[0001] The present invention relates to a ruler band guide, specifically featuring an inverted
L-shape, for the lateral guidance of a metal sheet over a flat cutting matrix, as
part of an operation of the cold cutting of the outline of said sheet, which may later
be heat-stamped in a subsequent operation to adopt its final 3D configuration. This
invention is also applicable when the subsequent process of its final 3D configuration
is by cold forming (instead of heat-stamping).
[0002] In particular, the provision of one or more ruler band guides, preferably a minimum
of one at each side of the metal sheet at the matrix inlet, enables the efficient
lateral guidance of the sheet to be cut, greatly reducing the chafing of the respective
lateral edges of the sheet against the lateral guidance systems, and also reducing
the detachment of material; ultimately, improving the quality of the final product
obtained from this sheet for its subsequent transformation process.
Background of the invention
[0003] Currently, there exist a number of systems or devices for the band guidance (that
is, the lateral guidance) of a sheet at a cold forming station, such as for example
inverted L-shaped ruler guides destined for the guidance of the sheets of metallic
material stored on reels.
[0004] Said sheets, or sheets of metallic material are manufactured from a specific material
to enable a subsequent heat-stamping process, such as usibor steel or ductibor steel,
(both are high-strength micro-alloys of boron aluminium-silicon). Furthermore, said
metal sheets are exteriorly coated with aluminium, due to the requirements of the
subsequent heat-stamping process.
[0005] The lateral guidance of said sheets is of the greatest importance for the cold cutting
process. Generally, said lateral guidance is carried out by a minimum of one point
of support on each side, but preferably, to achieve greater quality, more than one
guidance element is positioned at each side, for example two guidance elements on
each side, each guidance element being located at a separate point along the feed
of the sheet.
[0006] In general, these are guidance elements made to measure, in accordance with the requirements
of each cutting station, and with no known standard.
[0007] This type of band guide device has the drawback that the excess friction of the material
sliding laterally over any type of guide, in particular inverted L-shaped ruler guides,
generates undesired detachments of the material which adversely affect the tool and
make it dirty, as they adhere to all the elements forming the same and also to the
final product, directly affecting the quality of the same.
[0008] CN 204 220 636 U discloses a multi-functional guide ruler device on a hot rolling production line,
and relates to a guide ruler device on a metal plate and strip hot rolling production
line, in particular to a device which combines functions such as rolled piece alignment,
auxiliary biting and edging width measurement. The device mainly comprises two pedestals
(1) and sliding tables (2), wherein the pedestals (1) are symmetrically arranged on
the two sides of a rolled strip on a roller way; the sliding tables (2) are arranged
on the pedestals; a plurality of vertical rods (9) are arranged on the inner sides
of the ends, close to the strip, of the sliding tables (2); at least one vertical
rod is connected with a motor or a hydraulic motor, so the at least one vertical rod
is driven by power; with a rolling mill as a reference position, the distance from
the central line of an edging roll to the rolling central line is longer and longer
from near to far. The device has the advantages that (1) the functions such as rolled
piece alignment, auxiliary biting and edging width measurement are realized on one
piece of equipment, the production efficiency and the product quality are improved,
and meanwhile the equipment cost is reduced; (2) the edging quantity can be automatically
set according to the thickness of the strip through a computer automatic control system,
and both quantitative edging and constant force edging can be realized.
[0009] US 2013/180308 A1 discloses a retractable stock guide having a stationary guide rail on which a retractable
guide cap is operably supported. The guide rail and cap have two through holes at
opposite ends through which two mounting studs extend to attach the stock guide to
an associated die member. The holes in the guide cap are ovate, and the heads of the
mounting studs are tapered, whereby tightening of the mounting stud shifts the guide
cap relative to the guide rail from an aligned, retracted load/unload condition, to
an inwardly protruding, extended run condition, wherein the stock strip is slidingly
captured between two like stock guides and the mounting surface of the die. Two ball
bearing guides can be substituted for the stationary guide rail.
[0010] In view of the above, there is clearly a need to provide an inverted L-shaped ruler
band guide for the lateral guidance of a sheet capable of being cold cut and which
travels over a flat matrix, or over an intermediate sheet or similar, said ruler guide
enabling a substantial reduction in the friction against the respective lateral edges
of the sheet, and at the same time also reducing the possible detachments of material.
Description of the invention
[0011] The object of the present invention is to provide a ruler band guide for the lateral
guidance of a sheet capable of being transformed at a cold cutting station (specifically
travelling over a flat cutting matrix) and subsequently transformed at a hot or cold
stamping station, one or more ruler band guides being disposed on the flat matrix
or similar element, resolving the aforementioned drawbacks and presenting the advantages
described below.
