TECHNICAL FIELD
[0001] The present disclosure relates to an air conditioner and a flow path switching valve.
BACKGROUND ART
[0002] Patent Document 1 discloses an air conditioner including an indoor unit and an outdoor
unit. An electromagnetic valve and an expansion valve are connected to a refrigerant
pipe that is connected to the indoor unit. If a refrigerant leakage detector detects
leakage of a refrigerant in the indoor unit, the electromagnetic valve and the expansion
valve are closed.
CITATION LIST
PATENT DOCUMENT
SUMMARY
TECHNICAL PROBLEM
[0004] The electromagnetic valve and the expansion valve disclosed in Patent Document 1
have a structure of opening/closing an internal flow path. Due to this structure,
the internal flow path is relatively narrow. A cut-off valve such as that disclosed
in Patent Document 1 is closed when the refrigerant leaks. Otherwise, the cut-off
is basically in the open state during a normal operation. For this reason, providing
the cut-off valve has caused an increase in pressure loss in a refrigerant flow path
during the normal operation.
[0005] It is therefore an object of the present disclosure to reduce the pressure loss caused
by the cut-off valve.
SOLUTION TO THE PROBLEM
[0006] A first aspect is directed to an air conditioner including: a refrigerant circuit
(10a) that includes a heat source circuit (20a) to which a compressor (21) and a heat
source heat exchanger (22) are connected, and includes a utilization circuit (30a)
to which a utilization heat exchanger (31) is connected, and that is configured to
perform a refrigeration cycle. The refrigerant circuit (10a) further includes: two
refrigerant flow paths (41, 42) connected to respective ends of the utilization circuit
(30a), and two cut-off valves connected to the respective refrigerant flow paths (41,
42). At least one of the cut-off valves is configured as a flow path switching valve
(V1, V2) configured to switch a flow path so as to block the refrigerant flow paths
(41, 42) when a refrigerant leaks in the utilization circuit (30a).
[0007] In the first aspect, the cut-off valve is configured as the flow path switching valve
(V1, V2). This allows a reduction in the pressure loss caused by the cut-off valve
as compared to an electromagnetic valve or an expansion valve, for example.
[0008] A second aspect is an embodiment of the first aspect. In the second aspect, the refrigerant
flow paths (41, 42) include respective first flow paths (41a, 42a) formed between
the flow path switching valve (V1, V2) and the heat source circuit (20a), and respective
second flow paths (41b, 42b) formed between the flow path switching valve (V1, V2)
and the utilization circuit (30a), and the flow path switching valve (V1, V2) is configured
as a four-way switching valve (51, 52) having a first port (P1) connected to associated
one of the first flow paths (41a, 42a), a second port (P2) connected to associated
one of the second flow paths (41b, 42b), a third port (P3), and a fourth port (P4).
[0009] In the second aspect, the flow path switching valve (V1, V2) is configured as a four-way
switching valve (51, 52). When the four-way switching valve (51, 52) is placed in
a first state, the refrigerant flow paths (41, 42) are conductive. When the four-way
switching valve (51, 52) is placed in a second state, the refrigerant flow paths (41,
42) are blocked.
[0010] A third aspect is an embodiment of the second aspect. In the third aspect, the refrigerant
circuit (10a) further includes a high-pressure introduction circuit (60) configured
to introduce a high-pressure refrigerant in the first flow paths (41a, 42a) into the
third port (P3), and the four-way switching valve (51, 52) is of a differential pressure
drive type using the high-pressure refrigerant introduced into the third port (P3)
as a drive source.
[0011] In the third aspect, the high-pressure refrigerant flowing through the first flow
paths (41a, 42a) is introduced into the third port (P3). The flow path in the four-way
switching valve (51, 52) is switched using the pressure of the high-pressure refrigerant
as a drive source.
[0012] A fourth aspect is an embodiment of the third aspect. In the fourth aspect, the refrigerant
circuit (10a) is configured to perform a first refrigeration cycle in which the heat
source heat exchanger (22) serves as a radiator and the utilization heat exchanger
(31) serves as an evaporator, and a second refrigeration cycle in which the utilization
heat exchanger (31) serves as a radiator and the heat source heat exchanger (22) serves
as an evaporator, and the high-pressure introduction circuit (60) is configured to
introduce at least the high-pressure refrigerant in the first flow path (41a, 42a)
having higher pressure out of the two first flow paths (41a, 42a) of the refrigerant
flow paths (41, 42) into the third port (P3).
[0013] The fourth aspect allows the high-pressure refrigerant to be introduced into the
third port (P3) during both the first refrigeration cycle and the second refrigeration
cycle. This high-pressure refrigerant can be used as a drive source for the four-way
switching valve (51, 52).
[0014] A fifth aspect is an embodiment of the fourth aspect. In the fifth aspect, the high-pressure
introduction circuit (60) includes a liquid-side introduction path (61) for allowing
the first flow path (41a, 42a) of the refrigerant flow path (41) on a liquid side
to communicate with the third port (P3), and a gas-side introduction path (62) for
allowing the first flow path (41a, 42a) of the refrigerant flow path (42) on a gas
side to communicate with the third port (P3), the liquid-side introduction path (61)
is provided with a first on-off valve (64) that is open during the first refrigeration
cycle, and the gas-side introduction path (62) is provided with a second on-off valve
(65) that is open during the second refrigeration cycle.
[0015] In the fifth aspect, the first on-off valve (64) is open during the first refrigeration
cycle, which allows the high-pressure liquid refrigerant to be introduced into the
third port (P3). Further, the second on-off valve (65) is open during the second refrigeration
cycle, which allows the high-pressure gas refrigerant to be introduced into the third
port (P3).
[0016] A sixth aspect is an embodiment of any one of the third to fifth aspects. In the
sixth aspect, the four-way switching valve (51, 52) has a fourth port (P4) that is
closed, the four-way switching valve (51, 52) in a first state makes the first port
(P1) and the second port (P2) communicate with each other, and the third port (P3)
and the fourth port (P4) communicate with each other, and the four-way switching valve
(51, 52) in a second state makes the first port (P1) and the third port (P3) communicate
with each other, and the second port (P2) and the fourth port (P4) communicate with
each other.
[0017] In the sixth aspect, when the four-way switching valve (51, 52) is placed in the
first state, the first port (P1) and the second port (P2) communicate with each other,
and the refrigerant flow path (41, 42) becomes conductive. The refrigerant on a side
of the third port (P3) does not pass through the fourth port (P4) that is closed.
When the four-way switching valve (51, 52) is placed in the second state, the utilization
circuit (30a) is substantially closed with the fourth port (P4). The utilization circuit
(30a) becomes a closed circuit.
[0018] A seventh aspect is an embodiment of any one of the second to sixth aspects. In the
seventh aspect, the four-way switching valve (51, 52) includes a low-pressure pipe
(55, 56) that communicates with the utilization circuit (30a), and is switched to
a second state by differential pressure between the high-pressure refrigerant and
internal pressure of the low-pressure pipe (55, 56).
[0019] In the seventh aspect, when the refrigerant leaks in the utilization circuit (30a),
the internal pressure of the utilization circuit (30a) decreases, and in turn, the
internal pressures of the low-pressure pipes (55, 56) decrease. The four-way switching
valve (51, 52) is switched to the second state using the differential pressure between
the high-pressure refrigerant and the internal pressure of the low-pressure pipe (55,
56) in this state. When the refrigerant leaks, the four-way switching valve (51, 52)
can be switched to the second state automatically.
