TECHNICAL FIELD
[0001] The present disclosure relates to the technical field of in vitro diagnosis, and
particularly to a cleaning method, a cleaning device, and an immunoassay analyzer
including the cleaning device.
BACKGROUND
[0002] Based on immunological reactions for binding antigens and antibodies, luminescence
immunoassay labels the antigens and the antibodies with enzymes, luminescence reagents
and other substances, and associates optical signals with concentrations of analytes
and the like by luminescence reactions to analyze the content of the analytes in samples.
[0003] In a cleaning separation (sometimes called cleaning herein for short) process, a
target analyte in a sample is captured and bound at first by taking a magnetic particle
(usually a main ingredient of a magnetic particle reagent component) as a solid-phase
vector. Then, the magnetic particle directly or indirectly bound with the target analyte
is collected onto an inner sidewall of a reaction cup under the action of a magnetic
force. Finally, free markers and other interfering impurities not bound with any magnetic
particle are finally removed by multiple cleaning liquid dispensations and waste liquid
suctions, so as to perform signal measurement on an antigen-antibody conjugate (i.e.,
a magnetic particle conjugate) connected to the magnetic particle. Conventional cleaning
methods have either low cleaning efficiency or poor cleaning effects, and thus devices
executing such cleaning methods are complex in structure and large in size.
SUMMARY
[0004] According to various embodiments of the present application, a device capable of
implementing a cleaning method based on a simplified structure and improving the cleaning
efficiency is provided.
[0005] A cleaning method comprises the following steps:
transferring a reactor between a liquid dispensation station and a collection station;
dispensing cleaning liquid into the reactor at the liquid dispensation station; and
collecting magnetic microparticle conjugates suspended in the reactor onto an inner
sidewall of the reactor at the collection station, and sucking waste liquid at a liquid
suction station from the reactor to which the cleaning liquid is dispensed,
wherein a number of the liquid dispensation station is less than a number of the liquid
suction station, the cleaning liquid is sequentially dispensed into at least two reactors
at the same liquid dispensation station, and the waste liquid is simultaneously sucked
from the reactors at all the liquid suction stations, respectively.
[0006] A cleaning device comprises:
a transferring assembly comprising a rotatable rotation plate configured to carry
a reactor, the rotation plate being circumferentially provided with multiple spaced
carrying positions configured to carry the reactor;
a liquid dispensation assembly comprising a liquid dispensation element configured
to dispense cleaning liquid into the reactor;
a liquid suction assembly comprising a liquid suction element configured to suck waste
liquid from the reactor to which the cleaning liquid is dispensed; and
a capturing assembly comprising a magnetic element configured to collect a magnetic
particle conjugate in the reactor onto an inner sidewall of the reactor,
wherein a number of the liquid dispensation station is less than a number of the liquid
suction station, and the rotation plate carrying the reactor rotates between positions
of the liquid suction element and the liquid dispensation element.
[0007] An immunoassay analyzer is provided, which comprises the above-mentioned cleaning
device.
[0008] Details of one or more embodiments of this application are provided in the accompanying
drawings and descriptions below. Other features, objectives, and advantages of this
application become apparent from the specification, the drawings, and the claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0009] To better describe and illustrate embodiments and/or examples of the present invention
disclosed herein, reference may be made to one or more drawings. Additional details
or examples used for describing the drawings are not to be considered as limiting
the scope of any of the disclosure, currently described embodiments and/or examples,
and the best modes of the present invention currently understood.
FIG. 1 is a schematic diagram of an overall assembled structure of a cleaning device
according to an embodiment;
FIG. 2 is a schematic structural diagram of FIG. 1 at another view;
FIG. 3 is a schematic structural diagram after a bracket drives a liquid suction element
to ascend in FIG. 1;
FIG. 4 is a partial schematic structural diagram after a liquid dispensation assembly
and a signal element are removed in FIG. 1;
FIG. 5 is a partial schematic structural diagram after a liquid suction assembly is
partially removed in FIG. 4;
FIG. 6 is a partial schematic structural diagram of a uniform mixing assembly in FIG.
