METERING PUMP

Description

[0001] The present invention relates to a metering pump.

[0002] Volumetric metering pumps are currently known which comprise, within a head to be interposed between segments of piping of a hydraulic circuit, an impeller provided with vanes, which rotates due to the flowing fluid and which, by virtue of means for the transmission and kinematic reduction of the rotary motion and means for converting the rotary motion into reciprocating rectilinear motion, mechanically moves associated means for drawing and pumping the liquid to be metered.

[0003] These means for drawing and pumping the liquid to be metered are arranged inside a substantially rigid container vessel for said liquid, which is fixed to the head, and comprise an injection piston which is moved by the motion conversion means so as to enter and exit, with its lower end, a metering chamber.

[0004] Said metering chamber, on the opposite side with respect to the entry side for the injection piston, is closed by a flow control element, which is pushed closed by elastic means; the chamber is connected to the inside of the container on the side of the injection piston and to a rigid duct for the rise of the metered liquid toward the head on the side of the flow control element.

[0005] The metering chamber is generally located proximate to the bottom of the container vessel of the liquid to be metered, so as to utilize as much as possible the liquid contained in said vessel and accordingly the rigid riser duct extends from the bottom of the container vessel up to the head.

[0006] Although this metering pump is widespread and widely appreciated, it has limitations.

[0007] A first limitation is inconvenience during replacement of the empty container with another new one; the container is in fact replaced without removing the head, which is installed on a line of a hydraulic system, often in a confined space and in a position that is awkward to access on the part of a user.

[0008] Removal of the empty container requires it to be lowered with respect to the head to which it is fixed initially until the riser duct, which as mentioned is rigid, that protrudes from the head is extracted completely.

[0009] This operation can be awkward and in any case causes dripping of the liquid to be metered, which remains to wet the surfaces of the riser duct.

[0010] Furthermore, the liquid to be metered that remains on the surfaces of the duct constitutes a loss of useful material.

[0011] EP1832746 discloses a dosage pump comprising a hollow body which is adapted to be interposed between pipe portions of a hydraulic circuit and is provided internally with a rotating element provided with vanes, which rotates as a consequence of the flowing fluid and is associated with means for transmission and speed reduction and with means for converting the rotary motion into reciprocating rectilinear motion, which in turn are connected to means for drawing and pumping the liquid to be dosed, the latter means being provided, inside a container for the liquid which is fixed to the hollow body, by an injection stem which is moved by the motion conversion means so as to enter and exit with its end from a dosage chamber, which on the opposite side with respect to the entry side for the injection stem is closed by a flow control element, which is pushed closed by elastic means; the chamber is connected to the inside of the container on the side of the stem and to a channel for connection to a tube for the rise of the dosed liquid on the side of the flow control element toward the hollow body. The chamber and the connection channel are formed in a single body, inside which the flow control element with its elastic closure means is also fitted.

[0012] US 3 549 048 A discloses a fluid pressure operated chemical proportionating apparatus comprising a combination of features as set forth in the pre-characterizing portion of the appended claim 1.

[0013] IT PD20 110 240 A1 discloses a dosing device with a volumetric pump comprising, inside a head to be interposed between sections of pipe of a hydraulic circuit, a bladed impeller, rotating due to the effect of the fluid in passage, which impeller by means of transmission and kinematic reduction of the rotary motion, and means of transforming the rotary motion into an alternative rectilinear motion, mechanically moves an associated pumping means of a liquid to be dosed, and in a corresponding associated container, the pumping means comprises an injection piston moved by the motion transformation means to enter and exit with its lower end from a dosing chamber. Means for transforming the rotary motion into an alternative rectilinear motion, the pumping means of the liquid to be dosed, and the chamber of metering, are defined within the same casing fixed to the head, the container for the liquid to be dosed being reversibly fixed to the casing with quick coupling means, directly or by interposition of a flexible tubular element.

[0014] The aim of the present invention is to provide a metering pump that is capable of obviating the cited limitations of metering pumps of the known type.

[0015] Within the scope of this aim, an object of the invention is to provide a metering pump the container of which is simpler to disengage and reengage.

[0016] Another object of the invention is to provide a metering pump that is capable of better utilizing the liquid to be metered that is present in the container, minimizing losses and waste.

[0017] A further object of the invention is to provide a metering pump that is simple to handle, like known metering pumps, even without particular prior teachings.

[0018] This aim, as well as these and other objects that will become better apparent hereinafter, are achieved by a metering pump according to claim 1.