[0020] An eighth aspect is an embodiment of the first aspect. In the eighth aspect, the
refrigerant flow paths (41, 42) include respective first flow paths (41a, 42a) formed
between the flow path switching valve (V1, V2) and the heat source circuit (20a),
and respective second flow paths (41b, 42b) formed between the flow path switching
valve (V1, V2) and the utilization circuit (30a), the flow path switching valve (V1,
V2) is of an electric rotary-type and has a first port (P1) connected to associated
one of the first flow paths (41a, 42a), a second port (P2) connected to associated
one of the second flow paths (41b, 42b), a rotating portion (76) in which an internal
flow path (77) is formed, and an electric motor (75) configured to rotatably drive
the rotating portion (76), and the rotating portion (76) of the flow path switching
valve (V1, V2) is placed at a rotational angle position of a first state in which
the first port (P1) and the second port (P2) communicate with each other via the internal
flow path (77), and is placed at a rotational angle position of a second state in
which the first port (P1) and the second port (P2) are closed.
[0021] In the eighth aspect, the rotational angle position of the rotating portion (76)
is changed by the electric motor (75), which switches the electric-rotary-type flow
path switching valve (V1, V2) between the first state and the second state.
[0022] A ninth aspect is an embodiment of the eighth aspect. In the ninth aspect, the flow
path switching valve (V1, V2) is configured as a three-way switching valve (71, 72)
of an electric rotary type and has a third port (P3) that is closed, and the rotating
portion (76) of the three-way switching valve (71, 72) in the first state is placed
at a rotational angle position at which the first port (P1) and the second port (P2)
communicate with each other via the internal flow path (77), and the rotating portion
(76) of the three-way switching valve (71, 72) in the second state is placed at a
rotational angle position at which one of the first port (P1) or the second port (P2)
communicates with the third port (P3) via the internal flow path (77), and the other
one of the first port (P1) or the second port (P2) is closed with the rotating portion
(76).
[0023] In the ninth aspect, the rotational angle position of the rotating portion (76) is
changed by the electric motor (75), which switches the three-way switching valve (71,
72) between the first state and the second state.
[0024] A tenth aspect is an embodiment of any one of the first to ninth aspects. In the
tenth aspect, the flow path switching valve (V1, V2) is connected to at least the
refrigerant flow path (42) on a gas side, out of the two refrigerant flow paths (41,
42).
[0025] In the tenth aspect, the flow path switching valve (V1, V2) is connected to the gas-side
refrigerant flow path (42) having a pipe diameter larger than the liquid-side refrigerant
flow path (41). Thus, a decrease in pressure loss in the gas-side refrigerant flow
path (42) can be decreased.
[0026] An eleventh aspect is directed to a flow path switching valve that is a flow path
switching valve (V1, V2) connected to a refrigerant flow path (41, 42) of the air
conditioner (10) of any one of the first to tenth aspects.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
FIG. 1 is a piping system diagram illustrating a schematic configuration of an air
conditioner of an embodiment.
FIG. 2 is an enlarged circuit diagram of a cut-off unit, illustrating a flow of a
refrigerant during a normal cooling operation.
FIG. 3 is an enlarged circuit diagram of a cut-off unit, illustrating a flow of the
refrigerant during a normal heating operation.
FIG. 4 is an enlarged circuit diagram of a cut-off unit, illustrating a state in which
the refrigerant leaks.
FIGS. 5A and 5B are enlarged circuit diagrams illustrating a cut-off unit of a second
variation. FIG. 5A shows a state during a normal operation. FIG. 5B shows a state
in which a refrigerant has leaked.
FIGS. 6A and 6B are enlarged circuit diagrams illustrating a cut-off unit of a third
variation. FIG. 6A shows a state during a normal operation. FIG. 6B shows a state
in which a refrigerant has leaked.
FIG. 7 is a piping system diagram illustrating a schematic configuration of an air
conditioner of a first example according to another embodiment.
FIG. 8 is a piping system diagram illustrating a schematic configuration of an air
conditioner of a second example according to another embodiment.
FIG. 9 is a table showing refrigerants used in a refrigerant circuit of the air conditioner
of the embodiment, variations, and other embodiments.
DESCRIPTION OF EMBODIMENTS
[0028] An embodiment of the present disclosure will be described below with reference to
the drawings. The following embodiment is merely exemplary in nature, and is not intended
to limit the scope, applications, or use of the present invention.
«Embodiment»
<General Configuration of Air Conditioner>
[0029] An air conditioner (10) of this embodiment conditions air in an indoor space that
is a target space. As shown in FIG. 1, the air conditioner (10) of this example is
a multiple-type air conditioner and includes an outdoor unit (20) and a plurality
of indoor units (30). The air conditioner (10) of this example switches between cooling
and heating of air in the target space. The number of the indoor units (30) may be
three or more.
[0030] The outdoor unit (20) is placed outside. The outdoor unit (20) constitutes a heat
source unit. The outdoor unit (20) is provided with a heat source circuit (20a). The
indoor units (30) are placed inside. The indoor units (30) each constitute a utilization
unit. The indoor units (30) are each provided with a utilization circuit (30a). In
the air conditioner (10), the outdoor unit (20) is connected to the indoor units (30)
via connection pipes (11, 15).
[0031] The air conditioner (10) includes a refrigerant circuit (10a). The refrigerant circuit
(10a) is filled with a refrigerant. In the refrigerant circuit (10a), a vapor compression
refrigeration cycle is performed by circulation of the refrigerant. The refrigerant
circuit (10a) includes a heat source circuit (20a) in the outdoor unit (20) and a
plurality of utilization circuits (30a) in the respective indoor units (30). In the
refrigerant circuit (10a), the utilization circuits (30a) are connected in parallel
to each other. The heat source circuit (20a) is connected to the utilization circuits
(30a) via connection pipes (11, 15).
<Connection Pipe>
[0032] The connection pipes include a liquid connection pipe (11) and a gas connection pipe
(15).
[0033] The liquid connection pipe (11) includes a main liquid pipe (12) and a plurality
of liquid branch pipes (13). One end of the liquid connection pipe (11) is connected
to a liquid stop valve (25) of the heat source circuit (20a). One ends of the liquid
branch pipes (13) are connected to the main liquid pipe (12). The other ends of the
liquid branch pipes (13) are connected to the respective liquid ends (liquid-side
joints) of the utilization circuits (30a).
[0034] The gas connection pipe (15) includes a main gas pipe (16) and a plurality of gas
branch pipes (17). One end of the gas connection pipe (15) is connected to a gas stop
valve (26) of the heat source circuit (20a). One ends of the gas branch pipes (17)
are connected to the main gas pipe (16). The other ends of the gas branch pipes (17)
are connected to the respective gas ends (gas-side joints) of the utilization circuits
(30a).
[0035] The liquid branch pipes (13) each constitute a liquid refrigerant flow path (41)
connected to the liquid end of the associated one of the utilization circuits (30a).
The gas branch pipes (17) each constitute a gas refrigerant flow path (42) connected
to the gas end of the associated one of the utilization circuits (30a). The gas refrigerant
flow paths (42) each have a pipe diameter larger than the pipe diameters of the liquid
refrigerant flow paths (41). The gas refrigerant flow paths (42) each have an outer
pipe diameter of 12.7 mm or 15.9 mm, for example.
<Outdoor Unit>
[0036] As shown in FIG. 1, the air conditioner (10) includes one outdoor unit (20). The
outdoor unit (20) includes a casing (not shown) that houses the heat source circuit
(20a). The heat source circuit (20a) connects a compressor (21), an outdoor heat exchanger
(22), an outdoor four-way switching valve (23), an outdoor expansion valve (24), the
gas stop valve (26), and the liquid stop valve (25). The compressor (21) compresses
a refrigerant sucked thereinto and discharges the compressed refrigerant. The outdoor
heat exchanger (22) constitutes a heat source heat exchanger that exchanges heat between
the refrigerant and outdoor air. An outdoor fan (22a) is provided adjacent to the
outdoor heat exchanger (22). The outdoor fan (22a) transfers the outdoor air passing
through the outdoor heat exchanger (22).
