Field of the invention
[0001] The present invention relates to the technical field of trusses, in particular to
a modular truss structure, for example for use in temporary structures used in, for
example, trade shows and conventions. Further the technical field relates to any suitable
assembly comprising such trusses and methods of manufacturing and/or assembling such
trusses and/or such assemblies.
Background of the invention
[0002] As known to a person skilled in the art a truss is typically defined as an assembly
of beams and/or other elements that are joined to create a rigid structure. Typically,
in engineering a truss is a structure that comprises a plurality of force members,
where these members are configured such that the assembly of these members which form
the truss, behave, as a whole as a single object. Trusses typically comprise a plurality
of triangular units constructed with straight members whose ends are connected at
joints referred to as nodes. A truss, which could also be referred to as a space truss,
has members and nodes that extend into three dimensions. Such a truss extending in
three dimensions, might for example comprise a plurality of two dimensional modules,
or truss base elements, which can for example comprise a planar truss in which the
longitudinal direction of the members is aligned with predetermined two-dimensional
plane. Typically, for a truss spanning a horizontal distance, the top and bottom beams
in a truss are referred to as top and bottom chords, the interior beams of the truss
are also referred to as webs or braces, and the areas inside the webs are also referred
to panels or polygons. It is clear that, in the context of such a load-bearing truss
structure, typically such a truss spanning a horizontal distance, is typically loaded
by the weight and/or forces of elements supported by and/or on the truss, and that
braces and chords of such a truss structure are typically configured to be elements
that can withstand both tension and compression along the direction of their longitudinal
axis.
[0003] Trusses are for example assembled to create scaffolds, roofing constructions, support
frames and other constructions. Trusses can also be used in the construction of lighting
ceilings, scenic constructions for concerts, fashion shows, presentations, trade fair
stands and the like, for instance for mounting thereon pieces of scenery, curtains,
speakers, display modules, spotlights, stages and the like. The modularity of trusses
and constructions and/or assemblies making use of such trusses together with their
relatively rapid and simple assembly and disassembly make such truss constructions
particularly suitable for temporary use during events.
[0004] US 2004/0187426A1 describes trusses for supporting lighting, scenic and other loads. According to one
embodiment, a truss unit comprises four chords or elongated structural shapes that
are interconnected with cross braces. The end portions of the four chords are connected
with end plates comprising pass holes, which allows connecting the truss unit with
another truss or object. This document also discloses that further tubes or other
loads can be attached to the truss using clamps or cheseboros. A drawback of the embodiment
disclosed in
US 2004/0187426A1 is that it requires the use of clamps to attach loads or other elements to the truss.
These clamps may move, e.g. linearly, from their fastening positions if not correctly
installed, representing a possible danger. In addition, the mounting of the clamps
makes the bounding box of the construction larger (cf. Fig. 8C and 8E of that document),
and there are no means of nicely finishing the truss structure. Moreover, these structures
may cause high local stresses in the material because of the limited contact between
round tube trusses with flat surfaces on the extremes, thereby increasing the risk
for local deformations and/or indentations of these chords of the truss, thereby increasing
the risk of buckling of these load carrying chords, which are also subjected to the
largest compression and/or tension forces. Further, when creating an assembly from
a plurality of such truss structures, the coupling elements connecting the truss structures
are subject to large loads and typically form weak points in such truss structure
assembly, which additionally put limits on the efficiency of the truss structure assembly
and the method of assembling such a truss structure assembly.
Summary of the invention
[0005] In light of this drawback of the prior art, there remains a need to provide for an
alternative, sustainable modular truss structure with improved degree of modularity,
customisation and shape flexibility while still guaranteeing stability, robustness
and load carrying capacity for connecting external loads or other compatible structures.
Additionally, it is an object to provide such truss structures, truss structure assemblies
and corresponding methods for use and/or assembly with an increased level of robustness,
efficiency and load carrying capacity. The above object is accomplished by a truss
structure according to a first aspect of the invention, and in particular a truss
structure comprising one or more truss base elements, wherein each truss base element
comprises a series of elongated structural shapes comprising a first elongated structural
shape extending from a first end portion to a second end portion according to an X-direction,
a second elongated structural shape extending from a third end portion to a fourth
end portion according to the X-direction, wherein the first elongated structural shape
and the second elongated structural shape have a height H measured according to a
Z-direction, wherein the Z-direction is perpendicular to the X-direction, and wherein
the first and second elongated structural shapes are spatially separated according
to a Y-direction perpendicular to the X- and Z-direction, a first series of braces
connecting the first elongated structural shape to the second elongated structural
shape, a first series of holes provided on a first outer face of the first elongated
structural shape, a second series of holes provided on a second outer face of the
second elongated structural shape, wherein the first and second outer faces are facing
away from the first series of braces, wherein each first and second series of holes
comprise a plurality of holes, wherein each hole of the first and second series of
holes have a hole diameter D1 and a hole center C, wherein D1 is determined according
to the relation R=H/D1, wherein R is determined according to 1.1≤R≤3.0, preferably
1.4≤R≤2.6, and more preferably R = 2.0.
[0006] According to an embodiment the plurality of holes are adapted to receive connecting
means. Such connecting means could for example be configured, when received in the
holes of the truss base element to connect the truss base elements with another structure
comprising similar holes, such as for example another truss base element of another
truss structure comprising such a series of holes, a frame comprising a similar elongated
structural shape with a similar series of holes, such as for example a frame similar
as known from
BE1020560A3, which is incorporated herein by reference, any other suitable element or object
suitable to be connected to the truss base elements by means of such a connecting
means. Preferably the connecting means are configured as a releasable connecting means.
[0007] An advantage of the present embodiment is that loads can be fastened at different
positions onto the truss structure, using matching connectors, connecting means or
fastening means passing through the holes, while still maintaining a truss structure
that is strong and stable enough to support the loads fastened to it. There is no
need to use additional clamps or cheseboros to fasten additional truss base elements
or loads. This increases robustness as there is a decreased risk for deformation of
the truss structure under the action of the fastening means and thus a decreased risk
for buckling, rupture and/or other mechanical failures due to concentrated stresses
at such uncontrolled and undesirable deformations when under high loads. Another advantage
of the embodiment is that the diameter of the holes may be relatively large in comparison
with the surface area of the first and second outer face, while the first series of
braces guaranty a stable and load-bearing truss structure. This has also the beneficial
property that the assembling or disassembling of the truss structure may be performed
relatively fast because the connecting means may be easily received by the holes and
their participating holes at the other face or side of the elongated structural shape,
and at the same time with a hole and participating hole of another truss base element.
The series of braces limit the torsion and prevent deflection or buckling, and spread
stressed in the truss structure when loads are applied. Furthermore, the holes allow
for a modular and customized truss structure when combining the truss base element
with other truss base elements according to an embodiment. Additionally, the truss
base elements may be re-used in other configurations and settings.
[0008] According to a further embodiment there is provided a truss structure, wherein each
truss base element further comprises a series of reinforcing means, wherein each reinforcing
means of the series of reinforcing means is adapted to fix to and to connect the first
and the second elongated structural shapes.
[0009] An advantage of such an embodiment is that the diameter of the holes may be relatively
large in comparison with the surface area of the first and second outer face, while
the first series of braces and reinforcing means guaranty a stable and load-bearing
truss structure.
[0010] According to a preferred embodiment, the hole center C of each hole of the plurality
of holes of each first and second series of holes are provided at a predetermined
selection of spatial points, wherein the selection of spatial points are part of a
spatial grid extending along the X, Y, Z directions, and wherein each spatial point
of the spatial grid is at a predetermined distance K from another spatial point.
[0011] An advantage of this specific embodiment is that the truss base elements may efficiently
be manufactured because the holes are provided at a predetermined selection of spatial
points that are part of a spatial grid, and wherein the distance between the spatial
points is predetermined. Additionally, a modular truss structure having a compatible
hole pattern is provided which has the benefit of connecting and fastening other truss
base elements or part of truss structures according to the present invention in a
time efficient, user-friendly and flexible way. Indeed, in comparison with other well-known
truss structures, very limited or even no aligning means are required to connect and
fasten other truss base elements.
[0012] According to a preferred embodiment a first reinforcing means of the series of reinforcing
means has a height H
C1 which is a factor m times the height H of the first and the second elongated structural
shapes, wherein the factor m is selected in the range from 0,75 to 1,25, preferably
the factor m is equal to 1, and wherein H is a multiplicity of the predetermined distance
K. An advantage of this embodiment is that the truss structure is further stabilized.
In addition, in comparison with other well-known truss structures, the reinforcing
means further limits the torsion and prevent deflection or buckling, and spread stressed
in the truss structure when loads are applied. In addition, another advantage of this
specific embodiment is that the diameter of the holes may be relatively large in comparison
with the surface area of the first and second outer face, while the reinforcing means
guaranty a stable and load-bearing truss structure.
[0013] According to a preferred embodiment, the reinforcing means is adapted to receive
at least a part of the first end portion of the first elongated structural shape and
at least a part of the third end portion of the second elongated structural shape.
An advantage if this specific embodiment is, besides the aforementioned advantages
of providing a reinforced truss base element, that the embodiment provides a modular
truss structure. Lengthy truss base elements may also be formed by a plurality of
short truss base elements connected to each other using these specific reinforcing
means.
