Technical Field
[0001] The present invention relates to a connector for high-speed transmission mounted
on a circuit board.
Background of the Invention
[0002] Many of the connectors for high-speed transmission mounted on circuit boards are
formed by arranging a plurality of sets of terminal arrays including signal terminals
and ground terminals in the housing. As an example of documents disclosing a technique
related to this type of connector, Japanese Patent Application Publication No.
2018-156936 (hereinafter referred to as "Patent Document 1") can be taken up. The connector described
in Patent Document 1 has a signal terminal receiving groove which is an opening portion
penetrating the bottom wall of the housing from the upper portion to the lower portions
of the bottom wall. Ground terminals and signal terminals are alternately inserted
in the signal terminal receiving groove. The tale portion of the lower end of the
signal terminal is soldered to the mounting surface of the circuit board with a solder
ball, and the terminal of a counterpart connector is held by the elastic contact portion
thereof.
[0003] By the way, soldering of this type of connector to a substrate is performed by a
so-called reflow method in which a solder paste is applied to the substrate, the connector
is placed on the paste-applied portion, and then the substrate and the connector are
heated and cooled.
Summary of the Invention
[0004] It is an object of the present invention to provide a connector that can reduce the
overheating process of the terminal in the reflow and reduce the adverse effect on
the finished product due to the heat treatment.
[0005] A first independent aspect for solving this task relates to a contact for high speed
transmission including a housing and a plurality of terminals. The plurality of terminals
have contact portions in contact with a counterpart connector and soldering terminal
portions soldered to a mounting target substrate in which the contact portions and
the soldering terminal portions are arranged in the housing so as to face each other.
The soldering terminal portion is a fork portion, and a cut piece of a wire solder
is sandwiched and crimped in the fork portion.
[0006] In this aspect, the soldering terminal portion has a base end portion and two sandwiching
portions bifurcated and extending from the base end portion, and a width between inner
edges of the two sandwiching portions on a tip end side is narrower than a width between
inner edges on a base end portion side with respect to the tip end.
[0007] Further, solder may spread up to a surface on an outer side of the fork portion,
and a part of an outer surface of the fork portion may be covered by the solder.
[0008] Further, in the housing, the solder fixed to the fork portion may face upward, the
contact portion may face downward, and the solder fixed to the fork portion may be
exposed on an upper side of an upper surface of the housing.
[0009] Further, the terminal may have: a first linear portion and a second linear portion
extending along a fitting direction with the counterpart contact, a first curved portion
curved from an end portion of the first linear portion opposite to the fork portion
toward the second linear portion side and connected to one end of the second linear
portion; a second curved portion curved from other end of the second linear portion
to a side opposite to the first linear portion; an inclined portion extending slightly
inclined from an end portion of the second curved portion toward a side away from
the second linear portion; and a contact portion bending and extending from an tip
end of the inclined portion.
[0010] Further, the contact portion may be further inclined and extend from the base end
connected to the inclined portion toward a side opposite to the second linear portion,
and then bend and extend in a dogleg shape.
[0011] Further, the tip end of the contact portion may face the first curved portion.
[0012] Further, a width of the contact portion in a direction orthogonal to the fitting
direction may be narrowed at the base end of the contact portion.
[0013] Further, a width of the tip end of the contact portion in the direction orthogonal
to the fitting direction may be approximately half of a width of the base end of the
contact portion in the direction orthogonal to the fitting direction.
[0014] Further, a convex portion protruding in the direction orthogonal to the fitting direction
may be formed on a side surface of the first linear portion.
[0015] A second independent aspect for solving above-mentioned task relates to a solder
fixing method for fixing solder to a fork portion of a contact for high speed transmission.
The method includes: a first step of pushing a cut piece into the fork portion; and
a second step of sandwiching the cut piece of a wire solder with a tool and crimping
the cut piece to the fork portion. The cut piece is obtained by cutting the wire solder
into a piece longer than the width of the fork portion
Brief description of the Drawings
[0016]
Figs. 1A and1B are perspective views of a host connector CNH according to an embodiment
of the present invention as viewed from two directions;
Figs. 1C and 1D are perspective views of a plug connector CNP according to an embodiment
of the present invention as viewed from two directions;
Fig. 2 is a diagram showing a cut surface parallel to the XZ plane between the contact
3H-3(S)and the contact 3H-4(S) of an assembly constituted by fitting the host connector
CNH into the plug connector CNP shown in Figs. 1A - 1D;
Fig. 3 is an exploded perspective view of the host connector CNH of Fig. 1B;
Fig. 4A is a perspective view including a cut surface of the host connector CNH of
Fig. 1B, the cut surface passing through the center of the contact 3H-15(S) in the
Y direction;
Fig. 4B is a partially enlarged view of Fig. 4A;
Fig. 5 is a perspective view of the housing 1H of Fig. 3;
Fig. 6A shows a front view of the housing 1H of Fig. 3 and side views thereof as viewed
from all sides;
Fig. 6B is a partially enlarged view of the front view of Fig. 6A;
Fig. 7A is a rear view of the housing 1H of Fig. 3;
Fig. 7B is a partially enlarged view of the rear view of Fig. 7A;
Fig. 8A is a perspective view of a conductive resin 2HA in the center of Fig. 3;
Fig. 8B is a perspective view of the conductive resin 2HB on both sides of the conductive
resin 2HA;
Fig. 9 is a perspective view of the contact 3H-j of Fig. 3.