[0019] Further characteristics and advantages of the invention will become better apparent from the description a preferred but not exclusive embodiment of the metering pump according to the invention, illustrated by way of nonlimiting example in the accompanying drawings, wherein:

Figure 1 is a perspective view of a metering pump according to the invention;

Figure 2 is a sectional side view of the pump of Figure 1;

Figure 3 is a perspective cutout view of a portion of the pump according to the invention.

[0020] With reference to the figures, a metering pump according to the invention is designated generally by the reference numeral 10.

[0021] The metering pump 10 comprises, inside a head 11:

• an impeller provided with vanes 12,
• means 13 for the transmission and kinematic reduction of the rotary motion of the impeller 12,
• means 14 for converting the rotary motion into reciprocating rectilinear motion,
• pumping means 15 for a liquid to be metered, which are moved mechanically by the means 14 for converting the rotary motion into reciprocating rectilinear motion.

[0022] A rigid container 16 for a liquid to be metered is fixed to the head 11 by means of reversible bayonet coupling means 45 described hereinafter, the pumping means 15 being provided with an intake duct 17 that is extended so as to draw from the rigid container 16, as clearly visible in Figure 2, and in particular from the bottom 18 of the rigid container 16.

[0023] The reversible bayonet coupling means 45 comprise a collar 46 of the rigid container 16, which is provided with external radial protrusions 47 which are contoured for bayonet coupling in corresponding recesses 48 formed within a corresponding coupling portion 49 of the head 11.

[0024] The intake duct 17 comprises a first segment 19, which is integral with the pumping means 15 and is extended, within the head 11, between the pumping means 15 and the inlet 20 of the rigid container 16, and a second segment 21, which is extended from the end of the first portion 19 to the bottom 18 of the rigid container 16.

[0025] The second segment 21 is constituted by a flexible tube.

[0026] By virtue of the first segment 19, which remains in the head 11, and of said flexible tube, which has such a length as to draw from the bottom 18 of the rigid container 16, the operations for removing an empty container and fitting the newly filled container are simpler and more rapid, since the flexible tube can be extracted more easily than a rigid duct as in metering pumps of the known type.

[0027] Furthermore, these operations for removal and fitting, by virtue of the flexible tube, can be performed in more confined spaces than those necessary with known metering pumps, since it is sufficient to lower the container 16 from the head 11 enough to allow to extract the flexible tube, i.e., the second segment 21 of the intake duct 17, from the container 16.

[0028] Furthermore, the flexible tube retains on its surfaces less liquid to be metered, causing a lower loss of said liquid upon its extraction from a container to be replaced.

[0029] Moreover, the rigid container 16 is more comfortable to hold with a grip that is safe and useful to induce thereon a rotation for coupling or uncoupling with respect to the head 11, differently from known metering pumps with non-rigid bag-like containers, which are more difficult to hold and therefore turn in order to induce their bayonet coupling or uncoupling with respect to the head; a safe grip of the container is in fact fundamental in all situations in which the metering pump 10 is mounted in a space that is so tight as to prevent the hand of the user from gripping directly the bayonet coupling means and it is therefore fundamental for the container to be completely and easily rotatable by holding it by its bottom, which is not feasible with a container of the bag-like type or lacking rigidity in general.

[0030] In the embodiment of the invention described herein, by way of nonlimiting example thereof, the pumping means 15 comprise an injection piston 22 which is moved by the motion conversion means 14 so as to enter and exit alternately, with its lower end, a metering chamber 23.

[0031] The metering chamber 23 is provided inside a contoured body 24, which is fixed inside the head 11 and on which contoured body 24 there is also an intake channel 25 and a discharge channel 26 for the liquid to be metered.

[0032] Inside the contoured body 24, below the metering chamber 23, there are one-way valve means 27, which are adapted to prevent the return of liquid to be metered toward the chamber 23.

[0033] The valve means 27 comprise a first flow control element 28, with a complementary contrast pusher spring 29, for direct closure of the chamber 23, and a second lateral flow control element 30, with a corresponding contrast pusher spring 31, arranged in the discharge channel 26.

[0034] The first segment 19 of the intake duct 17, inside which the intake channel 25 is formed, extends from the contoured body 24.

[0035] The means 13 for transmission and kinematic reduction of rotary motion comprise a series of reduction gears 32, 33, 34, 35, which are to be understood as being of a per se known type.

[0036] A shaft 36 extends from the last gear 35 and is designed to transfer the torque from the means 13 for transmission and kinematic reduction of the rotary motion to the means 14 for converting the rotary motion into reciprocating rectilinear motion.