[0014] According to a preferred embodiment wherein the reinforcing means comprises a third
series of holes, wherein the third series of holes comprises a plurality of holes
having a hole diameter D2, wherein D2 is determined according to the relation R=H/D2,
wherein R is determined according to 1.1≤R≤3.0, preferably 1.4≤R≤2.6, and more preferably
R = 2.0. An advantage if this specific embodiment is, besides the aforementioned advantages
of providing a reinforced truss base element, that the embodiment provides a modular
truss structure. Lengthy truss base elements may also be formed by a plurality of
short truss base elements connected to each other using these specific reinforcing
means. Moreover, the holes may be compatible with other truss base structures according
to the present invention or specific other frames.
[0015] According to a preferred embodiment, the hole center C of each hole of the plurality
of holes of the third series of holes is provided at a predetermined selection of
spatial points, wherein the selection of spatial points is part of the spatial grid.
An advantage of this specific embodiment is that the truss base elements may efficiently
be manufactured because the holes are provided at a predetermined selection of spatial
points that are part of a spatial grid, and wherein the distance between the spatial
points is predetermined. Additionally, a modular truss structure having a compatible
hole pattern is provided which has the benefit of connecting and fastening other truss
base elements or part of truss structures according to the present invention in an
time efficient, user-friendly and flexible way. Indeed, in comparison with other well-known
truss structures, very limited or even no aligning means are required to connect and
fasten other truss base elements.
[0016] According to a preferred embodiment, the third series of holes comprises at least
a flange at an inner side of the holes. An advantage of the preferred embodiment is
that loads can be fastened at each extremity of the truss structure, and that only
fasteners compatible with the flange can be used to fasten loads to the truss structure.
[0017] According to a preferred embodiment, the first and second elongated structural shapes
have a substantially rectangular cross-section in the Y-Z plane. An advantage of the
present embodiment is that holes and braces may more easily be added to the elongated
structural shapes in comparison with round-shaped tubes or cylinders. Moreover, rectangular-shaped
profiles are easier to align and fix to each other when connected to each other using
connecting means received by at least a series of holes.
[0018] According to a preferred embodiment, a second outer face of the first elongated structural
shape comprises a longitudinal groove adapted for mounting a hard panel or a cover,
wherein the groove comprises three walls and having a substantially rectangular cross-section,
and wherein the second outer face is connected to the first outer face of the first
elongated structural shape. An advantage of the present embodiment is that when two
elongated structural shapes are put into contact with each other, at least two faces
abut against each other with a greater surface area, then if their structural shape
profile would be, for example, circular. Moreover, the truss structure obtained are
easier to assemble with other truss structures.
[0019] According to a preferred embodiment, a second outer face of the second elongated
structural shape comprises a longitudinal groove adapted for mounting a hard panel
or a cover, wherein the groove comprises three walls and having a substantially rectangular
cross-section, and wherein the second outer face is connected to the first outer face
of the second elongated structural shape. An advantage of the present embodiment is
that when two elongated structural shapes are put into contact with each other, at
least two faces abut against each other with a greater surface area, then if their
structural shape profile would be, for example, circular. Moreover, the truss structure
obtained are easier to assemble with other truss structures.
[0020] According to a preferred embodiment, the hole diameter D1 is smaller than the predetermined
distance K. An advantage of this preferred embodiment is that the opening of the holes
cannot overlap each other. According to a preferred embodiment the ratio of K / D1
is in the range of 1.5 up to and including 4, more preferably 2. In addition, an advantage
of this specific embodiment is that the truss base elements may efficiently be manufactured
because the holes are provided at a predetermined selection of spatial points that
are part of a spatial grid, and wherein the distance between the spatial points is
predetermined. Additionally, a modular truss structure having a compatible hole pattern
is provided which has the benefit of connecting and fastening other truss base elements
or part of truss structures according to the present invention in a time efficient,
user-friendly and flexible way. Indeed, in comparison with other well-known truss
structures, very limited or even no aligning means are required to connect and fasten
other truss base elements.
[0021] According to a preferred embodiment, the truss base element has a predetermined length
L and a predetermined width W, wherein L equals i times the predetermined distance
K, and wherein L equals k times predetermined distance K, wherein i and k are positive
integers. An advantage of this specific embodiment is that the truss base elements
may be used as modular blocks for a modular truss structure. Additionally, the truss
base elements may be re-used in other configurations and settings.
[0022] According to a preferred embodiment, the structure comprises a first truss base element,
defining a first surface substantially extending in the X,Y directions, a second truss
base element defining a second surface, and a second series of braces connecting the
first truss base element to the second truss base element. An advantage of this preferred
embodiment is that the second series of braces may provide additional strength and
support to the truss structure. The second series of braces also limit the torsion
and prevent deflection or buckling, and spread stressed in the truss structure when
loads are applied. Hence, it is an advantage of the present embodiment that the truss
structure is stabilized whilst the connection of any load to the truss structure can
bear the heaviest loads because an optimal distribution of forces is achieved. In
addition, a lightweight material may be selected, e.g. aluminum, for the manufacturing
of the truss structure which allows.
[0023] According to a preferred embodiment, the first surface and second surface are parallel
to each other.
[0024] According to a preferred embodiment, wherein the minimum distance B between the first
surface and the second surface equals p times the predetermined distance K, wherein
p is a positive integer larger than 2, preferably equal to 4.
Brief description of the drawings
[0025] The drawings are only schematic and are non-limiting. In the drawings, the size of
some of the elements may be exaggerated and not drawn on scale for illustrative purposes.
Any reference signs in the claims shall not be construed as limiting the scope. In
the different drawings, the same reference signs refer to the same or analogous elements.
Figure 1A, also referred to as Fig. 1A, is a perspective view of a truss structure
in accordance with an embodiment of the present invention, wherein the truss structure
comprises a single truss base element. Figure 1B, also referred to as Fig. 1B, is
a perspective view of a further embodiment of a truss structure, wherein the truss
structure comprises two truss base elements connected together by a second series
of braces.
Figure 2A, also referred to as Fig. 2A, is a lateral section view of an embodiment
of a connecting piece along the line A-A in Figure 2C, wherein recesses and a stiffening
web are visible. Figure 2B, also referred to as Fig. 2B, is a top section view of
the embodiment of the connecting piece illustrated in Fig. 2A.
Figure 2C, also referred to as Fig. 2C, is a top view of the embodiment of the connecting
piece illustrated in Fig. 2A and Fig. 2B.
Figure 2D, also referred to as Fig. 2D, is a lateral view of the embodiment of the
connecting piece illustrated in Fig. 2A - 2C, similar to the embodiment of the connecting
piece shown in Fig. 1A.
Figure 3A, also referred to as Fig. 3A, is a perspective view of a truss structure
in accordance with an embodiment, wherein the truss structure comprises two truss
base elements. Figure 3B, also referred to as Fig. 3B, is a top view of the embodiment
of the truss structure illustrated in Fig. 3A.
Figures 4A and 4B, also referred to as Fig. 4A and 4B, are a cross section of the
structural shape profile in accordance with an embodiment for use with different embodiments
of a cover. Figures 4C and 4D, also referred to as Fig. 4C and 4D, are a perspective
view of a truss structure wherein the first and second groove present on each elongated
structural shape, are used to mount a cover.
Figure 5A, also referred to as Fig. 5A, illustrates an enlarged perspective view of
part of an embodiment of the truss structure. Figure 5B, also referred to as Fig.
5B, illustrates an enlarged lateral view of the truss structure in accordance with
an embodiment.
Figure 6, also referred to as Fig. 6, illustrates adjacent holes in accordance with
an embodiment.
Figure 7A, also referred to as Fig. 7A, is a perspective view of a truss structure
in accordance with an embodiment, wherein the truss structure comprises two truss
base elements. Figure 7B, also referred to as Fig. 7B, is a lateral view of the truss
structure illustrated in Fig. 7A. Figure 7C, also referred to as Fig. 7C, is a front
view of the truss structure illustrated in Fig. 7A. Figure 7D, also referred to as
Fig. 7D, is a top view of the truss structure illustrated in Fig. 7A.
Figure 8, also referred to as Fig. 8, illustrates an alignment device that can be
used in combination with a preferred embodiment.
Figure 9, also referred to as Fig. 9, illustrates an embodiment of a truss structure
comprising one truss base element, which shows internal faces and external faces.
Figures 10A - 10F, also referred to as Fig. 10A - 10F, illustrate truss base elements
in accordance with different embodiments, wherein each figure illustrates a perspective
view of the truss base element.
Figure 12, also referred to as Fig. 12, illustrates the truss base element of Fig.
1A according to an exploded view, where one of the two connecting pieces is detached
from the elongated structural shapes.
Figure 11A, 11B and 11C, also referred to as Fig. 11A, 11B and 11C, illustrates a
specific embodiment of the spatial grid.
Figure 14, also referred to as Fig.14, there is demonstrated an exploded view of a
truss base element according to a specific embodiment.
Figure 15, also referred to as Fig.15, there is demonstrated an exploded view of a
truss base element according to a specific embodiment.
Figure 16, also referred to as Fig.16, there is demonstrated an exploded view of a
truss base element according to a specific embodiment.
