[0001] The present invention relates to a precision vice for industrial uses, according
to the general part of claim 1.
[0002] In mechanical machining with tooling machines, ranging from milling machines to CNC
machining centres, the workpiece is clamped and engaged by means of a mechanical equipment
known as a "precision vice", consisting essentially of a baseplate on which two jaws
are positioned, one jaw of which is fixed, integral with the aforesaid baseplate,
while the opposite jaw is linearly slidable, to adapt to different "apertures" required
by the sizes of the workpieces.
[0003] In the current state of the art, numerous types of precision vices are known; in
particular, those having a movable jaw adjusted by means of a screw mechanism are
widespread.
[0004] By way of an example, mention is made to patent document
CN 108555788 A (see in particular figs. 1-3; claim 1), which is undoubtedly the most important document
of the state of the art, as well as the patent document
EP 0 526 432 A1 (see in particular figs 7-10; claim 8).
[0006] In practice, the precision vices currently on the market have drawbacks which limit
the use thereof.
[0007] A first drawback is constituted by the fact that the present precision vices are
constituted by a large number of elements and moreover, in order to balance the efforts
necessary to ensure a regular closure of the jaws, they have considerable sizes; this
significantly increases the purchase cost of the entire equipment.
[0008] Another drawback is of an operational type, since, with the current conformations
of the precision vices, the machining waste, such as metal shavings, scraps, powders,
oils and emulsions, are also deposited on the movable jaw, thus impregnating, in addition
to the sliding guides, also the control members of the aforesaid jaw and in particular
the screw mechanism that controls the longitudinal advancement thereof and the blocking
mechanism on the baseplate, which involves the need for frequent maintenance and,
consequently, an additional cost.
[0009] The main object of the present invention is to realize a precision vice for industrial
uses which is free from the drawbacks manifested by similar products of known type.
A further object of the present invention is to realize a precision vice for industrial
uses, which ensures the maximum alignment precision, using a limited number of components.
[0010] Still, a further object of the present invention is to realize a precision vice for
industrial uses, in which the control members of the movable jaw are protected from
machining waste and therefore require minimal maintenance.
[0011] Still another object of the present invention is to realize a precision vice for
industrial uses in which the assembly of the components is easy and simple.
[0012] Still, another object of the present invention is to realize a precision vice for
industrial uses in which the components are rapidly interchangeable.
[0013] Not least object of the present invention is to realize a precision vice for industrial
uses which, due to the simplicity of manufacturing the components, is of limited cost.
These objects are achieved with a precision vice for industrial uses in which the
control members of the movable jaw are always completely contained inside the body
of the aforesaid jaw, with any aperture of the vice and, therefore, are always protected
from machining waste of the engaged workpiece, with the realization of a particular
mechanism that blocks the movable jaw on the baseplate.
[0014] In particular, the vice according to the invention is compliant with the characterizing
part of claim 1; some particular embodiments thereof are described in the dependent
claims.
[0015] The invention will be better defined through the description of a possible embodiment
thereof, given solely by way of non-limiting example, with the aid of the attached
drawings, wherein:
- fig. 1 represents a perspective view of the vice according to the invention;
- fig. 2 represents a perspective view of the vice according to the invention, with
the movable jaw exploded;
- fig. 3 represents a longitudinal section view of the vice according to the invention,
taken along the line III-III of fig. 1;
- fig. 4 represents a cross-sectional view of the vice according to the invention, taken
along the line IV-IV of fig. 3:
- fig. 5 represents a cross-sectional view of the vice according to the invention, taken
along the line IV-IV of fig. 3:
- fig. 6 represents a longitudinal section view of the vice according to the invention,
taken along the line VI-VI of fig. 2;
- figs. 7, 8 represent cross-sectional views of the movable jaw taken along the line
VIII-VIII of fig. 6, in the conditions, respectively, of locking and unlocking of
the movable jaw on the baseplate;
- figs. 9, 10 represent two longitudinal section views of the vice in two different
aperture conditions, respectively "XI" and "X2";
- figs. 11, 12 represent two exploded and assembly views, respectively, of the baseplate/fixed
jaw assembly;
- fig. 13 represents a longitudinal view of the vice according to the invention, taken
along the line XIII-XIII of fig. 12:
- figs. 14, 15 represent two exploded and assembly views, respectively of the stop block
of the movable jaw;
- fig. 16, 17 represent two exploded and assembly views, respectively of the slider
of the movable jaw.