[0037] The means 14 for converting rotary motion into reciprocating rectilinear motion comprise a gear 37 which is keyed onto the shaft 36 and a pinion 38 which is matched with the first gear 37 and is integral with a second shaft 39 which supports an eccentric disk 40; the eccentric disk 40 is arranged so as to rotate within a slot 41, the height of which corresponds to the diameter of the eccentric disk 40 and which is formed on the head 42 of the injection piston 22 of the pumping means 15.

[0038] In practice it has been found that the invention achieves the intended aim and objects.

[0039] In particular, the invention provides a metering pump the container of which is simpler to uncouple and recouple in order to manage refilling.

[0040] Moreover, the invention provides a metering pump that is capable of better utilizing the liquid to be metered that is present in the container, minimizing losses and waste.

[0041] Moreover, the invention provides a metering pump that is simple to handle, like known metering pumps, even without particular prior teachings.

[0042] The invention thus conceived is susceptible of numerous modifications and variations, all of which are within the scope of the appended claims.

[0043] In practice, the components and the materials used, so long as they are compatible with the specific use, as well as the contingent shapes and dimensions, may be any according to the requirements and the state of the art.

[0044] Where technical features mentioned in any claim are followed by reference signs, those reference signs have been included for the sole purpose of increasing the intelligibility of the claims and accordingly such reference signs do not have any limiting effect on the interpretation of each element identified by way of example by such reference signs.

Claims

1. A metering pump (10), comprising, inside a head (11):

- an impeller provided with vanes (12),

- means (13) for the transmission and kinematic reduction of the rotary motion of the impeller (12),

- means (14) for converting the rotary motion into reciprocating rectilinear motion,

- means (15) for pumping a liquid to be metered, which are moved mechanically by said means (14) for converting rotary motion into reciprocating rectilinear motion,

a rigid container (16) for a liquid to be metered being fixed to said head (11), said pumping means (15) being provided with an intake duct (17) that is extended so as to draw from said rigid container (16),

said intake duct (17) comprising a first segment (19) that is integral with the pumping means (15) and is extended between said pumping means (15) and the inlet (20) of said rigid container (16), and a second segment (21) that extends from the end of said first segment (19) to the bottom of said rigid container (18), said second segment (21) being constituted by a flexible tube,
characterized in that

said rigid container (16) is fixed to said head (11) with reversible bayonet coupling means (45), and

said first segment (19), including said end from which said flexible tube (21) extends, remains in said head (11).

2. The metering pump according to claim 1, characterized in that said reversible bayonet coupling means (45) comprise a collar (46) of the rigid container (16) with external radial protrusions (47) which are contoured for bayonet coupling in corresponding recesses (48) formed within a corresponding coupling portion (49) of said head (11).

3. The metering pump according to one or more of the preceding claims, characterized in that said pumping means (15) comprise an injection piston (22) that is moved by the means (14) for converting motion so as enter and exit alternately, with its lower end, a metering chamber (23).

4. The metering pump according to one or more of the preceding claims, characterized in that said metering chamber (23) is provided inside a contoured body (24), which is fixed inside the head (11), an intake channel (25) and a discharge channel (26) for the liquid to be metered being also formed on said contoured body (24).

5. The metering pump according to claim 4, characterized in that inside the contoured body (24), below the metering chamber (23), there are one-way valve means (27), which are adapted to prevent the return of liquid to be metered toward the chamber (23).

6. The metering pump according to claim 5, characterized in that said first segment (19) of the intake duct (17) extends from said contoured body (24).

7. The metering pump according to one or more of the preceding claims, characterized in that said means for transmission and kinematic reduction of rotary motion (13) comprise a series of reduction gears (32, 33, 34, 35), a shaft (36) extending from the last gear (35) and being designed to transfer the torque from the means (13) for transmission and kinematic reduction of rotary motion to the means (14) for converting rotary motion into reciprocating rectilinear motion.

8. The metering pump according to claim 7, characterized in that said means (14) for converting rotary motion into reciprocating rectilinear motion comprise a gear (37) that is keyed on the shaft (36) and a pinion (38) that meshes with the first gear (37) and is integral with a second shaft (39) which supports an eccentric disk (40), said eccentric disk (40) being arranged so as to rotate within a slot (41), the height of which corresponds to the diameter of the eccentric disk (40), formed on the head (42) of the injection piston (22) of the pumping means (15).