[0012] In accordance with this objective, the present invention is characterised in that
it provides a ruler band guide of the type described above, comprising:
- a body featuring at least one longitudinal orifice, and
- a roller assembly, which is installable within the longitudinal orifice,
and wherein:
- the body is formed by a lower portion and a projecting upper portion, disposed transversally
with regard to the lower portion, thus forming an inverted L-shaped configuration,
- the roller assembly comprises a rotating drum featuring an external cylindrical surface,
and
- the lower portion of the body presents an opening (6) at the frontal side (17) in
order that part of the drum may protrude through said opening, in such a way that
the contact between the external surface of the drum and a lateral base of the sheet
is point contact or almost point contact, reducing to a minimum the friction between
both items (ruler guide - sheet).
[0013] Thanks to this specific and advantageous configuration of the ruler band guide, a
tangential contact is achieved between the rotating drum and the lateral base of the
sheet, this entailing various advantages in comparison with the previous known devices,
among which we highlight the following: the reduction of friction to a minimum, the
consequential reduction in detachments of the material when both parts enter into
mutual contact, an improvement in the quality of the final product and a reduction
in preventive maintenance of the tools, and a reduction in the sheet production time.
[0014] The rotating drum may also be called a roller.
[0015] Preferably, the body of the ruler band guide further presents one or more secondary
longitudinal orifices shaped like slotted holes (preferably two or more), disposed
on both sides of the roller housing (that is, of the central longitudinal orifice),
whose function is to enable the passage of respective attachment elements to locate
the ruler guide in its working position, in accordance with the design of the matrix.
[0016] In accordance with a first possible embodiment of the invention, the ruler band guide
presents a single longitudinal orifice to receive the roller assembly, the orifice
being disposed in a central position in the upper portion of the body, and further
presents two secondary longitudinal orifices disposed respectively one on each side
of the central longitudinal orifice.
[0017] And in accordance with a second possible embodiment of the invention, the ruler band
guide presents two different longitudinal orifices disposed in a central position,
each configured to receive two identical roller assemblies, and further presents two
secondary longitudinal orifices, disposed respectively one on each side of the central
orifices.
[0018] Preferably, the two aforementioned secondary orifices are through-holes, that is,
they pass through the entire height of the body of the ruler band guide.
[0019] Also, preferably, the aforementioned secondary orifices present at least one upper
part which is slotted.
[0020] Also, preferably, the attachment elements are respective attachment bolts, for example
of the ALLEN DIN 912 type.
[0021] Preferably, the body of the ruler band guide is manufactured from a single compact
piece of steel. However, other materials equivalent to steel might also be used, without
affecting the essential nature of the present invention.
[0022] With regard to the roller assembly, in accordance with a preferred embodiment of
the invention, the drum is hollow, that is, it presents an external cylindrical surface
featuring an internal orifice.
[0023] In accordance with this preferred embodiment, the roller assembly further presents
a drum shaft which is disposed through the interior of the internal orifice of the
drum, and is positioned in a fixed position at the upper portion of the body, resting
superiorly thereon.
[0024] In accordance with this preferred embodiment, the internal surface of the drum presents
two recessed portions, disposed at the upper part and at the lower part respectively,
configured to receive therein respective bearings. That is, in addition to the drum,
the roller assembly presents respective bearings each disposed in said recessed surfaces
at the upper and lower part of the internal surface of the drum. Said bearings present
a ring-shaped configuration with a reduced thickness, with an internal diameter approximately
equal to the internal diameter of the internal surface of the drum. A number of bearings
different from two may be foreseen, in order to perform the same function of enabling
the drum to rotate freely around the drum shaft, which is in a fixed position.
[0025] The roller assembly, in accordance with the present invention further presents a
lower supporting washer disposed at the lowest part of the assembly, which presents
a perimetral surface suited for the lower base of the drum to rest thereon. Said washer
is installed resting upon the internal surface of the longitudinal orifice. This washer
presents a ring-shaped body, with a vertically protruding annular upper portion disposed
at the edge of the internal orifice of the ring, said upper annular portion being
configured to be inserted into the lower part of the internal orifice of the drum.
[0026] With particular reference to the drum shaft, this presents an upper portion with
a broadened surface and a lower portion in the form of a shaft, where the upper portion,
which performs the function of a cover, presents a number of orifices for the passage
of respective attachment bolts, and where the lower portion, in the shape of a shaft,
comprises three different areas. The lowest area of these three areas presents a smaller
diameter than the remainder, and the function thereof is to be inserted into the longitudinal
orifice in the lower portion of the body of the ruler guide. The broadened surface
presents a body with an outline of a greater width than that of the shaft.