[0016] As can be seen in Figs. 1 and 3, the precision vice according to the invention, indicated
as a whole with the reference 100, comprises a baseplate 1, on which the jaws 2 and
3 are positioned, where the jaw 2 is integral with said baseplate 1, while the jaw
3 always longitudinally slides on said baseplate 1, in order to be approached to the
workpiece to be clamped.
[0017] As can be seen in figs. 2, 3 and 6, the movable jaw 3 is composed of two parts: a
body 4 and a slider 5, mutually engaged by means of a threaded connection, indicated
as a whole with reference 10.
[0018] The body 4 and the slider 5 are kept in guide by sliding their lower narrow base,
respectively 4.1 and 5.1, along the channel 6 of the baseplate 1; they are prevented
from vertically exiting by means of two plates, 7 and 8 respectively, which constitute
the undercuts of the two opposite protruding edges 1.1, which provide the aforesaid
channel 6 with a "T" configuration (see fig. 4).
[0019] The body 4 has the function of blocking in proximity of the workpiece the entire
mobile jaw 3 on the baseplate 1 by a latch, indicated as a whole with reference 20
(see fig. 7), while the final clamping of the workpiece is realized by the precision
advancement of the slider 5, obtained by driving the threaded connection 10 (see figs.
9, 10).
[0020] The threaded connection 10 between the body 4 and the slider 5 is of the "nut screw"
type, where the nut 11 is positioned inside the body 4, while the screw 12 is positioned
inside the slider 5.
[0021] The first novelty feature of the invention is constituted by the fact that the nut
11 is obtained on a threaded holed cylindrical hub 13 that is assembled in disengaged
position on the body 4 which is only allowed to rotate axially, by acting on its tang
13.1, protruding from the back of said body 4, in order to be handled by the operator;
furthermore, the screw 12 consists in an integrally-assembled threaded pin 14, which
is not allowed to rotate inside the aforesaid slider 5.
[0022] In this way a threaded connection is realized with an "inverted nut screw", where
the nut, kept allocated in the body 4, when axially rotated, engages the screw 12
to slide longitudinally, causing the longitudinal displacement of the slider 5 (gripper
aperture/closure).
[0023] Furthermore, the body 4 and the slider 5 are always each other compenetrated, by
the front narrow portion 4.2 of the body 4 which always stays fitted in the cavity
9 of the slider 5; thereby, as can be seen from the observation of figs. 9 and 10,
in any position of the slider 5 (apertures X1-X2) the threaded pin 14 always results
totally contained inside the jaw and, therefore, protected from external pollutants.
[0024] A further novelty feature of the invention is constituted by the conformation of
the latch 20 which can be related to a "guillotine" system, where a transverse rod
21, contained in disengaged position inside a seat 22 obtained in the body 4, is susceptible
to linearly slide for positioning inside the pairs of opposite notches 23 that are
obtained on the two opposite protruding edges 1.1 of the channel 6 and resting on
the base plate 5.1.
[0025] Operatively (see fig. 7), when the transverse rod 21 is lifted, the body 4 and, consequently,
the entire jaw 3, are free to slide longitudinally in the channel 6; by contrast,
when the transverse rod 21 (see fig. 8) is totally lowered, the rod interlocks into
opposite notches 23, such that the body 4 remains locked on the baseplate 1; this
enabling, by only rotating the nut 11, the cursor 2 to slide longitudinally to perform
locking and unlocking of the workpiece.
[0026] The movement of the transverse rod 21 is controlled by two pins 24 and 25 sliding
inside channels 26, obtained on the body 4, at least one 25 of which is provided with
a protruding fin 27, that enables the operator to manually handle said rod.
[0027] From the above it is clear that the pre-set objects have been fully achieved: the
movable jaw 3 is formed by a limited number of components and the movement thereof
(the blocked positioning on the baseplate and the closure action of the slider) requires
from the operator the simple operation of moving the guide pin 26, by acting on the
fin 27, to lower the rod 21; then, by acting on the protruding tang 13.1, he makes
the nut 11 rotate, to make the slider 25 advance until the workpiece is completely
blocked.
