FILTERS

Description

[0001] This invention relates to a filter insert as defined in claim 1, and to a filter having such filter insert as defined in claim 10. The invention is particularly applicable to the field of water, and potable water, filtration.

[0002] Filters, and in particular, water filters, are widely used in domestic and commercial settings to filter out impurities in fluids, such as potable water, body fluids, e.g. blood, chemicals and/or water used in high-cleanliness applications e.g. medical applications. Depending on how much fluid or water is needed, and/or whether the fluid or water is supplied from a mains supply or a tank, the fluid can either be filtered batch-wise, or continuously.

[0003] In situations where a large volume of fluid needs to be filtered, or where the fluid flow rate is relatively high, it is often more convenient to use a plumbed-in, continuous filtration system. Such systems are relatively well-known and generally comprise a filtration vessel comprising an inlet aperture connected to the supply of fluid and an outlet aperture connected to a tap or device using the filtered fluid. Contained within the filtration vessel, a filter medium is generally provided that is sealingly interposed between the inlet aperture and outlet aperture in a manner that only allows fluid to flow out through the outlet aperture once it has passed through the filtration medium.

[0004] Various filtration media can be used depending on the size and chemistry of the impurities that need to be removed from the fluid/water supply. In fact, the filter system may comprise a series of filters that successively filter out different sizes and/or types of impurities. Such, so-called multi-stage filters can be contained in a single unit, or a series of filters can be used sequentially in a given fluid/water supply.

[0005] Known filtration media include resins, scrims, reticulated sheets, porous membranes and indeed porous block media, such as compressed activated carbon blocks.

[0006] In use, filters need to be replaced periodically once the filter medium has become clogged with filtered-out impurities, or where there is a risk of biological growth over extended periods of time. For the sake of convenience, and to reduce the likelihood of incorrect servicing, it has become customary for the filter vessel and filter medium to be formed as a single disposable filter cartridge that can be clipped into and out of the supply. Such known cartridges generally comprise proprietary connectors that prevent, or reduce the likelihood of, incorrect installation thereby reducing the likelihood of contaminating the fluid or water supply, e.g. by fitting a filter with the inlet and outlet apertures reversed.

[0007] A major drawback of known disposable filter cartridges is the fact that they are comprised of various materials, e.g. a plastics vessel, rubber seals, a carbon block etc., which can make recycling of the cartridges at the end of their useful life difficult and costly. It has been proposed to replace only the filter medium, rather than the entire canister, to alleviate this problem but this solution has not been well-received owing to the fact that the remaining parts of the filter cartridge need to be thoroughly cleaned and reassembled before they can be put back into service. Moreover, a factory-sealed unit, rather than one that requires end-user intervention, is generally considered to be less susceptible to incorrect assembly, and can be monitored and/or checked at each stage of the manufacture, transport, installation and disposal cycle.

[0008] US 5, 256, 285 relates to a filter container with a double construction for containing cartridge filters incorporated in a factory line for removing foreign particles mixed in liquid, and to the construction of a disposable unit container which integrally contains filtering material.

[0009] US 4, 882, 051 relates to a cartridge filter which can prevent the interior of a filter housing from being contaminated when paint or ink is filtered.

[0010] WO 2009/051757 A1 relates to a sump liner form use with a fluid filter assembly in an appliance. The sump liner defines an open-ended configuration to be coupled to the housing and a closed end opposite from the open end.

[0011] US 5, 092, 993 discloses a filter system that includes a filter assembly. The filter assembly comprises a housing that supports a prefilter and a main filter in the fluid flow path. The prefilter and main filter being held in an open-ended bag configuration.

[0012] It is an object of the present invention to address one or more of the above problems and to provide an alternative and/or improved fluid/water filter system.

[0013] According to a first aspect of the invention, there is provided a filter insert comprising: a mounting disc; a tube and a closed-ended cylindrical cap, one end of the tube being sealingly affixed around the periphery of the mounting disc; the other end of the tube being sealingly affixed around the periphery of the closed-ended cylindrical cap, wherein the mounting disc and the closed-ended cylindrical cap both comprise cylindrical spigots; an inlet aperture and an outlet aperture in the mounting disc, each aperture communicating via a through hole in the mounting disc with the interior of the tube; a porous tubular filter element located within the tube and being interposed between the inlet aperture and the outlet aperture, the filter element comprising: an outer surface; and an interior surface that is an interference fit with the outer surface of the cylindrical spigots, wherein the outlet aperture is located radially inwardly of the interior surface of the filter element and the inlet aperture is located radially outwardly of the outer surface of the filter element and wherein the tube is at least partially manufactured of a flexible plastics material, and wherein the mounting disc is rigid.

[0014] A reinforcing plate may be provided to support the upper surface of the housing and to inhibit/prevent its deformation under the effects of mains water pressure. The reinforcing plate may comprise a removable metal disc that sits on top of the housing, and which is interposed, in use, between the housing and a connector to which the filter is affixable.

[0015] The relatively flexible hollow body portion may comprise a bag manufactured of plastics film. The plastics film may be provided with a metallised surface coating on one or both sides thereof, which can inhibit light ingress thereby reducing the likelihood of bio-film growth. The plastics film may be a sterile, FDA and/or food-grade polymer film. The plastics film preferably comprises a laminated plastics film, most preferably comprising multiple layers of polyethylene (for ease of welding to a housing), aluminium (to reduce the film's light transmissivity), polyamide, e.g. Nylon^RTM (for strength) and polyethylene terephthalate.

