Field
[0001] The present invention relates in a first aspect to a fire-shielding U-shaped outer
frame element adapted for supporting a side of at least one wall element in a wall
construction. The invention also relates in a second aspect to a set of parts comprising
a fire-shielding U-shaped outer frame element, in a third aspect to a wall construction
comprising a set of parts, and in a fourth aspect to a method for mounting a wall
construction.
Background
[0002] The need for a good and reliable fire protection system in commercial buildings and
office complexes has gained significant importance in recent years. Fire and fire-related
hazards can cause heavy loss to life, property and critical data.
[0003] Modern technology permits the use of glass in walls without compromising fire safety
standards, since incorporation of fire-rated glass is possible. Fire-rated glass is
suitable for use for example in stairwells, computer rooms, evacuation routes in large
office buildings, hospitals, shopping centres and other fire sensitive areas. Such
glass walls help to prevent flames, smoke and hot gases from spreading.
[0004] When wall elements, such as glass wall elements, are assembled to form a wall construction,
including partition walls, folding partitions, panel walls etc., an outer frame is
used to support the wall elements, the frame being connected to the adjacent floor,
ceiling and/or walls, and sometimes to each other. The outer frame may consist of
a variety of materials, most common are aluminium, stainless steel or wood, depending
on the desired properties of the frame.
[0005] US 8,793,947 discloses an example of a u-shaped fire-rated wall construction component comprising
flanges with openings and a fire-retardant material covering said openings, where
the fire-retardant material during a fire will expand through the openings and key
onto the flange.
[0006] US 8,555,566 discloses a two-piece track system for use in building construction, particularly
for use in the interior and/or exterior wall of a building. Unfortunately the above
prior art frame elements have a number of drawbacks. During a fire these outer frames
can act as a thermal bridge allowing heat to quickly spread to the other side of the
wall construction potentially starting a fire on the other side of the wall, even
when the wall elements are constituted by fire-rated glass. Further, heat from the
fire may result in deformation of the frames and the entire wall construction may
become unstable with a risk of collapsing.
[0007] Especially when it comes to the joining of the different wall elements to each other,
different initiatives have been taken to try to obtain a higher fire-shielding effect.
This often results in bulky and un-aesthetic solutions, which are undesirable, particularly
in glass wall constructions, which are often chosen for their aesthetical properties.
Further these solutions are often very complex and therefore expensive to manufacture
and/or difficult to install.
[0008] Thus, it remains a problem to provide an outer frame element for wall constructions
that has improved fire-shielding properties and which is suitable for use in glass
walls.
Summary of the invention
[0009] According to the invention this object is met by providing a fire-shieldin U-shaped
outer frame element according to claim 1 adapted for supporting a side of at least
one wall element in a wall construction, said outer frame element being elongate in
a longitudinal direction and comprising a bottom part and a first side flange and
a second side flange, the first and second side flanges extending at an angle to the
bottom part and away from the bottom part in a height direction, an interior surface
of the first side flange being adapted for extending along a first exterior surface
of the wall element and an interior surface of the second side flange being adapted
for extending along a second exterior surface opposite the first exterior surface
of the wall element in a mounted condition of the outer frame element so as to hold
the wall element to form said wall construction, wherein the outer frame element comprises
a first elongate strip and a plurality of perforations in the bottom part, first side
flange and/or second side flange, said first strip comprising a material having thermal
shielding properties and being arranged on an interior and/or exterior surface of
the first side flange and/or second side flange of the outer frame element so as to
shield the wall element from heat from a fire.
[0010] By providing a U-shaped outer frame element comprising a plurality of perforations,
the outer frame element has a smaller heat transfer surface than if it was made without
perforations, whereby less heat from a fire will be transferred both from one side
of the wall to the other, but also from the outer frame element to the wall element
itself.
[0011] Further, the plurality of perforations can absorb deformations occurring in the outer
frame element during a fire. This is advantageously because the side of the outer
frame element facing the fire, also referred to as the hot side, will deform more
than the side of the outer frame element being farthest from the fire, also referred
to as the cold side. When the outer frame element is able to absorb such deformations,
the wall construction is less likely to become unstable and collapse.
[0012] The plurality of perforations may be of any desirable shape such as for example circular,
rectangular, trapezoid or parallelogram. In some embodiments the perforations are
elongate in the longitudinal direction of the outer frame element, thereby providing
a good balance between the amount of material available for heat transfer and the
strength and stiffness of the outer frame element.
[0013] The outer frame element is composed of at least two separate components including
a base element and an adaptor element forming at least a first part of the second
side flange.
[0014] By providing the outer frame element being composed of at least two separate components,
mounting of the outer frame element on the wall element is less demanding thus facilitating
more possibilities for when in the installation process the outer frame element has
to be mounted. By first mounting the base element without the adaptor element, the
wall element can easily be inserted to abut the inner side of the first side flange.
When afterwards attaching the adaptor element to the base element the U-shaped outer
frame element is assembled and keeps the wall element in place. It is, however, also
possible to provide the base element and adaptor element in an already interconnected
state, where they are able to move in relation to each other so as to ease installation
of the wall element.
[0015] In some embodiments the outer frame element further comprises an attachment element
for fixating the base element and the adaptor element to each other, but it is also
possible to interconnect them by means of a glue or adhesive.
[0016] The attachment element may be provided as separate elements, but in some embodiments
the attachment element is provided on the base element, for example in the form of
a projecting flange, which can be bent over an edge of the adaptor element. In some
embodiments the adaptor element comprises at least one perforation adapted for receiving
the attachment element. The attachment element may be embodied so that it can be expanded
after being inserted through the perforation or a separate fixation member, such as
a nut or peg, may be attached to the attachment element to prevent it from being pulled
back out through the perforation upon insertion.
[0017] The dimensions of the attachment element may vary according to the type of perforation
and outer frame element to be used in the wall construction and to conform with the
dimensions of and expected loads on the wall.