Fig. 10A is a view of the contact 3H-j of Fig. 9 as viewed from the +X side;
Fig. 10B is an enlarged view of the fork portion 30H of Fig. 10A;
Fig. 11A to Fig. 11C are diagrams showing a working process of the contact 3H-j of
Fig. 3;
Fig. 12A to Fig. 12C are diagrams showing the relationship between the fork portion
30H shown in Fig. 11 and the wire solder fixed to the fork portion 30H;
Fig. 13 is a perspective view of the shield plate 5H-m of Fig. 3;
Fig. 14 is an exploded perspective view of the plug connector CNP of Fig. 1D;
Fig. 15 is a perspective view of the housing 1P of Fig. 14;
Fig. 16A shows a front view of the housing 1P of Fig. 15 and side views thereof as
viewed from all sides;
Fig. 16B is a partially enlarged view of the front view of Fig. 16A;
Fig. 17A is a rear view of the housing 1P of Fig. 15;
Fig. 17B is a partially enlarged view of the rear view of Fig. 17A;
Fig. 18A is a perspective view of the conductive resin 2PA of Fig. 1C;
Fig. 18B is a perspective view of the conductive resin 2PB on both sides of the conductive
resin 2PA of Fig. 18A;
Fig. 19 is a perspective view of the contact 3P-j of Fig. 14;
Fig. 20 is a perspective view of the shield contact 4P-m of Fig. 14;
Fig. 21 is a perspective view of the shield plate 5P-m of Fig. 14.
Fig. 22 is a perspective view including a cut surface passing through the center of
the contact 3P-15 in the Y direction in Fig. 1D;
Fig. 23 is a cross-section view of the fitting portion of the shield plate 5P-4 and
the shield contact 4P-4 in Fig. 1D; and
Fig. 24 is a diagram showing shield contacts 4PA-m and 4PB-m of a plug connector CNP
according to another embodiment of the present invention.
Detailed Description of Embodiments
[0017] Hereinafter, a host connector CNH and a plug connector CNP, which are connectors
for high-speed transmission according to an embodiment of the present invention, will
be described with reference to the drawings. The host connector CNH and the plug connector
CNP are used by soldering to the pads of an electronic substrate 90 and an extension
substrate 91, respectively. The plug connector CNP is mounted on the extension substrate
91 while the host connector CNH is mounted on the electronic substrate 90. When the
host connector CNH and the plug connector CNP are brought close to each other in the
bold arrow direction shown in Fig. 1 and fitted, the terminal of the host connector
CNH and the terminal of the plug connector CNP are electrically connected to each
other, and high-speed transmission of up to 3.2Tbps between the electronic substrate
90 and extension substrate 91 becomes possible.
[0018] In the following description, the fitting direction of the host connector CNH and
the plug connector CNP is appropriately referred to as the Z direction, a direction
orthogonal to the Z direction is appropriately referred to as the X direction and
the direction orthogonal to the Z direction and the X direction is appropriately referred
to as the Y direction. Further, the side where the host connector CNH is located as
viewed from the plug connector CNP in the Z direction may be referred to as the upper
side and the side where the plug connector CNP is located as viewed from the host
connector CNH may be referred to as the lower side.
[0019] As shown in Fig. 3, the host connector CNH is provided with three slots 10H arranged
in the X direction in the housing 1H. Conductive resins 2HA and 2HB, two rows of twenty-eight
contacts 3H-j (j=1 to 28), and rows of four shield plates 5H-m (m=1 to 7) are mounted
in each of the three slots 10H. All the contacts 3H-j (j=1 to 28) mounted in each
slot 10H have the same shape. Further, the shapes of the shield plates 5H-m (m=1 to
7) mounted in each slot 10H are also all the same.
[0020] As shown in Fig. 5 and Fig. 6, each of the three slots 10H of the housing 1H vertically
penetrates three table portions 12H rising from the bottom portion 11H of the housing
1H. As shown in Fig. 6A, a plurality of reinforcing plates 13H are bridged between
the adjacent table portions 12H. Three depressions 111H are formed on the outside
of the table portion 12H on the +X side of the bottom portion 11H of the housing 1H.
Two depressions 112H are formed on the outside of the table portion 12H on the -X
side of the bottom portion 11H of the housing 1H.
[0021] As shown in Fig. 7A and Fig. 7B, a groove 19H is provided around each of the three
slots 10H on the upper surface of the housing 1H. The groove 19H is formed in a rectangular
frame shape that is horizontally long in the Y direction. Both sides of the groove
19H in the Y direction are open to the outside as open portions 18H.
[0022] The conductive resin 2HA shown in Fig. 8A is embedded in the groove 19H around the
central slot 10H. The conductive resin 2HA has a rectangular frame shape whose dimensions
make it possible to be contained in the groove 19H. A plurality of projections 23HA
are formed on the inner wall surface of the side wall 21HA facing the X direction
in the conductive resin 2HA. An extension portion 24HA protruding outward in the Y
direction is formed on the side wall 22HA facing the Y direction in the conductive
resin 2HA. In a state where the conductive resin 2HA is contained in the groove 19H
around the central slot 10H, the extension portion 24HA is fitted into the open portion
18H of the groove 19H. Further, the upper surface of the conductive resin 2HA is flush
with the upper surface of the housing 1H.