1; and
FIG. 7 is a flowchart block diagram of a cleaning method according to an embodiment.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0010] For ease of understanding the present application, the present application is described
more comprehensively below with reference to the accompanying drawings. The accompanying
drawings illustrate preferred embodiments of this application. However, this application
can be implemented in various different forms, and is not limited to the embodiments
described in this specification. On the contrary, these embodiments provided are described
for the purpose of providing a more thorough and comprehensive understanding of the
content disclosed in this application.
[0011] It is to be noted that, when a component is referred to as "being fixed to" another
component, the component may be directly on the other component, or an intervening
component may be present. When a component is considered to be "connected to" another
component, the component may be directly connected to the other component, or an intervening
component may also be present. The terms "inner", "outside", "left", "right" and similar
expressions used in this specification are merely used for the purpose of description
but not indicate a unique implementation.
[0012] In the present application, a uniform mixture entering a reactor before cleaning
separation is called a reactant for short. The reactant is usually a reaction mixture
of a sample to be tested and a reagent, or a conjugate generated after a reaction
of a sample and a reagent, or the like. A wash buffer dispensed into the reactor in
a cleaning separation process is called cleaning liquid for short. The dispensation
of the wash buffer into the reactor is called liquid dispensation for short. A mixture
in the reactor to which the cleaning liquid is dispensed is called waste liquid for
short. The waste liquid may consist of a mixture of the reactant and the cleaning
liquid, a mixture of an immune complex generated after reaction and the cleaning liquid,
an unbound ingredient that is not completely cleaned, and other substances. It can
be understood by those skilled in the art that, in order to ensure more complete cleaning
separation to maximally reduce remaining unbound ingredients in the reactant after
the cleaning separation, cleaning separation usually includes multiple dispensations
of the cleaning liquid and suctions of waste liquid in the reactor to which the cleaning
liquid is dispensed. The first dispensation of the cleaning liquid, collection of
a magnetic particle conjugate and suction of waste liquid after the dispensation of
the cleaning liquid for cleaning are defined as a first-stage cleaning. The second
dispensation of the cleaning liquid, collection of the magnetic particle conjugate
and suction of the waste liquid are defined as a second-stage cleaning. By analogy,
the Nth dispensation of the cleaning liquid, collection of the magnetic particle conjugate
and suction of the waste liquid are defined as Nth-stage cleaning. Each cleaning separation
usually includes 2-6 cleaning stages. In some immunoassay analyzers, for a reactant
in a reactor that cleaning separation is about to be performed, there is also a procedure
of pre-collecting a magnetic particle conjugate and pre-sucking the unbound reactant
in the reactor before cleaning liquid is dispensed for the first time. In the present
application, for the ease of description, the procedure of sucking the unbound reactant
in the reactor before the dispensation of the cleaning liquid is defined as liquid
pre-suction for cleaning. Liquid pre-suction is not included in the N-stage cleaning
range of cleaning. In the present application, liquid suction or waste liquid suction
refers in particular to the suction of the waste liquid in the reactor to which the
cleaning liquid is dispensed, unless otherwise specified. In each test project, one
to three cleaning separations may be performed correspondingly in the whole reaction
process according to different reaction methods, such as a one-step method, a two-step
method, and a three-step method. Each cleaning includes 2-6 cleaning stages.
[0013] Referring to FIG. 1 to FIG. 5, an immunoassay analyzer provided in an embodiment
of the present disclosure includes a cleaning device 10, which is configured to clean
a magnetic particle conjugate in a reactor 30. The cleaning device 10 includes a transferring
assembly 100, a liquid dispensation assembly 200, a liquid suction assembly 300, a
capturing assembly 400, a uniform mixing assembly 500, and a signal element 600. The
liquid dispensation assembly 200 and the liquid suction assembly 300 may form a cleaning
separation mechanism 20.
[0014] In some embodiments, the transferring assembly 100 includes a rotatable rotation
plate 110 configured to carry the reactors 30. In addition, the transferring assembly
100 further includes a rotating shaft 120, a shaft sleeve 140, a bearing, and a second
driver 130. The second driver 130 is fixed to a lower surface of a bottom plate 320
of the liquid suction assembly 300. The second driver 130 may be a stepping motor
and the like. A lower end of the rotating shaft 120 is connected to an output shaft
of the second driver 130. An upper end of the rotating shaft 120 extends through the
bottom plate 320 and extends upwards relative to an upper surface of the bottom plate
320. The rotation plate 110 is of a disc-shaped structure, and is fixed to the upper
end of the rotating shaft 120. The rotating shaft 120 drives the rotation plate 110
to rotate intermittently when the second driver 130 drives the rotating shaft 120
to rotate. The shaft sleeve 140 is fixed between the bottom plate 320 and the rotation
plate 110. The shaft sleeve 140 is kept in a still state when the second driver 130
works. The bearing is sleeved on in the shaft sleeve 140. The rotating shaft 120 is
matched with the bearing. With the arrangement of the bearing, a frictional force
in a rotating process of the rotating shaft 120 may be reduced, and the rotating accuracy
of the rotating shaft 120 and the rotation plate 110 may be improved.