Ansprüche

1. Eine Dosierpumpe (10), die in einem Kopf (11) Folgendes umfasst:

- ein mit Flügeln (12) ausgestattetes Flügelrad,

- Mittel (13) zur Übertragung und kinematischen Reduktion der Drehbewegung des Flügelrads (12),

- Mittel (14) zur Umwandlung der Drehbewegung in eine geradlinige Hin- und Her-Bewegung,

- Mittel (15) zum Pumpen einer zu dosierenden Flüssigkeit, die von den Mitteln (14) zur Umwandlung der Drehbewegung in eine geradlinige Hin- und Her-Bewegung mechanisch bewegt werden,

wobei ein starrer Behälter (16) für eine zu dosierende Flüssigkeit an dem Kopf (11) befestigt ist, wobei die Pumpenmittel (15) mit einer Einlassleitung (17) ausgestattet sind, die sich erstreckt, um aus dem starren Behälter (16) zu ziehen,

wobei die Einlassleitung (17) ein erstes Segment (19) umfasst, das integral mit den Pumpenmitteln (15) ist und sich zwischen den Pumpenmitteln (15) und dem Einlass (20) des starren Behälters (16) erstreckt, und ein zweites Segment (21), das sich vom Ende des ersten Segments (19) zum Boden des starren Behälters (18) erstreckt, wobei das zweite Segment (21) aus einem Schlauch besteht;

dadurch gekennzeichnet, dass
der starre Behälter (16) über Mittel (45) zur reversiblen Bajonettverbindung an dem Kopf (11) befestigt ist, und das erste Segment (19), einschließlich des Endes, von dem sich der Schlauch (21) erstreckt, in dem Kopf (11) bleibt.

2. Die Dosierpumpe gemäß Anspruch 1, dadurch gekennzeichnet, dass die Mittel (45) zur reversiblen Bajonettverbindung eine Manschette (46) des starren Behälters (16) mit äußeren radialen Vorsprüngen (47) umfassen, die zur Bajonettverbindung mit entsprechenden Vertiefungen (48) konturiert sind, welche in einem entsprechenden Verbindungsabschnitt (49) des Kopfs (11) geformt sind.

3. Die Dosierpumpe gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass die Pumpenmittel (15) einen Einspritzkolben (22) umfassen, der von den Mitteln (14) zur Bewegungsumwandlung bewegt wird, um mit seinem unteren Ende abwechselnd in eine Dosierkammer (23) ein- und aus ihr auszutreten.

4. Die Dosierpumpe gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass die Dosierkammer (23) in einem konturierten Körper (24) untergebracht ist, der in dem Kopf (11) befestigt ist, wobei eine Einlassleitung (25) und eine Ablassleitung (26) für die zu dosierende Flüssigkeit ebenfalls an dem konturierten Körper (24) geformt sind.

5. Die Dosierpumpe gemäß Anspruch 4, dadurch gekennzeichnet, dass sich innerhalb des konturierten Körpers (24), unterhalb der Dosierkammer (23), Einwegventilmittel (27) befinden, die ausgebildet sind, um den Rückfluss zu dosierender Flüssigkeit zu der Kammer (23) zu verhindern.

6. Die Dosierpumpe gemäß Anspruch 5, dadurch gekennzeichnet, dass das erste Segment (19) der Einlassleitung (17) sich von dem konturierten Körper (24) erstreckt.

7. Die Dosierpumpe gemäß einem oder mehreren der obigen Ansprüche, dadurch gekennzeichnet, dass die Mittel (13) zur Übertragung und kinematischen Reduktion der Drehbewegung eine Reihe von Untersetzungsgetrieben (32, 33, 34, 35) umfassen, eine Welle (36), die sich vom letzten Getriebe (35) erstreckt und konstruiert ist, um das Drehmoment von den Mitteln (13) zur Übertragung und kinematischen Reduktion der Drehbewegung auf die Mittel (14) zur Umwandlung der Drehbewegung in eine geradlinige Hin- und Her-Bewegung zu übertragen.

8. Die Dosierpumpe gemäß Anspruch 7, dadurch gekennzeichnet, dass die Mittel (14) zur Umwandlung der Drehbewegung in eine geradlinige Hin- und Her-Bewegung ein Getriebe (37) umfassen, das auf der Welle (36) verkeilt ist, und ein Ritzel (38), das in das erste Getriebe (37) eingreift und integral mit einer zweiten Welle (39) ist, die eine Exzenterscheibe (40) trägt, wobei die Exzenterscheibe (40) angeordnet ist, um sich innerhalb eines Schlitzes (41) zu drehen, dessen Höhe dem Durchmesser der Exzenterscheibe (40) entspricht, geformt am Kopf (42) des Einspritzkolbens (22) der Pumpenmittel (15).