[0016] According to a second aspect of the invention, there is provided a filter comprising a connector; a housing detachably affixable to the connector; and a filter insert in accordance with the first aspect of the invention removably receivable in the housing; the connector comprising inlet and outlet apertures for connection to a fluid supply and fluid-consuming device, respectively; the filter insert comprising inlet and outlet apertures releasably and sealingly connectable to the inlet and outlet apertures of the connector and a porous tubular filter element sealingly interposed between the inlet and outlet apertures wherein the tube is arranged to prevent the fluid from coming into contact with the housing.

[0017] Also disclosed, but not within the scope of the claimed invention, is a filter comprising a housing for receiving a filter insert, the filter insert comprising: a filter insert housing; an inlet aperture and an outlet aperture each aperture communicating with the interior of the filter insert housing; a filter medium located within the filter insert housing and being sealingly interposed between the inlet aperture and the outlet aperture, wherein the filter insert housing is at least partially manufactured of a flexible material, the filter additionally comprising a connector that is releasably connectable to the housing, the connector comprising inlet and outlet spigots for connection to a water supply and water outlet, respectively, the inlet and outlet spigots of the connector being sealingly connectable to the inlet and outlet apertures of the filter insert, respectively.

[0018] In a preferred embodiment of the invention, the radial clearance between the exterior surface of the filter insert and the interior surface of the housing is less than 1mm, more preferably less than 0.5mm, and most preferably less than 0.25mm. By reducing the clearance between the filter insert and the housing, the amount of deformation and/or movement of the plastics film can be reduced. In particular, where the supply pressure is variable over time, the flexible plastics can inflate and deflate slightly, which can cause fatigue damage. Furthermore, extended period of strain/deformation can lead to creep or permanent set in the plastics film, thereby potentially reducing its longevity, in particular the longevity of any joins/welds therein. Thus, by reducing the radial clearance between the filter insert and the housing, the amount of strain in the plastics film can be reduced.The filter medium may comprise a tube manufactured of a porous material, such as compressed and/or sintered activated carbon and/or resin. The flow of fluid from the inlet aperture to the outlet aperture of the filter insert is preferably arranged to be radially inwardly from the exterior of the tube towards the interior of the tube. Such a configuration is believed to provide improved filtration and longevity of the filter medium because the surface area of the exterior surface of the tube, where a greater proportion of the filtered-out contaminants build up, is greater than that of its interior surface, where a much lesser proportion of the filtered-out contaminants accumulate, or where there are no filtered-out contaminants. The tubular filter medium is preferably blocked off at one end to prevent fluid from bypassing the porous body of the filter medium. The end of tubular filter medium may be blocked off using a blanking plate that has been affixed (e.g. glued) to the end of the tube, and/or the filter medium may comprise a cylindrical block of porous material comprising an axial blind hole.

[0019] The filter insert is preferably contained, in use, within a relatively rigid housing. A relatively rigid housing, where provided, may comprise a relatively rigid, hollow body into which the filter insert is axially receivable. The relatively rigid housing preferably comprises engagement means for locating and engaging the filter medium of the filter insert. Such engagement/location means may comprise ribs or bosses that engage the filter medium. Advantageously, the engagement/location means may serve to support and/or reinforce the filter medium, which can often be relatively fragile and/or frangible, against shocks and impact forces that can occur during handling and/or transportation of the filter.

[0020] The connector and housing are preferably inter-engageable using a bayonet-type connector: the housing comprising a plurality of lugs that are slideably receivable within apertures of the connector, or vice-versa. The lugs, where provided, are preferably engageable with an engaging surface such that, after insertion of the lugs into the apertures, relative rotation of the housing and connector causes the housing to seat tightly against the connector.

[0021] Also disclosed, but not forming part of the claimed invention, is a filter comprising a housing, a connector and a part-turn locking mechanism for releasably locking the housing to the connector, the part-turn locking mechanism comprising: a first locking position in which the housing is locked to, and in contact with, the connector; a second locking position in which the housing is engaged with the connector, but axially spaced apart therefrom; and a third unlocked position in which the housing is unlocked from the connector.

[0022] Also disclosed, but not forming part of the claimed invention, is a filter comprising a connector, a housing detachably affixable to the connector and a locking collar for releasably locking the housing to the connector, one of the housing, connector and collar comprising a lug adapted to engage with an engagement surface of another one of the housing, connector and collar, the engagement surface comprising a first flat portion and an inclined portion, wherein relative rotation of the collar and connector in a first direction causes the lug to slide over the first flat portion, thereby inhibiting axial separation of the housing and connector, and then over the inclined portion, thereby displacing the housing axially towards the connector, and wherein relative rotation of the collar and connector in a second direction opposite to the first direction causes the lug to slide over the inclined portion, thereby allowing the housing to be displaced axially away from the connector, and then over the first flat portion thereby inhibiting axial separation of the housing and connector.