[0037] The outdoor four-way switching valve (23) switches between a first state indicated
by solid lines in FIG. 1 and a second state indicated by broken lines in FIG. 1. The
outdoor four-way switching valve (23) in the first state makes a discharge side of
the compressor (21) and a gas end of the outdoor heat exchanger (22) communicate with
each other, and makes a suction side of the compressor (21) and the gas stop valve
(26) communicate with each other. The outdoor four-way switching valve (23) in the
second state makes the discharge side of the compressor (21) and the gas stop valve
(26) communicate with each other, and makes the suction side of the compressor (21)
and the gas end of the outdoor heat exchanger (22) communicate with each other.
[0038] The outdoor expansion valve (24) is connected between the outdoor heat exchanger
(22) and the liquid stop valve (25), in the heat source circuit (20a). The outdoor
expansion valve (24) is configured as an electronic expansion valve having an adjustable
opening degree.
[0039] The outdoor unit (20) is provided with an outdoor controller (27). The outdoor controller
(27) controls components including the compressor (21), the outdoor expansion valve
(24), and the outdoor fan (22a), in the outdoor unit (20). The outdoor controller
(27) includes a microcomputer mounted on a control board, and a memory device (specifically,
a semiconductor memory) storing software for operating the microcomputer.
<Indoor Unit>
[0040] As shown in FIG. 1, the air conditioner (10) includes a plurality of indoor units
(30). The indoor units (30) are of a ceiling-mounted type. That is, the indoor units
(30) may each be embedded in the ceiling or suspended from the ceiling. The outdoor
units (20) each include a casing (not shown) that houses the associated one of the
utilization circuits (30a). The utilization circuit (30a) connects an indoor heat
exchanger (31) and an indoor expansion valve (32). The indoor heat exchanger (31)
constitutes a utilization heat exchanger that exchanges heat between the refrigerant
and indoor air. An indoor fan (31a) is provided adjacent to the indoor heat exchanger
(31). The indoor fan (31a) transfers the indoor air passing through the indoor heat
exchanger (31).
[0041] The indoor expansion valve (32) is connected between the liquid-side joint and the
indoor heat exchanger (31) in the utilization circuit (30a). The indoor expansion
valve (32) is configured as an electronic expansion valve having an adjustable opening
degree.
[0042] The indoor units (30) are each provided with an indoor controller (33). The indoor
controller (33) controls components including the indoor expansion valves (32) and
the indoor fan (31a), in the indoor unit (30). The indoor controller (33) includes
a microcomputer mounted on a control board, and a memory device (specifically, a semiconductor
memory) storing software for operating the microcomputer.
[0043] The indoor units (30) are each connected to a remote control (34). The remote control
(34) is operated to switch the operating mode and the set temperature of the associated
one of the indoor units (30).
[0044] The indoor units (30) each include an LED light (not shown). During the operation
of the air conditioner (10), the LED light is turned on when a cut-off unit (50) is
open and closed. The lighting state of the LED light is different between when the
valve is open and when the valve is closed. A user can determine whether or not the
cut-off unit (50) (strictly speaking, a flow path switching valve (V1, V2)) is open
or closed by checking the lighting state of the LED light.
<Refrigerant Leakage Detection Sensor>
[0045] The air conditioner (10) includes refrigerant leakage detection sensors (35). In
this example, the refrigerant leakage detection sensors (35) are provided in the respective
indoor units (30). The refrigerant leakage detection sensors (35) are each disposed
inside the casing of the associated one of the indoor units (30). The refrigerant
leakage detection sensors (35) each constitute a detection unit that detects the leakage
of the refrigerant in the utilization circuit (30a) of the associated one of the indoor
units (30). The refrigerant leakage detection sensors (35) may each be disposed outside
the casing of the indoor unit (30).
<Cut-off Unit>
[0046] The air conditioner (10) includes the cut-off units (50). The cut-off units (50)
are each configured to block the liquid refrigerant flow path (41) and the gas refrigerant
flow path (42) when the refrigerant has leaked in the associated one of the utilization
circuits (30a). The cut-off units (50) each include the liquid refrigerant flow path
(41), the gas refrigerant flow path (42), a first flow path switching valve (V1),
a second flow path switching valve (V2), and a high-pressure introduction circuit
(60).
[0047] The first flow path switching valve (V1) is connected to the liquid refrigerant flow
path (41). The first flow path switching valve (V1) constitutes a cut-off valve that
blocks the liquid refrigerant flow path (41). The second flow path switching valve
(V2) is connected to the gas refrigerant flow path (42). The second flow path switching
valve (V2) constitutes a cut-off valve that blocks the gas refrigerant flow path (42).
The first flow path switching valve (V1) and the second flow path switching valve
(V2) are disposed outside the casing of the indoor unit (30).
[0048] The liquid refrigerant flow path (41) includes a first liquid flow path (41a) that
is a first flow path and a second liquid flow path (41b) that is a second flow path.
The first liquid flow path (41a) is formed in a portion of the liquid refrigerant
flow path (41) closer to the heat source circuit (20a). The second liquid flow path
(41b) is formed on the side of the utilization circuit (30a) in the liquid refrigerant
flow path (41).
[0049] The gas refrigerant flow path (42) includes a first gas flow path (42a) that is a
first flow path and a second gas flow path (42b) that is a second flow path. The first
gas flow path (42a) is formed in a portion of the gas refrigerant flow path (42) closer
to the heat source circuit (20a). The second gas flow path (42b) is formed in a portion
of the gas refrigerant flow path (42) closer to the utilization circuit (30a).
[0050] The high-pressure introduction circuit (60) includes a liquid-side introduction path
(61), a gas-side introduction path (62), and a main introduction path (63). One end
of the liquid-side introduction path (61) is connected to an intermediate portion
of the first liquid flow path (41a). The other end of the liquid-side introduction
path (61) is connected to one end of the main introduction path (63). One end of the
gas-side introduction path (62) is connected to an intermediate portion of the second
gas flow path (42b). The other end of the gas-side introduction path (62) is connected
to one end of the main introduction path (63). The other end of the main introduction
path (63) branches into a first branch introduction section (63a) and a second branch
introduction section (63b).
[0051] A first check valve (64), which is a first on-off valve, is connected to the liquid-side
introduction path (61). A second check valve (65), which is a second on-off valve,
is connected to the gas-side introduction path (62). The first check valve (64) allows
the refrigerant to flow from the liquid-side introduction path (61) toward the main
introduction path (63) and disallows the refrigerant to flow in the opposite direction.
The second check valve (65) allows the refrigerant to flow from the gas-side introduction
path (62) toward the main introduction path (63) and disallows the refrigerant to
flow in the opposite direction.
[0052] The first flow path switching valve (V1) of this example is configured as a first
four-way switching valve (51) of a differential pressure drive type. The second flow
path switching valve (V2) of this example is configured as a second four-way switching
valve (52) of a differential pressure drive type.
[0053] As shown in FIGS. 1 and 2, four-way switching valves (51, 52) each include a first
port (P1), a second port (P2), a third port (P3), and a fourth port (P4).
[0054] As shown in FIGS. 1 and 2, the first port (P1) of the first four-way switching valve
(51) is connected to the first liquid flow path (41a). The second port (P2) of the
first four-way switching valve (51) is connected to the second liquid flow path (41b).
The third port (P3) of the first four-way switching valve (51) communicates with the
high-pressure introduction circuit (60). Strictly speaking, the third port (P3) of
the first four-way switching valve (51) is connected to the first branch introduction
section (63a) of the high-pressure introduction circuit (60). The fourth port (P4)
of the first four-way switching valve (51) is closed with a first closing member (53)
(see FIG. 2).
[0055] The first port (P1) of the second four-way switching valve (52) is connected to the
first gas flow path (42a). The second port (P2) of the second four-way switching valve
(52) is connected to the second gas flow path (42b). The third port (P3) of the second
four-way switching valve (52) communicates with the high-pressure introduction circuit
(60). Strictly speaking, the third port (P3) of the second four-way switching valve
(52) is connected to the second branch introduction section (63b) of the high-pressure
introduction circuit (60). The fourth port (P4) of the second four-way switching valve
(52) is closed with a second closing member (54) (see FIG. 2).