Figure 17, also referred to as Fig.17, there is demonstrated an exploded view of a
truss base element according to a specific embodiment
Figure 18, also referred to as Fig.18, there is demonstrated an exploded view of a
truss base element according to a specific embodiment.
Figures 17 and 18, also referred to as Fig. 17 and 18 respectively show a plane view
and a perspective view of a further embodiment of a truss base element.
Figures 19 - 22, also referred to as Fig. 19 - 22, respectively show different views,
sections and details of a truss structure assembly.
Figure 23, also referred to as Fig. 23, shows a plurality of different embodiments
of elongated structural shapes comprising different embodiments of series comprising
a plurality of different embodiments of holes.
Figure 24, also referred to as Fig. 24, shows an alternative embodiment of a truss
structure assembly.
Figures 25-27, also referred to as Fig. 25 - 27, respectively show different fragments
XXV, XXVI and XXVII of the embodiment of Figure 24 in further detail.
Detailed description of illustrative embodiments
[0026] Below, there will be described particular embodiments with reference to certain drawings
but it is clear that this does not limit the scope of protection, which is defined
by the claims. The drawings described are only schematic and are non-limiting. The
dimensions and the relative dimensions do not necessarily correspond to actual reductions
to practice of the embodiments.
[0027] Furthermore, the terms first, second and the like in the description and in the claims,
are used for distinguishing between similar elements and not necessarily for describing
a sequence, either temporally, spatially, in ranking or in any other matter. It has
to be understood that the terms so used are interchangeable under appropriate circumstances
and that the embodiments described herein are capable of operating in other sequences
than described or illustrated herein.
[0028] Reference throughout this specification to "embodiment", "embodiments", "one embodiment"
or "an embodiment" means that a particular feature, structure or characteristic described
in connection with the embodiment is included in at least one embodiment. Thus, appearances
of the phrases "in one embodiment" or "in an embodiment" in various places throughout
its specification are not necessarily all referring to the same embodiment, but could
refer to the same embodiment. Furthermore, the particular features, structures or
characteristics may be combined in any suitable manner, as would be apparent to one
of ordinary skill in the art from this disclosure, in one or more embodiments.
[0029] In the description provided herein, numerous specific details are set forth. However,
it has to be understood that embodiments may be practiced without these specific details.
In other instances, well-known methods, structures and techniques have not been shown
in detail in order not to obscure an understanding of this description.
[0030] Where in embodiments reference is made to "a hole" in a truss base element of a truss
structure, reference may be made to a blind hole wherein the hole has no participating
hole or opening opposed to the hole. Reference may also be made to a pass-through
hole in which the hole has a participating hole or opening opposed to the hole.
[0031] Where in embodiments reference is made to "a hole diameter", reference may be made
to the diameter of a circle defining a round-shaped hole, or the diameter of the circumscribed
circle or circumcircle of a polygon defining the polygon-shaped hole, wherein the
circumcircle is defined by all the vertices of the polygon. Further, as described
in further detail below, the diameter of the holes can also be interpreted as the
diameter of the maximum distance of two points of the circumference of the hole at
opposite sides with respect to the center of the circumference of the hole. In the
case of a polygonal, or rounded polygonal shape of the circumference of the holes,
the diameter is to be interpreted as the largest distance between any pair of vertices
of the circumference. Preferably, for the holes, a bounding rectangle of which the
sides are aligned with X and Y direction encloses the holes, of which the ratio of
the length of this rectangle along the X direction versus the width of this rectangle
along the Y direction or vice versa, is smaller than or equal to two.
[0032] Where in embodiments reference is made to "a hole center", reference is made to the
circumcenter of the circumscribed circle or circumcircle. When in embodiments the
hole or opening is round-shaped, or in other words circular, the hole center corresponds
with the circle center of a circle defining the hole or opening.
[0033] Where in embodiments reference is made to "plane", reference is made to a two-dimensional
surface that extends infinitely far.
[0034] Where in embodiments reference is made to "adjacent holes", reference is made to
at least two holes which hole center C lies on the same plane of a spatial grid extending
along the X, Y, Z directions.
[0035] Where in embodiments reference is made to "end portion", reference is made to the
portion of the elongated structural shapes at which the elongated structural shape
comes to an end. Where in embodiments reference is made to "load", reference is made
to any kind of equipment, such as lighting equipment, speaker, display modules, or
any other structure that can be fastened with fastening means to the holes present
onto the truss structure.
[0036] Where in the context of this application reference is made to "a series of" elements,
reference is made to a set comprising a plurality of such elements.
[0037] Fig. 1A illustrates a truss structure 100 according to a specific embodiment. The
truss structure 100 comprises a single truss base element 101 to connect display modules,
lighting, other truss structures 100 or truss base elements 101, speakers and so on.
Moreover, multiple truss base elements 101 can be connected together to form a stronger
and larger truss structure 100 that can support heavier loads, and be connected to
more loads and at more positions.
[0038] For example, Fig. 1B illustrates a truss structure 100 comprising two identical truss
base elements 101 connected together, which truss base elements 101 are the same as
the elements illustrated in Fig. 1A.
[0039] The truss base element 101 according to an embodiment shown in Fig. 1A, comprises
two elongated structural shapes, i.e. a first elongated structural shape 102 and a
second elongated structural shape 105, connected together by means of braces 108.
[0040] In Fig. 1A, the elongated structural shapes 102, 105 are represented as in the X-direction
extending long beams parallel to each other. In other words, the X-direction is parallel
to the central longitudinal axis of the elongated structural shapes 102, 105.
[0041] A first elongated structural shape 102 extending from a first end portion 103 to
a second end portion 104, and a second elongated structural shape 105 extending from
a third end portion 106 to a fourth end portion 107 are represented, wherein the end
portions are located at opposite ends of the elongated structural shapes 102, 205.
[0042] In Fig. 1A, a first series of braces 108 is present to connect the first elongated
structural shape 102 to the second elongated structural shape 105. A brace from the
series of braces has an elongated shape extending from a first outer end point, also
referred to as "first end point", to a second outer end point, also referred to as
"second end point", wherein the first end point is disposed opposed to the second
end point. At least a part of the first outer end point of each brace 108 is fixed
on a part of the outside perimeter of the first elongated structural shape 102, whereas
at least a part of the outer second end point of the brace 108 is fixed on a part
of the outside perimeter of the second elongated structural shape 105. The first series
of braces 108 fixes the relative position of the first 102 and second 105 elongated
structural shape with respect to each other and stabilizes a truss base element 101.
[0043] At least one brace of the first series of braces 108 is required to connect together
two elongated structural shapes 102, 105 and the number of braces required is determined
by the length of the truss structure 100 and/or by its use. Heavier loads connected
to the truss structure would require more braces, lighter loads would require less
braces.
[0044] In Fig. 1A, a first series of braces 108, which comprises three braces, connects
the first elongated structural shape 102 to the second elongated structural shape
105. According to a preferred embodiment, the outer ends of the braces of the series
of braces 108 may be welded, assembled or a combination thereof, on the first 102
and second 105 elongated structural shapes. An advantage of assembling the braces
108 is to save time during the manufacturing or production process of the truss base
elements 101, whereas an advantage of welding the braces 108 is to save time during
the assembling of a truss base element 101 or truss structure 100.
[0045] In Fig. 1A, the three braces have a distinctive oblique structure and a zigzag design
that allows for the best distribution of weight. In a particular embodiment, the braces
connect the elongated structural shapes 102, 105, at an angle of approximately 45
degrees. In other words, the braces 108, together with the elongated structural shapes102,
105, form a substantially triangular web of the truss structure. The angle at which
the braces are connected to the first and second elongated structural shapes can be
different, in fact, braces that are positioned perpendicular to the first and second
elongated structural shapes can also be utilized.
[0046] Further, the truss structure 100 is provided with each truss base element 101 comprising
a first series of holes 109 provided on a first outer face 135 of the first elongated
structural shape 102, and a second series of holes 110 provided on a second outer
face of the second elongated structural shape 105, and wherein each said first and
second series of holes comprise a plurality of holes 111, each hole 111 having a hole
diameter D1 and a hole center C. According to an embodiment, D1 is determined according
to the relation R=H/D1, wherein R is determined according to 1.1≤R≤3.0, preferably
1.4≤R≤2.6, and more preferably R = 2.0. The plurality of holes are adapted to receive
connecting means to connect the truss base elements 101 to other structures and/or
truss base elements of other truss structures which comprise similar holes 111 as
will be described in further detail below. According to the embodiment of the truss
base element 101 shown in Figure 1A, it is clear that the first outer face 135 is
the face of the first elongated structural shape 102 that is directed away from the
second elongated structural shape 105. Similarly, the second outer face of the second
elongated structural shape 105, is the face that is pointed away from the first second
elongated structural shape 102.
[0047] The number of holes 111 of the first series of holes 109 and the second series of
holes 110 can vary, in accordance with the designated use for the truss structure
100, and its length. According to an embodiment, the first series of holes 109 and
the second series of holes 110 comprise a series of adjacent holes 145. Moreover,
according to another embodiment, the first elongated structural shape 102 and the
second elongated structural shape 105 are connected together so that a rotation by
180-degrees around the center of mass of the truss base element 101 interchanges the
position of the first elongated structural shape 102 and the second elongated structural
shape 105. As evident from Fig. 1A, the distribution of braces and holes allows for
the reutilization of parts, specifically, the two elongated structural shapes can
be the same, but differently connected to each other.