[0023] The filter may further comprise an aperture in the first flat portion, the aperture being located at a radially spaced apart position from the inclined portion and being larger than the lug to allow the lug to pass therethrough thereby permitting separation of the housing from the connector when the collar is rotated by a predetermined amount in the second direction.

[0024] The engagement surface may comprises a second flat portion located on the opposite side of the inclined portion to the first flat portion.

[0025] A plurality of lugs engageable with a plurality of engagement surfaces may be provided, each engagement surface comprising a first flat portion, an inclined portion, and optionally, a second flat portion.

[0026] The lugs may be unequally spaced at different radial positions and at least two of the plurality of lugs may be differently shaped.

[0027] The filter insert may comprise at least one spigot axially engageable with at least one corresponding flow control valve of the connector, the flow control valve or valves being openable upon axial displacement of the spigot or spigots towards the flow control valve and closeable upon axial displacement of the spigot or spigots away from the flow control valve or valves.

[0028] The engaging surface preferably comprises an inclined portion so that relative rotation of the housing and connector causes the housing to be displaced axially towards, or away from, the connector depending on the direction of rotation.

[0029] Preferably, the engaging surface further comprises one or more flat portions, i.e. portions that do not cause axial displacement of the housing relative to the connector upon rotation thereof. Preferably, a flat portion is provided on either side of the inclined portion.

[0030] One advantage of providing an engagement surface comprising at least one flat and at least on inclined portion is that blow-off of the housing can be prevented. In other words, the housing can be rotated, e.g. counter-clockwise, to unseat the seals, and close the valves, of the filter with respect to the connector. Under the effect of mains water pressure, there would ordinarily be a tendency for the filter to be blown-off the connector. However, the flat portions of the engagement surface are preferably configured to substantially restrain axial movement of the housing away from the connector until the valves have been completely closed-off. The housing may be safely removable, without any water pressure being exerted, by further rotating the housing relative to the connector until the lugs align with the apertures, whereupon, it becomes possible to disconnect the housing from the connector.

[0031] Preferred embodiments of the invention shall now be described, by way of example only, with reference to the accompanying drawings in which:

Figure 1 is schematic longitudinal cross-section of a filter insert in accordance with the invention;

Figure 2 is an exploded, perspective view of a filter insert in accordance with the invention;

Figure 3 is an exploded, perspective view of a filter system for receiving the filter insert of Figure 1;

Figure 4 is a close-up, perspective view of a first embodiment of a connector for the filter system;

Figure 5 is a lateral cross-sectional view through the connector of Figure 4;

Figure 6 is an exploded view of a mounting clip suitable for use with the filter system of the invention;

Figure 7 is a rear perspective view of the filter system clipped to the mounting clip of Figure 6;

Figure 8 is a perspective view of a second embodiment of a connector for the filter system in a first position;

Figure 9 is a perspective view of a third embodiment of a connector for the filter system in a second position; and

Figures 10 to 13 are a sequence of drawings showing the operation of the connector shown in Figures 8 and 9.

[0032] In Figure 1, a filter insert 10, in this case a water filter insert, comprises a body portion in the form of a mounting disc 12 and a flexible plastics tube 14 whose upper end is sealingly affixed around the periphery of the mounting disc 12. The flexible plastics tube comprises a multiple, e.g. three or more, layers of plastics and/or metal foil. In a preferred embodiment of the invention the flexible plastics tube 14 is sealingly affixed around the periphery of the mounting disc 12 using a thermal bonding process whereby the inner layer of the plastics tube 14 is melted/fused to the LDPE of the mounting disc 12. Additionally or alternatively, a bead of thermoplastic glue may be used to provide a sealing connection between the tube 14 and disc 12. The lower end of the flexible plastics tube 14 is similarly sealingly affixed around the periphery of a closed-ended, cylindrical end cap 26 using a similar thermal bonding process and/or a bead of thermoplastic glue.

[0033] The mounting disc 12 has two through holes, which form the inlet 16 and outlet apertures 18 of the filter insert 10, for connection to a mains water supply (not shown) and a tap (not shown), respectively. In use, water flows from the mains supply into the interior of the flexible tube 14 via the inlet aperture 16, and out of the filter insert 10 through the outlet aperture 18 as shown by the flow arrows.

[0034] A porous, tubular filter medium (filter element) 20 is provided within the flexible tube 14. The tubular filter element 20 has square-cut ends, which provide annular surfaces 22, 24 for sealing to the underside of the mounting disc 12 and the flat, interior end wall of the end cap 26, respectively, using beads of thermoplastic glue.

[0035] In the present example, the underside of the mounting disc 12 and the end cap 26 each comprise cylindrical spigot portions 32 whose outer surfaces 34 are an interference fit with the interior surface 30 of the filter element 20, and which are provided with outwardly projecting helical thread portions. Such a configuration permits the filter element 20 to be sealingly push-fitted, and/or screw-threadingly engaged (i.e. whereby the helical threads cut into the filter element), onto the spigots to form a seal, rather than, or in addition to, the use of a bead of thermoplastic glue.

[0036] Thus, the filter element 20 is sealingly interposed between the inlet 16 and outlet apertures 18 in such a manner that water must pass through the pores of the filter element 20, and thus be filtered thereby, as it flows from the water supply to the tap. It will be noted that by locating the inlet aperture 16 radially outwardly of the outer surface 28 of the filter element 20 and the outlet aperture 18 radially inwardly of the inner surface 30 of the filter element 20, the direction of water flow is generally radially inwardly, which is believed to be best practice.