[0018] The base element comprises the bottom part, the first side flange and a second part
of the second side flange. The second part of the second side flange then provides
a point of attachment for the adaptor element and/or it contributes to supporting
the wall element and/or guide the wall element during installation.
[0019] The second part of the second side flange formed by the base element is shorter than
the first side flange in the height direction. Typically the height will correspond
to the height of one or more spacer element(s) provide between the first and second
flanges to keep the wall element at a distance above the bottom part to allow thermal
expansion of the wall element. In most wall constructions, two spacer elements are
used for each wall element.
[0020] The spacer element(s) may also function as supporting element(s) for supporting the
wall element. The spacer element may support some of the weight of the wall element.
[0021] Two-part outer frame elements and/or spacer elements may be used at all edges of
the wall element, but it is also possible to use two-part outer frame elements and/or
spacer elements only at one or some sides, while other embodiment(s) of the outer
frame element is/are used at other side(s).
[0022] In some embodiments the distance between the first side flange and the second part
of the second side flange in a width direction is smaller than the width of the wall
element, which the U-shaped outer frame element is intended to receive. This ensures
that the side edge of the wall element cannot be inserted all the way to the bottom
part of the outer frame element, but will instead come to rest on or abut the top
of the second part of the second side flange, thereby ensuring an air gap between
the wall element and the bottom part. Such an air gap may for example be desired in
order to allow thermal expansion.
[0023] In some embodiments the adaptor element comprises first section and a second section,
said first section being adapted for extending along the second part of the second
side flange and said second section being adapted for extending along the second exterior
surface of the wall element, and wherein the first and second sections are off-set
in relation to each other in a width direction, so that a width between the first
side flange and the first section is smaller than a width between the first side flange
and the second section in an assembled condition of the outer frame element.
[0024] By providing the off-set sections and applying any attachment elements at the first
section, the attachment element will not protrude beyond the level of the second section,
thus providing a more uniform surface for attaching e.g. elongated strips with thermal
shielding properties on the outer side of the second flange.
[0025] In some embodiments the adaptor element has substantially the same length in the
longitudinal direction as the base element, thereby providing an outer frame element
with a well-defined length.
[0026] The adaptor element and base element may have any length suitable for the wall element
on which they are intended to be mounted on, for example corresponding to the length
or height of the wall element.
[0027] In some embodiments in the assembled condition of the outer frame element, the second
side flange has substantially the same height as the first side flange.
[0028] By providing the first and second side flanges with substantially equal height, cost
effective production is enabled since the same types of cover profiles may be utilised
on both sides of the wall element.
[0029] In some embodiments, the plurality of perforations are arranged in at least two rows
extending in a longitudinal direction of the outer frame element. In some embodiments
the perforations of one row are staggered with respect to adjacent perforations of
another row. In some embodiments, the plurality of perforations are arranged in at
least two rows extending in a longitudinal direction of the outer frame element, perforations
of one row are staggered with respect to adjacent perforations of another row. By
placing the perforations of one row staggered with respect to the adjacent rows, and
so on for each row, the heat from the fire has a longer route from one side of the
outer frame element to the other. Thereby the time period until the heat reaches the
other side of the wall is prolonged. Likewise, sound will have a longer route from
one side to the other of the outer frame element.
[0030] The outer frame element may be made from a material chosen from the group consisting
of aluminium, steel, alloys, composites, carbon fiber and/or glass fiber or made from
a combination of such materials, but any material having a high strength and a high
melting point may in principle be used. The use of materials having a low thermal
conductivity may also be advantageous.
[0031] The dimensions of the outer frame element may vary according to the type of cover
profiles and wall elements to be used in the wall construction. Different types of
fire-rated glass used in the wall element will work differently, which may be adjusted
for in the outer frame elements.
[0032] In some embodiments the outer frame element may have a length of 0.75 to 1.25 m,
preferably 0.90 to 1.10 m, more preferred approximately 1 m. The material thickness
will typically be approximately 0,5-5 mm depending on the material used, typically
approximately 1 mm when using steel. The height of the first and second side flanges
in the direction perpendicular to the longitudinal direction, i.e. in the direction
away from the bottom part will typically be approximately 10-50 mm, preferably approximately
15-30 mm. The distance between the side flanges will correspond substantially to the
width of the wall elements, typically 5-100 mm and more specifically 16-50 mm.
[0033] The outer frame element may be attached to adjacent walls, ceilings and/or floors
by fastening means, such as nails, screws, staples, adhesive, etc.
[0034] One outer frame element may be in contact with two or more wall elements at the same
time, covering the gaps between the wall elements.
[0035] In some embodiment, the U-shaped outer frame element further comprises a second elongate
strip comprising a material having thermal shielding properties, the second strip
being arranged on an interior and/or exterior surface of the bottom part of the outer
frame element so as to shield the wall element from heat from a fire.
[0036] By providing an outer frame element comprising a first elongate strip and/or a second
elongate strip, a desirable heat-shielding barrier is obtained, further preventing
heat from the fire from spreading from one side of the wall element to the other side,
and also from the outer frame element to a side of the wall element. As used herein
the terms "prevent/preventing" and "shield/shielding" is intended to refer to the
effect of acting as a barrier that postpones the heat from transferring from one side
to another or from one element to another.
[0037] The delay in the spreading of heat/fire will depend on the material of the strips.
[0038] In some embodiments the first and/or second elongate strip may be made from a material
having thermal shielding properties, such as magnesium silicate, and/or intumescent
properties, such as ammonium phosphate, including mixtures thereof. The first and/or
second strip may comprise additional materials such as adhesives for attaching the
strip to the outer frame element or interconnecting different layers of material.
[0039] As used herein the term "intumescent" is intended to refer to the effect of swelling
up when heated, thus protecting the material underneath or sealing a gap in the event
of a fire.