[0027] In order that the lowest area of the shaft may remain inserted in the interior of
the longitudinal orifice in the lower portion of the lower body, and in turn, that
the washer may be installed resting on the internal surface of the longitudinal orifice,
the central longitudinal orifice presents an upper part and a lower part of a smaller
diameter, the lower orifice of a smaller diameter being configured for the passage
of the lowest part of the shaft. The stepped circumferential surface, where the change
in diameter between the upper part and the lower part occurs, is where the lower base
of the washer rests.
[0028] In order that the broadened upper portion of the drum shaft may be perfectly positioned
in the upper portion of the body, aligned with the central longitudinal orifice, the
central orifice(s) is/are extended superiorly, forming a broadened perimetral strip
with a diameter greater than that of the remainder of the central orifice, said perimetral
strip presenting an external outline equal to the outline of said broadened portion
of the drum shaft, to enable the perfect seating of the lower base of the broadened
portion of the drum shaft on said perimetral strip.
[0029] With regard to the second embodiment of the invention (that is, when two central
orifices are foreseen to receive respective roller assemblies), the lower portion
of the body presents at its lower base a channelled section for the installation of
a cotter pin, whose function is to guide the entire assembly, ensuring a movement
perpendicular to the direction of feed of the sheet, for the correct adjustment of
the width of the band.
[0030] Preferably, the drum is manufactured from heat-treated steel material, to prevent
wear due to friction.
Brief description of the figures
[0031] For the better understanding of the above, a set of drawings is attached wherein,
schematically and solely as a non-limitative example, a practical embodiment is portrayed.
Figure 1 is an exploded perspective view of a ruler band guide, portraying the different
components, for a first embodiment of the invention.
Figure 2 is an exploded perspective view of a ruler band guide, for the second embodiment
of the invention.
Figure 3 is a view from above of the assembled ruler band guide assembly of the present
invention, for the first embodiment.
Figure 4 is a longitudinal cross-sectional view along A-A' of the assembled ruler
band guide assembly of the present invention, for the first embodiment.
Figure 5 is a frontal view of the assembled ruler band guide assembly of the present
invention, revealing its internal parts, for the first embodiment.
Figure 6 is a view from above of the assembled ruler band guide assembly of the present
invention, for the second embodiment.
Figure 7 is a longitudinal cross-sectional view along B-B' of the assembled ruler
band guide assembly of the present invention, for the second embodiment.
Figure 8 is a frontal view of the assembled ruler band guide assembly of the present
invention, revealing its internal parts, for the second embodiment.
Figure 9 is a perspective view of several ruler band guides as per the first embodiment,
installed fixedly upon one of the two sides of the flat matrix of a cold stamping
station, where a sheet travels along said flat matrix.
Description of a preferred embodiment
[0032] An embodiment of the ruler band guide (1, 1') is described below, with reference
to the attached figures 1 to 9.
[0033] The ruler band guide (1, 1') of the present invention is configured to be disposed
fixedly or movably on the flat matrix (21) of a cold cutting station, the function
thereof being the lateral guidance of a sheet (22) capable of being cut and which
travels along said flat matrix (21).
[0034] At least two ruler band guides (1, 1') are disposed, one on each side, preferably
facing each other, for the lateral guidance of a sheet (22), although more than one
ruler band guide (1, 1') may be installed per side. In figure 9, one of the two sides
may be observed, where two ruler band guides of the first type (1) have been foreseen,
installed on the left-hand side of the matrix (21), and a certain distance apart.
On the opposite side (right-hand side) of the cold cutting station (not portrayed),
two ruler band guides (1) would also be located, facing those on the left-hand side.
In this figure 9 it may be clearly seen how the contact between the left-hand lateral
base of the sheet (22) and the two ruler band guides (1) occurs only tangentially
(at the vertical line indicated by the letter "T" in the detail).
[0035] In general, each ruler band guide (1, 1') includes:
- a body (20, 20'), featuring at least one longitudinal orifice (4), and
- a roller assembly (7), which is installable within the longitudinal orifice (4), where:
- the body (20, 20') is formed by a lower portion (2, 2') and a projecting upper portion
(3, 3'), disposed transversally with regard to the lower portion (2, 2'), thus forming
an inverted L-shaped configuration (preferably, the lower portion (2, 2') and the
upper portion (3, 3') will form a single machined item),
- the roller assembly (7) comprises a rotating drum (11) featuring an external cylindrical
surface, and
- the lower portion (2, 2') of the body (20, 20') presents an opening (6) at the frontal
side (17) in order that part of the drum (11) may protrude through said opening (6),
in such a way that the contact between the external surface of the drum (11) and the
vertical surface of the lateral base of the sheet (32) is point contact or almost
point contact, reducing to a minimum the friction between both items (ruler guide
- sheet).