[0023] The conductive resin 2HB shown in Fig. 8B is embedded in the groove 19H around the
slot 10H on both sides in the X direction. The conductive resin 2HB has a rectangular
frame shape whose dimensions make it possible to be contained in the groove 19H. A
plurality of projections 23HB are formed on the inner wall surface of the side wall
21HB facing the X direction in the conductive resin 2HB. An extension portion 24HB
protruding outward in the Y direction is formed on the side wall 22HB facing the Y
direction in the conductive resin 2HB. In a state where the conductive resin 2HB is
contained in the groove 19H around the central slot 10H on both sides in the X direction,
the extension portion 24HB is fitted into the open portion 18H of the groove 19H.
Further, the upper surface of the conductive resin 2HB is flush with the upper surface
of the housing 1H.
[0024] As shown in Fig. 4A, Fig. 6B, and Fig. 7B, twenty-seven ribs 14H-k (k=1 to 27) are
provided on the inner wall surfaces of the housing 1H facing each other in the X direction
and sandwiching the slot 10H in the table portion 12H. The ribs 14H-k protrude inwardly
from the inner wall surface. The ribs 14H-k (k=1 to 27) are aligned in the Y direction
at the same interval. The interval between the adjacent ribs 14H-k among the ribs
14H-k (k=1 to 27) is approximately the same as the width of the contact 3H-j in the
Y direction.
[0025] On the upper side (+Z side) of the slot 10H in the table portion 12H of the housing
1H there is located a plate support 16H extending in the Y direction. A partition
wall 15H-k (k=1 to 27) is provided between the plate support 16H and the rib 14H-k
(k=1 to 27) of the slot 10H. As shown in Fig. 4A, Fig. 6B, and Fig. 7B, the partition
wall 15H-k rises from the end surface on the inner side of the rib 14H-k toward the
side of the plate support 16H. The plate support 16H is supported by the end portion
of the partition wall 15H-k on the inner side opposite to the rib 14H-k. Seven long
holes 17H-m (m=1 to 7) vertically penetrating the plate support 16H are bored in the
plate support 16H.
[0026] As shown in Fig. 9, the contact 3H-j includes; a first linear portion 31H extending
in the Z direction; a second linear portion 32H extending in parallel with the first
linear portion 31H away from the first linear portion 31H on the -X side; a fork portion
30H bifurcated and extending from one end of the first linear portion 31H; a first
curved portion 33H curved from an end portion opposite to the fork portion 30H side
of the first linear portion 31H to the side of the second linear portion 32H in the
X direction and connected to one end of the second linear portion 32H; a second curved
portion 34H curved from the other end of the second linear portion 32H to the side
opposite to the first linear portion 31H in the X direction; an inclined portion 35H
extending slightly inclined from the end portion of the second curved portion 34H
to a side away from the second linear portion 32H; and a contact portion 37H bending
and extending in a hook-shape from the tip end of the inclined portion 35H.
[0027] Convex portions 39aH, 39bH, and 39cH protruding outward in the Y direction are formed
on the side surface of the first linear portion 31H. The contact portion 37H is further
inclined and extends from the base end connected to the inclined portion 35H toward
the side opposite to the second linear portion 32H, and then bends and extends in
a dogleg shape. The tip end of the contact portion 37H faces the first curved portion
33H. The width of the contact portion 37H in the Y direction is narrowed from the
vicinity of the base end of the contact portion 37H. The width of tip end of the contact
portion 37H in the Y direction is approximately half the width of the base end of
the contact portion 37H in the Y direction.
[0028] The fork portion 30H of the contact 3H-j is a soldering terminal portion soldered
to the pad of the electronic substrate 90 which is a mounting destination. As shown
in Fig. 10A, the fork portion 30H has a base end portion 330, and two sandwiching
portions 331 bifurcated and extending from the base end portion 330. The thickness
of the inner edge portions 332 of the two sandwiching portions 331 facing inward is
thinner than the thickness of the sandwiching portion 331 itself. As shown in Fig.
10B, the width D1 between portions on the tip end side of the inner edge portions
332 of the two sandwiching portions 331 is thinner than the width D2 between the portions
of the base end portion locating nearer the base end portion 330 than the tip ends
of the inner edge portions 332. The edge portion of the base end portion 330 facing
the side of the two sandwiching portions 331 is curved in a semicircular shape.
[0029] Solder is sandwiched and crimped in the fork portion 30H of the contact 3H-j. The
solder is fixed to the fork portion 30H by the following procedure. First, as shown
in Fig. 11A, a cut piece 300 of a wire solder is prepared by cutting the wire solder
into a piece longer than the width of the fork portion 30H in the X direction. Next,
as shown in Fig. 11B, the cut piece 300 of the wire solder is pushed in between the
two sandwiching portions 331 of the fork portion 30H. As shown in Fig. 12A, the diameter
D3 of the cut piece 300 of the wire solder is smaller than the width D1 between the
inner edges of the two sandwiching portions 331 on the tip end side. When the cut
piece 300 of the wire solder is pressed in, the cut piece 300 pushes the two sandwiching
portions 331 outward to be contained between them, and is sandwiched between the two
sandwiching portions 331. After the cut piece 300 of the wire solder is pressed in
between the sandwiching portions 331 of the fork portion 30H, both ends of the cut
piece 300 of the wire solder are sandwiched by a tool and crimped to the fork portion
30H.The cutting of the solder and the pushing of the solder in between the sandwiching
portions 331 of the fork portion 30H may be performed collectively for a plurality
of contacts 3H-j. In that case, it is advisable to pass a long wire solder through
the fork portion 30H of a plurality of contacts 3H-j obtained in a state of being
continuously connected by press molding, and then cut the wire solder into an appropriate
length.