[0040] By providing a second strip having intumescent properties on the interior and/or
exterior surface of the bottom part, any gap between the outer frame element and an
adjacent floor, wall or ceiling and/or between the outer frame element and the wall
element(s) will be sealed during a fire. This will shield the outer frame element
and help in preventing heat from the fire from reaching from one side of the wall
construction to the other side.
[0041] Thermal shielding properties of the first and/or second strip may arise from a cooling
effect caused primarily by the materials emission of water vapour during high temperatures.
[0042] The type of material chosen for the first and/or second strip and the position of
the strip(s) will also depend on the type of material used in the wall element, since
for example some types of glass may have a build-in intumescent effect in the glass
edge.
[0043] The first and/or second strip may be attached to the outer frame element by means
of mechanical means, such as screws, nails, staples or the like, and/or a high-temperature
adhesive. By using a high-temperature resistant adhesive, the adhesive may also function
as a heat-shield thereby improving the total heat-shielding properties of the strip.
Further, the use of high-temperature resistant adhesive and/or mechanical means will
ensure that the strip stays attached to the outer frame element during a fire.
[0044] The first strip may extend over substantially the entire interior and/or exterior
surface of the first side flange and/or the second side flange of the outer frame
element. By providing a strip that covers an entire surface of a side element, the
heat-shielding properties of the entire outer frame element is improved.
[0045] By positioning the outer frame element comprising the first and/or second strip at
desired positions, extra protections can be provided at specific areas where this
protection is desired, such as corners, openings and/or wall transitions. A similar
effect may also be achieved by using outer frame element(s) extending substantially
along the entire side of a wall element and arranging the first and/or second strip(s)
only at positions, where protection is most needed.
[0046] In some embodiments, a finishing element, such as a facing profile or list, may be
arranged on the first strip and/or the exterior surface of the side flange. The finishing
element may have a variety of different shapes to give the finished wall construction
different expressions depending on customer desire.
[0047] In a second aspect the invention involves a set of parts having fire-shielding properties
for assembly of a first and a second wall element into a wall construction, bringing
the set of parts from an inactive supply condition to an active mounted condition,
the set of parts comprising: a fire-shielding U-shaped outer frame element as described
above, the outer frame element being adapted for supporting a side of the first and/or
second wall element, and a fastening means adapted for being arranged between the
first and second wall elements, so as to hold the first and second elements together
to form said wall construction.
[0048] As used herein the term "inactive condition" refers to the state where the different
elements are unassembled. The term "active (mounted) condition" refers to the assembled
state of the different elements.
[0049] By providing fastening means for establishing support between the first and second
wall elements together with the outer frame element, an even more stable wall construction
is obtained, where the fastening means may provide further improved safety with regards
to the heat from the fire being transferred from one side of the wall construction
to the other side.
[0050] In a simple embodiment, the fastening means is a material having fire-shielding properties,
such as an adhesive or like bonding compound, including silicone, but the fastening
means may also comprise a second fire-shielding material, such as a band of magnesium
silicate.
[0051] By providing the fastening means with fire-shielding materials, the fire-shielding
properties of the fastening means and thereby the set of parts is increased.
[0052] In some embodiments the fire-shielding fastening means comprises a fastening element
comprising: an elongate base part having a first end and a second end, a holding part
connected to the first end of the base part, a fixation part connected to the second
end of the base part, the fixation part comprising a first fixation arm and a second
fixation arm, the base part and the fixation part extending, in the inactive condition,
in the same plane, wherein the fastening element is adapted for being arranged in
said active mounted condition with the base part positioned between the first and
second wall elements, the holding part extending at an angle to the base part and
extending along first exterior surfaces of the first and/or second wall elements,
the first and second fixation arms extending at an angle to the base part and extending
along a second exterior surface of the first and/or second wall element, so as to
hold the first and second wall elements together to form said wall construction.
[0053] As used herein the term "extending along" is to be understood as objects being in
planes that are substantially parallel and close to each other.
[0054] The base part is to be understood as the part of the fastening element that in the
active mounted condition is positioned between the wall elements. An elongate slit
in the fixation part may separate the fixation part into the first and the second
fixation arms. The slit may continue into the base part and/or extend all the way
from the fixation part to the holding part.
[0055] In some embodiments, in the inactive condition, the holding part is U-shaped comprising
a head part and two arms, the head part being connected to the first end of the base
part and the two arms extending along opposite sides of the base part in a longitudinal
direction of the base part.
[0056] In the active mounted condition, the holding part and the base part may extend in
respective planes forming a mutual angle of 80° to 100°, preferable 85° to 95°, more
preferred approximately 90°, and/or the first fixation arm and the base part may extend
in respective planes forming a mutual angle of 80° to 100°, preferable 85° to 95°,
more preferred approximately 90°, and/or the second fixation arm and the base part
may extend in respective planes forming a mutual angle of 80° to 100°, preferable
85° to 95°, more preferred approximately 90°, and/or the holding part and the first
and second fixation arms may extend in parallel planes.
[0057] The fastening element being its inactive condition may for example be made by a process
of punching one single work-piece out from a single sheet of plate metal (or like
material) and then folding and/or bending the work-piece into the active mounted condition
of the fastening element. Hereby, a time-consuming process of assembling several parts
to form the fastening element is avoided. It should be noted that it is alternatively
possible to for example cast or mould the fastening element in one integral piece
to avoid assembly or reshaping of the fastening element.
[0058] A bendable fastening element may be made from any suitable material, with any suitable
thickness as long as the material is deformable and maintains the desired strength
to hold the wall elements in place. For example the fastening element may substantially
be constituted by sheet metal, preferably sheet steel, but other materials having
similar cold deformation properties and a high melting point may also be used.