[0048] According to a specific embodiment, the truss structure 100 comprises reinforcing
means 114, 115, 116 provided to reinforce the truss base element 101, wherein each
reinforcing means of the series of reinforcing means is adapted to fix to and to connect
the first 102 and the second 105 elongated structural shapes.
[0049] The reinforcing means of the series of reinforcing means can be braces, brackets,
plates or other, connecting together two end portions of two different elongated structural
shapes. In other words, reinforcing means are elements specifically adapted to strengthen
the structure at the position of the first, second, third and fourth end portion,
so that the risk of torsion at the proximity of said the end portions is minimized.
[0050] In Fig. 1A, the reinforcing means are specific connecting pieces adapted with further
series of holes, to allow further modularity and possibilities of connection. Therefore,
Fig. 1A illustrates reinforcing means according to a specific embodiment, wherein
the reinforcing means are a first connecting piece 115 connected to the first end
portion 103 of the first elongated structural shape 102 and to the third end portion
106 of the second elongated structural shape 105; and a second connecting piece 116
connected to the second end portion 104 of the first elongated structural shape 102
and to the fourth end portion 107 of the second elongated structural shape 105.
[0051] The first and second connecting pieces 115, 116 are also illustrated in Fig. 2A,
2B, and 2C. In Fig. 2A, 2B and 2C, the first and second connecting pieces 115, 116
are considered identical, and for such reason only one connecting piece per figure
is shown. Nevertheless, the connecting pieces 115, 116 does not have to be identical.
The first connecting piece 115 and the second connecting piece 116 provide for a solid
connection between the first and second elongated structural shape 102, 105, so that
torsion of the truss base element 101 is minimized. According to preferred embodiments
such connecting pieces 115, 116 are fixedly connected to the first and second elongated
structural shape 102, 105, by fixing means which are different from the connecting
means configured to cooperate with the holes 111. Preferably the fixing means are
stronger than the connecting means and are intended to fix the connecting pieces 115,
116 in a more permanent way than the modular loads or connections realized by means
of the connecting means that are removably inserted into the holes 111. According
to particular embodiments, the fixing means might comprise a suitable nut and bolt
or any other suitable fixing means of which the tensile strength is larger than that
of the connecting means for the holes, according to still further embodiments the
fixing means could be configured to fix the connecting pieces 115 in a non-removable
way, such as for example by means of welding, gluing or any other suitable means for
fixedly connecting the connecting pieces 115 to the elongated structural shapes 102,
105.
[0052] The truss structures 100 in accordance with specific embodiments are made of aluminum,
but other materials, without being limited thereto, like steel, plastics, or composite
materials may be used. The applied material has to be sufficiently strong and weldable
or should allow easy assembly. Aluminum metal, in particular the alloy aluminum 6000,
is preferred because of its strength and being lightweight, and its being easy to
extrude and weld.
[0053] According to a specific embodiment, each hole center C of the plurality of holes
111 on the first outer face 135 of the first elongated structural shape 102 may be
aligned with a participating hole disposed opposed to and on a second outer face (not
visible on Fig.1A) of the first elongated structural shape 102. It is clear that,
according to this embodiment, this second outer face, is the face of the first elongated
structural shape 102 facing the second elongated structural shape 105 of the truss
base element 101. Connecting means (not shown in Fig. 1A) to connect a first truss
base element 101 with a second truss base element may be received by a hole and its
opposed hole of a first elongated structural shape 102 of the first truss base element
and a hole and its opposed hole of the second truss base element. An advantage of
the connecting means in combination with the predetermined hole pattern of the plurality
of holes according to a specific embodiment, is that user-friendly alignment of the
truss base element with respect to each other without the need of additional alignment
or correcting tools. An embodiment of such a connecting means is for example shown
in Figure 22 and will be described in further detail below. Such connecting means
or connectors are for example configured to cooperate with the holes for a releasable
connection of the elongated structural shape 102, 105 of a truss base element 101
of a truss structure to a truss base element 101 of another truss structure, or to
another structure, such as for example a frame as will be described in more detail
below, which comprises a plurality of similar holes 111 on its outer face of similar
elongated structural shapes.
[0054] In Fig. 1A, the first series of holes 109 and the second series of holes 110 are
directed so that the entrance of each hole of a first series of holes 109 is directed
towards the entrance of holes of the second series of holes 110. In accordance with
the specific design requirements for the truss base structure, the entrance of the
holes of a first series of holes 109 could also be not directed towards the entrance
of a second series of holes 110, as for example shown in Fig. 3A. Embodiments of the
truss base elements 101 can be connected together utilizing a variety of fastening
means, such as clamping elements that enters two different holes of two different
truss base elements 101, or an hole of a truss base element 101 with any other compatible
hole positioned on a load to be fastened to the truss structure 100. Other ways of
connecting two truss base elements 101 can also be utilized, such as using threaded
male-female connectors. According to a preferred embodiment, the protrusions and recessed
elements could also be inverted, so that the protrusion is positioned on the connection
piece and the recess on the elongated structural shapes 102, 105.
[0055] The first and second series of holes 109, 110 can comprise either the same number
of holes 111 or a different number of holes 111. The type of holes in the truss base
structure can change in relation to the specific design of the truss base element
101 to be used or the specific position of the holes. The holes illustrated in Fig.
1A are circular, but other shapes for the holes can be utilized as well, such as square
like, triangular, hexagonal and so on. However, preferably the holes have a circumference
that forms a closed curve, a polygon comprising rounded corners, etc. and preferably
does not comprise any straight corner points and/or other abrupt discontinuous points
in the shape of its circumference, thereby reducing the risk for local stress concentrations
at these points. The diameter of these holes should then be interpreted as the diameter
of the maximum distance of two points of the circumference of the hole at opposite
sides with respect to the center of the circumference of the hole. In the case of
a polygonal, or rounded polygonal shape of the circumference of the holes, the diameter
is to be interpreted as the largest distance between any pair of vertices of the circumference.
As already mentioned above, preferably, for the holes, a bounding rectangle of which
the sides are aligned with X and Z direction encloses the holes, of which the ratio
of the length of this rectangle along the X direction versus the width of this rectangle
along the Z direction or vice versa, is smaller than or equal to two. Figure 23 shows
a plurality of different embodiments of the elongated structural shapes 102, 105 comprising
different embodiments of series comprising a plurality of the above-mentioned embodiments
of the holes 111.
[0056] According to a specific embodiment, the hole centers C of each hole of the plurality
of holes of each first 109 and second 110 series of holes are provided at a predetermined
selection of spatial points 159, wherein the selection of spatial points 159 are part
of a spatial grid 158 extending along the X, Y, Z directions, and wherein each spatial
point 159 of the spatial grid 158 is at a predetermined distance K from another spatial
point 159. This is further illustrated in Fig. 13A, 13B and 13C and reference thereto.
This configuration may also be applied to, but is not limited to, holes located at
the inner faces, i.e. faces facing towards the first series of braces, of a truss
base element 101.
[0057] Fig. 1B illustrates a truss structure according to a specific embodiment having two
identical truss base elements 150, 151 connected together by a second series of braces
152. The second series of braces 152 comprises braces connecting each elongated structural
shape of the first truss base element 150 above, to their respective elongated structural
shapes of the second truss base element 151 below. The first truss base element 150
may define a first surface substantially extending in the X, Y directions, whereas
the second truss base element 151 may define a second surface. According to a specific
embodiment, the first surface may be substantially parallel to the second surface,
wherein the first second series of braces 152 connecting the first truss base element
150 to the second truss base element may be located in the X-Z plane. According to
a specific embodiment, the minimum distance B between the first surface and the second
surface equals p times the predetermined distance K, wherein p is a positive integer
larger than 2, preferably equal to 4. Thus for example p is equal to 3, 4, 5, 6, or
higher, but preferably p is equal to 4. The predetermined distance K is defined by
the spatial grid 158. In accordance with a preferred embodiment, the predetermined
distance K equals 62.0 cm.
[0058] Fig. 2A, 2B and 2C illustrate either a first or a second connecting piece 115, 116.
Fig. 2A illustrates a first connecting piece in accordance with an embodiment. The
first connecting piece 115 comprises a first recess 117 adapted to engage with a first
protrusion 118 provided at the first end portion 103 of the first elongated structural
shape 102, and a second recess 119 adapted to engage with a second protrusion 120
provided at the third end portion 106 of the second elongated structural shape 105.
The second connecting piece illustrated in Fig. 1A is identical to the first connecting
piece shown in Fig. 2A, but it differs from such first connecting piece in that it
is connected to two other end portions and protrusions of the elongated structural
shapes. Specifically, the second connecting piece 116 comprises a third recess 121
adapted to engage with a third protrusion 122 provided at the second end portion 104
of the first elongated structural shape 102, and a fourth recess 123 adapted to engage
with a fourth protrusion 126 provided at the fourth end portion 107 of the second
elongated structural shape 105. The protrusions at the end portions of the elongated
structural shapes engage the recesses disposed onto the connecting pieces, wherein
the protrusion and the elongated structural shapes attached therewith can be fastened
together by different fastening means, such as a threaded bolt to be inserted through
the connecting piece, and engaging a female thread on the protrusion. The protrusions
are also illustrated in Fig. 3A, 3B and Fig. 16A. By means of bolts and nuts, the
connection between two different truss base elements is strengthen in proximity of
the elongated structural shapes. It has been therefore found that the use of connecting
pieces in accordance with the embodiments above is beneficial to the structural integrity
of the truss structure 100.
