges of the slab.
However, edger 14 could also be arranged immediately upstream from the rolling mill
4 together with its corresponding induction edge heater 15 that could be arranged
adjacent to the induction heater 2 on any side thereof.
[0022] As previously mentioned, the addition of edger 14 allows to recrystallize the slab
edges, which are the coldest parts and therefore those most sensitive to the formation
of cracks, to shape them for minimizing the tension stresses in the subsequent rolling
step and to improve the width tolerances. Moreover, edger 14 can reduce the slab width
on each side by up to 50 mm whereby a narrower strip/plate can be obtained without
any intervention on the mould and thus without reducing the plant productivity.
[0023] A third novel aspect of the present invention resides in the presence, between the
"kiss pass" stand 10 and the induction heater 2, of an interconnecting furnace 16
suitable to allow the introduction/removal and the controlled advancement of slabs
S. A typical example is a gas-heated roller hearth furnace or walking beam furnace,
usually about 30 m long, but other equivalent types of furnace can obviously be used.
[0024] Said furnace 16 is immediately preceded by an additional pendulum shear 17 so that,
as previously mentioned, the present plant not only makes possible to evacuate through
a piler 18 re-usable slabs in the case of unavailability of the rolling mill 4, but
also to select between the "endless" and "batch/combined" operating modes, as well
as to load into the interconnecting furnace 16 (through a loading station 19) slabs
at ambient temperature that have been bought on the market. The furnace 16 also acts
as a buffer to hold and then subsequently load to the rolling line the hot slabs produced
and stored in the furnace because of a cobble in the rolling mill 4, once the latter
is available again.
[0025] Note that the "kiss pass" stand 10 is located between the continuous caster 1 and
the additional pendulum shear 17 therefore it acts as a "mechanical filter", as mentioned
above, also between said two components so as to avoid any disturbance in caster 1
when the slab is cut by shear 17 to select the "batch/combined" mode.
[0026] Considering that a given percentage of thickness reduction of the slab implies a
corresponding percentage of length increase since the slab width remains unchanged,
it is noted that the "kiss pass" stand 10 can be used as a first rolling pass upstream
from furnace 16 exactly because it performs a thickness reduction of about 10%, and
not more than 20% in any case. Such a reduction is much smaller than the thickness
reduction in a roughing mill or in the first stand of a finishing rolling mill according
to the prior art, which is in the order of 50-70%, that would result in an unacceptable
length of furnace 16. In fact, the furnace must be sized to hold a slab of a weight
corresponding to the weight of a finished coil of strip or a stack of plates to be
produced in a batch production cycle, whereby an excessively thinned slab would have
an unacceptable length to obtain the required weight.
[0027] This is also the rationale behind the above-mentioned 20% reduction limit, otherwise
it is clear that a greater reduction in the "kiss pass" stand 10 would be helpful
in achieving more easily the desired final thickness in the rolling mill 4, that could
possibly have fewer stands. However there is also a "metallurgical limit" that depends
on the alloy composition, whereby the "kiss pass" stand 10 can only achieve a maximum
thickness reduction that is suitable to obtain the required recrystallization of the
grains without causing a breaking of the slab surface.
[0028] A fourth novel aspect of the present invention resides in the fact that the cooling
device 6 may include a first cooling section capable of performing an ultra-fast cooling
of the plates that corresponds to a quenching thereof. A subsequent tempering at a
later working step will provide plates having a higher quality with respect to those
produced with prior art plants whose cooling sections are only optimized for strips.
[0029] Alternatively, a plate-specific cooling device 20 may be arranged offline such that
the plates removed by the pusher or pusher/piler 7 undergo a multi-stage high-pressure
cooling, i.e. each intense cooling stage is followed by an interval in which the temperature
of the plate has the time to become substantially homogeneous prior to the successive
cooling. In this way it is possible to obtain the desired cooling pattern for each
steel grade, and the cooling device 20 may be followed by a tempering furnace 21,
a further controlled cooling 22, a skin pass stand 23 and a roller leveller 24 for
a complete treatment of the plates (either cooled in the specific cooling device 20
or in the above-mentioned ultra-fast cooling section of the cooling device 6).
[0030] Another possibility is to provide a cooling device 6 that can be easily adjusted
to a plate-specific setting, and in such a case it is obvious that the pusher/piler
7 or an additional pusher/piler 7' would be located between the cooling device 6 and
coilers 9. In this way the cooling device 6 can be properly used for the cooling of
both high-quality strips and high-quality plates.
[0031] The above-described plant according to the present invention is therefore suitable
for producing both high-quality strips and high-quality plates, either in "endless"
mode with no solution of continuity of the slab between caster 1 and rolling mill
4 (i.e. the entry speed of the rolling mill 4 is linked to the casting speed through
the speed increase in the kiss pass stand), or in "batch/combined" mode with the slab
that enters the rolling mill 4 which is disconnected from the slab in caster 1.