[0059] In order to make the gap between the wall elements as small as possible and to reduce
the amount of material, which may lead heat from one side of the wall to the other,
the fastening element is preferably of a very slim construction, preferably plate
shaped. When using steel the fastening element may be provided with a thickness of
0.3 to 11 mm, preferably 0.5 to 0.9 mm, more preferred 0.7 mm. This can also be a
positive quality with regards to sound isolation. The dimensions of the fastening
element may also vary according to the type of cover profiles and wall elements used.
[0060] The fastening element may also be provided with pre-tensioned fixation arms being
able to snap into place when the fastening element is mounted.
[0061] The holding part of the fastening element may be provided with a rounded head resembling
the head of a nail in order to allow a good load distribution on the surface(s) it
abuts on. The holding part may, however, also be in the form of one of more flanges,
which may possibly be bent in situ in connection with the mounting of the fastening
member.
[0062] In the active mounted condition the first fixation arm and the second fixation arm
may extend in mutually opposite directions in order to achieve a particularly stable
connection and distribute pressure. In the active mounted condition of the fastening
element, the first and second fixation arms will usually extend in the same plane.
[0063] In some embodiments the fastening means further comprises: a first and a second cover
profile each comprising at least one longitudinal elongate slot, the first cover profile
being adapted for extending along the first exterior surfaces of each of the first
and second wall elements at the joint between them in a mounted condition, the second
cover profile being adapted for extending along the second exterior surfaces opposite
the first exterior surfaces of each of the first and second wall elements at the joint
between them in a mounted condition, where the first end of the base part extending
through the at least one slot of the first cover profile and the second end of the
base part extending through the at least one slot of the second cover profile, the
holding part extending at an angle to the base part and extending along an exterior
surface of the first cover profile, and the first and second fixations arms extending
at an angle to the base part and extending along an exterior surface of the second
cover profile, so as to hold the first and second cover profiles and first and second
wall elements together to form said wall construction.
[0064] By providing the cover profiles between the fastening element(s) and the wall elements
a more uniform load distribution will be applied to the wall elements, thereby creating
a stable wall construction with improved fire-shielding properties with a minimal
use of material.
[0065] When the cover profiles cover a substantial part of the gap between neighbouring
wall elements, heat it further prevented from reaching from one side of the wall construction
to the other during a fire. This can also be a positive quality with regards to sound
isolation.
[0066] The dimensions of the slots of the cover profiles may vary according to the size
and shape of the different parts of the fastening element. By providing slots that
are wider than the width of the base part of the fastening element, it is possible
for the cover profile to absorb deformation of the connection and widening of the
fastening element that may occur during a fire.
[0067] The cover profiles may have corner flanges which are extending at approximately 90°
towards the exterior surfaces of the wall elements in the mounted condition. Thereby
the cover profiles can hold a fire-shielding material between an interior surface
of the cover profile and the exterior surface of the wall elements. The corner flanges
may abut the exterior surface of the wall elements.
[0068] A finishing element, such as a facing profile, may be provided for covering the fastening
means including the cover profiles if any. The finishing element may have a variety
of different shapes to give the finished wall construction different expressions depending
on customer desire.
[0069] In some embodiments the outer frame element is composed of at least three separate
components including a base element, an adaptor element and an attachment element
for fixating the base element and adaptor element to each other, wherein said attachment
element is embodied as the fastening element described above and wherein said base
element and said adaptor element are each provided with at least one perforation adapted
for receiving the attachment element.
[0070] Also disclosed is a wall construction having fire-shielding properties and comprising
a set of parts according to the second aspect, the wall construction further comprising
at least two wall elements assembled to form a wall construction by means of the set
of parts, said wall elements being held in place by the set of parts and the U-shaped
outer frame element.
[0071] In some embodiments the wall construction comprises at least two fastening elements
mounted such that the holding part of a first fastening element is located on one
side of the wall elements and the holding part of the second fastening element is
located on the opposite side of the wall elements.
[0072] By providing at least two fastening elements, a more stable wall construction is
obtained, the fastening elements providing a more equal pressure to the wall elements
and cover profiles, if any. Having the holding parts of different fastenings elements
on opposite sides of the wall construction provides symmetry to the wall construction,
so that both sides of the wall construction will react substantially in the same way
to a fire.
[0073] In some embodiments the wall construction comprises at least a first, a second and
a third cover profile, the first and third cover profiles extending along the first
exterior surfaces of the wall elements, and the second cover profile extending along
the second exterior surfaces opposite the first exterior surfaces of the wall elements,
the at least three cover profiles being arranged such that a first fastening element
connects to the first and second cover profiles and a second fastening element connects
to the second and third cover profiles.
[0074] By providing at least three cover profiles, which are staggered in relation to each
other, extra stability of the wall construction is provided.
[0075] The dimensions of the cover profiles element may vary according to the type of fastening
elements and wall elements. In some embodiments, the cover profile may be provided
with a length corresponding to 0.75 to 1.25 m, preferably 0.90 to 1.10 m, more preferred
1 m. Their width will depend on the size of the wall elements and the fastening means
used, but will typically be 15-50 mm, preferably 25-30 mm.
[0076] Cover profiles and U-shaped outer frame elements arranged on the same side of the
wall elements may be arranged at a distance from each other in the active mounted
condition, so that the profiles/elements will be able to expand and to absorb the
expansion of the glass, which might curve outwards during a fire putting extra pressure
on the profiles and/or elements. Further, the heat transfer from one profile/element
to another will be significantly reduced. When using metal profiles/element said distance
may be 1 to 10 mm, preferably 3 to 7 mm, more preferred approximately 5 mm.
[0077] Alternatively, the cover profiles and/or U-shaped outer frame elements may be mounted
with an overlap between edges of adjacent profiles/elements, the overlapping sections
possibly having reduced thickness.
[0078] In some embodiments the outer frame element is composed of at least two separate
components including a base element and an adaptor element, where the adaptor element
forms at least a first part of the second side flange and the base element comprises
a second part of the second side flange, and wherein the distance between the first
side flange and the second part of the second side flange in a width direction is
smaller than the width of the wall element.