[0030] As shown in Fig. 11C and Fig. 12C, the solder fixed by the above procedure spreads
up to the surface on the outer side of the fork portion 30H, a part of the outer surface
on the outer side of the sandwiching surface of the fork portion 30H is then covered
by the solder, thus the solder is integrated with the fork portion 30H.
[0031] Here, the contacts 3H-j (j=1 to 28) of each slot 10H include contacts 3H-j serving
as ground terminals and contacts 3H-j serving as signal terminals. Hereinafter, as
appropriate, a letter (G) is attached to the ground contact 3H-j and a letter (S)
is attached to the signal contact 3H-j to distinguish between the two.
[0032] As shown in Fig. 4B, two rows of contacts 3H-j (j=1 to 28) on the +X side and the
-X side in the long holes 17H-m (m=1 to 7) in each slot 10H are contained one by one
in the gap between the adjacent partition walls 15H-k in the slot 10H in such a manner
that two ground contacts and two signal contacts are aligned alternately. For example,
on the +X side of the long hole 17H-1 shown in Fig. 6B and Fig. 7B, the ground contact
3H-1(G) is contained in the gap between the inner wall of the table portion 12H on
the +Y side and the partition wall 15H-1, and the ground contact 3H-2(G) is contained
in the gap between the partition wall 15H-1 and the partition wall 15H-2. The signal
contact 3H-3(S) is contained in the gap between the partition wall 15H-2 and the partition
wall 15H-3, and the signal contact 3H-4(S) is contained in the gap between the partition
wall 15H-3 and the partition wall 15H-4. The same applies to the -X side of the long
hole 17H-1.
[0033] The solder fixed to the fork portion 30H of the contact 3H-j faces upward, and the
contact portion 37H of the contact 3H-j faces downward. The solder of the contact
3H-j is supported by the upper end of the rib 14H-k and the solder is exposed above
the upper surface of the housing 1H.
[0034] Of the partition walls 15H-k (k=1 to 28) in the slot 10H, a first height of the partition
walls 15H-k between the ground contacts 3H-j(G) and the signal contacts 3H-j(S) in
the Z direction is lower than a second height of the partition walls 15H-k between
the ground contacts 3H-j(G) in the Z direction and is lower than a third height of
the partition walls 15H-k between the signal contacts 3H-j(S), in the Z direction,
in which the partition walls 15H-k of the second and third heights are the other partition
walls 15H-k.
[0035] More specifically, as shown in Fig. 2, the partition wall 15H-k between the ground
contacts 3H-j (G) (in the cross section of Fig. 2, the partition wall 15H-1 at the
back in the Y direction) has a lower end at substantially the same position as the
lower surface of the housing 1H, and an upper end at substantially the same position
as the upper surface of the housing 1H. The same applies to the partition wall 15H-k
between the signal contacts 3H-j(S).
[0036] In contrast, regarding the partition wall 15H-k between the ground contact 3H-j(G)
and the signal contact 3H-j(S) (in the cross section of Fig. 2, the partition wall
15H-2 in front of the Y direction), a lower end thereof locates at substantially the
same position as the lower surface of the housing 1H, and an upper end thereof locates
below the upper surface of the housing 1H and around the boundary between the first
linear portion 31H and the second curved portion 34H of the contact 3H-j. Further,
the upper end of the partition wall 15H-k between the ground contact 3H-j (G) and
the signal contact 3H-j(S) is formed in a slope shape that becomes lower as the distance
from the central plate support 16H increases.
[0037] Further, the substantially rectangular portion of the partition wall 15H-k between
the ground contact 3H-j(G) and the signal contact 3H-j(S) immediately beside the contact
portion 37H of the contact 3H-j is cut out so as to form a notch portion 110H.
[0038] Therefore, although the first linear portion 31H and the second linear portion 32H
of the ground contact 3H-j(G) are separated from the first linear portion 31H and
the second linear portion 32H of the signal contact 3H-j(S) by the partition wall
15H-k, the first curved portion 33H, the second curved portion 34H, and the contact
portion 37H of the ground contact 3H-j are not separated from the first curved portion
33H, the second curved portion 34H, and the contact portion 37H of the signal contact
3H-j(G) by the partition wall 15H-k. An air layer are formed between the first curved
portion 33H, the second curved portion 34H, the contact portion 37H of the ground
contact 3H-j(G) and the first curved portion 33H, the second curved portion 34H, the
contact portion 37H of the signal contact 3H-j(S).
[0039] As shown in Fig. 13, the shield plate 5H-m includes: a main body portion 51H; four
fork portions 50aH, 50bH, 50cH, 50dH bifurcated and extending from four locations,
separated in the Y direction, at the upper end of the main body portion 51H; contact
portions 57aH, 57bH, 57cH protruding from locations sandwiching two grooves at the
lower end of the main body portion 51H. Convex portions 59aH, 59bH protruding outward
in the Y direction are formed on the side surface of the main body portion 51H.