[0056] The four-way switching valves (51, 52) are each switchable between a first state
(indicated by the solid lines in FIG. 1) and a second state (indicated by the broken
lines in FIG. 1). In the first state, the first port (P1) communicates with the second
port (P2), and the third port (P3) communicates with the fourth port (P4). In the
second state, the first port (P1) communicates with the third port (P3), and the second
port (P2) communicates with the fourth port (P4).
[0057] As shown in FIGS. 2 to 4, the first four-way switching valve (51) has a first low-pressure
pipe (55). One end of the first low-pressure pipe (55) is connected to the second
port (P2) of the first four-way switching valve (51). The first low-pressure pipe
(55) communicates with the utilization circuit (30a) via the second liquid flow path
(41b). The other end of the first low-pressure pipe (55) is connected to a pressure
chamber inside the first four-way switching valve (51).
[0058] The second four-way switching valve (52) has a second low-pressure pipe (56). One
end of the second low-pressure pipe (56) is connected to the second port (P2) of the
second four-way switching valve (52). The second low-pressure pipe (56) communicates
with the utilization circuit (30a) via the second gas flow path (42b). The other end
of the second low-pressure pipe (56) is connected to a pressure chamber inside the
second four-way switching valve (52). In each of the four-way switching valves (51,
52) shown in FIGS. 2 to 4, an internal flow path for communicating the four ports
(P1, P2, P3, P4) is indicated by broken lines.
[0059] The cut-off unit (50) includes a control unit (57). The control unit (57) includes
a microcomputer mounted on a control board and a memory device (specifically, a semiconductor
memory) storing software for operating the microcomputer.
-Operation-
[0060] The air conditioner (10) performs a cooling operation and a heating operation. Hereinafter,
the cooling operation and the heating operation during a normal operation in which
the refrigerant has not leaked will be described with reference to FIG. 1.
<Cooling Operation>
[0061] During the cooling operation, the outdoor four-way switching valve (23) is in the
first state, the first four-way switching valve (51) is in the first state, and the
second four-way switching valve (52) is in the first state. The outdoor expansion
valve (24) is open. The opening degree of the indoor expansion valve (32) is controlled
based on the superheat degree of the associated one of the indoor heat exchangers
(31). The outdoor fan (22a) and the indoor fans (31a) are actuated. During the cooling
operation, performed is a first refrigeration cycle (cooling cycle) in which the refrigerant
dissipates heat and is condensed in the outdoor heat exchanger (22), and the refrigerant
evaporates in the indoor heat exchangers (31).
[0062] The refrigerant compressed in the compressor (21) dissipates heat and is condensed
in the outdoor heat exchanger (22) and passes through the outdoor expansion valve
(24). The refrigerant flows from the main liquid pipe (12) into the liquid refrigerant
flow path (41), flows through the first port (P1) and the second ports (P2) of the
first four-way switching valve (51) in this order, and flows into the associated one
of the utilization circuits (30a). In the utilization circuit (30a), the refrigerant
is decompressed at the indoor expansion valve (32), and then evaporates in the indoor
heat exchanger (31). In the indoor heat exchanger (31), the air is cooled by the evaporating
refrigerant. The cooled air is supplied to the indoor space.
[0063] The refrigerant that has evaporated in the indoor heat exchanger (31) flows through
the gas refrigerant flow path (42), and flows through the second port (P2) and the
first port (P1) of the second four-way switching valve (52) in this order. The flows
of the refrigerant merge together in the main gas pipe (16) to be sucked into the
compressor (21).
<Heating Operation>
[0064] During the heating operation, the outdoor four-way switching valve (23) is in the
second state, the first four-way switching valve (51) is in the first state, and the
second four-way switching valve (52) is in the first state. The opening degree of
the outdoor expansion valve (24) is controlled based on the superheat degree of the
refrigerant flowing out of the outdoor heat exchanger (22). The opening degree of
the indoor expansion valve (32) is controlled based on the subcooling degree of the
refrigerant flowing out of the indoor heat exchanger (31). The outdoor fan (22a) and
the indoor fan (31a) are actuated. During the heating operation, performed is a second
refrigeration cycle (heating cycle) in which the refrigerant dissipates heat and is
condensed in the indoor heat exchanger (31), and the refrigerant evaporates in the
indoor heat exchangers (31).
[0065] The refrigerant that has compressed in the compressor (21) flows from the main gas
pipe (16) into the gas refrigerant flow path (42), flows through the first port (P1)
and the second port (P2) of the second four-way switching valve (52) in this order,
and flows into the associated one of the utilization circuits (30a). In the utilization
circuit (30a), the refrigerant dissipates heat and is condensed in the indoor heat
exchanger (31). In the indoor heat exchanger (31), the air is heated by the refrigerant
dissipating heat. The heated air is supplied to the indoor space.
[0066] The refrigerant that has dissipated heat in the indoor heat exchanger (31) flows
through the liquid refrigerant flow path (41), and flows through the second port (P2)
and the first port (P1) of the first four-way switching valve (51) in this order.
The flows of refrigerant merge in the main liquid pipe (12) to be decompressed in
the outdoor expansion valve (24). The decompressed refrigerant flows through the outdoor
heat exchanger (22). In the outdoor heat exchanger (22), the refrigerant absorbs heat
from the outdoor air to evaporate. The evaporated refrigerant is sucked into the compressor
(21).
-Operation of Flow Path Switching Valve During Refrigerant Leakage-
[0067] The first four-way switching valve (51) and the second four-way switching valve (52)
of this example are configured to be kept in the above-mentioned first state during
the normal operation. Specifically, a spool valve inside each of the four-way switching
valves (51, 52) is pressed with a high-pressure refrigerant introduced from the third
port (P3) or an urger such as a spring to be positioned such that the first port (P1)
communicates with the second port (P2) and the third port (P3) communicates with the
fourth port (P4), for example (see FIGS. 2 and 3). This makes the liquid refrigerant
flow path (41), the utilization circuit (30a), and the gas refrigerant flow path (42)
communicate with one another, and the cooling cycle and the heating operation described
above can be performed. A valve seat of the spool valve is preferably made from a
resin material with low sliding resistance. The resin material may be, for example,
Teflon (registered trademark).
[0068] The high-pressure introduction circuit (60) of this example is configured to introduce
the high-pressure refrigerant into the third port (P3) during both cooling operation
and heating operation.
[0069] In the cooling operation shown in FIG. 2, the high-pressure liquid refrigerant flows
through the liquid refrigerant flow path (41), and the decompressed low-pressure gas
refrigerant flows through the gas refrigerant flow path (42). Accordingly, in the
high-pressure introduction circuit (60) during the cooling operation, the high-pressure
liquid refrigerant in the liquid-side introduction path (61) flows through the first
check valve (64) in the open state and is introduced into the third port (P3) of each
of the four-way switching valves (51, 52) via the main introduction path (63). At
this time, the second check valve (65) is basically in the closed state.
[0070] In the heating operation shown in FIG. 3, the high-pressure gas refrigerant flows
through the gas refrigerant flow path (42), and the liquid refrigerant having a pressure
slightly lower than that of the gas refrigerant flows through the liquid refrigerant
flow path (41). Accordingly, in the high-pressure introduction circuit (60) during
the heating operation, the high-pressure gas refrigerant in the gas-side introduction
path (62) flows through the second check valve (65) in the open state and is introduced
into the third port (P3) of each of the four-way switching valves (51, 52) via the
main introduction path (63). At this time, the second check valve (65) is in the closed
state or open state.