[0079] In some embodiments the wall elements are made from glass, preferably fire-rated
glass. Hereby the entire thermal bridging effect of the wall construction is minimized.
[0080] Also disclosed is a method for mounting a wall construction having fire-shielding
properties comprising the steps of:
providing a set of parts as described above for assembly of a first and a second wall
element into a wall construction,
arranging the U-shaped outer frame element on a side of the first and/or second wall
element,
positioning the fastening element being in its inactive condition such that the base
part is positioned between the first and second wall elements,
arranging the holding part such that it extends along a first exterior surface of
each of the first and second wall elements, and
bending the first and second fixations arms, so that the first and second fixations
arms extend along a second exterior surface opposite the first exterior surface of
each of the first and second wall elements, so as to hold the wall elements together
to form said wall construction.
[0081] In some embodiments the method further comprising the steps of:
arranging a first cover profile such that it extends along the first exterior surface
of each of the first and second wall elements,
arranging the second cover profile such that it extends along the second exterior
surface of each of the first and second wall elements,
positioning the fastening element being in its inactive condition such that the first
end of the base part extends through the slot of the first cover profile and the second
end extends through the slot of the second cover profile and the base part being positioned
between the first and second wall elements,
arranging the holding part such that it extends along an exterior surface of the first
cover profile, and
bending the first and second fixations arms, so that the first and second fixations
arms extend along the exterior surface of the second cover profile, so as to hold
the first and second cover profiles and wall elements together to form said wall construction.
[0082] The different aspects of the present invention can be implemented in different ways,
each yielding one or more of the benefits and advantages described in connection with
at least one of the aspects described above, and each having one or more preferred
embodiments, including the embodiments described in connection with at least one of
the aspects above and/or disclosed in the dependent claims.
Brief description of the drawings
[0083] Objects, features and advantages of the present invention will be further outlined
by the following illustrative and non-limiting detailed description of embodiments
of the present invention, with reference to the appended drawings, wherein:
Figure 1a shows a perspective view of an outer frame element without fire-shielding
strips,
Figure 1b shows a perspective view of an illustrative example of an outer frame element,
Figure 1c shows an end view of an outer frame element with only a second fire-shielding
strip,
Figure 2 shows a top view of a cover profile,
Figure 3a shows a top view of a fastening element according to an embodiment of the
invention in inactive condition,
Figure 3b shows a perspective view a fastening element according to an embodiment
of the invention in active condition,
Figure 3c shows a schematic view of a fastening element as in Fig. 3b from a different
angle,
Figure 4 shows a horizontal sectional view of a set of parts in an active mounted
condition,
Figure 5 shows a perspective sketch of an illustrative example of another set of parts,
Figure 6 shows a perspective view of an illustrative example of a U-shaped outer frame
elements on a wall construction,
Figure 7 shows a perspective view of a base element,
Figure 8 shows a perspective view of an adaptor element,
Figure 9 shows a perspective view of an outer frame element in an unassembled condition
according to an embodiment of the first aspect of the invention,
Figure 10 shows a perspective view of an outer frame element in an assembled and mounted
condition on a wall element, and
Figure 11 shows a perspective view of an outer frame element on a wall construction.
Detailed description
[0084] In the following description reference is made to the accompanying figures, which
show by way of illustration how the invention may be practiced. Note that for illustrative
purposes the dimensions, especially thicknesses, of the different elements shown may
be exaggerated.
[0085] Figure 1a shows a fire-shielding U-shaped outer frame element 1 adapted for supporting
a side of at least one wall element in a wall construction. The outer frame element
1 comprising a bottom part 12, a first side flange 13 and a second side flange 14.
The first side flange 13 and the second side flange 14 extending at an angle to the
bottom part 12 in a height direction h. The bottom part 12 extends between the first
side flange 13 and the second side flange 14 in a width direction w.
[0086] The first side flange 13 comprises an interior 131 and an exterior 132 surface and
the second side flange 14 comprises an interior 141 and an exterior 142 surface, the
interior surfaces 131, 141 being arranged opposite each other. The outer frame element
1 is elongate and the side flanges extend in a longitudinal direction A of the outer
frame element along the longest side of the bottom part 12. The interior surfaces
131, 141 of the side flanges 13, 14 are adapted for extending along opposite exterior
surfaces of the wall element(s) (not shown) in a mounted condition of the outer frame
element 1.
[0087] The first side flange 13 and the bottom part 12 extend in respective planes forming
a mutual angle of approximately 90° and the same applies to the second side flange
14 with respect to the bottom part. Here the first side flange 13 and second side
flange 14 extends in parallel planes, but the side flanges may also the extend at
an angle of less than approximately 90° to the bottom part in an inactive condition
so as to project towards each other. If the opening between the side flanges has a
width smaller than the thickness of the wall element, the side flanges will be forced
away from each other during mounting of the wall construction, preferably to extend
at an angle of approximately 90° with the bottom part in an active mounted condition.
This will result in the side flanges applying pressure on the wall element(s) in the
mounted condition, whereby the outer frame element may fixate itself to the wall element(s).
[0088] The outer frame element 1 comprises a plurality of perforations 15 arranged in a
plurality of rows extending in the longitudinal direction A of the outer frame element
1. The perforations of one row, exemplified by perforation 151, being staggered with
respect to the perforations of the adjacent row, exemplified by perforation 152.
[0089] In this embodiment the perforations 15 are elongate and having rounded shapes, but
is will be understood that other shapes are also possible. Likewise, the perforations
need not be evenly distributed over the entire outer frame element, but may, for example,
be left in the bottom part or in one or both of the first and second side flanges.
Moreover, the outer frame element may include perforations of different sizes and/or
shapes.
[0090] Figure 1b shows an embodiment of a fire-shielding U-shaped outer frame element 1
as described with reference to figure 1a where the outer frame element 1 comprises
two first elongate strips 16a, 16b.