[0059] Fig. 2A further illustrates either a first connecting piece 115 having a fifth series
of holes 132, or a second connecting piece 116 having a sixth series of holes 133,
wherein each said fifth and sixth series of holes 132, 133 comprise at least one hole
having a hole diameter D, which according to the embodiment shown is equal to the
diameter D1 of the holes 111 of the first and second series of holes, and a hole center
C.
[0060] In accordance an embodiment, the fifth and sixth series of holes 132, 133 illustrated
in Fig. 2A, 2B and 2C comprise two holes at a corner of a connecting piece, with the
two holes being not adjacent, and therefore not on the sample plane, but are rather
positioned onto two perpendicular planes. Each fifth or sixth series of holes comprise
in accordance to a specific embodiment, at least one a blind hole or a pass-through
hole that are not used to connect truss base elements 101 to loads. When a production
operator assembles the truss structure, he has to bring the various elements, meaning
the elongated structural shapes 102, 105 and the connecting pieces 115, 116 as illustrated
in Fig. 1A, in contact, so that they can be connected together. In this case, the
operation can be difficult due to the components of the truss structure being too
large or too heavy for the user to handle. In this scenario, the fifth and sixth series
of holes can be used during assembly operations of the truss structure to temporarily
bring together different elements of the truss structure, while at the same time a
stronger connection can be achieved with other means. Said holes belonging to the
fifth and sixth series of holes can function as handles onto which the fingers of
the user mounting the truss structure can be inserted, and the various elements of
the truss structure be brought in proximity to each other.
[0061] Alternatively, to temporarily bring together different elements of the truss structure
by means of the holes belonging to the fifth or sixth series of holes, an alignment
device 124 such as the one illustrated in Fig. 8 can be used. For example, said alignment
device can be inserted into holes 111 as the ones illustrated in Fig. 6 so that the
connecting piece can be temporarily aligned with the elongated structural shape by
inserting the protrusions the alignment device is provided with into two different
and adjacent series of holes. Blind holes can be provided at other positions of the
truss structure, for example onto an elongated structural shape, so that they might
serve with the same alignment function.
[0062] Fig. 2B illustrates a further embodiment, wherein the first connecting piece 115
and the second connecting piece 116 comprise a stiffening web 127 positioned inside
said first, second, third and fourth recesses 117, 119, 121, 123. It has been surprisingly
found that the presence of a stiffening web 127 comprising stiffeners 149 that distribute
the forces inside the connecting piece is beneficial to the integrity of the truss
structure 100 and minimizes torsion at the end portions of the elongated structural
shapes. Fig. 2B shows a specific design of the stiffening web 127, wherein five stiffeners
149 radially extend from a fastening hole 148 present into the connecting piece, said
fastening hole 148 allows for the fastening of an elongated structural shape with
the connecting piece by insertion into said fastening hole 148 of a bolt having a
screw thread that is compatible with a screw thread present onto a protrusion of the
elongated structural shape. In such a way, a bolt having a screw thread of M14 or
M16 can be screwed inside a protrusion onto the elongated structural shape, with part
of the recess of the connecting piece abutting against the nut of the bolt used. The
fastening hole 148 can have a diameter D3 that is different and/or completely unrelated
with the diameter D1, D2, D of other holes 111, 128, 129, 132, 133 in the truss structure
100, as it is not meant to attach loads, but to fasten together a connecting piece
with an elongated structural shape.
[0063] According to a preferred embodiment, the stiffeners 149 extending from the fastening
hole 129 are positioned at 0 degrees, 90 degrees, 135 degrees, 225 degrees and 270
degrees, as illustrated in Fig. 2B. The design of the stiffening web 127 can change
and it is dependent on the type of load that has to be supported by the truss structure
100.
[0064] Moreover, Fig. 2A, 2B and 2C also illustrate a first connecting piece 115 comprising
a third series of holes 128, and the second connecting piece 116 comprising a fourth
series of holes 129, wherein each said third and fourth series of holes 128, 129 comprise
a plurality of holes 111, each hole 111 having a hole diameter D2, which according
to the embodiment shown is equal to the diameter D1 = D of the holes 111 of the first
and second series of holes, and a hole center C. The third and fourth series of holes
comprise preferably pass-through holes that can be used to connect loads to the connecting
piece. The first and second connecting pieces 115, 116 add additional rigidity to
the truss structure 100 and modularity, as loads or other truss base elements 101
can be connected at each on top, at the bottom, on the right and at the left of the
truss base element 101. It is thus clear that, according to such embodiments, the
fixing means of the connecting pieces that provide for the connection of the connecting
piece to the elongated structural elements 102, 105 are different from the coupling
means for coupling the truss base elements 101 to truss base elements 101 of other
similar truss structures 100 of a truss structure assembly as further described in
more detail below. It is further also clear that the series of holes 128, 129 for
these coupling means are positioned at a location in between the elongated structural
elements 102, 105, which leads to the advantage that they are subjected to the smaller
tensile and compressive loads generated by any loads transvers to the longitudinal
axis of the truss base element 101, as they are closer to the central longitudinal
axis of the truss base element 101.
[0065] Fig. 2A, 2B and 2C further illustrate the third series of holes 128 and the fourth
series of holes 129 comprising at least a flange 130 at an inner side 131 of the holes.
Due to the dimensions of the truss structure, which is longer than wider, the holes
onto the elongated structural and the holes present onto the connecting pieces might
not be able to support the same weight. In light of this, it was required to design
specific connectors that were strong enough to support the weight of loads attached
to the connecting pieces. To allow for a differentiation between the connectors to
be used on the first and second elongated structural shape, and the first and second
connecting pieces, flanges 130 are provided inside the third and fourth series of
holes, into the first and second connecting piece 115, 116. Said flanges 130 selectively
allow for the insertion of specifically designed connectors, rather than connectors
that would be accommodated by holes provided onto the first and second elongated structural
shapes. As explained above the connectors of the fixing means for the first and second
elongated structural shapes 102, 105 preferably have a tensile strength that is larger
than the coupling means for coupling the truss base element to another truss base
element with a compatible series of holes. Fig. 2C shows the presence of two flanges
130 per pass-through hole, nevertheless, according to an embodiment, only one flange
would allow to obstruct none specifically designed connectors to be inserted into
the connecting pieces 115, 116.
[0066] Fig. 3A and 3B illustrate a specific embodiment, wherein two truss base elements
are connected together. Fig. 3A illustrates a first truss base element 150 and a second
truss base element 151. Connecting pieces 115, 116, acting as reinforcing means 114,
connect the first 150 with the second 151 truss base element. The connecting pieces
illustrated in Fig. 3A and 3B do not present holes, and are connected to the end portion
103, 104, 106, 107 of the elongated structural shapes 102, 105 of the first truss
base element 150. Protrusions 118, 120, 122, 126 are present at the end of each elongated
structural shape, to possibly allow for the connection of further connecting pieces
to the elongated structural shapes 102, 105, which further connecting pieces are adapted
to receive such protrusions. Fig. 3B is a top view of the truss structure illustrated
in Fig. 3A. In Fig. 3B, only protrusions 120, 126 and elongated structural shape 105
can be seen, as protrusions 118 and 122 and elongated structural shape 102 are hidden
by protrusion 120, 126 and elongated structural shape 105. The truss structure 100
according to this preferred embodiment has a certain degree of symmetry that allows
for enhanced modularity.
[0067] Fig. 4A illustrates a cross section, according to the section A-A' as illustrated
in Fig. 5A, of either the first elongated structural shape 102 or the second elongated
structural shape 105 of a specific embodiment. This cross-section may be, without
being limited to, substantially round-shaped or substantially polygon-shaped, e.g.
rectangular-shaped, trapezium-shaped, parallelogram-shaped, or polygon-shaped.
[0068] The cross-section as demonstrated in Fig. 4A is a substantially rectangular-shaped
structural shape profile 134 comprising a first, second, third and fourth face 135,
136, 137, 138, wherein the first face 135 is connected to the second face 136, the
second face 136 is connected to the third face 137 and the third face 137 is connected
to the fourth face 138, and the fourth face 138 is connected to the first face 135.
According to a specific embodiment, between any of said first, second, third and fourth
faces 135, 136, 137, 138, a groove 139 for mounting a cover 140 is provided. Fig.
4A illustrates a first groove 154 situated between the fourth face 138 and the first
face 135, and a second groove 155 situated between the first face 135 and the second
face 136. This embodiment is preferred because having a first and a second groove
allows for a cover to be mounted above the truss structure of Fig. 1A, and a second
cover to be mounted below the truss structure of Fig. 1A. By means of such cover or
covers, either the first or the second series of braces can be hidden from sight,
and an aesthetical finish can be given to the truss structure. In such a way, a specific
look can be given to the structure without the cover interfering with the loads to
be supported by the truss structure or without rendering some holes of the truss structure
unusable. According to the embodiment shown in Figure 4A the cover 140 is preferably
releasably fastened to the elongated structural profile by means of suitable releasable
coupling element 142, such as for example a suitable hook and loop fastener, a suitable
releasable tape element, etc. that is provided on the facing faces of the rectangular-shaped
structural shape profile 134 and the cover 140.