[0071] In this way, during the cooling operation and the heating operation, the high-pressure
refrigerant serving as a drive source of each of the four-way switching valves (51,
52) can be reliably supplied to the third port (P3).
[0072] When the refrigerant leaks in the utilization circuit (30a) of the indoor unit (30)
during the cooling operation or the heating operation, the first four-way switching
valve (51) and the second four-way switching valve (52) are placed in the second state
(see FIG. 4). This operation blocks the liquid refrigerant flow path (41) and the
gas refrigerant flow path (42). As a result, the leakage of the refrigerant in the
heat source circuit (20a), the main liquid pipe (12), and the main gas pipe (16) from
the utilization circuit (30a) to the indoor space may be avoided.
[0073] Specifically, when the refrigerant leakage occurs in the utilization circuit (30a),
the internal pressures of the utilization circuit (30a), the liquid refrigerant flow
path (41), and the gas refrigerant flow path (42) decrease. In the first four-way
switching valve (51), the internal pressure of the first low-pressure pipe (55) decreases
with the decrease in the internal pressure of the liquid refrigerant flow path (41).
The differential pressure between the pressure of the high-pressure refrigerant introduced
from the third port (P3) and the internal pressure of the first low-pressure pipe
(55) causes the spool valve to move in the first four-way switching valve (51). As
a result, the first four-way switching valve (51) is placed in the second state in
which the first port (P1) and the third port (P3) communicate with each other, and
the second port (P2) and the fourth port (P4) communicate with each other, as shown
in FIG. 4. In this way, the first four-way switching valve (51) blocks the liquid
refrigerant flow path (41).
[0074] Likewise, in the second four-way switching valve (52), the internal pressure of the
second low-pressure pipe (56) decreases with the decrease in the internal pressure
of the gas refrigerant flow path (42). The differential pressure between the pressure
of the high-pressure refrigerant introduced from the third port (P3) and the internal
pressure of the second low-pressure pipe (56) causes the spool valve to move in the
second four-way switching valve (52). As a result, the second four-way switching valve
(52) is placed in the second state in which the first port (P1) and the third port
(P3) communicate with each other, and the second port (P2) and the fourth port (P4)
communicate with each other, as shown in FIG. 4. In this way, the first four-way switching
valve (51) blocks the liquid refrigerant flow path (41).
[0075] As described above, each of the four-way switching valves (51, 52) of this embodiment
uses the decrease in the internal pressure of the low-pressure pipe (55, 56) to switch
to the second state automatically when the refrigerant leaks in the utilization circuit
(30a). In this way, the utilization circuit (30a) may be reliably switched to a closed
circuit.
[0076] A pilot pipe and a pilot valve of known art may be used in switching the four-way
switching valves (51, 52) of a differential pressure drive type from the first state
to the second state.
-Another Operation When Refrigerant Leaks-
[0077] When the refrigerant leaks in the utilization circuit (30a), the refrigerant leakage
detection sensor (35) detects the leakage. When the indoor controller (33) receives
the detection signal from the refrigerant leakage detection sensor (35), a sign indicating
the leakage is displayed on a display unit. The display unit may be provided, for
example, in the remote control (34) or in a decorative panel of the indoor unit (30).
The display unit is switched between displaying a status indicating an abnormality
due to the leakage of the refrigerant and displaying a status indicating normality
because of no leakage of the refrigerant.
-Advantages of Embodiment-
[0078] The air conditioner of the embodiment includes: a refrigerant circuit (10a) including
a heat source circuit (20a) to which a compressor (21) and an outdoor heat exchanger
(22) are connected, and a utilization circuit (30a) to which an indoor heat exchanger
(31) is connected, and configured to perform a refrigeration cycle; an outdoor unit
(20) including the heat source circuit (20a); and an indoor unit (30) provided with
the utilization circuit (30a). The refrigerant circuit (10a) further includes: two
refrigerant flow paths (41, 42) connected to respective ends of the utilization circuit
(30a), and two cut-off valves connected to the respective refrigerant flow paths (41,
42). At least one of the two cut-off valves is configured as a flow path switching
valve (V1, V2) configured to switch a flow path so as to block refrigerant flow paths
(41, 42) when the refrigerant leaks in the utilization circuit (30a).
[0079] The cut-off valves of the liquid refrigerant flow path (41) and the gas refrigerant
flow path (42) are configured as respective flow path switching valves (V1, V2). Due
to its structure, the flow path switching valves (V1, V2) each have a relatively wide
flow path as compared with an electromagnetic valve or an expansion valve. This allows
a reduction in the pressure loss when the refrigerant passes through the flow path
switching valve (V1, V2) during the cooling operation and the heating operation. Therefore,
the power consumption of the air conditioner (10) can be reduced. Switching the flow
paths of the flow path switching valves (V1, V2) enables the flow of the refrigerant
to be blocked.
[0080] In this embodiment, the refrigerant flow paths (41, 42) includes respective first
flow paths (41a, 42a) formed on sides of the respective flow path switching valves
(V1, V2) closer to the heat source circuit (20a), and respective second flow paths
(41b, 42b) formed on sides of the flow path switching valves (V1, V2) closer to the
utilization circuit (30a), and the flow path switching valves (V1, V2) are configured
as respective four-way switching valves (51, 52) each having a first port (P1) connected
to associated one of the first flow paths (41a, 42a), a second port (P2) connected
to associated one of the second flow paths (41b, 42b), a third port (P3), and a fourth
port (P4).
[0081] The flow path switching valves (V1, V2) are configured as the respective four-way
switching valves (51, 52). Due to its structure, the four-way switching valves (51,
52) each have a relatively wide flow path as compared to an electromagnetic valve
or an expansion valve. This allows a reduction in the pressure loss when the refrigerant
passes through the flow path switching valves (V1, V2) during the cooling operation
and the heating operation. Therefore, the power consumption of the air conditioner
(10) can be reduced. As described above, the four-way switching valves (51, 52) are
connected to a pipe having an outer diameter of 12.7 mm or 15.9 mm. In general, the
outdoor four-way switching valve (23) of the multiple-type air conditioner (10) may
be connected to a pile having the same outer diameter. In the embodiment, the same
kind of valve as the outdoor four-way switching valve (23) may be used as the four-way
switching valves (51, 52). This allows a reduction in the amount of the refrigerant
leaking when the valve is in the closed state, as compared to the case in which the
electromagnetic valve or the expansion valve is used as the cut-off valve and is connected
to the pipe having the outer diameter of 12.7 mm or 15.9 mm.
[0082] In this embodiment, the refrigerant circuit (10a) further includes a high-pressure
introduction circuit (60) configured to introduce a high-pressure refrigerant in the
first flow paths (41a, 42a) into the third port (P3), and the four-way switching valves
(51, 52) are of a differential pressure drive type, using the high-pressure refrigerant
introduced into the third port (P3) as a drive source.
[0083] The high-pressure refrigerant in the first flow paths (41a, 42a) is introduced into
the third port (P3) of the four-way switching valves (51, 52). The pressure of the
high-pressure refrigerant is used to switch the states of the four-way switching valves
(51, 52). This allows the refrigerant flow paths (41, 42) to be blocked without using
another drive source such as an electric motor.
[0084] In the embodiment, the refrigerant circuit (10a) is configured to perform a first
refrigeration cycle (cooling cycle) in which the outdoor heat exchanger (22) serves
as a radiator and the indoor heat exchanger (31) serves as an evaporator, and a second
refrigeration cycle (heating cycle) in which the indoor heat exchanger (31) serves
as a radiator and the outdoor heat exchanger (22) serves as an evaporator, and the
high-pressure introduction circuit (60) is configured to introduce the high-pressure
refrigerant in the first flow path (41a, 42a) having higher pressure out of the first
flow paths (41a, 42a) at least into the third port (P3).
[0085] In this configuration, the high-pressure refrigerant can be reliably introduced into
the third port (P3) of the four-way switching valve (51, 52) during both cooling operation
and heating operation. This allows the four-way switching valve (51, 52) to be reliably
switched using the pressure of the high-pressure refrigerant.