[0040] The fork portions 50aH, 50bH, 50cH, 50dH of the contact 3H-j are a soldering terminal
portions soldered to the pads of the electronic substrate 90 which is a mounting destination.
Solders are sandwiched and crimped in the fork portions 50aH, 50bH, 50cH, 50dH of
the shield plate 5H-m. The procedure for fixing the solders to the fork portions 50aH,
50bH, 50cH, 50dH is the same with the procedure for fixing the solder to the fork
portion 30H of the contact 3H-j.
[0041] The shield plate 5H-m is pressed into the long hole 17H-m of the plate support 16H
in the slot 10H from the upper side. The solders fixed to the fork portions 50aH,
50bH, 50cH, 50dH of the shield plate 5H-m are exposed on the upper side of the upper
surface of the housing 1H.
[0042] As shown in Fig. 14, the plug connector CNP is provided with three headers 10P corresponding
to the slots 10H of the host connector CNH in the housing 1P, and conductive resin
2PA and 2PB, two rows of twenty-eight contacts 3P-j (j=1 to 28), rows of seven shield
contacts 4P-m (m=1 to 7), and rows of seven shield plates 5P-m (m=1 to 7) are mounted
to each of the three headers 10P. All the contacts 3P-j (j=1 to 28) mounted to each
header 10P have the same shape. Further, all the shield contacts 4P-m (m=1 to 7) mounted
to each header 10P have the same shape, and all the shield plates 5P-m (m=1 to 7)
also have the same shape.
[0043] As shown in Fig. 22, the outer wall surfaces on both sides of the header 10P in the
X direction are provided with twenty-seven ribs 14P-k (k=1 to 27). The ribs 14P-k
are formed in a thin rectangular shape. The ribs 14P-k are aligned in the Y direction
at the same interval. The interval between the adjacent ribs 14P-k among the ribs
14P-k (k=1 to 27) is approximately the same as the width of the contact 3P-j in the
Y direction.
[0044] A groove 16P is provided at a position on the bottom wall 12P of the housing 1P on
the side opposite to the header 10P. The upper end of the header 10P is located slightly
lower than the upper edges of the side walls 11 Pon both sides of the housing 1P in
the X direction. The lower end of the header 10P protrudes below the lower surface
of the groove 16P.
[0045] As shown in Fig. 16A and Fig. 16B, seven long holes 17P-m (m=1 to 7) vertically penetrating
the header 10P are bored in the header 10P. The width of the lower portion of the
long hole 17P-m in the X direction is narrower than the width of the upper portion
in the X direction. Further, as shown in Fig. 16A, Fig. 16B, and Fig. 22, twenty-eight
long holes 18P-j(j=1 to 28) are bored in the bottom wall 12P at positions directly
below between the adjacent ribs 14P-k on both sides of the base end of the header
10P in the X direction. The long holes 18P-j (j=1 to 28) penetrate between the upper
surface of the bottom wall 12P and the bottom surface of the groove 16P on the back
side thereof.
[0046] The conductive resin 2PA shown in Fig. 18A is fitted into the lower end of the central
header 10P in the groove 16P. The conductive resin 2PA has two long plates 21PA facing
each other with a slight gap therebetween and both ends of the two long plates 21PA
in the Y direction are connected to each other via the connection pieces 22PA. Seven
long holes 27P-m (m=1 to 7) divided by the division pieces 23PA are formed in the
gap between the two long plates 21PA. In a state where the conductive resin 2PA is
fitted in the lower end of the central header 10P, the lower surface of the conductive
resin 2PA is flush with the lower surface of the 1P. The conductive resin 2PB shown
in Fig. 18B is fitted into the lower ends of the headers 10P on both sides of the
groove 16P in the X direction. The conductive resin 2PB has two long plates 21PB facing
each other with a slight gap therebetween and both ends of the two long plates 21PB
in the Y direction are connected via the connection pieces 22PB. Seven long holes
27P-m (m=1 to 7) divided by the division pieces 23PB are formed in the gap between
the two long plates 21PB. In a state where the conductive resin 2PB is fitted in the
lower end of the central header 10P, the lower surface of the conductive resin 2PB
is flush with the lower surface of the 1P.
[0047] As shown in Fig. 19, the contact 3P-j includes: a contact portion 37P extending linearly
in the Z direction; a bent portion 33P bending and extending from the base end of
the contact portion 37P to one side of the X direction; and a fork portion 30P bifurcated
and extending from the end portion opposite to the contact portion 37P at the bent
portion 33P. Convex portions 39aP, 39bP protruding outward in the Y direction are
formed on the side surface of the contact portion 37P. A hole 38 is bored in the center
of the bent portion 33P in the Y direction.
[0048] The fork portion 30P of the contact 3P-j is a soldering terminal portion soldered
to the pad of the extension substrate 91 which is a mounting destination. Solder is
sandwiched and crimped in the fork portion 30P of the contact 3P-j. The procedure
for fixing the solder to the fork portion 30P is the same as the procedure for fixing
the solder to the fork portion 30H of the contact 3H-j shown in Figs 11A - 11C.