[0015] The rotation plate 110 is circumferentially provided with a plurality of spaced carrying
positions configured to carry the reactors 30. The carrying position may be any structure
suitable for carrying the reactor 30, such as a hole, a slot, and a bracket. In an
embodiment, the carrying position is a through hole 111 extending through an upper
surface and a lower surface of the rotation plate 110. The plurality of through holes
111 are spaced in a circumferential direction of the rotation plate 110. The number
of the through holes 111 is at least five. Specifically, the number may be 8, 10,
12 and the like. The through hole 111 may be a circular stepped hole. The stepped
hole is composed of a large hole and a small hole which are coaxial. A diameter of
the large hole is greater than that of the small hole. A bottom wall of the large
hole forms a step surface of the whole stepped hole. The reactor 30 is substantially
cylindrical. A convex ring 31 is arranged on a lateral circumferential surface of
the reactor 30. The convex ring 31 extends for a set length relative to the lateral
circumferential surface in a radial direction of the reactor 30. When the reactor
30 extends through the through hole 111, the convex ring 31 on the reactor 30 abuts
against the step surface on the stepped hole, so as to prevent the reactor 30 from
falling off from the through hole 111. Therefore, the through hole 111 plays a role
of carrying the reactor 30. Each through hole 111 may form a carrying position 111a
configured to carry the reactor 30 on the rotation plate 110. The reactor 30 in the
through hole 111 rotates about the rotating shaft 120 along with the rotation plate
110 when the rotation plate 110 drives the rotation plate 110 to move.
[0016] In some embodiments, the liquid suction assembly 300 includes liquid suction elements
310, a bottom plate 320, a bracket 340, and a first driver 330. The liquid suction
element 310 is mounted on the bracket 340. The first driver 330 is arranged on the
bottom plate 320 and connected to the bracket 340. The first driver 330 is configured
to drive the bracket 340 to move up and down, such that the liquid suction element
310 extends into or retracts from the reactor 30.
[0017] The liquid suction element 310 is configured to suck waste liquid from the reactor
30 to which cleaning liquid is dispensed. As described above, the liquid suction element
310 herein refers in particular to suck the waste liquid from the reactor 30 to which
the cleaning liquid is dispensed, and does not include a liquid pre-suction element
that pre-sucks a reactant in the reactor 30. The liquid suction element 310 may be
an elongated liquid suction needle, a liquid suction pipe, or other structures suitable
for liquid suction. The liquid suction element 310 corresponds to the carrying position
111a on the rotation plate 110. For example, an orthographic projection of the liquid
suction element 310 on the rotation plate 110 may fall on the carrying position 111a.
An absolute position of the liquid suction element 310 is a liquid suction station
for sucking waste liquid from the reactor 30. Apparently, the liquid suction elements
310 and liquid suction stations are in one-to-one correspondence and have the same
number. The bracket 340 includes an overlapping plate 341, a thrust plate 342, and
a supporting plate 343. The supporting plate 343 is arranged horizontally and located
above the rotation plate 110. The supporting plate 343 is spaced from the rotation
plate 110 by a reasonable distance in an axial direction of the rotating shaft 120.