[0086] In the embodiment, the high-pressure introduction circuit (60) includes a liquid-side
introduction path (61) for allowing the first liquid flow path (41a) of the liquid
refrigerant flow path (41) and the third port (P3) to communicate with each other,
and a gas-side introduction path (62) for allowing the first gas flow path (42a) of
the gas refrigerant flow path (42) and the third port (P3) communicate with each other,
the liquid-side introduction path (61) is provided with a first check valve (64) that
is open during the first refrigeration cycle, and the gas-side introduction path (62)
is provided with a second check valve (65) that is open during the second refrigeration
cycle.
[0087] In this configuration, when the pressure in the liquid refrigerant flow path (41)
increases during the first refrigeration cycle (cooling cycle), the first check valve
(64) is open to introduce the high-pressure refrigerant into the third port (P3).
When the pressure in the gas refrigerant flow path (42) increases during the second
refrigeration cycle (heating cycle), the second check valve (65) is open to introduce
the high-pressure refrigerant into the third port (P3).
[0088] In this embodiment, the four-way switching valves (51, 52) each have the fourth port
(P4) in a closed state, the four-way switching valves (51, 52) in the first state
each make the first port (P1) and the second port (P2) communicate with each other,
and the third port (P3) and the fourth port (P4) communicate with each other, and
the four-way switching valves (51, 52) in a second state each make the first port
(P1) and the third port (P3) communicate with each other, and the second port (P2)
and the fourth port (P4) communicate with each other.
[0089] In this configuration, when the four-way switching valves (51, 52) are in the first
state, the first port (P1) and the second port (P2) communicate with each other, and
the refrigerant flow paths (41, 42) are conductive. In this state, the cooling operation
and the heating operation are performed. When the four-way switching valves (51, 52)
are in the second state, the second port (P2) and the fourth port (P4) in the closed
state communicate with each other. In this state, the liquid refrigerant flow path
(41) and the gas refrigerant flow path (42) are blocked, and the utilization circuit
(30a) is disconnected from the refrigerant circuit (10a).
[0090] In this embodiment, the four-way switching valves (51, 52) includes respective low-pressure
pipes (55, 56) that communicate with the utilization circuit (30a), and are switched
to the second state by differential pressures between the high-pressure refrigerant
and internal pressures of the low-pressure pipes (55, 56).
[0091] When the refrigerant leaks in the utilization circuit (30a), the internal pressure
of the utilization circuit (30a) decreases. Accordingly, the internal pressures of
the low-pressure pipes (55, 56) decrease. At the four-way switching valves (51, 52),
the differential pressures between the high-pressure refrigerant and the internal
pressures of the low-pressure pipes (55, 56) increase, and the four-way switching
valves (51, 52) are switched from the first state to the second state. The four-way
switching valves (51, 52) are switched to the second state automatically when the
refrigerant leaks in the utilization circuit (30a).
[0092] In this embodiment, the flow path switching valve (V1, V2) is connected to at least
the gas refrigerant flow path (42) out of the two refrigerant flow paths (41, 42).
The pipe diameter of the gas refrigerant flow path (42) is larger than the pipe diameter
of the liquid refrigerant flow path (41). Therefore, the flow path switching valve
(V1, V2) provided in the gas refrigerant flow path (42) enables effective reduction
in the increase in pressure loss caused by a shield valve.
<First Variation>
[0093] In the foregoing embodiment, the first check valve (64), which is a first on-off
valve, is provided in the liquid-side introduction path (61) of the high-pressure
introduction circuit (60). The second check valve (65), which is a second on-off valve,
is provided in the gas-side introduction path (62) of the high-pressure introduction
circuit (60). In the first variation, instead of the first check valve (64), the first
on-off valve is configured as a first electromagnetic on-off valve, and instead of
the second check valve (65), the second on-off valve is configured as a second electromagnetic
on-off valve. The first electromagnetic on-off valve is open during the first refrigeration
cycle (cooling cycle) and is closed during the second refrigeration cycle (heating
cycle). The second electromagnetic on-off valve is closed during the first refrigeration
cycle (cooling cycle) and is closed during the second refrigeration cycle (heating
cycle). Thus, similarly to the foregoing embodiment, the high-pressure refrigerant
is allowed to be reliably introduced into the third port (P3) of the four-way switching
valve (51, 52) during both cooling operation and heating operation.
<Second Variation>
[0094] FIGS. 5A and 5B illustrate a second variation, in which the configuration of the
cut-off unit (50) is different from that of the foregoing embodiment. The cut-off
valve of the cut-off unit (50) is configured as three-way switching valves (71, 72).
The three-way switching valves (71, 72) of this example are so-called rotary valves
of an electric rotary type.
[0095] The first three-way switching valve (71) is connected to the liquid refrigerant flow
path (41). The second three-way switching valve (72) is connected to the gas refrigerant
flow path (42). The three-way switching valves (71, 72) each have a first port (P1),
a second port (P2), and a third port (P3).
[0096] The first port (P1) of the first three-way switching valve (71) is connected to the
first liquid flow path (41a). The second port (P2) of the first three-way switching
valve (71) is connected to the second liquid flow path (41b). The third port (P3)
of the first three-way switching valve (71) is closed with a third closing member
(83). The first port (P1) of the second three-way switching valve (72) is connected
to the first gas flow path (42a). The second port (P2) of the second three-way switching
valve (72) is connected to the second gas flow path (42b). The third port (P3) of
the second three-way switching valve (72) is closed with a fourth closing member (84).
[0097] The three-way switching valves (71, 72) each include an electric motor (75), a rotating
portion (76) rotationally driven by the electric motor (75), and a case (78) housing
the rotating portion (76). In the case (78), the first port (P1), the second port
(P2), and the third port (P3) are formed. In the rotating portion (76), an internal
flow path (77) is formed. The internal flow path (77) of this example is formed to
have a substantially L-shaped cross section when cut in the direction perpendicular
to the axis thereof.
[0098] Three-way switching valves (71, 72) are each switched between a first state in which
the refrigerant flow path (41, 42) is conductive and a second state in which the refrigerant
flow path (41, 42) is blocked.
[0099] During the normal operation (cooling operation and heating operation) shown in FIG.
5A, the control unit (57) controls the three-way switching valves (71, 72) into the
first state. The control unit (57) controls the electric motor (75) to place the three-way
switching valves (71, 72) in the first state. The rotating portion (76) of each of
the three-way switching valves (71, 72) in the first state is placed at a rotational
angle position at which the first port (P1) and the second port (P2) communicate with
each other via the internal flow path (77). This allows the refrigerant to flow through
the liquid refrigerant flow path (41) and the gas refrigerant flow path (42) during
the cooling operation and the heating operation.
[0100] When the refrigerant leaks in the utilization circuit (30a), and the refrigerant
leakage detection sensor (35) detects the leakage, a signal is output from the indoor
controller (33) to the control unit (57). As shown in FIG. 5B, when the control unit
(57) receives the signal, it switches the three-way switching valves (71, 72) to the
second state. The control unit (57) controls the electric motor (75) to place the
three-way switching valves (71, 72) in the second state. The rotating portion (76)
of each of the three-way switching valves (71, 72) in the second state is placed at
a rotational angle position at which the first port (P1) and the third port (P3) communicate
with each other via the internal flow path (77). This causes the second port (P2)
to be substantially closed when the refrigerant leaks, thereby disconnecting the utilization
circuit (30a) from the refrigerant circuit (10a).