[0049] As shown in Fig. 2 and Fig. 22, the contacts 3P-j fixed with solders pass through
the long hole 18P-j of the header 10P from the lower side and are contained one by
one in the gaps between the adjacent ribs 14P-k in the header 10P. The bent portion
33P of the contact 3P-j is supported by the edge portion of the long hole 18P-j in
the bottom wall 12P of the housing 1P, and the solder of the contact 3P-j is exposed
on the lower side of the lower surface of the housing 1P.
[0050] As shown in Fig. 20, the shield contact 4P-m includes: a main body portion 41P; contact
portions 47aP, 47bP, 47cP, 47dP bending and extending in a dogleg shape from four
locations separated in the Y direction at the lower end of the main body portion 41P;
and convex portions 42aP, 42bP protruding from two locations at the upper end of the
main body portion 41P on the opposite side of, and between the contact portion 47aP
and the contact portion 47bP, and the opposite side of, and between the contact portion
47cP and the contact portion 47dP. Convex portions 49aP, 49bP protruding outward in
the Y direction are formed on the side surface of the main body portion 41P.
[0051] Of the contact portions 47aP, 47bP, 47cP, 47dP, the bending orientation of two contact
portions 47aP and 47dP on the outer side and the bending orientation of two contact
portions 47bP and 47cP on the inner side in the Y direction, which is the arrangement
direction of the contact portions, are reversed. The upper ends of the two contact
portions 47aP and 47dP on the outer side and the upper ends of the two contact portions
47bP and 47cP on the inner side are inclined in directions away from each other and
open in a Y shape when viewed from the Y direction. The lower ends of the convex portions
42aP, 42bP are rounded.
[0052] As shown in Fig. 21, the shield plate 5P-m includes: a main body portion 51P; convex
portions 52aP, 52bP, 25cP, 52dP protruding from four locations separated in the Y
direction at the lower end of the main body portion 51P; and fork portions 50aP, 50bP,
50cP, 50dP bifurcated and extending four locations separated in the Y direction at
the lower end of the main body portion 51P. Convex portions 59aP, 59bP, 59cP protruding
outward in the Y direction are formed on the side surfaces of the main body portion
51P and the convex portions 52aP and 52dP. At the upper end of the main body portion
51P recess portions 56aP and 56bP are formed. The recess portions 56aP are gouged
downward between the convex portion 52aP and the convex portion 52bP, and The recess
portions 56bP are gouged downward between the convex portion 52cP and the convex portion
52dP.
[0053] The fork portions 50aP, 50bP, 50cP, 50dP of the shield plate 5P-m are soldering terminal
portions soldered to the pads of the extension substrate 91 which is a mounting destination.
Solders are sandwiched and crimped in the fork portions 50aP, 50bP, 50cP, 50dP of
the shield plate 5P-m. The procedure for fixing the solders to the fork portions 50aP,
50bP, 50cP, 50dP is the same as the procedure for fixing the solder to the fork portion
30P of the contact 3P-j.
[0054] As shown in Fig. 2 and Fig. 22, the shield contact 4P-m is pressed into the long
hole 17P-m of the header 10P from the upper side, and the shield plate 5P-m fixed
with solders is pressed into the long hole 17P-m of the header 10P from the lower
side through the long hole 27P-m of the conductive resin 2PA (or 2PB). The end portion
of the shield contact 4P-m and the end portion of the shield plate 5P-m abut on each
other in the long hole 17P-m. More specifically, as shown in Fig. 23, a rectangular
locking piece 177P-m is bridged between the inner wall surfaces of the long hole 17P-m
of the header 10P facing each other in the X direction, and the shield contact 4P-m
and the shield plate 5P-m are positioned by this locking piece 177P-m. In this disclosure,
the end portion of the shield contact 4P-m and the end portion of the shield plate
5P-m are appropriately referred to as "the first end portion" and "the second end
portion", respectively.
[0055] The locking piece 177P-m is fitted in a depression between the convex portion 52bP
and the convex portion 52cP of the shield plate 5P-m. Further, the convex portion
42aP of the shield contact 4P-m is fitted in a depression between the convex portion
52aP and the convex portion 52bP of the shield plate 5P-m, and the convex portion
42bP of the shield contact 4P-m is fitted in a depression between the convex portion
52cP and the convex portion 52dP of the shield plate 5P-m. Further, notches are provided
in the inner wall surfaces of the long hole 17P-m of the header 10P facing each other
in the Y direction. The convex portions 49aP and 49bP of the shield contact 4P-m and
the convex portions 59aP, 59bP, 59cP of the shield plate 5P-m are engaged with the
notches to prevent the shield contact 4P-m and shield plate 5P-m from coming off.
The long hole 17H-m of the slot 10H of the host connector CNH also has notches which
play a similar role.
[0056] In a case where the plug connector CNP is fitted with the host connector CNH which
is a mating connector, the contact portions 47aP, 47bP, 47cP, 47dP of the shield contact
4P-m of the plug connector CNP are in contact with the contact portions 57aH, 57bH,
57cH of the shield plate 5H-m of the host connector CNH, and the contact portion 37P
of the contact 3P-j of the plug connector CNP is in contact with the contact portion
37H of the contact 3H-j of the host connector CNH.
[0057] The above is the details of the configuration of the present embodiment, and according
to the present embodiment, the following effects can be obtained.