The liquid suction element 310 may be fixed on the supporting plate 343. The number
N (N=2, 3, 4, 5, 6, 7) of the liquid suction elements 310 is equal to the number N
of cleaning stages of the reactor 30. For example, if the reactor 30 needs three cleaning
stages for each cleaning, the number of the liquid suction elements 310 is 3, and
the three liquid suction elements 310 are recorded as a first liquid suction element
(or a first-stage liquid suction element), a second liquid suction element (or a second-stage
liquid suction element), and a third liquid suction element (or a third-stage liquid
suction element) respectively. If the reactor 30 needs four cleaning stages for each
cleaning, the number of the liquid suction elements 310 is 4, and the four liquid
suction elements 310 are recorded as a first liquid suction element (or a first-stage
liquid suction element), a second liquid suction element (or a second-stage liquid
suction element), a third liquid suction element (or a third-stage liquid suction
element), and a fourth liquid suction element (or a fourth-stage liquid suction element)
respectively. The numbers of the liquid suction elements 310 and the corresponding
liquid suction stations may be two, more than four, or the like. The thrust plate
342 is arranged vertically. The overlapping plate 341 is arranged transversely close
to the bottom plate 320. An upper end of the thrust plate 342 is connected to the
supporting plate 343. A lower end of the thrust plate 342 is connected to the overlapping
plate 341.
[0018] The first driver 330 includes a screw motor 331 and a first guide rod 332. The first
guide rod 332 is arranged vertically with a lower end thereof fixed on the bottom
plate 320. An upper end of the first guide rod 332 is a free end. The first guide
rod 332 extends through the overlapping plate 341. Therefore, the overlapping plate
341 is slidably connected to the first guide rod 332. An avoiding slot 342a is provided
in the thrust plate 342. The avoiding slot 342a extends in the axial direction of
the rotating shaft 120. In brief, the avoiding slot 342a extends in a vertical direction.
A screw shaft 331a of the screw motor 331 is rotatably connected to the overlapping
plate 341. Meanwhile, the screw shaft 331a is located in the avoiding slot 342a, and
is capable of moving relative to the avoiding slot 342a. Therefore, the avoiding slot
342a provides a good avoiding space for the movement of the screw shaft 331a. For
example, when the screw shaft 331a of the screw motor 331 rotates clockwise, the rotational
motion of the screw shaft 331a is converted into upward sliding of the overlapping
plate 341 relative to the first guide rod 332. Meanwhile, the overlapping plate 341
drives the thrust plate 342 and the supporting plate 343 to move upwards. Then, the
liquid suction element 310 moves upwards along with the supporting plate 343 to retract
from the reactor 30. When the screw shaft 331a of the screw motor 331 rotates counterclockwise,
the rotational motion of the screw shaft 331a is converted into downward sliding of
the overlapping plate 341 relative to the first guide rod 332. Meanwhile, the overlapping
plate 341 drives the thrust plate 342 and the supporting plate 343 to move downwards.
Then, the liquid suction element 310 moves downwards along with the supporting plate
343 to extend into the reactor 30 to suck the waste liquid.
[0019] The liquid dispensation assembly is configured to dispense cleaning liquid into the
reactor. In some embodiments, the liquid dispensation assembly 200 includes a liquid
dispensation element 210 and a carrying plate 220. The carrying plate 220 is arranged
horizontally and located above the rotation plate 110. The carrying plate 220 is spaced
apart from the rotation plate 110 by a reasonable distance in the axial direction
of the rotating shaft 120. A position of the carrying plate 220 relative to the rotation
plate 110 may be fixed. Of course, the carrying plate 220 may also be connected to
the bracket 340 of the liquid suction assembly 300. The bracket 340 moves up and down
to drive the carrying plate 220 to move up and down. The liquid dispensation element
210 is fixed on the carrying plate 220, and may be an elongated liquid dispensation
needle or a component capable of dispensing liquid such as a liquid dispensation pipe
or a liquid dispensation orifice. The liquid dispensation element 210 corresponds
to the carrying position 111a on the rotation plate 110. For example, an orthographic
projection of a liquid dispensation part of the liquid dispensation element 210 on
the rotation plate 110 may fall on the carrying position 111a. An absolute position
of the liquid dispensation element 210 is a liquid dispensation station for dispensing
cleaning liquid into the reactor 30. There may be one or two liquid dispensation elements
210. Of course, there may also be more than two liquid dispensation elements 210.
It should to be noted particularly that the present application specifies that the
number of the liquid dispensation element is one, corresponding to the same liquid
dispensation station, no matter how many liquid dispensation outlets the liquid dispensation
element corresponding to the liquid dispensation station has and no matter how many
needles and pipes the liquid dispensation element includes. That is, each liquid dispensation
station corresponds to one liquid dispensation element. Multiple liquid dispensation
elements correspond to multiple stations. For example, two liquid dispensation stations
correspond to two liquid dispensation elements. After the liquid dispensation element
210 dispenses the cleaning liquid into the reactor 30 at the liquid dispensation station,
the cleaning liquid cleans the magnetic particle conjugate in the reactor 30 to remove
free markers and other interfering impurities not bound with magnetic particles.