[0036] As may be observed in figures 1, 3, 4 and 5, the first embodiment of the ruler band
guide (1) presents a single longitudinal orifice (4) located in a central position
of the upper portion (3), which is sized to receive therein a roller assembly (7).
At the sides of the central longitudinal orifice (4), it presents respective secondary
longitudinal orifices (5), one on each side.
[0037] As may be observed in figures 2, 6, 7 and 8, the second embodiment of the ruler band
guide (1') presents, conversely, two different longitudinal orifices (4) disposed
in a central position and a certain distance apart, each of these configured to receive
a roller assembly (7). In this case it also presents two secondary longitudinal orifices
(5), disposed respectively one on each side of the central orifices (4).
[0038] As required for each particular case, a type of ruler band guide according to the
first embodiment (1) or to the second embodiment (1') will be chosen.
[0039] With reference to the preferred embodiment of the roller assembly (7) portrayed in
an exploded view in figures 1 and 2, it should be stressed that, in addition to the
rotating drum (11) featuring a hollow cylindrical body, it further presents a drum
shaft (9), which is disposed mounted within the internal orifice of the drum (11)
and is positioned resting on the upper portion of the body, and affixed to said portion
by means of the attachment of a number of bolts (for example, of the Allen DIN-912
type)(8). In addition to the roller assembly (7) it presents two bearings (10, 12)
and a lower supporting washer (13) at the lower part of the assembly (7).
[0040] As portrayed in figures 4 and 7, the internal surface of the drum (11) presents two
recessed portions, disposed at the upper part and at the lower part respectively,
configured to house therein respective bearings (10, 12).
[0041] As may be seen in figures 1 and 2, said bearings (10, 12) present a ring-shaped configuration
with a reduced thickness, with an internal diameter slightly greater than the diameter
of the drum shaft (9) and an external diameter slightly smaller than the diameter
of the recessed portion of the internal surface of the drum (11). Said bearings (10,
12) present a configuration, and are positioned within the body of the ruler guide
in such a way as to enable the drum (11) to rotate freely around the drum shaft (9),
which is in a fixed position.
[0042] With regard to the lower supporting washer (13), this presents a ring-shaped body,
with a vertically protruding annular upper portion disposed at the edge of the internal
orifice of the ring, said upper annular portion being configured to be inserted into
the lower part of the internal orifice of the drum (11). The external diameter of
the washer (13) is slightly smaller than the diameter of the central longitudinal
orifice (4) in order that the annular lower base of the washer (13) may be mounted
resting upon the lower base of the central longitudinal orifice (4); see figure 4.
[0043] With particular reference to the drum shaft (9), disposed at the upper part of the
roller assembly (7), in this preferred case it is made from a single piece, lathed
and machined, and is constituted by an upper portion (9a) with a broadened surface,
and a lower portion in the form of a shaft (9b, 9c, 9d). The upper portion (9a) features
three orifices (19) for the passage of respective attachment bolts (8). The lower
portion (9b, 9c, 9d) comprises three different areas (see figures 4 and 7); the lowest
area (9d) presents a smaller diameter than the others, and the function thereof is
to be inserted into the lower part of the longitudinal orifice (4). The central longitudinal
orifice (4) presents an upper part and a lower part of a smaller diameter, this lower
part of a smaller diameter being configured for the passage of the lowest portion
of the shaft (9d). The upper broadened surface (9a) presents a body with an outline
of a greater width than that of the lower portion in the form of a shaft (9b, 9c,
9d). In this specific example, the upper broadened portion (9a) presents a body with
a certain thickness and a transversal cross-section formed by a semi-circular frontal
surface which extends into an approximately rectangular rear surface. In this case,
the rear corners are chamfered; see figures 3 and 6.
[0044] In order that the broadened upper portion (9a) of the drum shaft (9) may be perfectly
positioned on the upper portion (3) and aligned with the central longitudinal orifice
(4), the/each central orifice (4) is extended superiorly, forming a broadened perimetral
strip (33) with a diameter greater than that of the remainder of the central orifice
(see figures 1 and 2), said perimetral strip presenting an external outline equal
to the outline of said broadened portion of the drum shaft (9a), to ensure the perfect
seating of the lower base of the broadened portion of the drum shaft on said perimetral
strip (33); see figure 4 or 7.