[0037] Figure 2 shows how the filter insert 10 of Figure 1 is assembled by the steps of: inserting the filter element 20 into a pre-cut length of flexible plastics tubing 14; push fitting the spigots 32 of the mounting disc 12 and end cap 26 into the ends of the tubular filter element 20; and gluing the interior surfaces of the upper and lower edges 13 of the flexible tube 14 around the outer peripheries of the mounting disc 12 and end cap 26. Such an operation can be readily automated, or carried out manually.

[0038] The inlet 16 and outlet apertures 18 communicate with spigots 50, 52 that extend axially outwardly from the upper surface of the mounting disc 12. Each spigot 50, 52 has a pair of circumferential grooves for receiving an o-ring seal 54, whose function shall be described in greater detail below.

[0039] Whilst under certain circumstances, it might be possible to use the filter element in isolation, it is probable that the use of the filter element 10 by itself, in a water supply having a moderate to high water pressure, might cause the flexible plastics tube 14 to distend outwardly or burst. As such, additional reinforcement may be needed to counteract this problem, and a relatively rigid outer casing or housing may therefore be provided for the filter insert 10. An example of such an outer casing or housing is shown in Figures 3 to 7.

[0040] In Figure 3, it can be seen that the filter insert 10 is slidingly receivable within the interior of a closed-ended, relatively rigid plastics housing 36. The housing 36 comprises, at its open end, a radially outwardly projecting flange portion 38 that provides a laterally extending abutment surface 40 for a locking collar 42 to engage with. The locking collar 42 is slidingly receivable over the closed end of the housing 36 and is able to resiliently deform so as to slide over and past a pair of diametrically opposed barbs 44 integrally formed with the outer surface of the housing 36 approximately one third of the way along its length. However, owing to the shape of the barbs 44, once the collar 42 has slid past the barbs 44, it is not easily able to slide back off the end of the housing 36.

[0041] The interior surface of the open end of the housing 36 and the interior surface of the locking collar 42 have formations therein that engage with complementarily-shaped engagement formations 46 located on the outer surface of a connector 48, which shall be described in detail below. The engagement formations 46 are unequally spaced at radial positions around the periphery of the connector 48 so that the housing 36 and locking collar 42 can only engage with the engagement formations 46 when they have a particular relative rotational orientation. This asymmetry reduces the likelihood of the housing being incorrectly connected to the connector 48.

[0042] The interior of the base wall of the housing 36 carries an axially projecting pin formation 49 that engages a complimentarily shaped and located indentation located on the underside of the end cap 26 of the filter element 10. The pin 49 enables the housing to support the filter medium, which can reduce the likelihood of it breaking during transportation or use.

[0043] As can be seen in Figures 4 and 5, the interior of the connector 48 comprises a pair of connector tubes 55, 56 whose longitudinal axes are substantially parallel to the longitudinal axis of the filter insert 10 and housing 36, and whose interior sidewalls seal against the o-ring seals 54 of the filter insert's spigots 50, 52. The connector tubes 55, 56 communicate with the mains water supply (not shown) and a tap (not shown), respectively, via conventionally plumbed-in pipe work 58. Thus, the filter insert 10 can be sealingly connected to the mains water supply and the tap via the connector tubes 54, 56 and spigots 50, 52 respectively.

[0044] Notably, the interior of the housing 36 does not come into contact with the water at any time since the only flow path is from the mains supply, through the inlet connector tube 55, through the inlet spigot 50 and into the flexible tube 14, through the filter medium 20, through the outlet spigot 52, into the outlet connector tube 56 and then back into the pipe work 48. The need for any seal between the connector 48 and the housing 36 is therefore removed, although it will be seen that a supplementary o-ring seal 60 has been provided, nevertheless to keep out dust and/or to safeguard the premises in the event that there is a leak in the filter insert 10.

[0045] Turning now to Figure 5, it can be seen that each of the connector tubes 55, 56 is provided with a flow-control valve 62, 64. The purpose of the flow control valves is to shut-off the mains supply and tap when the filter insert 10 is removed from the connector 48. The flow control valves 62, 64 each comprise a floating seal 66 that is captured and slideably moveable within a portion of the connector tubes 55, 56. The floating seals 66 can be moved axially within the connector tube by the pressure of water or by the force exerted by a nipple 68 extending axially outwardly from the free end of each of the filter insert's spigots 50, 52. When no filter insert 10 is present, the mains water pressure and the pressure of the water in the tap supply pipe forces the floating seals 66 to form a seal thereby closing off the respective pipe work. However, when the filter element 10 is correctly inserted and pushed home, the floating seals 66 move out of sealing engagement to permit water to flow into and out of the filter element 10. Thus, the provision of in-line valves helps to prevent contamination of the water supply and to facilitate connection and disconnection of the filter element 10 by automatically shutting-off and opening the supply and drain pipes. Such a configuration also prevents the water from being used when there is no filter element present, e.g. if the housing 36 were to be connected to the connector, but without a filter element being present.