[0069] Fig. 4B illustrates a truss structure wherein a cover can be inserted into each first
and second groove of each elongated structural shape, so that the first series of
braces and the second series of braces are hidden from sight. According to such an
embodiment, the cover 140 is for example embodied as a canvas, provided with a suitable
tendon along its circumference. As shown, the tendon 144 of such a cover 140 can be
applied in the groove to attach the cover to the truss structure efficiently in a
releasable way. In this way, as for example shown in more detail in Figures 4C and
4D, which respectively show an embodiment of a truss structure 100 before and after
coupling of such a cover 140, by means of insertion of the tendons 144 at the circumference
of the cover 140 into the corresponding grooves 154 in the elongated structural profiles
102, 105, and according to this particular embodiment also in the reinforcing means
114, the truss structure 100 can be finished by means of aesthetical covers in an
efficient way, which for example hade the braces 108 and even substantially the entire
truss structure 100 from view, when for example viewed from the Z direction according
to the embodiment shown.
[0070] The number of grooves 154, 155 and their shape depends on the area of the truss structure
to be covered. The more parts of the truss structure are intended to be covered, the
more grooves would be required for mounting a cover. The groove can be positioned
elsewhere, and its shape can differ from the ones illustrated in Fig. 4A. The positioning
of at least one groove on the truss structure 100 has the advantage that cover made
out of fabric or other material can be used to protect the truss structure 100 and
or to improve their aesthetic.
[0071] The first, second, third, and fourth faces illustrated in Fig. 4A are substantially
flat. Nevertheless, faces with a different geometry can also be imagined, such as
round. Designs that use structural shape profiles such as triangular, octagonal, pentagonal
and so on can also be implemented. The use of flat faces as the advantage that holes
are easier to form on such surfaces. Fig. 4B illustrates a specific embodiment wherein
a hole is provided onto the first face and brace is connected onto the third face
of the structural shape profile. It is clear that, according to such a preferred embodiment,
no such holes are provided in the other faces, but these opposing pair of faces of
the profile for the elongated structural shape 102, 105. This is advantageous as these
faces, which do not comprise holes, provide for an improved load bearing capacity
of the profile as a whole, especially, when the truss structure is arranged in such
a way that the faces of the elongated structural shape that do not comprise such series
of holes are loaded with a higher compressive or tensile load than the faces comprising
the series of holes.
[0072] Fig. 5A illustrates an elongated structural shape 102 or second elongated structural
shape 105 having a height H, and wherein the truss structure 100 is provided in accordance
with a ratio R, defined according to R=H/D, wherein D is the diameter of any hole
and the elongated structural shapes are provided so that the diameter of their holes
and the height H of the elongated structural shape are in accordance with 1.1≤R≤3.0,
preferably 1.4≤R≤2.6. According to the preferred embodiment shown R = 2.0 .
[0073] Fig. 5B illustrates a side-view of an elongated structural shape 102, 105 according
to a specific embodiment comprising a plurality of holes 109, 110, wherein the hole
center of each hole is disposed at a predetermined selection of spatial points 159
wherein the selection of spatial points 159 is part of a spatial grid 158 extending
along the X-direction, and wherein each spatial point 159 of the spatial grid 158
is at a predetermined distance K from another spatial point 159.
[0074] The truss structures 100 in accordance with the described embodiments comprise the
presence of holes. The presence of holes in structures is detrimental for the integrity
of the structures themselves. According to a specific embodiment, the series of holes
are provided at a predetermined selection of spatial points 159, wherein the selection
of spatial points 159 are part of a spatial grid 158 extending along the X, Y, Z directions,
and wherein each spatial point 159 of the spatial grid 158 is at a predetermined distance
K from another spatial point 159. This has the advantage of limiting the torsion and
preventing deflection or buckling, and spreading stresses in the truss structure when
loads are applied. It has been surprisingly found that elongated structural shapes
in accordance with the present embodiments for which 1.1≤R≤3.0, preferably 1.4≤R≤2.6
provide for strong structures and strong connections between the parts to be assembled
together.
[0075] Fig. 6 illustrates a further view of part of a truss base element 101 comprising
an elongated structural shape connected to a connecting piece, which is visible at
the left end of Fig. 6. The holes, part of the elongated structural shape, are either
blind holes or pass-through holes, depending on their position. In Fig. 6, the only
hole positioned onto the connecting piece is a blind hole. Fig. 6 shows the presence
of nine of such holes, four blind holes 141 and five pass-through holes 142. Blind
holes are position onto the elongated structural shape opposite of a brace. Visible
through the pass-through holes, are braces connecting the elongated structural shape
illustrated in Fig. 6 with another elongated structural shape.
[0076] According to a specific embodiment, the hole centers C of each hole of the plurality
of holes of each first 109 and second 110 series of holes are provided at a predetermined
selection of spatial points 159, wherein the selection of spatial points 159 are part
of a spatial grid 158 extending along the X, Y, Z directions, and wherein each spatial
point 159 of the spatial grid 158 is at a predetermined distance K from another spatial
point 159. This is further illustrated in Fig. 11A, 11B and 11C and reference thereto.
This configuration may also be applied to, but is not limited to, holes located at
the inner faces, i.e. faces facing towards the first series of braces, of a truss
base element 101.
[0077] In the context of the such embodiments, adjacent holes are holes part of the same
plane. Each of the nine holes represented is adjacent to at least another hole, so
that a series of adjacent holes is formed. Each hole, either a blind hole or a pass-through
hole, is at a center-to-center distance DX from each other, which can be expressed
in function of the predetermined distance K.
[0078] In accordance with a specific embodiment, the holes are disposed onto the truss structure
100 so that for each adjacent hole X=K.n, with n being a positive integer number.
[0079] In accordance with this embodiment, loads can be connected at different locations
to the truss structure 100. Fig. 6 illustrates side-view of a specific embodiment,
comprising a first 102 or second 105 elongated structural shape in connection with
a reinforcing means 114, 115, 116. According to an embodiment, the first connecting
piece 115 has a height H
C1 which is a factor m times the height H of the first 102 elongated structural shape,
wherein the factor m is selected in the range from 0,75 to 1,25, and wherein H is
a multiplicity of the predetermined distance K. Preferably m equals 1, and H = K.
Preferably, according to embodiments, such as for example shown in the Figures, such
as Figures 1A, 1B, 2C, 5A, 5B, the factor m is equal to 1 and H
C1 is equal to H, thereby allowing the use of reference H and H
C1 interchangeably as the height of the truss base element 101, the height of the elongated
structural shapes 102, 105 of the truss base element 101 and the height of the reinforcing
means 114, 115, 116.
[0080] The second connecting piece 116 has a height H
C2 which is a factor m' times the height H of the second 105 elongated structural shape,
wherein the factor m' is selected in the range from 0,75 to 1,25, and wherein H is
a multiplicity of the predetermined distance K. Preferably, according to embodiments,
such as for example shown in the Figures, such as Figures 1A, 1B, 2C, 5A, 5B, the
factor m' is equal to 1 and H
C2 is equal to H, thereby allowing the use of reference H and H
C2 interchangeably as the height of the truss base element 101, the height of the elongated
structural shapes 102, 105 of the truss base element 101 and the height of the reinforcing
means 114, 115, 116.
[0081] According to particular embodiments, the heights of the connecting pieces can either
be identical, i.e. m equals m', as shown in Fig. 6, or differ. According to a specific
embodiment, the heights of the two connecting pieces are in accordance with H
C1 =m.H, and H
C2 =m'.H, wherein m is a number comprised between 0.75 and 1.25.
[0082] According to a specific embodiment, as already mentioned above, m=m'=1, and the height
of the two connecting pieces and an elongated structural shape is the same, whereby
H = H
C1 = H
C2, whereby references H = H
C1 = H
C2 can be used interchangeably as the height of the connecting pieces and/or the elongated
structural shapes of the trus base elements 101.
[0083] According to a further embodiment, each hole center C of the holes of the first and
second series of holes is situated on the same plane XY. The plane XY is illustrated
in Fig. 6 as a dashed line, and is a plane parallel to either the first or the second
elongated structural shape. According to a preferred embodiment, the plane XY bisects
either the first or the second elongated structural shape along the length L of the
truss base element. The plane XY therefore comprises each hole center C of the first
series of holes and each hole center C of the second series of holes. An advantage
according to the present embodiment is that the first or second elongated structural
shapes can be manufactured more easily, as they can be obtained from a single elongated
structural shape by cutting it along shortest dimension and then utilized to form
a truss base element after a 180 degrees rotation of one of the two shorter elongated
structural shapes obtained. According to a further embodiment, the plane XY further
comprises also each hole center C of the third series of holes and each hole center
C of the fourth series of holes. The third and fourth series of holes are not illustrated
in Fig. 6; nevertheless, such embodiment can be seen for example in Fig. 1A. In Fig.
1A, also the fifth and sixth series of holes have their centers comprised onto the
plane XY. An advantage of this embodiment is that the XY plane matches all the centers
C of the aforementioned grid.