[0045] As may be seen in figures 5 and 8, the two secondary orifices (5) are through-holes;
that is, that is, they pass through the entire height of the lower portion (2, 2')
of the ruler band guide (1, 1') for the insertion of a number of attachment bolts
(18) portrayed in figures 3 and 6. In this particular case, the aforementioned secondary
orifices (5) present at least their upper surface slotted; see figures 3 and 6.
[0046] With regard to the second embodiment of the invention (that is, where two central
orifices (4) are foreseen), the lower portion (2') of the body presents at its lower
base (35) a channelled section (14), see figures 2 and 8; and the ruler guide further
includes an element such as a cotter pin, whose function is to act as a guide (15),
it being configured to be inserted into said channelled section (14).
[0047] In spite of the fact that reference has been made to a specific embodiment of the
invention, it is evident to a person skilled in the art that the ruler band guide
described is susceptible to numerous variations and modifications, and that all the
details mentioned may be replaced by other technically equivalent elements without
straying from the scope of protection defined by the attached claims.
1. A ruler band guide (1, 1') for the lateral guidance of a metal sheet (22) capable
of being cut on a cold cutting matrix (21), the sheet (22) travelling over said matrix
(21), which is flat, said sheet being subsequently capable of being transformed at
a hot or cold stamping station, one or more ruler band guides (1, 1') being fixedly
or movably disposed on the cutting matrix (21), wherein the ruler band guide (1, 1')
comprises:
- a body (20, 20') featuring at least one longitudinal orifice (4), and
- a roller assembly (7), which is installable within the longitudinal orifice (4),
and characterised in that:
- the body (20, 20') is formed by a lower portion (2, 2') and a projecting upper portion
(3, 3'), disposed transversally with regard to the lower portion (2, 2'), thus forming
an inverted L-shaped configuration,
- the roller assembly (7) comprises:
- a rotating drum (11) featuring an external cylindrical surface and with an internal
orifice,
- respective bearings (10, 12) on either side of the rotating drum (11),
- a supporting washer (13) disposed at the lowest point of the roller assembly (7),
and
- a drum shaft (9) disposed through the interior of the internal orifice of the rotating
drum (11), wherein the drum shaft (9) presents a broadened upper portion (9a) and
a lower portion in the form of a shaft (9b, 9c, 9d), and
- the lower portion of the body presents an opening (6) at the frontal side (17) in
order that part of the drum may protrude through said opening, in such a way that
the contact between the external surface of the drum and a lateral base of the sheet
is point contact or almost point contact, reducing to a minimum the friction between
both items (ruler guide - sheet); and
- the at least one longitudinal orifice (4) is extended superiorly so forming a broadened
part (33) with a diameter greater than that of the remainder of the central orifice,
wherein said broadened part (33) presents an external outline equal to the outline
of said broadened portion of the drum shaft (9a), to ensure the perfect seating of
the lower base of the broadened portion (9a) of the drum shaft (9) on said broadened
part (33).
2. The ruler band guide (1, 1'), according to claim 1, wherein the body further comprises
one or more secondary longitudinal orifice(s) (5) disposed on one or both sides of
the longitudinal orifice (4), configured to enable the passage of respective attachment
elements to fix the ruler guide (1, 1') to the flat matrix (21) or similar element.
3. The ruler band guide (1, 1'), according to claim 1 or 2, wherein the longitudinal
orifice (4) is disposed in a central position of the upper portion (3, 3'), and wherein
the body (20, 20') presents two different secondary longitudinal orifices (5) disposed
respectively one on each side of the longitudinal orifice (4).
4. The ruler band guide (1, 1'), according to any one of claims 1 to 3, wherein the secondary
longitudinal orifice(s) (5) are through-holes.
5. The ruler band guide (1, 1'), according to any one of claims 1 to 4, wherein the secondary
longitudinal orifice(s) (5) present(s) at least the upper part slotted.
6. The ruler band guide (1, 1'), according to any one of claims 1 to 5, wherein the body
(20, 20') presents two different longitudinal orifices (4), each disposed for the
passage of a different roller assembly (7).
7. The ruler band guide (1, 1'), according to any one of claims 1 to 6, wherein the body
(20, 20') is manufactured from a single piece of steel.
8. The ruler band guide (1, 1'), according to any one of claims 1 to 7, wherein the attachment
means are attachment bolts.
9. The ruler band guide (1, 1'), according to claim 1, wherein the lower portion (2,
2') of the body (20, 20') presents at its lower base (35) a channelled section (14),
and the ruler guide (1, 1') further presents a guiding element (15) configured to
be inserted into said channelled section (14).