[0032] Furthermore, such a plant can use as starting material also slabs coming from the
interconnecting furnace 16, either loaded at ambient temperature through the loading
station 19 or held at high temperature in furnace 16 itself when used as a buffer.
1. Plant for the endless, batch or combined production of strips and plates of hot-rolled
steel with thickness from 0,6 mm to 50 mm or half of the maximum thickness of the
cast slab, comprising a continuous caster (1) with liquid core reduction of thin slabs
having a minimum thickness of 80 mm at the outlet of said continuous caster (1), followed
by an induction heater (2), with a first shear (3) therebetween, and then a rolling
mill (4) followed by a second shear (5) and a run out table with a cooling device
(6) and a pusher or pusher/piler (7) for plates and then a third shear (8) and a plurality
of coilers (9), said plant further including a minimum-reduction rolling stand (10)
arranged between said continuous caster (1) and said first shear (3), said minimum-reduction
rolling stand (10) being designed to perform a slab thickness reduction of only about
10% and in any case not more than 20%, starting from a thickness reduction of about
8 mm, wherein the plant further includes an additional induction heater (11) and a
descaler (12) that are arranged between the continuous caster (1) and the minimum-reduction
rolling stand (10).
2. Plant according to claim 1, characterized in that it further includes an additional descaler (13) that precedes the rolling mill (4).
3. Plant according to claim 1 or 2, characterized in that the minimum-reduction rolling stand (10) includes working cylinders of smaller diameter
with respect to the first stand in the rolling mill (4).
4. Plant according to any of the preceding claims, characterized in that it further includes an edger (14) designed to reduce the slab width by up to 50 mm
on each side, said edger (14) being preferably positioned immediately upstream from
the minimum-reduction rolling stand (10) or the rolling mill (4).
5. Plant according to the preceding claim, characterized in that it further includes an induction edge heater (15) arranged before the edger (14).
6. Plant according to any of the preceding claims, characterized in that it further includes, between the minimum-reduction rolling stand (10) and the induction
heater (2), an interconnecting furnace (16) designed to allow the introduction/removal
and the controlled advancement of slabs (S), preferably a gas-heated roller hearth
furnace or walking beam furnace, said furnace (16) being sized to hold a slab (S)
of a weight corresponding to the weight of a finished coil of strip or a stack of
plates to be produced in a batch production cycle.
7. Plant according to the preceding claim, characterized in that the interconnecting furnace (16) is immediately preceded by a fourth shear (17) and
is provided with a piler (18) for the evacuation of slabs (S) from the furnace (16)
and a loading station (19) for the loading of slabs (S) into the furnace (16).
8. Plant according to any of the preceding claims, characterized in that the cooling device (6) includes a first cooling section capable of performing an
ultra-fast cooling of the plates that corresponds to a quenching thereof.
9. Plant according to any of the preceding claims, characterized in that it further includes a plate-specific offline cooling device (20) that provides a
multi-stage high-pressure cooling of the plates removed by the pusher or pusher/piler
(7).
10. Plant according to claim 8 or 9, characterized in that it further includes a plates treatment line that receives the plates from the ultra-fast
cooling section of the cooling device (6) or from the plate-specific offline cooling
device (20), said treatment line comprising in sequence a tempering furnace (21),
a controlled cooling (22), a skin pass stand (23) and a roller leveller (24).
11. Plant according to any of the preceding claims, characterized in that the cooling device (6) can be adjusted to a plate-specific setting and a pusher/piler
(7') is located between the cooling device (6) and the coilers (9).
12. Plant according to any of the preceding claims, characterized in that it further includes cooling or heating devices located between the rolling stands
of the rolling mill (4), at any position after the first two rolling stands.
1. Anlage zur endlosen, chargenweisen oder kombinierten Herstellung von Bändern und Platten
aus heißgewalztem Stahl mit einer Dicke von 0,6 mm bis 50 mm oder der halben maximalen
Dicke der gegossenen Bramme, umfassend eine Stranggießeinrichtung (1) mit Reduzierung
des flüssigen Kerns von dünnen Brammen mit einer minimalen Dicke von 80 mm an dem
Auslass der besagten Stranggießeinrichtung (1), gefolgt von einer Induktionsheizeinrichtung
(2), mit einer ersten Schneideinrichtung (3) dazwischen, und sodann einem Walzwerk
(4), gefolgt von einer zweiten Schneideinrichtung (5) und einem Auslauftisch mit einer
Kühleinrichtung (6) und einem Schieber oder einem Schieber/Stapler (7) für Platten,
und sodann einer dritten Schneideinrichtung (8) und einer Mehrzahl von Wickeleinrichtungen
(9), wobei die besagte Anlage ferner ein Walzgerüst (10) mit minimaler Reduzierung
aufweist, welches zwischen der besagten Stranggießeinrichtung (1) und der besagten
ersten Schneideinrichtung (3) angeordnet ist, wobei das besagte Walzgerüst (10) mit
minimaler Reduzierung dazu ausgelegt ist, eine Reduzierung der Brammendicke von nur
etwa 10 % und in jedem Falle von nicht mehr als 20 % durchzuführen, beginnend bei
einer Dickenreduzierung von etwa 8 mm, wobei die Anlage ferner eine zusätzliche Induktionsheizeinrichtung
(11) sowie eine Entzunderungseinrichtung (12) umfasst, welche zwischen der Stranggießeinrichtung
(1) und dem Walzgerüst (10) mit minimaler Reduzierung angeordnet ist.