[0046] Additionally, the housing 36 is preferably manufactured from a transparent material, or is preferably provided with a viewing window 33 so that the filter element 10 can be visually inspected without having to remove the housing 36. Thus, various indicia can be provided on the filter element 10, e.g. an installation date, replacement date, filter property data, etc., which indicia can be visually inspected without having to disassemble the filter system.

[0047] It will also be noted that the outlet spigot 52 of the filter element 10 is coaxial with the longitudinal axis of the filter insert 10, whereas the inlet spigot 50 is positioned off-centre with respect to the longitudinal axis of the filter insert 10. Such an asymmetric configuration prevents the supply pipe from being inadvertently connected to the filter element's outlet aperture and vice-versa.

[0048] Figures 6 and 7 show how the connector 48 can be secured to a wall or other mounting surface using a clip 70. The clip comprises a main body portion 72 that can be secured to the mounting surface using screws and/or an adhesive and/or a self-adhesive strip, and a generally U-shaped clip 74 whose resiliently deformable arms 76 are resiliently deformable into engagement with the exterior wall of the connector 48. The connector 48 can therefore be push-fitted into engagement with the clip 70 to secure the entire filter system in place. The U-shaped clip 74 is rotatable relative to the main body portion 72 of the clip to permit the filter to be installed at a variety of angles, which can be useful where space is restricted. The connection between the main body portion 72 and the U-shaped clip 74 comprises a castellated portion 78 so that the relative rotation can be fixed at a desired angle.

[0049] Figures 8 to 13 show an alternate embodiment of the invention similar to that described above. Identical reference signs have been used to identify identical features.

[0050] In Figures 8 and 9, it can be seen that the filter insert 10 is slideably receivable within the housing 36 as previously described, and that the filter insert spigots 50, 52 cooperate with the connector tubes 55, 56 attached to the connector 48 in the same way as described previously. However, it will be noted that the configuration of the locking collar 42 is slightly different, as follows:
In the same manner as previously described, the housing 36 comprises, at its open end, a radially outwardly projecting flange portion 38 that provides a laterally extending abutment surface 40 for a locking collar 42 to engage with.

[0051] The locking collar 42 has four radially inwardly projecting lugs 80 that engage with complimentarily-shaped apertures 82 located on the outer surface the connector 48. The lugs 80 are unequally spaced at radial positions around the periphery of the connector and are differently shaped so that the housing 36 and locking collar 42 can only engage with the lugs 80 when they have a particular relative rotational orientation. This asymmetry reduces the likelihood of the housing 36 being incorrectly connected to the connector 48.

[0052] The locking collar 42 can be slid axially towards the connector 48 such that the lugs 80 pass through the apertures 82 as shown in Figures 8 to 13. The locking collar 42 can then be rotated relative to the housing 48, whereupon a surface of each of the lugs 80 engages a corresponding engagement surfaces 84. The engagement surfaces 84 each have a first flat portion 86 leading to an inclined portion 88, which leads in turn to a second flat portion 90. Once the locking collar 42 has been fully rotated, the housing 36 is locked to the connector 48 as shown in Figure 9.

[0053] During rotation of the locking collar 42, a number of things happen, as shown in Figures 10 to 13.

[0054] In Figure 10, the housing 36 is offered up to the connector 48 and the lugs 80 of the locking collar 42 aligned with the apertures 82. In this position, no water can flow into or out of the filter because the flow control valves 62, 64 are both shut off.

[0055] In Figure 11, the locking collar 42 has been rotated such that the lugs 80 engage the first flat portion 86 of the engagement surfaces 84. In this position, it is not possible to separate the housing 36 from the connector 48, and the flow control valves 62, 64 remain closed.

[0056] Upon further rotation of the locking collar 42, as shown in Figures 11 and 12, the lugs 80 slide up and over the inclined portions 88 of the engagement surfaces 80 causing the housing 36 to be displaced axially towards the connector 48. The relative axial displacement of the housing and connector causes the spigots to engage the flow control valves 62, 64, thereby opening them and allowing water to flow into and out of the filter.

[0057] Finally, as shown in Figure 13, the locking collar 42 has been moved to a rotary stop position (i.e. the lugs 80 slide along the second flat portion 90) completely locking the assembly together.

[0058] Disconnection of the housing 36 from the connector 48 can be accomplished by following the above steps in reverse. It will be apparent that the first flat portion 86 prevents the housing 36 from blowing off the connector 48 as the water/air pressure within the filter cartridge is released.

[0059] Figure 9 shows a yet further optional modification to the invention in which the upper surface of the mounting disc 12 of the filter insert 10 is supported by a removable metal reinforcing disc 92. The reinforcing disc 92 is placed on top of the mounting disc 12 and is clamped, in use, between the mounting disc 12 and an inwardly projecting flange portion 94 of the connector 48. The reinforcing disc 92 prevents the mounting disc from bowing or deforming under the pressure of the fluid contained within the filter insert 10, thereby potentially un-seating any of the O-ring seals and/or flow control valves.

[0060] The invention is not limited to the details of the foregoing embodiments, for example, the shape, dimensions and materials of manufacture of some or all of the elements thereof may be altered. Furthermore, although the invention has been described it the context of water filters, it is not restricted to water filters: it could be used for filtering any fluid, for example, non-potable water, blood and other body fluids, paint, chemicals, liquid and/or gaseous fuels.