10. The ruler band guide (1, 1'), according to claim 1, wherein the upper portion (9a)
presents a number of orifices (19) for the passage of a number of attachment bolts
(8), and where the lower portion (9b, 9c, 9d) comprises a lowest portion of a smaller
diameter (9d) than the remainder of the lower portion (9b, 9c).
11. The ruler band guide (1, 1'), according to claim 1, wherein the drum (11) presents
a cylindrical configuration with an internal orifice featuring an internal surface
of a smaller diameter than that of the external surface of the bearings (10, 12) and
also smaller than that of the external surface of the drum shaft (9c).
12. The ruler band guide (1, 1'), according to claim 1, wherein the central orifice(s)
(4) present(s) an upper orifice and a lower orifice of a smaller diameter, the lower
orifice of a smaller diameter being configured for the passage of the lowest portion
of the shaft (9d).
13. The ruler band guide (1, 1'), according to claim 1, whereon the lower supporting washer
(13) presents a ring-shaped body, with an annular upper portion disposed at the edge
of the internal orifice of the ring, said upper annular portion being configured to
be inserted into the lower part of the internal orifice of the drum (11).
1. Richtbandführung (1, 1') für die seitliche Führung eines an einer Kaltschneidmatrize
(21) schneidbaren Metallblechs (22), wobei sich das Blech (22) über die Matrize (21),
die flach ist, bewegt, wobei das Blech danach bei einer Heiß- oder Kaltprägestation
verformbar ist, wobei eine oder mehrere Richtbandführungen (1, 1') an der Schneidmatrize
(21) fest oder beweglich angeordnet sind, wobei die Richtbandführung (1, 1') umfasst:
- einen Körper (20, 20'), der wenigstens eine Längsöffnung (4) aufweist, und
- eine Rollenanordnung (7), die in der Längsöffnung (4) installierbar ist, dadurch gekennzeichnet ist, dass:
- der Körper (20, 20') durch einen unteren Abschnitt (2, 2') und einen vorstehenden
oberen Abschnitt (3, 3'), der bezüglich des unteren Abschnitts (2, 2') quer angeordnet
ist, gebildet ist, wodurch eine invertierte L-förmige Konfiguration gebildet wird,
- die Rollenanordnung (7) umfasst:
- eine rotierende Trommel (11), die eine zylindrische Außenfläche und eine innere
Öffnung aufweist,
- entsprechende Lager (10, 12) an beiden Seiten der rotierenden Trommel (11),
- eine stützende Unterlegscheibe (13), die am untersten Punkt der Rollenanordnung
(7) angeordnet ist, und
- einen Trommelschaft (9), der durch das Innere der inneren Öffnung der rotierenden
Trommel (11) angeordnet ist, wobei der Trommelschaft (9) einen verbreiterten oberen
Abschnitt (9a) und einen unteren Abschnitt in der Form eines Schafts (9b, 9c, 9d)
aufweist, und
- der untere Abschnitt des Körpers eine Öffnung (6) an der Vorderseite (17) aufweist,
so dass ein Teil der Trommel durch die Öffnung vorstehen kann, so dass der Kontakt
zwischen der Außenfläche der Trommel und einer seitlichen Basis des Blechs ein Punktkontakt
oder annähernd ein Punktkontakt ist, um die Reibung zwischen den beiden Elementen
(Richtführung - Blech) auf ein Minimum zu reduzieren; und
- die wenigstens eine Längsöffnung (4) weiter ausgedehnt ist, um einen verbreiterten
Teil (33) mit einem Durchmesser zu bilden, der größer als der des Rests der zentralen
Öffnung ist, wobei der verbreiterte Teil (33) einen äußeren Umriss aufweist, der dem
Umriss des verbreiterten Abschnitts des Trommelschafts (9a) entspricht, um einen perfekten
Sitz der unteren Basis des verbreiterten Abschnitts (9a) des Trommelschafts (9) bei
dem verbreiterten Teil (33) zu gewährleisten.
2. Richtbandführung (1, 1') nach Anspruch 1, wobei der Körper ferner eine oder mehrere
sekundäre Längsöffnungen (5) umfasst, die an einer oder beiden Seiten der Längsöffnung
(4) angeordnet ist/sind und konfiguriert ist/sind, um den Durchgang entsprechender
Befestigungselemente zu ermöglichen, um die Richtführung (1, 1') an der flachen Matrize
(21) oder einem ähnlichen Element zu befestigen.
3. Richtbandführung (1, 1') nach Anspruch 1 oder 2, wobei die Längsöffnung (4) in einer
zentralen Position des oberen Abschnitts (3, 3') angeordnet ist, und wobei der Körper
(20, 20') zwei unterschiedliche sekundäre Längsöffnungen (5) aufweist, wobei jeweils
eine auf jeder Seite der Längsöffnung (4) angeordnet ist.