[0091] The first strips 16a, 16b are arranged on the exterior surfaces 132,142 of the first
side flange 13 and the second side flange 14, respectively. The first strips 16a,
16b shield the wall element from heat from a fire.
[0092] In figure 1b an end of the outer frame element is shown without the strips, but it
will be understood that the first strips 16a, 16b may extend over substantially an
entirety of the exterior surfaces 132,142 of the side flanges 13,14.
[0093] Figure 1c shows an embodiment of the fire-shielding U-shaped outer frame element
1 as described with reference to figure 1a where the outer frame element 1 comprises
a second elongate strip 17.
[0094] The bottom part 12 comprising an interior surface 121 and an exterior surface 122,
the second strip 17 being arranged on the interior surface 121 of the bottom part
12 to shield the wall element (not shown) from heat from a fire.
[0095] Here the second strip 17 is arranged with a small distance to the side flanges 13,
14, but it may also be arranged so that it abuts the interior surfaces 131,141 of
the side flanges.
[0096] As described with reference to the first strips 16a, 16b, the second strip 17 may
extend over substantially the entire length of the bottom part 12.
[0097] First and the second strips may be arranged at varying positions on the outer frame
element, also in combination with each other. For example, the second strip 17 may
be arranged on the exterior surface of the bottom part 12, possibly formed in one
with the first strips 16a, 16b, or the first strips may be arranged on the interior
sides of the side flanges 13, 14.
[0098] Here the first and second strips 16a, 16b, 17 are attached to the outer frame element
1 by means of a high-temperature resistant adhesive (not shown), but the strips may
also be attached to the outer frame element 1 by mechanical means such as screws,
nails, rivets, studs, staples or the like.
[0099] The first and second strips 16a, 16b, 17 preferably comprise material having thermal
shielding properties, such as magnesium silicate, and/or intumescent properties, such
as ammonium phosphate.
[0100] In another embodiment, the outer frame element 1 may be assembled from a base element
20 and an adaptor element 14b as shown in Figs 9 and 10.
[0101] Figure 7 shows a perspective view of a base element 20 and Figure 8 shows a perspective
view of two consecutive connected adaptor elements 13b. Both Figure 7, Figure 8 and
Figure 9 show an unassembled condition.
[0102] The base element 20 may also be provided as two or more consecutive connected base
elements 20, and/or the adaptor element 13b may be provided as a single element of
the same length as the two shown in Fig. 8. Both base elements and adaptor elements
13b may be provided as a plurality of consecutive connected to form a longer outer
frame element.
[0103] In this embodiment the outer frame element 1 is composed of at least two separate
components including a base element 20 and an adaptor element 14b, where the adaptor
element 14b forms a first part 14b of the second side flange 14. The U-shaped outer
frame element 1 here comprises an attachment element 19 for fixating the base element
20 and the adaptor element 14b to each other.
[0104] With reference to Figure 7, the base element 20 comprises the bottom part 12, the
first side flange 13 and a second part 14a of the second side flange 14. The first
side flange and bottom part are embodied in substantially the same way as described
with reference to Fig. 1.
[0105] Two projecting flanges 19 serving as attachment elements are provided on the base
element. Each attachment element 19 is attached at one end 19a to the second part
14a of the second side flange 14. In this embodiment each attachment element 19 extends
from said second part 14a at an angle of approximately 90 degrees with respect to
said second part 14a and is of a substantially rectangular configuration, but it should
be understood that other angles and shapes may be used. For example the attachment
elements may be arranged to project slightly upwards in Figs 9 and 10 to ease attachment
of the adaptor element and/or the part of the attachment elements may be provided
with rounded corners to ease assembly.
[0106] During installation where the base element 20 is mounted first without the adaptor
element, the wall element (not shown) can easily be inserted to abut the inner side
of the first side flange, the attachment elements 19 may act as guides for sliding
the wall element into the correct position.
[0107] Each attachments element 19 has an elongate shape and a height in the height direction
h that is smaller or approximately equal to a perforation in the adaptor element (shown
on Figure 8), said perforation being adapted for receiving the attachment element
19.
[0108] The perforation adapted for receiving the attachment element 19 may be part of the
plurality of perforations 15 arranged in a plurality of rows extending in the longitudinal
direction A of the adaptor element 14b as described with reference to other embodiments
above. The perforations of one row, exemplified by perforation 151, are staggered
with respect to the perforations of the adjacent row, exemplified by perforation 152
[0109] The second part 14a of the second side flange is shorter than the first side flange
13 in the height direction h.
[0110] A distance between the first side flange 13 and the second part 14a of the second
side flange in the width direction is smaller than the width of the wall element (not
shown), which the U-shaped outer frame element is intended to receive.
[0111] On Figure 8 the adaptor element 14b comprises at least one perforation adapted for
receiving the attachment element 19 (as seen on Figure 19).
[0112] The adaptor element 14b comprises a first section 501 and a second section 502. The
first 501 and second 502 sections are off-set in relation to each other in the width
direction w.
[0113] To assemble the outer frame element 1, the attachment element 19 is guided through
a perforation of the adaptor element 14b, so that the first part 501 of the adaptor
element 14b abuts and extends along the second part 14a. The second part 14a and the
first part 14b constituting the second flange 14 in the assembled condition. To enable
this, the flanges 19 serving as attachment element and the perforation in at least
the adaptor element are arranged to be opposite each other when the base element and
the adaptor element are positioned correctly in relation to each other. When the attachment
elements are made with a cross-sectional shape corresponding to the shape of the perforations
in the adaptor element, this will also contribute to preventing erroneous assembly
of the outer frame element.
[0114] The attachment element 19 is thereafter bend, so that in the assembled and mounted
condition as seen on Figure 10, the attachment element 19 extends along the first
section 501 of the adaptor element 14b.