Claims

1. A filter insert (10) comprising:

a mounting disc (12);

a tube (14) and a closed-ended cylindrical cap (26), one end of the tube (14) being sealingly affixed around the periphery of the mounting disc (12);

the other end of the tube (14) being sealingly affixed around the periphery of the closed-ended cylindrical cap (26), wherein the mounting disc (12) and the closed-ended cylindrical cap (26) both comprise cylindrical spigots (32);

an inlet aperture (16) and an outlet aperture (18) in the mounting disc (12), each aperture communicating via a through hole in the mounting disc (12) with the interior of the tube (14);

a porous tubular filter element (20) located within the tube (14) and being interposed between the inlet aperture (16) and the outlet aperture (18), the filter element (20) comprising:

an outer surface (28); and

an interior surface (30) that is an interference fit with the outer surface (32) of the cylindrical spigots (32), wherein the outlet aperture (18) is located radially inwardly of the interior surface (30) of the filter element (20) and the inlet aperture (16) is located radially outwardly of the outer surface (28) of the filter element (20) and wherein the tube (14) is at least partially manufactured of a flexible plastics material, and wherein the mounting disc (12) is rigid.

2. A filter insert (10) as claimed in claim 1, wherein the flexible material comprises plastics film.

3. A filter insert (10) as claimed in claim 2, wherein the plastics film is provided with a metallised surface coating on one or both sides thereof; and/or optionally

wherein the plastics film comprises a food-grade polymer film; and/or optionally

wherein the plastics film comprises a laminated plastics film; and/or optionally

wherein the plastics film comprises three or more layers.

4. A filter insert (10) as claimed in claim 3, wherein the laminated film comprises any one or more of the layers from the group comprising: polyethylene; aluminium; polyamide; and polyethylene terephthalate.

5. A filter insert (10) as claimed in any preceding claim, further comprising a reinforcing disc located, in use, adjacent the mounting disc (12) for inhibiting and/or preventing deformation of the mounting disc (12).

6. A filter insert (10) as claimed in any preceding claim, wherein the inlet and outlet apertures communicate respectively with inlet and outlet spigots that extend axially from an outer surface of the mounting disc (12); and/or optionally
wherein the filter element (20) is manufactured of a porous material.

7. A filter insert (10) as claimed in claim 6, wherein the porous material comprises compressed and/or sintered activated carbon.

8. A filter insert (10) as claimed in claim 6, wherein the porous material comprises resin.

9. A filter insert (10) as claimed in any preceding claim, wherein the direction of flow of fluid from the inlet aperture (16) to the outlet aperture (18) of the filter insert (10) is radially inwardly from the exterior of the filter element (20) towards the interior of the filter element (20).

10. A filter comprising:

a connector (48);

a housing (36) detachably affixable to the connector (48); and

a filter insert (10) according to any preceding claim removably receivable in the housing;

the connector (48) comprising inlet and outlet apertures for connection to a supply of fluid and fluid-consuming device, respectively;
the filter insert (10) comprising inlet and outlet apertures (16, 18) releasably and sealingly connectable to the inlet and outlet apertures of the connector and a porous tubular filter element (20) interposed between the inlet and outlet apertures (16, 18), wherein the tube (14) is arranged to prevent the fluid from coming into contact with the housing (36).

11. A filter as claimed in claim 10, wherein the housing (36) is relatively rigid and is arranged to mechanically support the tube (14).

12. A filter as claimed in claim 10 or claim 11, wherein the radial clearance between the exterior of the filter insert (10) and the interior of the housing (36) is any one or more of the group comprising: less than 1mm; less than 0.5mm; and less than 0.25mm.

13. A filter as claimed in any of claims 10 to 12, further comprising a locking collar (42) for releasably locking the housing (36) to the connector (48); and/or optionally

wherein the interior of the housing (36) comprises engagement means for engaging and/or supporting the filter element (20) of the filter insert (10); and/or optionally

further comprising a flow control valve (62, 64) associated with one or both of the inlet and outlet apertures (16, 18).

Ansprüche

1. Filtereinsatz (10), der Folgendes aufweist:

eine Befestigungsscheibe (12);

ein Rohr (14) und eine ein geschlossenes Ende besitzende zylindrische Kappe (26), wobei ein Ende des Rohrs (14) dichtend um den Rand der Befestigungsscheibe (12) befestigt ist;

das andere Ende des Rohrs (14) dichtend um den Rand der ein geschlossenes Ende besitzenden zylindrischen Kappe (26) befestigt ist, wobei sowohl die Befestigungsscheibe (12) als auch die ein geschlossenes Ende aufweisende zylindrische Kappe (26) einen zylindrischen Stutzen (32) aufweisen;

eine Einlassöffnung (16) und eine Auslassöffnung (18) in der Befestigungsscheibe (12), wobei jede Öffnung über ein Durchgangsloch in der Befestigungsscheibe (12) mit dem Inneren des Rohrs (14) in Strömungsverbindung steht;

ein poröses rohrförmiges Filterelement (20), das sich in dem Rohr (14) befindet und zwischen der Einlassöffnung (16) und der Auslassöffnung (18) liegend angeordnet ist, wobei das Filterelement (20) Folgendes aufweist:

eine Außenfläche (28); und

eine Innenfläche (30), die mit der Außenfläche (32) der zylindrischen Stutzen (32) Presspassung hat, wobei die Auslassöffnung (18) radial einwärts der Innenfläche (30) des Filterelements (20) liegt und die Einlassöffnung (16) radial auswärts der Außenfläche (28) des Filterelements (20) liegt und wobei das Rohr (14) wenigstens teilweise aus einem flexiblen Plastikmaterial hergestellt ist und wobei die Befestigungsscheibe (12) starr ist.