2. Anlage gemäß Anspruch 1, dadurch gekennzeichnet, dass sie ferner eine zusätzliche Entzunderungseinrichtung (13) umfasst, welche dem Walzwerk
(4) voransteht.
3. Anlage gemäß Anspruch 1 oder 2, dadurch gekennzeichnet, dass das Walzgerüst (10) mit minimaler Reduzierung Arbeitszylinder mit einem kleineren
Durchmesser im Verhältnis zu dem ersten Walzgerüst des Walzwerks (4) umfasst.
4. Anlage gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie ferner eine Kantenschleifmaschine (14) umfasst, die dazu ausgelegt ist, die Brammenbreite
um bis zu 50 mm an jeder Seite zu reduzieren, wobei die besagte Kantenschleifmaschine
(14) bevorzugt unmittelbar stromaufwärts des Walzgerüstes (10) mit minimaler Reduzierung
oder dem Walzwerk (4) positioniert ist.
5. Anlage gemäß dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass sie ferner eine Kanten-Induktionsheizeinrichtung (15) umfasst, die vor der Kantenschleifmaschine
(14) angeordnet ist.
6. Anlage gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie ferner zwischen dem Walzgerüst (10) mit minimaler Reduzierung und der Induktionsheizeinrichtung
(2) einen verbindenden Ofen (16) umfasst, der dazu ausgelegt ist, die Zuführung/Entfernung
und den kontrollierten Vorschub der Brammen (S) zu ermöglichen, vorzugsweise einen
gasbeheizten Rollenherdofen oder Hubbalkenofen, wobei der besagte Ofen (16) derart
dimensioniert ist, dass er eine Bramme (S) mit einem Gewicht entsprechend dem Gewicht
eines fertigen Bandwickels oder eines Stapels von Platten aufnimmt, welche in einem
Chargen-Fertigungszyklus hergestellt werden sollen.
7. Anlage gemäß dem vorhergehenden Anspruch, dadurch gekennzeichnet, dass dem verbindenden Ofen (16) eine vierte Schneideinrichtung (17) unmittelbar vorangestellt
und ein Stapler (18) für den Abtransport von Brammen (S) aus dem Ofen (16) zugeordnet
ist sowie eine Ladestation (19) für das Laden von Brammen (S) in den Ofen (16).
8. Anlage gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Kühleinrichtung (6) einen ersten Kühlabschnitt umfasst, der in der Lage ist,
eine ultraschnelle Abkühlung der Platten durchzuführen, was deren Abschreckung entspricht.
9. Anlage gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie ferner eine plattenspezifische, nicht vernetzte Kühleinrichtung (20) umfasst,
die eine mehrstufige Hochdruck-Kühlung der durch den Schieber oder den Schieber/Stapler
(7) entnommenen Platten bewirkt.
10. Anlage gemäß Anspruch 8 oder 9, dadurch gekennzeichnet, dass sie ferner eine Plattenbearbeitungslinie umfasst, welche die Platten von dem ultraschnellen
Kühlabschnitt der Kühleinrichtung (6) empfängt oder von der plattenspezifischen, nicht
vernetzten Kühleinrichtung (20), wobei die besagte Bearbeitungslinie der Reihe nach
einen Anlassofen aufweist, eine kontrollierte Kühleinrichtung (22), ein Dressiergerüst
(23) und einen Rollenrichtapparat (24).
11. Anlage gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass die Kühleinrichtung (6) auf eine plattenspezifische Konfiguration eingestellt werden
kann, und dass ein Schieber/Stapler (7') zwischen der Kühleinrichtung (6) und den
Wickeleinrichtungen (9) angeordnet ist.
12. Anlage gemäß einem der vorhergehenden Ansprüche, dadurch gekennzeichnet, dass sie ferner Kühl- oder Heizeinrichtungen umfasst, welche zwischen den Walzgerüsten
des Walzwerks (4) angeordnet sind, an irgendeiner Position hinter den ersten zwei
Walzgerüsten.