[0084] In accordance with an embodiment, the hole diameter D1=D2=D is between 30mm and 32mm,
preferably 31mm, with a tolerance of ±0.5mm.
[0085] Fig. 7A, 7B, 7C and 7D illustrate a truss structure 100 according to an embodiment
wherein the series of truss base elements 101 comprises a first truss base element
150 and a second truss base element 151, and wherein the truss structure 100 further
comprises a second series of braces 152 connecting the first truss base element 150
to the second truss base element 151.
[0086] Fig. 8 illustrates an alignment device that can be used in combination with a preferred
embodiment. The device has protrusions that are circular in shape, to engage with
the inside of the holes of the embodiment of the truss structures 100. The distance
of the centers of the protrusions on the alignment device is equal to the distance
DX of the truss structure 100, so that the protrusions on the alignment device can
enter holes of the truss structure 100.
[0087] Fig. 9 better illustrates an embodiment of truss base element 101, wherein n is selected
from: 1, 2 and 3. The inventors have found that if n is selected from 1, 2 and 3,
the number of holes in the truss structure is maximized whilst the truss structure
100 does not deform when loads are connected to it. Wherein the center-to-center distance
between two adjacent hole centers is in accordance with DX=K.n, and n is equal to
1, the number of usable holes is maximized. According to other preferred embodiments,
n may also be larger than 1. According to a specific embodiment, a combination of
different n values may also be considered, such as for example shown in Figure 23.
[0088] According to a specific embodiment, wherein the center-to-center distance DX between
two adjacent holes is larger than K, for example 2.K or 3.K, the hole-free area between
adjacent holes may be used to attach at least a part of the first series of braces
108. Braces are used to connect elongated structural shapes together, therefore, at
the position where a brace is connected to an elongated structural shape, holes are
preferably not positioned thereon. , Additionally, preferably the hole diameter D1,
D2, which according to the embodiments shown D1=D2=D, of the holes 111 is smaller
than the predetermined distance K. Preferably the ratio of K / D1 is in the range
of 1.5 up to and including 4, more preferably 2. For example, according to particular
embodiments in which the distance K is 62 mm, the diameter D1 and/or D2 of the holes
111, 128, 129, which according the embodiments is equal and can be referred to as
D, is for example one of the following: 31mm or 20mm. According to an alternative
embodiment in which the distance K is for example 50mm, the diameter D1, D2 and/or
D could for example be 31mm, 25mm, 20mm, etc. It is however clear that still further
alternative embodiments are possible.
[0089] In Fig. 9, a truss base element 101 according to a specific embodiment is shown,
which comprises a first 102 and a second 105 elongated structural shape. It is evident
from Fig. 9 that a series of continuous adjacent holes is provided on a first outer
face 135 of the first elongated structural shape 102, a second series of holes 110
provided on a second outer face of the second elongated structural shape 105. The
second outer face of the second elongated structural shape 105 is not visible in Fig.
9 and the indicated second series of holes 110 is indirectly visible by indicating
their participating holes disposed on a third face of the second elongated structural
shape, wherein the second face of the second elongated structural shape is facing
away from the first series of braces 108, and wherein the third face of the second
elongated structural shape is facing the first series of braces 108. According to
the truss base element 101 illustrated in Fig. 9, the hole centers of each adjacent
holes are located on the first outer face 135 of the first elongated structural shape
are disposed at a distance DX=K. n from each other, wherein n=1, and K equals the
predetermined distance K from another spatial point 159 in the spatial grid 158.
[0090] On the other end, onto the second elongated structural shape, the series of adjacent
holes is not continuous, because braces are connected at the internal faces of the
truss structure. Due to the characteristic design adopted, if one brace is present
in between two adjacent holes, the center-to-center distance between two adjacent
holes X=K. n, wherein n=2, and K equals the predetermined distance K from another
spatial point 159 in the spatial grid 158.
[0091] Figure 10 and 11 illustrate truss base elements of different dimensions. Figure 10
it is illustrated from left to right, and from top to bottom, different views of the
same truss base element, in order, a lateral view along the width W of the truss base
element, a lateral view along the length of the truss base element, a top view of
the truss base element, and a perspective view of the truss base element. In accordance
with an embodiment, the truss base element 101 has a length L and a width W, wherein
L=I.K and W=k.K, with I, k being integer numbers, and K the predetermined distance
K between spatial points on the grid 158. An advantage of the present embodiment is
that the truss structure 100 is easier to manufacture and to assemble with other truss
structures 100.
[0092] Fig. 10 illustrates different perspectives of a truss base element according to an
embodiment similar to that shown in Figure 1A. The center-to-center distance between
adjacent holes of the plurality of holes, wherein each hole has a hole center C, define
the length L, the width W and the height H of the truss base element. In particular,
the length L, the width W and the height H may be expressed in function of the predetermined
distance K of the defined spatial grid, wherein L = K.I, W = K.w, and H = K.h, wherein
i, w and h are predetermined positive integers, and wherein the center-to-center distance
between adjacent holes DX = n.K, wherein n is a positive integer. Preferably h is
equal to one, or H = K.
[0093] According to a particular embodiment, for example as shown in Figure 10D, holes 111,
128, 129 may have a hole diameter D1=D2=D equal to 31mm, a height H of 62mm, a length
of 1984mm and a width of 310mm. In light of the formula expressed above, I equals
to 32 and w equals to 5. The measure of length L has a tolerance of ±0.5mm, and the
measure of width W has a tolerance of ±0.50mm.
[0094] As further example, for example as shown in Figure 10A, a truss base element in accordance
with an embodiment has holes with a hole diameter D equal to 31mm, a height H of 62mm,
a length of 496mm and a width of 310mm. In light of the formula expressed above, I
equals to 8 and w equals to 5. The measure of length L has a tolerance of ±0.5mm,
and the measure of width W has a tolerance of ±0.50mm.
[0095] As further example, for example as shown in Figure 10B, a truss base element in accordance
with an embodiment has holes with a hole diameter D equal to 31mm, a height H of 62mm,
a length of 992mm and a width of 310mm. In light of the formula expressed above, I
equals to 16 and w equals to 5. The measure of length L has a tolerance of ±0.5mm,
and the measure of width W has a tolerance of ±0.50mm.
[0096] As further example, for example as shown in Figure 10C, a truss base element in accordance
with an embodiment has holes with a hole diameter D equal to 31mm, a height H of 62mm,
a length of 1488mm and a width of 310mm. In light of the formula expressed above,
I equals to 24 and w equals to 5. The measure of length L has a tolerance of ±0.5mm,
and the measure of width W has a tolerance of ±0.50mm.
[0097] As further example, for example as shown in Figure 10E, a truss base element in accordance
with an embodiment has holes with a hole diameter D equal to 31mm, a height H of 62mm,
a length of 2480mm and a width of 310mm. In light of the formula expressed above,
I equals to 40 and w equals to 5. The measure of length L has a tolerance of ±0.5mm,
and the measure of width W has a tolerance of ±0.50mm.
[0098] As further example, for example as shown in Figure 10F, a truss base element in accordance
with an embodiment has holes with a hole diameter D equal to 31mm, a height H of 62mm,
a length of 2976mm and a width of 310mm. In light of the formula expressed above,
I equals to 48 and w equals to 5. The measure of length L has a tolerance of ±0.5mm,
and the measure of width W has a tolerance of ±0,30mm.
[0099] Fig. 11A, 11B and 11C illustrate examples of patterns of the plurality of holes according
to specific embodiments.
[0100] The holes are provided at a predetermined selection of spatial points 159, wherein
the selection of spatial points 159 are part of a spatial grid 158 extending along
the X, Y, Z directions, and wherein each spatial point 159 of the spatial grid 158
is at a predetermined distance K from another spatial point 159. Specific embodiments
may also comprise smaller holes 112 not belonging to the pattern 156 defined by the
plurality of holes 111, such as for example shown in Figure 23. These figures also
indicated the relation between the plurality of holes in e.g. a first elongated structural
shape 102 and the spatial grid 158. According to a preferred embodiment, hole centers
C of each hole of the plurality of holes of each first 109 and second 110 series of
holes are provided at the predetermined selection of spatial points 159, wherein the
selection of spatial points 159 are part of a spatial grid 158 extending along the
X, Y, Z directions, and wherein each spatial point 159 of the spatial grid 158 is
at a predetermined distance K from another spatial point 159.
[0101] Referring to Fig.12, there is demonstrated an exploded view a truss base element
101 according to a specific embodiment. Reference is made to the description of Fig.
1A and related figures and description for details about the indicated features.
[0102] Referring to Fig.13, there is demonstrated an exploded view a truss base element
101 according to a specific embodiment. Reference is made to the description of Fig.
1B and related figures and description for details about the indicated features.
[0103] Referring to Fig.14A and Fig.14B, there is demonstrated an exploded view a truss
base element 101 according to a specific embodiment. Reference is made to the description
of Fig. 2A, 2B and 2C and related figures and description for details about the indicated
features.
[0104] Referring to Fig.15, there is demonstrated an exploded view a truss base element
101 according to a specific embodiment. Reference is made to the description of Fig.
1A and related figures and description for details about the indicated features.
[0105] Referring to Fig.16, there is demonstrated an exploded view a truss base element
101 according to a specific embodiment. Reference is made to the description of Fig.