2. Filtereinsatz (10) nach Anspruch 1, wobei das flexible Material Plastikfolie umfasst.

3. Filtereinsatz (10) nach Anspruch 2, wobei die Plastikfolie auf einer oder beiden Seiten davon mit einer metallisierten Oberflächenbeschichtung versehen ist; und/oder wahlweise
wobei die Plastikfolie eine lebensmitteltaugliche Polymerfolie umfasst; und/oder wahlweise
wobei die Plastikfolie eine laminierte Plastikfolie umfasst; und/oder wahlweise
wobei die Plastikfolie drei oder mehr Schichten aufweist.

4. Filtereinsatz (10) nach Anspruch 3, wobei die laminierte Folie beliebig ein oder mehr der Schichten aus der Gruppe umfasst, die Folgendes umfasst: Polyethylen; Aluminium; Polyamid; und Polyethylenterephthalat.

5. Filtereinsatz (10) nach einem der vorhergehenden Ansprüche, der ferner eine Verstärkungsscheibe aufweist, die im Gebrauch zum Hemmen und/oder Verhindern einer Verformung der Befestigungsscheibe (12) neben der Befestigungsscheibe (12) liegt.

6. Filtereinsatz (10) nach einem der vorhergehenden Ansprüche, wobei die Einlass- und Auslassöffnung jeweils mit einem Einlass- bzw. Auslassstutzen in Strömungsverbindung steht, der sich axial von einer Außenfläche der Befestigungsscheibe (12) erstreckt; und/oder wahlweise
wobei das Filterelement (20) aus einem porösen Material hergestellt ist.

7. Filtereinsatz (10) nach Anspruch 6, wobei das poröse Material gepresste und/oder gesinterte Aktivkohle umfasst.

8. Filtereinsatz (10) nach Anspruch 6, wobei das poröse Material Kunstharz umfasst.

9. Filtereinsatz (10) nach einem der vorhergehenden Ansprüche, wobei die Fluidströmungsrichtung von der Einlassöffnung (16) zur Auslassöffnung (18) des Filtereinsatzes (10) vom Äußeren des Filterelements (20) radial einwärts zum Inneren des Filterelements (20) hin ist.

10. Filter, der Folgendes aufweist:

einen Verbinder (48);

ein Gehäuse (36), das abnehmbar an dem Verbinder (48) befestigt werden kann; und

einen Filtereinsatz (10) nach einem der vorhergehenden Ansprüche, der abnehmbar in dem Gehäuse aufgenommen werden kann;

wobei der Verbinder (48) eine Einlass- und eine Auslassöffnung zum Anschluss an eine Fluidversorgung bzw. eine Fluidverbrauchsvorrichtung aufweist;
wobei der Filtereinsatz (10) eine Einlass- und eine Auslassöffnung (16, 18), die lösbar und dichtend mit der Einlass- und Auslassöffnung des Verbinders verbindbar sind, und ein poröses rohrförmiges Filterelement (20), das zwischen der Einlass- und der Auslassöffnung (16, 18) liegend angeordnet ist, aufweist, wobei das Rohr (14) angeordnet ist, um zu verhindern, dass Fluid mit dem Gehäuse (36) in Kontakt kommt.

11. Filter nach Anspruch 10, wobei das Gehäuse (36) relativ starr ist und angeordnet ist, um das Rohr (14) mechanisch zu stützen.

12. Filter nach Anspruch 10 oder Anspruch 11, wobei die Radialluft zwischen dem Äußeren des Filtereinsatzes (10) und dem Inneren des Gehäuses (36) irgendeine von ein oder mehr der Gruppe ist, die Folgendes aufweist: weniger als 1mm, weniger als 0,5 mm und weniger als 0,25 mm.

13. Filter nach einem der Ansprüche 10 bis 12, der ferner einen Sicherungsring (42) zum lösbaren Sichern des Gehäuses (36) an dem Verbinder (48) aufweist; und/oder wahlweise
wobei das Innere des Gehäuses (36) ein Eingriffsmittel zum Ineingriffnehmen und/oder Halten des Filterelements (20) des Filtereinsatzes (10) aufweist; und/oder wahlweise
der ferner ein Durchflussregelventil (62, 64) aufweist, das einer von der Einlass- oder Auslassöffnung (16, 18) oder beiden zugeordnet ist.