1. Usine pour la production sans fin, discontinue ou combinée de bandes et tôles d'acier
laminé à chaud ayant une épaisseur de 0,6 mm à 50 mm ou de la moitié de l'épaisseur
maximale de la brame coulée, comprenant une machine de coulée continue (1) avec réduction
de cœur liquide de brames minces ayant une épaisseur minimale de 80 mm à la sortie
de ladite machine de coulée continue (1), suivie d'un dispositif de chauffage par
induction (2), avec une première machine à cisailler (3) entre eux, et ensuite un
laminoir (4) suivi d'une deuxième machine à cisailler (5) et d'une table de sortie
avec un dispositif refroidisseur (6) et une pousseuse ou d'une pousseuse/empileuse
(7) pour tôles et ensuite d'une troisième machine à cisailler (8) et d'une pluralité
de bobinoirs (9), ladite usine comprenant en outre une cage de laminage à réduction
minimale (10) disposée entre ladite machine de coulée continue (1) et ladite première
machine à cisailler (3), ladite cage de laminage à réduction minimale (10) étant conçue
pour effectuer une réduction d'épaisseur de brame de seulement environ 10 % et dans
tous les cas non supérieure à 20 %, en partant d'une réduction d'épaisseur d'environ
8 mm, laquelle usine comprend en outre un dispositif de chauffage par induction additionnel
(11) et une décalamineuse (12) qui sont disposés entre la machine de coulée continue
(1) et la cage de laminage à réduction minimale (10).
2. Usine selon la revendication 1, caractérisée en ce qu'elle comprend en outre une décalamineuse additionnelle (13) qui précède le laminoir
(4).
3. Usine selon la revendication 1 ou 2, caractérisée en ce que la cage de laminage à réduction minimale (10) comprend des cylindres de travail de
diamètre inférieur à la première cage dans le laminoir (4).
4. Usine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend en outre un refouleur (14) conçu pour réduire la largeur de brame de
jusqu'à 50 mm sur chaque côté, ledit refouleur (14) étant de préférence positionné
immédiatement en amont de la cage de laminage à réduction minimale (10) ou du laminoir
(4).
5. Usine selon la revendication précédente, caractérisée en ce qu'elle comprend en outre un dispositif de chauffage des bords par induction (15) disposé
avant le refouleur (14).
6. Usine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend en outre, entre la cage de laminage à réduction minimale (10) et le
dispositif de chauffage par induction (2), un four d'interconnexion (16) conçu pour
permettre l'introduction/ retrait et l'avance contrôlée de brames (S), de préférence
un four à gaz à sole mobile ou un four à longerons mobiles, ledit four (16) étant
dimensionné pour contenir une brame (S) d'un poids correspondant au poids d'une bobine
finie de bande ou d'un empilement de tôles devant être produites dans un cycle de
production discontinue.
7. Usine selon la revendication précédente, caractérisée en ce que le four d'interconnexion (16) est immédiatement précédé d'une quatrième machine à
cisailler (17) et est doté d'une empileuse (18) pour l'évacuation des brames (S) hors
du four (16) et d'un poste de chargement (19) pour le chargement des brames (S) dans
le four (16).
8. Usine selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif refroidisseur (6) comprend une première section de refroidissement
capable de réaliser un refroidissement ultra-rapide des tôles, qui correspond à une
trempe de celles-ci.
9. Usine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend en outre un dispositif refroidisseur hors ligne spécifique pour tôles
(20) qui réalise un refroidissement haute pression à étapes multiples des tôles retirées
par la pousseuse ou la pousseuse/ empileuse (7).
10. Usine selon la revendication 8 ou 9, caractérisée en ce qu'elle comprend en outre une ligne de traitement de tôles qui reçoit les tôles provenant
de la section de refroidissement ultra-rapide du dispositif refroidisseur (6) ou provenant
du dispositif de refroidissement hors ligne spécifique pour tôles (20), ladite ligne
de traitement comprenant, en séquence, un four de revenu (21), un refroidisseur commandé
(22), une cage d'écrouissage superficiel (23), et une planeuse à rouleaux (24).
11. Usine selon l'une quelconque des revendications précédentes, caractérisée en ce que le dispositif refroidisseur (6) peut être ajusté à un réglage spécifique des tôles,
et une pousseuse/empileuse (7') est située entre le dispositif refroidisseur (6) et
les bobinoirs (9).
12. Usine selon l'une quelconque des revendications précédentes, caractérisée en ce qu'elle comprend en outre des dispositifs refroidisseurs ou chauffants situés entre les
cages de laminage du laminoir (4), en n'importe quelle position après les deux premières
cages de laminage.
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description