[0028] Obviously, the technical design details and the components used, known in the state
of the art and in evolution, can be the most varied, provided that all fall within
the inventive concept defined by the following claims.
1. PRECISION VICE FOR INDUSTRIAL USES, to be used in mechanical processing with tooling
machines, from milling machines to CNC processing centres, of the type substantially
consisting in a baseplate (1) on which two jaws are positioned, one jaw (2) of which
being fixed, integral with the aforesaid baseplate (1), while the opposite jaw (3)
being linearly slidable still on the aforesaid baseplate (1), in order to adapt to
the different "openings" required by the sizes of the workpieces, the movable jaw
(3) being composed of two parts: a body (4) and a slider (5), mutually engaged by
means of a threaded connection (10), where the body (4) has the function of blocking
in proximity of the workpiece the entire mobile jaw (3) on the baseplate (1), by a
latch (20), while the final clamping of the workpiece is achieved by the precision
advancement of a slider (5), obtained by driving the aforesaid threaded connection
(10), said threaded connection (10) being always totally contained inside the movable
jaw (3), in any position and opening condition of said movable jaw (3)
said precision vice (100) being characterized in that even said latch (20) is always totally contained inside the movable jaw (3), in any
position and opening condition of said movable jaw (3) and in that the latch (20) can be related to a "guillotine" system, where a transverse rod (21),
contained in neutral inside a seat (22), obtained in the body (4), is susceptible
to linearly slide for positioning inside the pairs of opposite notches (23) obtained
on the two opposite protruding edges (1.1) of the channel (6) and resting on the base
plate (5.1).
2. PRECISION VICE, according to claim 1, characterized in that the threaded connection (10) comprises a ball screw (11) positioned inside the body
(4) and a screw (12) positioned inside the slider (5), where the ball screw (11) is
obtained on a threaded holed cylindrical hub (13) assembled in neutral on the body
(4) to which only the axial rotation is allowed and where the screw (12) consists
in an integrally assembled threaded pin (14), to which the rotation inside the aforesaid
slider (5) is not allowed.
3. PRECISION VICE, according to claim 2, characterized in that the operation of the threaded connection (10) is realized with an "inverted nut",
where the ball screw (11), kept allocated in the body (4), when axially rotated, by
acting on the tang (13.1) of the cylindrical hub (13) and protruding from the back
of said body (4), engages the screw (12) to slide longitudinally, causing the longitudinal
displacement of the slider (5) (gripper opening/closure).
4. PRECISION VICE, according to one or more of the preceding claims, characterized in that the body (4) and the slider (5) are always mutually compenetrated, by the front narrow
portion (4.2) of the body (4) which always stays fitted in the cavity (9) of the slider
(5), thereby, in any position of the slider (5) (openings X1-X2), the threaded pin (14) always resulting totally contained inside the jaw (3).
5. PRECISION VICE, according to one or more of the preceding claims, characterized in that the body (4) and the slider (5) are kept in guide by sliding their lower narrow base
(4.1, 5.1) along the channel (6) of the baseplate (1) and are prevented from vertically
exiting by means of two plates (7, 8), which constitute the undercuts of two opposite
protruding edges (1.1), which provide the aforesaid channel (6) with a "T" configuration.
6. PRECISION VICE, according to one or more of the preceding claims, characterized in that, when the transverse rod (21) is lifted, the body (4), and consequently, the entire
jaw (3) are free to slide longitudinally in the channel (6) and by contrast, when
the transverse rod (21) is totally lowered, said rod interlocks into opposite notches
(23) such that the body (4) remains locked on the baseplate (1), this enabling, by
only rotating the ball screw (11), the cursor (2) to slide longitudinally to perform
locking and unlocking of the workpiece.
7. PRECISION VICE, according to claim 6, characterized in that the movement of the transverse rod (21) is controlled by two pins (24, 25) sliding
inside channels (26), obtained on the body (4), at least one (25) of which is provided
with a protruding fin (27), that enables the operator to manually handle said rod
(21).