Revendications

1. Pompe doseuse (10), comportant, à l'intérieur d'une tête (11) :

- un rotor pourvu d'ailettes (12),

- des moyens (13) pour la transmission et la réduction cinématique du mouvement rotatif du rotor (12),

- des moyens (14) pour convertir le mouvement rotatif en mouvement rectiligne de va-et-vient,

- des moyens (15) pour pomper un liquide à doser, qui sont mus mécaniquement par lesdits moyens (14) de conversion de mouvement rotatif en mouvement rectiligne de va-et-vient,

un contenant rigide (16) pour un liquide à doser étant fixé à ladite tête (11), lesdits moyens de pompage (15) étant pourvus d'un conduit d'admission (17) qui s'étend de manière à aspirer à partir dudit contenant rigide (16),

ledit conduit d'admission (17) comportant un premier segment (19) qui est solidaire des moyens de pompage (15) et s'étend entre lesdits moyens de pompage (15) et l'entrée (20) dudit contenant rigide (16), et un second segment (21) qui s'étend à partir de l'extrémité dudit premier segment (19) jusqu'au fond (18) dudit contenant rigide, le second segment (21) étant constitué d'un tube souple,

caractérisée en ce que

ledit contenant rigide (16) est fixé sur ladite tête (11) avec des moyens d'accouplement à baïonnette réversible (45), et

ledit premier segment (19), incluant ladite extrémité à partir de laquelle ledit tube souple (21) s'étend, reste dans ladite tête (11).

2. Pompe doseuse selon la revendication 1, caractérisée en ce que lesdits moyens d'accouplement à baïonnette réversible (45) comportent un col (46) du contenant rigide (16) avec des saillies radiales externes (47) qui sont profilées en vue d'un accouplement à baïonnette dans des évidements (48) correspondants formés à l'intérieur d'une partie d'accouplement (49) correspondante de ladite tête (11).

3. Pompe doseuse selon une ou plusieurs des revendications précédentes, caractérisée en ce que lesdits moyens de pompage (15) comportent un piston d'injection (22) qui est mû par les moyens (14) de conversion de mouvement de manière à entrer, avec son extrémité inférieure, dans une chambre de dosage (23) et à en sortir de manière alternée.

4. Pompe doseuse selon une ou plusieurs des revendications précédentes, caractérisée en ce que ladite chambre de dosage (23) est agencée à l'intérieur d'un corps profilé (24), qui est fixé à l'intérieur de la tête (11), un canal d'admission (25) et un canal de refoulement (26) pour le liquide à doser étant également formés sur ledit corps profilé (24).

5. Pompe doseuse selon la revendication 4, caractérisée en ce qu'à l'intérieur du corps profilé (24), sous la chambre de dosage (23), sont agencés des moyens de clapet anti-retour (27), qui sont adaptés pour empêcher le retour de liquide à doser vers la chambre de dosage (23).

6. Pompe doseuse selon la revendication 5, caractérisée en ce que ledit premier segment (19) du conduit d'admission (17) s'étend à partir dudit corps profilé (24).

7. Pompe doseuse selon une ou plusieurs des revendications précédentes, caractérisée en ce que lesdits moyens de transmission et de réduction cinématique de mouvement rotatif (13) comportent une série d'engrenages réducteurs (32, 33, 34, 35), un arbre (36) s'étendant à partir du dernier engrenage (35) et étant conçu pour transférer le couple à partir des moyens (13) de transmission et de réduction cinématique de mouvement rotatif jusqu'aux moyens (14) de conversion de mouvement rotatif en mouvement rectiligne de va-et-vient.

8. Pompe doseuse selon la revendication 7, caractérisée en ce que lesdits moyens (14) de conversion de mouvement rotatif en mouvement rectiligne de va-et-vient comportent un engrenage (37) qui est claveté sur l'arbre (36) et un pignon (38) qui s'engrène avec le premier engrenage (37) et est solidaire d'un second arbre (39) qui supporte un disque d'excentrique (40), ledit disque excentrique (40) étant agencé de manière à tourner à l'intérieur d'une lumière (41), dont la hauteur correspond au diamètre du disque d'excentrique (40), formée sur la tête (42) du piston d'injection (22) des moyens de pompage (15).

Drawing