1A and related figures and description for details about the indicated features.
[0106] Still a further embodiment of the truss structure 100 and/or truss base element 101,
similar to the embodiments shown in for example Figure 1A and Figure 3A are for example
shown in Figures 17 and 18, which show respectively a plane view and a perspective
view along the direction indicated by the arrows X, Y and Z as mentioned above. Similar
elements have been indicated with similar references and function in a similar way
as described above. However different from the above-mentioned embodiments, according
to such an embodiment the advantageous connecting pieces acting as reinforcing means
are not present in this embodiment. As shown in accordance with this simple embodiment,
the braces 108 ensure the load bearing capacity of the truss structure in cooperation
with the elongated structural shapes. As further shown, according to such an embodiment,
there could be provided at the end portions 103, 104, 106, 107 of the elongated structural
shapes 102, 105 of the truss base element 101, suitable means for connecting these
end portions to another truss structure, for example by means of a suitable connecting
means. Such an embodiment still provides for an increased robustness of any loads
connected to the holes 111 by means of suitable connecting means as there is a decreased
risk of deformation and/or unallowed local stresses being of the elongated structural
shape by means of such connecting means that connect such loads to the truss structure.
It is thus clear that according to such embodiments, the braces 108 of the truss base
elements 101 are configured to fix and connect the first and second elongated structural
shapes 102, 105. According to the embodiment shown in Figures 17 and 18 similar protrusions
118, 120, 122, 126 are present at the end 103, 104, 106, 107 of each elongated structural
shape 102, 105, to possibly allow for the connection of further structural elements
and/or truss structures to the elongated structural shapes 102, 105 of the truss structure
100, for example by means of connection elements and/or connection pieces that are
adapted to receive such protrusions, however, it is clear that alternative embodiments
are possible in which the ends of the structural shapes 102, 105 of the truss structure
100 are configured to be connected to such structures in any other suitable way, by
means of any other suitable connection element.
[0107] According to a specific embodiment, there is provided a truss structure assembly
10, such as for example shown in Figures 19 -22, is provided comprising a series of
truss structures 100 according to embodiments similar as for example described above,
and similar references refer to similar elements which function in a similar way.
According to the embodiment shown in Figure 19, a series of truss structures 100 is
covering a horizontal distance, while at both sides of the truss structure assembly
a series of vertical truss structures 100 are provided. In between the vertical and
horizontal series of truss structures, corner pieces 11, preferably provided with
a hole pattern that matches the hole grid 158 of the truss structures 100 of the truss
structure assembly 10 are provided. As shown in more detail in Figure 20, which shows
a top view of the detail 20 of Figure 19 in more detail, the truss structure assembly
10 comprises a first truss structure 100 and a second truss structure connected to
the first truss structure 100. As further shown in more detail in the section along
line A-A in Figure 20, which is shown in Figure 21, the truss structure assembly 10
further comprises truss structure connecting means 160 or connectors 160 connecting
the first truss structure 100 with the second truss structure 100. Such an embodiment
of a connecting means 160 is shown in more detail in Figure 22. According to this
embodiment the connecting means 160 is configured as a releasable connecting means
160 which is configured to be inserted through the aligned holes 128, 129 of the facing
connecting pieces 115, 116 of the truss structure base elements of two adjacent and
aligned truss structures 100. As further shown the embodiment of the connecting means
160 comprises flange coupling surfaces 162, which are configured to cooperate with
the flanges 130 of the holes into which they are inserted. Further as shown the connector
160, according to the embodiment shown, comprises a releasable connector cap 164 comprising
a releasable lock 166 configured to cooperate to releasably lock on to the corresponding
end of the connector 160, thereby allowing for an efficient and robust releasable
connection of adjacent truss structures 100 by means of the connectors 160. As already
mentioned above, these connectors 160 are preferably different from the fastening
means 170 for connecting the end portions 103, 104, 106, 107 or the elongated structural
shapes 102, 105 to the corresponding connecting pieces 115, 116, which are for example
a suitable bolt and thread connection, or a fixed connection such as a weld connection.
It is further clear, that especially the series of truss structures 100 spanning a
horizontal distance, such as for example shown in Figures 19 - 22 can be considered
a load-bearing truss assembly, comprising a series of load-bearing truss structures
100. As schematically shown by the arrows W, such load bearing truss structures 100
and their corresponding assembly, are typically loaded by a weight W and/or forces
of elements supported by and/or on the truss structure 100, by means of suitable connectors
that cooperate with and are insertable through the holes 111 of the elongated structural
shapes 102, 105 of the truss base elements 101 of the truss structures 100.
[0108] A further embodiment of a truss structure assembly 10 is shown in Figures 24 to 27.
According to this embodiment a similar truss structure assembly 10 is shown as in
Figures 19-22, to which additionally further structures 200 are connected by means
of releasable connecting means, such as suitable connectors 260 similar as the connector
160 which cooperates with the holes 111 in the elongated structural shapes 102, 105
of the truss base element 101 of the truss structures 100 of the truss structure assembly
10. Similar elements have been referenced by means of similar references and function
in a similar way. According to the embodiment shown, the structures 200 connected
to the truss structures 100 for example comprise a frame 210 comprising a similar
elongated structural shape with a similar series of holes, such as for example a frame
210 similar as known from
BE1020560A3, which is incorporated herein by reference. As shown in the detail of Figure 25,
such a frame 210 could for example be provided with a similar series of holes as in
the embodiments of the truss structure 100 described above, thereby allowing a connecting
means 260 to be inserted through the aligned holes of the facing elongated structural
elements of the truss structure base elements and the similar elongated structural
elements of the adjacent and aligned frame 210. The connecting means could for example
be connectors similar to the connector 160 described above, however according to particular
embodiments other suitable connectors, such as for example connectors known from
BE1020560A3 could be used to couple the truss structure 100 to other structures 200. Using different
connectors 160, 260 for connecting a truss structure 100 respectively to another truss
structure 100 and another structure 200, which is not a truss structure 100, can be
advantageous as the connectors 260 for connecting these other structures 200 can be
connectors that do not need to be configured to withstand such high stresses as the
connectors 160 for connecting a series of truss structures 100 as they are not a load-bearing
component of the truss structure assembly 10. As shown in the detail of Figure 26,
such a frame 210 could for example be connected to a plurality of the truss structures
100 of a truss structure assembly 10 by means of a suitable plurality of connectors
260. As further shown in the detail of Figure 27, alternative embodiments of connectors
260 could for example be used to connect the truss structures 100 of a truss assembly
10 with structures 200, such as the above-mentioned frames 210 of which the corresponding
holes are not aligned with those of the truss structure, but for example at right
angles, or in any other suitable relative orientation. It is clear that still further
alternative embodiments are possible in which one or more of the truss base elements
of the truss structures of the truss assembly are connected with any other suitable
element or object suitable to be connected to the truss base elements by means of
such a connecting means. Such structures 200 comprising a plurality of holes are adapted
to receive connecting means for connecting the structures 200 to the truss base elements
101 of the truss structure 100 via the holes 111 in their elongated structural shapes
102, 105, and/or any other suitable holes in the truss structure 100. Such connecting
means 260 could for example be configured, when received in the holes of the truss
base element to connect the truss base elements 101 with another structure 200 comprising
similar holes. According to still a further embodiment it is clear that also another
truss base element 100 of another truss structure 1000 comprising such a series of
holes, could be connected to the truss structure 100 in such a way. It is clear that
preferably, similar as described above the holes of the truss structure 100 of the
truss structure assembly 10 and of a structure 200 connected to the truss structure
assembly 10 are provided at a predetermined selection of spatial points 159, wherein
the selection of spatial points 159 is part of the spatial grid 158 of the truss structure
assembly 10.
Legend:
[0109]
100 Truss structure
101 Truss base element
102 First elongated structural shape
103 First end portion
104 Second end portion
105 Second elongated structural shape
106 Third end portion
107 Fourth end portion
108 First series of braces
109 First series of holes
110 Second series of holes
111 Hole
112 small holes not belonging to the hole pattern
114 Reinforcing means
115 First connecting piece
116 Second connecting piece
117 First recess
118 First protrusion
119 Second recess
120 Second protrusion
121 Third recess
122 Third protrusion
123 Fourth recess
124 Alignment device
126 Fourth protrusion
127 Stiffening web
128 Third series of holes
129 Fourth series of holes
130 Flange
131 Inner side of the hole
132 Fifth series of holes
133 Sixth series of holes
134 Structural shape profile
135 First face
136 Second face
137 Third face
138 Fourth face
139 Groove
140 Cover
141 blind hole
142 releasable coupling element
143 pass through hole
144 tendon cable
145 Adjacent holes
148 Fastening hole
149 Stiffener
150 First truss base element
151 Second truss base element
152 Second series of braces
154 First groove
155 Second groove
156 Hole pattern
158 Hole grid
159 Spatial point
160 connector
162 flange coupling surface
164 releasable connector cap
166 releasable lock
170 fastening means
200 structure
210 frame
260 connector
DX Distance from two respective hole centers
L Length of the truss base element
H Height of the elongated structural shape
HC1 Height of the first connecting piece
HC2 Height of the second connecting piece
W Width of the truss base element
R Ratio
D1, D2, D Hole diameter
C Hole center