[0058] The plug connector CNP of the present embodiment includes: a housing 1P having a
long hole 17P-m extending in one direction; and a plurality of terminals arranged
in the long hole 17P-m, each of which having contact portions 37P, 47aP, 47bP, 47cP,
47dP in contact with the mating connector and soldering terminal portions soldered
to a mounting target substrate. Then, among these terminals, the terminals interposed
between the shield plate 5H-m of the host connector CNH and the pad of the extension
substrate 91 are divided into shield contacts 4P-m which are components having the
contact portions 47aP, 47bP, 47cP, 47dP and shield plates 5P-m which are components
having soldering terminal portions. The first end portion of the shield contact 4P-m
on the side opposite to the side of the contact portions 47aP, 47bP, 47cP, 47dP and
the second end portion of shield plate 5P-m on the side opposite to the side of the
soldering terminal portions are pressed into the long hole 17P-m from directions opposite
to each other, and the first and second end portions abut on each other in the long
hole 17P-m. Thus, by dividing the contact portions 37P, 47aP, 47bP, 47cP, 47dP of
the shield contact 4P-m and the soldering terminal portions, the opening portion of
the long hole 17P-m of the housing 1P can be minimized, and the rigidity of the housing
1P can be ensured. Further, by pressing and fitting the respective components, the
same performance as that of the single piece structure can be ensured. Therefore,
it is possible to provide a connector for high-speed transmission capable of reducing
the width of the opening portion of the housing 1P and ensuring the rigidity of the
housing.
[0059] Further, the host connector CNH of the present embodiment includes: a housing 1H
having a plurality of slots 10H; and a plurality of contacts 3H-j including contacts
3H-j (G) which are ground terminals and contacts 3H-j(S) which are signal terminals,
in which the plurality of contacts 3H-j are arranged in the slots 10H along the Y
direction as a first direction orthogonal to the fitting direction of the connector.
Partition walls 15H-k are provided between the adjacent contacts 3H-j in the slots
10H, and the height of the partition walls 15H-k between the ground contacts 3H-j(G)
and the signal contacts 3H-j(S) in the fitting direction is lower than the height
of the other partition walls 15H-k in the fitting direction. Thus, an air layer, which
is a layer of a space with a smaller dielectric constant than that of a resin partition
wall 15H-k is formed between the signal contact 3H-j(S) and the ground contact 3H-j(G).
Therefore, it is possible to provide a connector for high-speed transmission capable
of reducing the crosstalk between the adjacent channels.
[0060] Further, the host connector CNH of the present embodiment includes: a housing 1H;
and a plurality of contacts 3H-j having a contact portion 37H in contact with the
mating connector and a soldering terminal portion soldered to the mounting target
substrate, in which the plurality of contacts 3H-j are arranged in the housing 1H
with the contact portion 37H and the soldering terminal portion facing each other.
The soldering terminal portion is a fork portion 30H, and a cut piece 300 of a wire
solder is sandwiched and crimped in the fork portion 30H. Thus, the heating process
of the terminal in the reflow layer, which is required in the conventional solder
ball type soldering, can be reduced, and the influence of heat treatment can be reduced.
Therefore, it is possible to provide a connector that can reduce the overheating process
of the terminal in the reflow and reduce the adverse effect on the finished product
due to the heat treatment.
[0061] The embodiments of the present invention have been described above, however, the
following modifications may be added to these embodiments.
- (1) In the above embodiments, there were three slots 10H in the housing 1H of the
host connector CNH, and there were three headers 10P in the housing 1P of the plug
connector CNP. However, the number of the slots 10H and the headers 10P may be one,
two, or four or more.
- (2)ln the above embodiment, the contact portions 47aP, 47bP, 47cP, 47dP of the shield
contact 4P-m of the plug connector CNP were described as being bent and extended in
a dogleg shape from four locations at the lower end of the main body portion 41P separated
in the Y direction. However, like the shield contact 4PA-m of Fig. 24A, the contact
portions 47aP, 47bP, 47cP, 47dP may be replaced by contact portions 147aP, 147bP composed
of a pair of plate bodies in which the cross sections viewed from the Y direction
are formed in dogleg shapes in directions opposite to each other, and the shield plate
5P-m of the host connector CNH may be inserted between the contact portions 147aP
and 147bP. Furthermore, like the shield contact 4PB-m of Fig. 24B, the terminal of
the plug connector CNP to be pressed into the long hole 17P-m of the header 10P may
not be divided into the shield contact 4P-m and the shield plate 5P-m, and may be
configured by a single plate component having a contact portion and soldering terminal
portion.
- (3)ln the above embodiment, the number of the contacts 3H-j, 3P-j forming a row may
be less than two or may be more than two. Further, the number of the shield plates
4H-m, the shield contacts 4P-m, and the shield plates 5P-m may be less than seven
or may be more than seven. Moreover, the number of the ribs 14H-k, ribs 14H-k, partition
walls 15H-k may be less than twenty-seven or may be larger than twenty-seven.