[0101] In the second variation, the flow path switching valves (V1, V2) are of an electric
rotary-type and each have a first port (P1) connected to associated one of the first
flow paths (41a, 42a), a second port (P2) connected to associated one of the second
flow paths (41b, 42b), a rotating portion (76) in which an internal flow path (77)
is formed, and an electric motor (75) configured to rotatably drive the rotating portion
(76), and the rotating portion (76) of the flow path switching valve (V1, V2) can
be placed at a rotational angle position of the first state in which the first port
(P1) and the second port (P2) communicate with each other via the internal flow path
(77), and placed at a rotational angle position of the second state in which the first
port (P1) and the second port (P2) are closed.
[0102] The electric rotary-type flow path switching valves (V1, V2) each have a relatively
wide flow path as compared to an electromagnetic valve or a motor-operated valve.
This allows a reduction in the pressure loss in the cut-off valve.
[0103] In the second variation, the refrigerant flow paths (41, 42) include respective first
flow paths (41a, 42a) formed on sides of the respective flow path switching valves
(V1, V2) closer to the heat source circuit (20a), and respective second flow paths
(41b, 42b) formed on sides of the flow path switching valves (V1, V2) closer to the
utilization circuit (30a), and the flow path switching valves (V1, V2) are configured
as three-way switching valves (71, 72) of an electric rotary type and each have a
third port (P3) in a closed state, and the rotating portion (76) of each of the three-way
switching valves (71, 72) in the first state is placed at a rotational angle position
at which the first port (P1) and the second port (P2) communicate with each other
via the internal flow path (77), and the rotating portion (76) of each of the three-way
switching valves (71, 72) in the second state is placed at a rotational angle position
at which one of the first port (P1) or the second port (P2) communicates with the
third port (P3) via the internal flow path (77), and the other one of the first port
(P1) or the second port (P2) is closed with the rotating portion (76).
[0104] With this configuration, the three-way switching valves (71, 72) are each switchable
between a state in which the refrigerant flow path (41, 42) is conductive and a state
in which the refrigerant flow path (41, 42) is blocked.
[0105] Alternatively, the three-way switching valves (71,72) may each be configured such
that, in the second state, the first port (P1) and the closed third port (P3) communicate
with each other, and the second port (P2) is closed with a surface of the rotating
portion (76). This configuration allows the refrigerant to flow through the refrigerant
flow paths (41, 42) during the cooling operation and the heating operation, and allows
the utilization circuit (30a) to be disconnected from the refrigerant circuit (10a)
when the refrigerant leaks.
<Third Variation>
[0106] FIGS. 6A and 6B illustrate a third variation, in which the configuration of the cut-off
unit (50) is different from that of the foregoing embodiment. The cut-off valve of
the cut-off unit (50) is configured as two-way switching valves (81, 82). The two-way
switching valves (81, 82) of the present example are so-called rotary valves of an
electric rotary type.
[0107] The first two-way switching valve (81) is connected to the liquid refrigerant flow
path (41). The second two-way switching valve (82) is connected to the gas refrigerant
flow path (42). The two-way switching valves (81, 82) each have a first port (P1)
and a second port (P2).
[0108] The first port (P1) of the first two-way switching valve (81) is connected to the
first liquid flow path (41a). The second port (P2) of the first two-way switching
valve (81) is connected to the second liquid flow path (41b). The first port (P1)
of the second two-way switching valve (82) is connected to the first gas flow path
(42a). The second port (P2) of the second two-way switching valve (82) is connected
to the second gas flow path (42b). The third port (P3) of the second two-way switching
valve (82) is closed with the fourth closing member (84).
[0109] The two-way switching valves (81, 82) each include an electric motor (75), a rotating
portion (76) rotationally driven by the electric motor (75), and a case (78) housing
the rotating portion (76). In the case (78), the first port (P1) and the second port
(P2) are formed. In the rotating portion (76), an internal flow path (77) is formed.
The internal flow path (77) of this example is formed to have a linear cross section
when cut in the direction perpendicular to the axis thereof.
[0110] The two-way switching valves (81, 82) are each switched between a first state in
which the refrigerant flow path (41, 42) is conductive and a second state in which
the refrigerant flow path (41, 42) is blocked.
[0111] During the normal operation (cooling operation and heating operation) shown in FIG.
6A, the control unit (57) controls the two-way switching valves (81, 82) into the
first state. The control unit (57) controls the electric motor (75) to place the two-way
switching valves (81, 82) in the first state. The rotating portion (76) of each of
the two-way switching valves (81, 82) in the first state is placed at a rotational
angle position at which the first port (P1) and the second port (P2) communicate with
each other via the internal flow path (77). This allows the refrigerant to flow through
the liquid refrigerant flow path (41) and the gas refrigerant flow path (42) during
the cooling operation and the heating operation.
[0112] When the refrigerant leaks in the utilization circuit (30a), and the refrigerant
leakage detection sensor (35) detects the leakage, a signal is output from the indoor
controller (33) to the control unit (57). As shown in FIG. 6B, when receiving this
signal, the control unit (57) switches the two-way switching valves (81, 82) to the
second state. The control unit (57) controls the electric motor (75) to place the
two-way switching valves (81, 82) in the second state. The rotating portion (76) of
each of the two-way switching valves (81, 82) in the second state is placed at a rotational
angle position at which the first port (P1) and the second port (P2) are closed with
the rotating portion (76). In this example, the internal flow path (77) is orthogonal
to the first port (P1) and the second port (P2). Thus, the first port (P1) and the
second port (P2) are closed with a surface of the rotating portion (76) when the refrigerant
leaks. The utilization circuit (30a) is disconnected from the refrigerant circuit
(10a).
[0113] The two-way switching valves may each be a ball valve applicable to a water pipe
or the like.
<Fourth Variation>
[0114] The electric rotary-type flow path switching valve may be a four-way switching valve
having four ports. In this case, two ports of the four-way switching valve are closed
with a closing member, for example. The four-way switching valve switches between
a first state in which the first port (P1) and the second port (P2) communicate with
each other and a state in which the second port (P2) is closed.
<<Other Embodiments>>
[0115] As shown in FIG. 7, in the air conditioner (10), a plurality of indoor units (30)
may be connected in parallel to a pair of refrigerant flow paths (41, 42). Strictly
speaking, a plurality of utilization circuits (30a) may be connected in parallel to
the pair of the liquid refrigerant flow path (41) and the gas refrigerant flow path
(42).
[0116] As shown in FIG. 8, the air conditioner (10) may be configured such that the heat
source circuit (20a) of one outdoor unit (20) and the utilization circuit (30a) of
one indoor unit (30) are connected to each other via the liquid connection pipe (11)
and the gas connection pipe (15). In other words, the air conditioner (10) may be
of a so-called pair type. In this configuration, the liquid connection pipe (11) constitutes
the liquid-side refrigerant flow path (41) on a liquid side, and the gas connection
pipe (15) constitutes the refrigerant flow path (42) on a gas side.
[0117] The indoor unit (30) is not limited to a ceiling-mounted type, and may be of another
type such as a wall-mounted type or a floor-mounted type.
[0118] The flow path switching valves (V1, V2) of the above-described embodiments and variations
may be combined in any pattern. For example, the flow path switching valve of the
present disclosure may be adopted in only one of the two refrigerant flow paths (41,
42), and an electromagnetic valve or an expansion valve may be adopted in the other.
<Refrigerant>
[0119] The refrigerants used in the refrigerant circuit (10a) of the air conditioner (10)
of the embodiment, the variations, and the other embodiments are flammable refrigerants.
The flammable refrigerant includes refrigerants falling under Class 3 (highly flammable),
Class 2 (less flammable), and Subclass 2L (mildly flammable) in the standards of ASHRAE34
Designation and safety classification of refrigerant in the United States or the standards
of ISO817 Refrigerants- Designation and safety classification. FIG. 9 shows specific
examples of the refrigerants used in the embodiment and the variations. In FIG. 9,
"ASHRAE Number" indicates the ASHRAE number of each refrigerant defined in ISO 817,
"Component" indicates the ASHRAE number of each substance contained in the refrigerant,
"mass%" indicates the concentration of each substance contained in the refrigerant
by mass%, and "Alternative" indicates the name of an alternative to the substance
of the refrigerant which is often replaced by the alternative. The refrigerant used
in the present embodiment is R32. The examples of the refrigerants shown in FIG. 9
are characterized by having a higher density than air.