4. Richtbandführung (1, 1') nach einem der Ansprüche 1 bis 3, wobei die sekundäre(n)
Längsöffnung(en) (5) Durchgangslöcher sind.
5. Richtbandführung (1, 1') nach einem der Ansprüche 1 bis 4, wobei die sekundäre(n)
Längsöffnung(en) (5) wenigstens den oberen Teil schlitzförmig aufweist.
6. Richtbandführung (1, 1') nach einem der Ansprüche 1 bis 5, wobei der Körper (20, 20')
zwei unterschiedliche Längsöffnungen (4) aufweist, die jeweils für den Durchgang einer
unterschiedlichen Rollenanordnung (7) angeordnet sind.
7. Richtbandführung (1, 1') nach einem der Ansprüche 1 bis 6, wobei der Körper (20, 20')
aus einem einzigen Stück Stahl gefertigt ist.
8. Richtbandführung (1, 1') nach einem der Ansprüche 1 bis 7, wobei die Befestigungsmittel
Befestigungsbolzen sind.
9. Richtbandführung (1, 1') nach Anspruch 1, wobei der untere Abschnitt (2, 2') des Körpers
(20, 20') an seiner unteren Basis (35) einen kanalförmigen Abschnitt (14) aufweist,
und die Richtführung (1, 1') ferner ein Führungselement (15) aufweist, das konfiguriert
ist, um in den kanalförmigen Abschnitt (14) eingesetzt zu werden.
10. Richtbandführung (1, 1') nach Anspruch 1, wobei der obere Abschnitt (9a) eine Anzahl
Öffnungen (19) für den Durchgang einer Anzahl Befestigungsbolzen (8) aufweist, und
wobei der untere Abschnitt (9b, 9c, 9d) einen untersten Abschnitt mit einem kleineren
Durchmesser (9d) als der Rest des unteren Abschnitts (9b, 9c) aufweist.
11. Richtbandführung (1, 1') nach Anspruch 1, wobei die Trommel (11) eine zylindrische
Konfiguration mit einer inneren Öffnung aufweist, die eine innere Oberfläche mit einem
kleineren Durchmesser als der der äußeren Oberfläche der Lager (10, 12) und auch kleiner
als der der äußeren Oberfläche des Trommelschafts (90) aufweist.
12. Richtbandführung (1, 1') nach Anspruch 1, wobei die zentrale(n) Öffnung(en) (4) eine
obere Öffnung und eine untere Öffnung mit einem kleineren Durchmesser aufweist (aufweisen),
wobei die untere Öffnung mit einem kleineren Durchmesser für den Durchgang des untersten
Abschnitts des Schafts (9d) konfiguriert ist.
13. Richtbandführung (1, 1') nach Anspruch 1, wobei die untere stützende Unterlegscheibe
(13) einen ringförmigen Körper aufweist, mit einem ringförmigen oberen Abschnitt,
der an der Kante der inneren Öffnung des Rings angeordnet ist, und der obere ringförmige
Abschnitt konfiguriert ist, um in den unteren Teil der inneren Öffnung der Trommel
(11) eingesetzt zu werden.
1. Guide à bande-règle (1, 1') pour le guidage latéral d'une tôle métallique (22) capable
d'être coupée sur une matrice de coupe à froid (21), la tôle (22) se déplaçant sur
ladite matrice (21), qui est plate, ladite tôle étant sensiblement capable d'être
transformée au niveau d'un poste d'estampage à chaud ou à froid, un ou plusieurs guides
à bande-règle (1, 1') étant disposés de manière fixe ou mobile sur la matrice de coupe
(21), dans lequel le guide à bande-règle (1, 1') comprend :
- un corps (20, 20') ayant au moins un orifice longitudinal (4), et
- un ensemble rouleau (7), qui peut être installé au sein de l'orifice longitudinal
(4),
et caractérisé en ce que :
- le corps (20, 20') est formé par une portion inférieure (2, 2') et une portion supérieure
(3, 3') saillante, disposée transversalement vis-à-vis de la portion inférieure (2,
2'), formant ainsi une configuration en forme de L inversé,
- l'ensemble rouleau (7) comprend :
- un tambour rotatif (11) ayant une surface cylindrique externe et avec un orifice
interne,
- des paliers respectifs (10, 12) sur chaque côté du tambour rotatif (11),
- une rondelle de support (13) disposée au niveau du point le plus bas de l'ensemble
rouleau (7), et
- un arbre de tambour (9) disposé à travers l'intérieur de l'orifice interne du tambour
rotatif (11), dans lequel l'arbre de tambour (9) présente une portion supérieure élargie
(9a) et une portion inférieure sous la forme d'un arbre (9b, 9c, 9d), et
- la portion inférieure du corps présente une ouverture (6) au niveau du côté frontal
(17) afin qu'une partie du tambour puisse dépasser à travers ladite ouverture, de
telle sorte que le contact entre la surface externe du tambour et une base latérale
de la tôle soit un contact ponctuel ou un contact quasi-ponctuel, réduisant à un minimum
le frottement entre les deux éléments (guide à règle - tôle) ; et
- l'au moins un orifice longitudinal (4) est étendu supérieurement de manière à former
une partie élargie (33) avec un diamètre plus grand que celui du reste de l'orifice
central, dans lequel ladite partie élargie (33) présente un contour externe égal au
contour de ladite portion élargie de l'arbre de tambour (9a), pour garantir la parfaite
assise de la base inférieure de la portion élargie (9a) de l'arbre de tambour (9)
sur ladite partie élargie (33).