List of reference numerals
[0062]
- 1H
- housing
- 1P
- housing
- 2HA, 2HA
- conductive resin
- 2P
- conductive resin
- 3H
- contact
- 3P
- contact
- 4H
- shield plate
- 4P
- shield contact
- 4PA
- shield contact
- 4PB
- shield contact
- 5H
- shield plate
- 5P
- shield plate
- 10H
- slot
- 10P
- header
- 11H
- bottom portion
- 11P
- side wall
- 12H
- table portion
- 12P
- bottom wall
- 13H
- reinforcing plate
- 14H
- rib
- 14P
- rib
- 15H
- partition wall
- 16H
- plate support
- 16P
- groove
- 17H
- long hole
- 17P
- long hole
- 18H
- open portion
- 18P
- long hole
- 19H
- groove
- 21HA, 21HA, 22HA, 22HB
- side wall
- 21PA, 21PB
- long plate
- 22PA, 22PB
- connection piece
- 23HA, 23HB
- projection
- 23PA 23PB
- division piece
- 24HA, 24HB
- extension portion
- 27P
- long hole
- 30H
- fork portion
- 30P
- fork portion
- 31H
- the first linear portion
- 32H
- the second linear portion
- 33H
- the first curved portion
- 33P
- bent portion
- 34H
- the second curved portion
- 35H
- inclined portion
- 37H
- contact portion
- 37P
- contact portion
- 39aH
- convex portion
- 39aP
- convex portion
- 39bH
- convex portion
- 39bP
- convex portion
- 39cH
- convex portion
- 41P
- main body portion
- 42aP
- convex portion
- 42bP
- convex portion
- 47aP
- contact portion
- 47bP
- contact portion
- 47cP
- contact portion
- 47dP
- contact portion
- 49aP
- convex portion
- 49bP
- convex portion
- 50aH
- fork portion
- 50aP
- fork portion
- 50bH
- fork portion
- 50bP
- fork portion
- 50cH
- fork portion
- 50cP
- fork portion
- 50dH
- fork portion
- 50dP
- fork portion
- 51H
- main body portion
- 51P
- main body portion
- 52aP
- convex portion
- 52bP
- convex portion
- 52cP
- convex portion
- 52dP
- convex portion
- 56aP
- recess portion
- 57aH
- contact portion
- 57bH
- contact portion
- 57cH
- contact portion
- 59aH
- convex portion
- 59aP
- convex portion
- 59bH
- convex portion
- 59bP
- convex portion
- 59cP
- convex portion
- 90
- electronic substrate
- 91
- extension substrate
- 110H
- notch portion
- 111H, 112H
- depression
- 147aP
- contact portion
- 147bP
- contact portion
- 177P
- locking piece
- 300
- cut piece
- 330
- base end portion
- 331
- sandwiching portion
- 332
- inner edge portion
1. A contact (CNH, CNP) for high-speed transmission, comprising:
a housing (1H, 1P); and
a plurality of terminals (3H, 3P) comprising contact portions (37H, 37P) in contact
with a counterpart connector (CNP, CNH) and soldering terminal portions soldered to
a mounting target substrate (91, 90) in which the contact portions (37H, 37P) and
the soldering terminal portions are arranged in the housing (1H, 1P) so as to face
each other,
wherein
the soldering terminal portion is a fork portion (30H, 30P), and a cut piece of a
wire solder (300) is sandwiched and crimped in the fork portion (30H, 30P).
2. The contact for high-speed transmission according to claim 1, wherein
the soldering terminal portion comprises:
a base end portion, and two sandwiching portions bifurcated and extending from the
base end portion,
a width between inner edges of the two sandwiching portions on a tip end side is narrower
than a width between inner edges on a base end portion side.
3. The contact for high-speed transmission according to claim 1, wherein
solder spreads up to a surface on an outer side of the fork portion, and a part of
an outer surface of the fork portion is covered by the solder.
4. The contact for high-speed transmission according to claim 3, wherein
in the housing, the solder fixed to the fork portion faces upward, the contact portion
faces downward, and the solder fixed to the fork portion is exposed on an upper side
of an upper surface of the housing.
5. The contact for high-speed transmission according to claim 1, wherein
the terminal comprises:
a first linear portion and a second linear portion extending along a fitting direction
with the counterpart contact,
a first curved portion curved from an end portion of the first linear portion opposite
to the fork portion toward the second linear portion side and connected to one end
of the second linear portion;
a second curved portion curved from other end of the second linear portion to a side
opposite to the first linear portion;
an inclined portion extending slightly inclined from an end portion of the second
curved portion toward a side away from the second linear portion; and
a contact portion bending and extending from a tip end of the inclined portion.
6. The contact for high-speed transmission according to claim 5, wherein
the contact portion is further inclined and extends from the base end connected to
the inclined portion toward a side opposite to the second linear portion, and then
bends and extends in a dogleg shape.
7. The contact for high-speed transmission according to claim 6, wherein the tip end
of the contact portion faces the first curved portion.
8. The contact for high-speed transmission according to claim 7, wherein
a width of the contact portion in a direction orthogonal to the fitting direction
is narrowed at the base end of the contact portion.
9. The contact for high-speed transmission according to claim 8, wherein
a width of the tip end of the contact portion in the direction orthogonal to the fitting
direction is approximately half of a width of the base end of the contact portion
in the direction orthogonal to the fitting direction.
10. The contact for high-speed transmission according to claim 5, wherein
a convex portion protruding in the direction orthogonal to the fitting direction is
formed on a side surface of the first linear portion.
11. A solder fixing method for fixing solder to a fork portion of a contact for high speed
transmission, the method comprising:
a first step of pushing a cut piece into the fork portion, the cut piece being obtained
by cutting a wire solder into a piece longer than the width of the fork portion; and
a second step of sandwiching the cut piece of the wire solder with a tool and crimping
the cut piece to the fork portion.