[0120] While the embodiments and the variations thereof have been described above, it will
be understood that various changes in form and details may be made without departing
from the spirit and scope of the claims. The embodiment, the variations thereof, and
the other embodiments may be combined and replaced with each other without deteriorating
intended functions of the present disclosure. The expressions of "first," "second,"
and "third" described above are used to distinguish the terms to which these expressions
are given, and do not limit the number and order of the terms.
INDUSTRIAL APPLICABILITY
[0121] The present disclosure is useful for an air conditioner and a flow path switching
valve.
DESCRIPTION OF REFERENCE CHARACTERS
[0122]
- 10
- Air Conditioner
- 10a
- Refrigerant Circuit
- 20
- Outdoor Unit (Heat Source Unit)
- 20a
- Heat Source Circuit
- 21
- Compressor
- 22
- Outdoor Heat Exchanger (Heat Source Heat Exchanger)
- 30
- Indoor Unit (Utilization Unit)
- 30a
- Utilization Circuit
- 31
- Indoor Heat Exchanger (Utilization Heat Exchanger)
- 41
- Refrigerant Flow Path
- 42
- Refrigerant Flow Path
- 41a, 42a
- First Flow Path
- 41b, 42b
- Second Flow Path
- 51, 52
- Four-way Switching Valve
- 55, 56
- Low-pressure Pipe
- 60
- High-pressure Introduction Circuit
- 61
- Liquid-side Introduction Path
- 62
- Gas-side Introduction Path
- 62
- Gas-side Introduction Path
- 64
- First Check Valve (First On-off Valve)
- 65
- Second Check Valve (Second On-off Valve)
- 71, 72
- Three-way Switching Valve
- 75
- Electric Motor
- 76
- Rotating Portion
- 77
- Internal Flow Path
- V1, V2
- Flow Path Switching Valve
1. An air conditioner comprising:
a refrigerant circuit (10a) that includes a heat source circuit (20a) to which a compressor
(21) and a heat source heat exchanger (22) are connected, and includes a utilization
circuit (30a) to which a utilization heat exchanger (31) is connected, and that is
configured to perform a refrigeration cycle,
the refrigerant circuit (10a) further including: two refrigerant flow paths (41, 42)
connected to respective ends of the utilization circuit (30a), and
two cut-off valves connected to the respective refrigerant flow paths (41, 42), wherein
at least one of the cut-off valves is configured as a flow path switching valve (V1,
V2) configured to switch a flow path so as to block the refrigerant flow paths (41,
42) when a refrigerant leaks in the utilization circuit (30a).
2. The air conditioner of claim 1, wherein
the refrigerant flow paths (41, 42) include respective first flow paths (41a, 42a)
formed between the flow path switching valve (V1, V2) and the heat source circuit
(20a), and respective second flow paths (41b, 42b) formed between the flow path switching
valve (V1, V2) and the utilization circuit (30a), and
the flow path switching valve (V1, V2) is configured as a four-way switching valve
(51, 52) having a first port (P1) connected to associated one of the first flow paths
(41a, 42a), a second port (P2) connected to associated one of the second flow paths
(41b, 42b), a third port (P3), and a fourth port (P4).
3. The air conditioner of claim 2, wherein
the refrigerant circuit (10a) further includes a high-pressure introduction circuit
(60) configured to introduce a high-pressure refrigerant in the first flow paths (41a,
42a) into the third port (P3), and
the four-way switching valve (51, 52) is of a differential pressure drive type using
the high-pressure refrigerant introduced into the third port (P3) as a drive source.
4. The air conditioner of claim 3, wherein
the refrigerant circuit (10a) is configured to perform a first refrigeration cycle
in which the heat source heat exchanger (22) serves as a radiator and the utilization
heat exchanger (31) serves as an evaporator, and a second refrigeration cycle in which
the utilization heat exchanger (31) serves as a radiator and the heat source heat
exchanger (22) serves as an evaporator, and
the high-pressure introduction circuit (60) is configured to introduce at least the
high-pressure refrigerant in the first flow path (41a, 42a) having higher pressure
out of the two first flow paths (41a, 42a) of the refrigerant flow paths (41, 42)
into the third port (P3).
5. The air conditioner of claim 4, wherein
the high-pressure introduction circuit (60) includes
a liquid-side introduction path (61) for allowing the first flow path (41a, 42a) of
the refrigerant flow path (41) on a liquid side to communicate with the third port
(P3),
a gas-side introduction path (62) for allowing the first flow path (41a, 42a) of the
refrigerant flow path (42) on a gas side to communicate with the third port (P3),
and
the liquid-side introduction path (61) is provided with a first on-off valve (64)
that is open during the first refrigeration cycle, and
the gas-side introduction path (62) is provided with a second on-off valve (65) that
is open during the second refrigeration cycle.
6. The air conditioner of any one of claims 3 to 5, wherein
the four-way switching valve (51, 52) has a fourth port (P4) that is closed,
the four-way switching valve (51, 52) in a first state makes the first port (P1) and
the second port (P2) communicate with each other, and the third port (P3) and the
fourth port (P4) communicate with each other, and
the four-way switching valve (51, 52) in a second state makes the first port (P1)
and the third port (P3) communicate with each other, and the second port (P2) and
the fourth port (P4) communicate with each other.
7. The air conditioner of any one of claims 2 to 6, wherein
the four-way switching valve (51, 52) includes a low-pressure pipe (55, 56) that communicates
with the utilization circuit (30a), and is switched to a second state by differential
pressure between the high-pressure refrigerant and internal pressure of the low-pressure
pipe (55, 56).
8. The air conditioner of claim 1, wherein
the refrigerant flow paths (41, 42) include respective first flow paths (41a, 42a)
formed between the flow path switching valve (V1, V2) and the heat source circuit
(20a), and respective second flow paths (41b, 42b) formed between the flow path switching
valve (V1, V2) and the utilization circuit (30a),
the flow path switching valve (V1, V2) is of an electric rotary-type and has a first
port (P1) connected to associated one of the first flow paths (41a, 42a), a second
port (P2) connected to associated one of the second flow paths (41b, 42b), a rotating
portion (76) in which an internal flow path (77) is formed, and an electric motor
(75) configured to rotatably drive the rotating portion (76), and
the rotating portion (76) of the flow path switching valve (V1, V2) is placed at a
rotational angle position of a first state in which the first port (P1) and the second
port (P2) communicate with each other via the internal flow path (77), and is placed
at a rotational angle position of a second state in which the first port (P1) and
the second port (P2) are closed.
9. The air-conditioning system of claim 8, wherein
the flow path switching valve (V1, V2) is configured as a three-way switching valve
(71, 72) of an electric rotary type and has a third port (P3) that is closed, and
the rotating portion (76) of the three-way switching valve (71, 72) in the first state
is placed at a rotational angle position at which the first port (P1) and the second
port (P2) communicate with each other via the internal flow path (77), and
the rotating portion (76) of the three-way switching valve (71, 72) in the second
state is placed at a rotational angle position at which one of the first port (P1)
or the second port (P2) communicates with the third port (P3) via the internal flow
path (77), and the other one of the first port (P1) or the second port (P2) is closed
with the rotating portion (76).
10. The air conditioner of any one of claims 1 to 9, wherein
the flow path switching valve (V1, V2) is connected to at least the refrigerant flow
path (42) on a gas side, out of the two refrigerant flow paths (41, 42).
11. A flow path switching valve that is a flow path switching valve (V1, V2) connected
to a refrigerant flow path (41, 42) of the air conditioner (10) of any one of claims
1 to 10.