[0115] In Figure 10 the first section 501 of the flange 19 serving as attachment element
extends along the second part 14a of the second side flange and said second section
502 extends along a second exterior surface 62 of the wall element 6.
[0116] For aesthetic reasons the exterior surfaces of the wall elements may comprise films,
tapes or the like being part of said exterior surfaces. Further tape (not shown) may
also be provided on the interior side of first and second side flanges to protect
the wall element from adhesive from other adjacent components used, for example for
the attachment of fire-shielding strips on the exterior sides of the first and second
flanges. This is especially relevant when the wall element is made of glass, which
might break under the influence of thermal expansion if adhering to the outer frame
elements,
[0117] The off-set between the first 501 and second 502 sections ensures that a width between
the first side flange 13 and the first section 501 is smaller than a width between
the first side flange 13 and the second section 502.
[0118] Thus the larger width of from the first side flange 13 to the second sections ensures
room for the bended attachment element 19, so that the width between the exterior
sides of the first side flange 13 and of the bended attachment element 19 will approximately
correspond to the width between the exterior sides of the first side flange 13 and
of the second section 503 in the width direction w.
[0119] Here the adaptor element 14b and the base element 20 have substantially the same
length in the longitudinal direction A as the wall element 6, but this need not be
the case.
[0120] The second side flange 13 has substantially the same height as the first side flange
14.
[0121] As seen on Figure 9, the wall element 9 is positioned on a spacer element 600, the
spacer element being position on the bottom part 12 of the base element 20 Optionally
a second elongated strip 17 can be positioned between the bottom part 12 and the spacer
element 600.
[0122] The spacer element 600 raises the wall element 6 with respect to the bottom part
12. Here the height of the spacer element in the height direction h is larger than
the height of the second part 14a, so that in the mounted condition with the spacer
element 600 the second part 14a is not in direct contact with the wall element.
[0123] Preferably each wall element is positioned on two spacer elements.
[0124] During a fire the second elongated strip 17 may expand in the space between the bottom
part 12, wall element 6 and first and second side flanges 13, 14. The spacer may be
elastic to provide a resilient support or/and made from a material that will yield
or melt in the event of fire.
[0125] A space between the wall element and an outer frame element is also shown in Fig.
11, which illustrates the upper edge of the wall element in the mounted condition.
A wall construction of the invention may be made with an upper side as illustrated
in Fig. 11 and a lower side as illustrated in Fig. 10.
[0126] The first and second flanges of the outer frame element shown in Figs 7-10 will be
provided with fire-shielding strips 16a, 16b as shown in Fig. 11. The strip on the
first side flange may be provided either before or after installation, but the one
on the second side flange will have to be attached after the flanges 19 have been
bent, The fire-shielding strip may possibly be attached to the second section of the
adaptor element in the state of delivering and then attached to the first section
and the flanges after assembly. The outer frame elements in Figs 9-11 are provided
with screws penetrating through perforations in the bottom part. These screws are
intended for use in attached the outer frame element to an adjacent structure such
as a ceiling, floor, wall, load bearing construction.
[0127] Figure 3a shows a top view of a fastening element 4 in an inactive condition. The
fastening element comprises an elongate base part 41 having a first end 411 and a
second end 412 and two opposite sides 413, 414 extending in the longitudinal direction
B.
[0128] The fastening element 4 further comprises a holding part 42 comprising a head part
421 and two arms 422, 423 extending in the same plane as the base part 41. The head
part 421 is connected to the first end 411 of the base part 41. The one arm 422 extends
along one side 413. The other arm 423 extends along the other side 414.
[0129] The fastening element 4 further comprises an elongate fixation part 43 connected
to the second end 412 of the base part 41. The fixation part 43 comprises an elongate
slot defining a first fixation arm 431 and a second fixation arm 432, said fixations
arms extending in the same plane and in the longitudinal direction B. Here the length
of the first 431 and second 432 fixations arms are the same, but the length may be
different from each other.
[0130] In this embodiment the base part 41, the U-shaped holding part 42 and the fixation
part 43 extends in the same plane in order to be obtainable by a process of punching
one single work-piece 4 out from a single sheet of plate metal. The work-piece 4 is
subsequently folded or bent into the active mounted condition of the fastening element
4 shown in figure 3b. The folding lines a and b are perpendicular to the longitudinal
direction B as shown with dashed lines. All foldings are by approximately 90°. The
folding line b defines the transition between the base part and the fixation part.
The elongate slot of the fixation part may extend to into the base part or extend
all the way from the fixation part to the holding part.
[0131] The distance between the folding line a and folding line b corresponds approximately
to the wall thickness of the wall elements. The fold lines a and/or b may be indicated
by means, such as colouring or mechanical marking, to indicate when the fastening
element has pushed far enough through the gap between the wall elements. A weakening
of the material at the folding line b may be applied to make the bending easier, said
weakening potentially also serving as a bending indication.
[0132] Figures 3b and 3c show fastening elements 4, 8 in an active condition. The holding
parts 42, 82 and the base parts 41, 81 extend in respective planes forming a mutual
angle of approximately 90°. The first fixation arms 431, 831, 432, 832 and the base
part 41, 81 extend in respective planes forming mutual angles of approximately 90°.
The first 431, 831 and second 432, 832 fixations arms extend in opposite directions
in the same plane. The holding part 42, 82 and the first 431, 831 and second 432,
832 fixations arms extend in parallel planes.
[0133] Figure 2 shows a top view of a cover profile 2 comprising an interior surface 23
(not visible) and an exterior surface 22 and at least one longitudinal elongate slot
21, which is wider than the fixation part and base part of the fastening element.
The cover profile 2 is adapted for extending along a first exterior surface of each
of the first and second wall elements in a mounted condition.