Revendications

1. Insert de filtre (10) comportant :

un disque de montage (12) ;

un tube (14) et un bouchon cylindrique à extrémité fermée (26), une extrémité du tube (14) étant fixée de manière étanche autour de la périphérie du disque de montage (12) ;

l'autre extrémité du tube (14) étant fixée de manière étanche autour de la périphérie du bouchon cylindrique à extrémité fermée (26), dans lequel le disque de montage (12) et le bouchon cylindrique à extrémité fermée (26) comportent tous les deux des bouts unis cylindriques (32) ;

une ouverture d'entrée (16) et une ouverture de sortie (18) dans le disque de montage (12), chaque ouverture communiquant par le biais d'un trou traversant dans le disque de montage (12) avec l'intérieur du tube (14) ;

un élément filtrant tubulaire poreux (20) situé à l'intérieur du tube (14) et intercalé entre l'ouverture d'entrée (16) et l'ouverture de sortie (18), l'élément filtrant (20) comportant :

une surface extérieure (28) ; et

une surface intérieure (30) qui est un ajustement serré avec la surface extérieure (32) des bouts unis cylindriques (32), dans lequel l'ouverture de sortie (18) est située dans le sens radial vers l'intérieur par rapport à la surface intérieure (30) de l'élément filtrant (20) et l'ouverture d'entrée (16) est située dans le sens radial vers l'extérieur par rapport à la surface extérieure (28) de l'élément filtrant (20) et dans lequel le tube (14) est fabriqué au moins partiellement à partir d'une matière plastique flexible, et dans lequel le disque de montage (12) est rigide.

2. Insert de filtre (10) selon la revendication 1, dans lequel la matière flexible comporte un film plastique.

3. Insert de filtre (10) selon la revendication 2, dans lequel le film plastique comporte un revêtement de surface métallisé sur un côté ou deux côtés de celui-ci ; et/ou éventuellement

dans lequel le film plastique comporte un film polymère de qualité alimentaire ; et/ou éventuellement

dans lequel le film plastique comporte un film plastique stratifié ; et/ou éventuellement

dans lequel le film plastique comporte trois couches ou plus.

4. Insert de filtre (10) selon la revendication 3, dans lequel le film stratifié comporte l'une quelconque ou plus des couches parmi le groupe comportant : du polyéthylène ; de l'aluminium ; du polyamide ; et du polyéthylène téréphtalate.

5. Insert de filtre (10) selon l'une quelconque des revendications précédentes, comportant par ailleurs un disque de renfort situé, lors de l'utilisation, de manière adjacente par rapport au disque de montage (12) pour inhiber et/ou empêcher toute déformation du disque de montage (12).

6. Insert de filtre (10) selon l'une quelconque des revendications précédentes, dans lequel les ouvertures d'entrée et de sortie communiquent respectivement avec les bouts unis d'entrée et de sortie qui s'étendent de manière axiale depuis une surface extérieure du disque de montage (12) ; et/ou éventuellement
dans lequel l'élément filtrant (20) est fabriqué à partir d'une matière poreuse.

7. Insert de filtre (10) selon la revendication 6, dans lequel la matière poreuse comporte du charbon actif comprimé et/ou fritté.

8. Insert de filtre (10) selon la revendication 6, dans lequel la matière poreuse comporte de la résine.

9. Insert de filtre (10) selon l'une quelconque des revendications précédentes, dans lequel la direction de l'écoulement de fluide depuis l'ouverture d'entrée (16) jusqu'à l'ouverture de sortie (18) de l'insert de filtre (10) est dans le sens radial vers l'intérieur depuis l'extérieur de l'élément filtrant (20) vers l'intérieur de l'élément filtrant (20).

10. Filtre comportant :

un connecteur (48) ;

un logement (36) en mesure d'être fixé de manière détachable au connecteur (48) ; et

un insert de filtre (10) selon l'une quelconque des revendications précédentes, en mesure d'être reçu de manière amovible dans le logement ;

le connecteur (48) comportant des ouvertures d'entrée et de sortie à des fins de raccordement à un dispositif d'alimentation en fluide et de consommation de fluide, respectivement ;
l'insert de filtre (10) comportant des ouvertures d'entrée et de sortie (16, 18) en mesure d'être raccordées de manière libérable et étanche aux ouvertures d'entrée et de sortie du connecteur et un élément filtrant tubulaire poreux (20) intercalé entre les ouvertures d'entrée et de sortie (16, 18), dans lequel le tube (14) est agencé pour empêcher le fluide d'entrer en contact avec le logement (36).

11. Filtre selon la revendication 10, dans lequel le logement (36) est relativement rigide et est agencé pour supporter mécaniquement le tube (14).

12. Filtre selon la revendication 10 ou la revendication 11, dans lequel l'intervalle radial entre l'extérieur de l'insert de filtre (10) et l'intérieur du logement (36) est l'un quelconque ou plus parmi le groupe comportant : moins de 1 mm ; moins de 0,5 mm ; et moins de 0,25 mm.

13. Filtre selon l'une quelconque des revendications 10 à 12, comportant par ailleurs une bague de blocage (42) servant à bloquer de manière libérable le logement (36) au connecteur (48) ; et/ou éventuellement

dans lequel l'intérieur du logement (36) comporte un moyen de mise en prise à des fins de mise en prise et/ou de support de l'élément filtrant (20) de l'insert de filtre (10) ; et/ou éventuellement

comportant par ailleurs une vanne de régulation de débit (62, 64) associée à l'une ou aux deux parmi les ouvertures d'entrée et de sortie (16, 18).

Drawing