2. Guide à bande-règle (1, 1') selon la revendication 1, dans lequel le corps comprend
en outre un ou plusieurs orifices longitudinaux secondaires (5) disposés sur un ou
les deux côtés de l'orifice longitudinal (4), configurés pour permettre le passage
d'éléments d'attache respectifs pour fixer le guide à règle (1, 1') à la matrice plate
(21) ou un élément similaire.
3. Guide à bande-règle (1, 1') selon la revendication 1 ou 2, dans lequel l'orifice longitudinal
(4) est disposé dans une position centrale de la portion supérieure (3, 3'), et dans
lequel le corps (20, 20') présente deux orifices longitudinaux secondaires (5) disposés
respectivement un sur chaque côté de l'orifice longitudinal (4).
4. Guide à bande-règle (1, 1') selon l'une quelconque des revendications 1 à 3, dans
lequel le ou les orifices longitudinaux secondaires (5) sont des trous traversants.
5. Guide à bande-règle (1, 1') selon l'une quelconque des revendications 1 à 4, dans
lequel le ou les orifices longitudinaus secondaires (5) présentent au moins la partie
supérieure en fente.
6. Guide à bande-règle (1, 1') selon l'une quelconque des revendications 1 à 5, dans
lequel le corps (20, 20') présente deux orifices longitudinaux (4) différents, chacun
disposé pour le passage d'une ensemble rouleau (7) différent.
7. Guide à bande-règle (1, 1') selon l'une quelconque des revendications 1 à 6, dans
lequel le corps (20, 20') est fabriqué à partir d'une seule pièce d'acier.
8. Guide à bande-règle (1, 1') selon l'une quelconque des revendications 1 à 7, dans
lequel les moyens d'attache sont des boulons d'attache.
9. Guide à bande-règle (1, 1') selon la revendication 1, dans lequel la portion inférieure
(2, 2') du corps (20, 20') présente au niveau de sa base inférieure (35) une section
cannelée (14), et le guide à règle (1, 1') présente en outre un élément de guidage
(15) configuré pour être inséré dans ladite section cannelée (14).
10. Guide à bande-règle (1, 1') selon la revendication 1, dans lequel la portion supérieure
(9a) présente un certain nombre d'orifices (19) pour le passage d'un certain nombre
de boulons d'attache (8), et où la portion inférieure (9b, 9c, 9d) comprend une portion
la plus basse d'un diamètre plus petit (9d) que le reste de la portion inférieure
(9b, 9c).
11. Guide à bande-règle (1, 1') selon la revendication 1, dans lequel le tambour (11)
présente une configuration cylindrique avec un orifice interne ayant une surface interne
d'un diamètre plus petit que celui de la surface externe des paliers (10, 12) et également
plus petit que celui de la surface externe de l'arbre de tambour (9c).
12. Guide à bande-règle (1, 1') selon la revendication 1, dans lequel le ou les orifices
centraux (4) présentent un orifice supérieur et un orifice inférieur d'un diamètre
plus petit, l'orifice inférieur d'un diamètre plus petit étant configuré pour le passage
de la portion la plus basse de l'arbre (9d).
13. Guide à bande-règle (1, 1') selon la revendication 1, sur lequel la rondelle de support
inférieure (13) présente un corps en forme de bague, avec une portion supérieure annulaire
disposée au niveau du bord de l'orifice interne de la bague, ladite portion annulaire
supérieure étant configurée pour être insérée dans la partie inférieure de l'orifice
interne du tambour (11).