[0134] Figure 4 shows a horizontal sectional view of a fire-shielding fastening means 200
in an active mounted condition. The fastening means 200 comprises a first 2 and a
second 3 cover profile as described with reference to Fig. 2 and a fastening element
4 as described with reference to Figs 3a-3c. The fastening means 200 is arranged between
a first 6 and a second 7 wall element, so as to hold the first 6 and second 7 elements
together.
[0135] The first cover profile 2 extends along a first exterior surface 61, 71 of each of
the first 6 and second 7 wall elements. The second cover profile 3 extends along a
second exterior surface 62, 72 opposite the first exterior surface 61, 71 of each
of the first 6 and second 7 wall elements.
[0136] A first fire-shielding material 10 is position between the first and second cover
profiles 2, 3 and the wall elements 6, 7. The fire-shielding material 10 is abutting
the interior surfaces 23, 33 of the cover profiles 2, 3 and the exterior surfaces
61, 71, 62, 72 of the first 6 and second 7 wall elements.
[0137] The base part 41 of the fastening element is positioned between the first 6 and second
7 wall elements. The first end 411 extends through a slot 21 in the first cover profile
2 and the second end 412 extends through a corresponding slot 31 in the second cover
profile 3. The holding part 42 is bent approximately 90° with regards to the base
part 41 and abuts an exterior surface 22 of the first cover profile 2.
[0138] The first 431 and second 432 fixations arms are bent approximately 90° with regards
to the base part 41. The fixations arms 431, 432 extend in opposite directions away
from the base part 41 and abut an exterior surface 32 of the second cover profile
3.
[0139] A second fire-shielding material 11 is positioned between the wall elements 6, 7
and the base part 41.
[0140] The purpose of both the first fire-shielding material 10 and the second fire-shielding
material 11 is to prevent fire from spreading via the gap between the wall elements
6, 7 and to protect the edges of the wall elements in the same way as the fire-shielding
strips attached to the outer frame element(s) as described above. The first and second
fire-shielding material 10, 11 can be made from the same material(s) as the fire-shielding
strips 16a, 16b, 17 on the outer frame element(s).
[0141] First and second fire-shielding materials may be provided in varying combinations
between and/or on the wall elements and cover profiles.
[0142] Figure 5 shows a perspective sketch of a wall construction made with a set of parts
100 in an active mounted condition. The set of parts 100 comprises a first fire-shielding
U-shaped outer frame element 1 and a second outer frame element 5 supporting a side
of the second wall element 7, and a fire-shielding fastening means 200 arranged between
the first 6 and second 7 wall elements, so as to hold the first 6 and second 7 elements
together.
[0143] An interior surface 131 of the first side flange 13 of the first outer frame element
1 abuts a first exterior surface 71 of the second wall element 7, and an interior
surface 141 of the second side flange 14 abuts a second exterior surface 72 opposite
the first exterior surface 71 of the second wall element 7. The same applies to the
second outer frame element 5.
[0144] Cover profiles 2, 3 extend along the exterior surfaces 61, 71, 62, 72 of the first
6 and second 7 wall elements in the same way as described with reference to Fig. 4.
[0145] First 4 and second 8 fastening elements are mounted between the first 6 and second
7 wall elements and interconnecting covering profiles 2, 3, 9 in the way described
with reference to Fig. 4. Holding parts 42 of first fastening elements 4 abut a first
cover profile 2 and fixation parts (not shown) of the first fastening elements 4 abut
a second cover profile 3. Holding parts (not shown) of second fastening elements 8
abut the second cover profile 3 and fixation parts 83 of the second fastening elements
8 abut a third cover profile 9 arranged in continuation of the first cover profile
2 along the first exterior surfaces 61, 71 of the wall elements 6, 7.
[0146] Here the first cover profile 2 and the third cover profile 9 are mounted at a distance
from each, said distance being approximately 5 mm, in order to allow thermal expansion
of the cover profiles but alternative they might overlap. The first 1 and second 5
outer frame elements are arranged with a similar distance for the same purpose.
[0147] The staggered position of the cover profiles contributes to a wall construction which
is both very stable and with excellent fire-shielding properties due to the absence
of parallel horizontal joints between the cover profiles on the two sides of the wall.
[0148] The fastening elements 4, 8 may be positioned in any desired direction, so that the
holding parts 42, 82 and fixation parts 43, 83 abuts either of the at least three
cover profiles 2, 3, 9, but arranging the holding parts on opposite sides of the wall
contributes to a symmetrical and hence stable wall construction.
[0149] Figure 6 shows a perspective view of a wall construction 300 mounted by means of
U-shaped outer frame elements 1.
[0150] Finishing elements 18 are mounted on the exterior sides of the outer frame elements
1 to give a pleasing aesthetic look. The finishing elements may be of any design and
any materials, such as aluminium or polymers. The finishing elements may be mounted
with any non-fire-resistant fastening means, so that they will fall off during a fire.
Similar finishing elements may be provided on the cover profiles described with reference
to Figs 4 and 5.
[0151] The wall elements 6, 7 shown in Figs 4-6 are made from fire-rated glass, but the
invention also applies to wall constructions with other types of wall elements.
[0152] As seen on Figure 11, elongated strips 16a, 16b are positioned on the exterior surfaces
of the outer frame element 1 and a second elongated strip 17 is position on the inside
surface of the bottom part.
[0153] Although some embodiments have been described and shown in detail herein, the invention
is not restricted to them, but may also be embodied in other ways within the scope
of the subject matter defined in the following claims. In particular, it is to be
understood that other embodiments may be utilised and structural and functional modifications
may be made without departing from the scope of the present invention.
[0154] In device claims enumerating several means, several of these means can be embodied
by one and the same item of hardware. The mere fact that certain measures are recited
in mutually different dependent claims or described in different embodiments does
not indicate that a combination of these measures cannot be used to advantage.
[0155] It should be emphasized that the term "comprises/comprising" when used in this specification
is taken to specify the presence of stated features, integers, steps or components
but does not preclude the presence or addition of one or more other features, integers,
steps, components or groups thereof.