[0020] The capturing assembly 400 is configured to collect the magnetic particle conjugate
in the reactor onto an inner sidewall of the reactor before each liquid suction stage.
In some embodiments, the capturing assembly 400 includes magnetic elements 420 and
a mounting frame 410. The mounting frame 410 may be substantially disc-shaped. The
mounting frame 410 is fixed on the shaft sleeve 140 of the transferring assembly 100.
The mounting frame 410 is provided with receiving holes 411. The receiving hole 411
is formed in a lateral circumferential surface of the mounting frame 410. An outer
circumferential surface of the receiving hole 411 is partially recessed by a set depth
in a radial direction of the mounting frame 410. There are a plurality of receiving
holes 411. The plurality of receiving holes 411 may be uniformly spaced along an axis
of the mounting frame 410. The magnetic element 420 may be a natural permanent magnet,
an electromagnet, or the like. The magnetic element 420 has a shape matched with that
of the receiving hole 411 and is accommodated in the receiving hole 411. An outer
surface of the magnetic element 420 may be coplanar with the lateral circumferential
surface of the mounting frame 410. A position of the receiving hole 411 and the magnetic
element 420 is a collection station configured to collect the magnetic particle conjugate
in the reactor 30 onto the inner sidewall of the reactor 30 before each liquid suction
stage. When the rotation plate 110 drives the reactor 30 to be located at the collection
station, the reactor 30 is located in a magnetic range of the magnetic element 420,
and the magnetic particle conjugate in the reactor 30 is collected onto the inner
sidewall of the reactor 30 under the action of a magnetic attraction force generated
by the magnetic element 420.
[0021] The collection station includes the liquid suction station. In order to avoid the
loss of magnetic particles, the magnetic particle conjugate in the reactor needs to
be attracted magnetically when the liquid suction element in each stage sucks the
waste liquid. Therefore, the magnetic element 420 needs to be mounted at the liquid
suction station for each stage. Thus, the liquid suction station is also the collection
station. That is, the collection station includes the liquid suction station. The
number of collection station is no less than that of the liquid suction station. Specifically,
the collection stations in each cleaning stage may correspond to the liquid suction
stations one to one, or a plurality of collection stations may correspond to one liquid
suction station. When the collection stations in each cleaning stage correspond to
the liquid suction stations one to one, the collection of the magnetic particle conjugate
in the reactor 30 and the suction of the waste liquid in the reactor are completed
at the same station. When the plurality of collection stations in each cleaning stage
correspond to one liquid suction station, the magnetic particle conjugate in the reactor
30 is collected gradually at the plurality of collection stations, and at the liquid
suction station (also the last collection station in this cleaning stage), collection
is continued and the waste liquid is sucked.
[0022] Recessed grooves 412 are further sunken into the lateral circumferential surface
of the mounting frame 410. The recessed groove 412 extends in the vertical direction.
An upper end of the recessed groove 412 extends through an upper surface of the mounting
frame 410. A lower end of the recessed groove 412 extends through a lower surface
of the mounting frame 410. The recessed groove 412 corresponds to the position of
the liquid dispensation element 210 (i.e., the liquid dispensation station).
[0023] In some embodiments, the uniform mixing assembly 500 includes a connecting plate
510, a driving motor 520, a driving shaft 530, and a carrying cylinder 540. The connecting
plate 510 is arranged transversely. A second guide rod 550 is further provided on
the bottom plate 320 of the liquid suction assembly 300. The second guide rod 550
is arranged vertically, and one end thereof is fixed on the bottom plate 320 and extends
through the connecting plate 510. The other end of the second guide rod 550 extends
through the connecting plate 510 to form a free end. Therefore, the second guide rod
550 is slidably connected to the connecting plate 510, and the connecting plate 510
is capable of sliding up and down along the second guide rod 550. The driving motor
520 is placed on the bottom plate 320 and fixedly connected to the connecting plate
510. The driving motor 520 is not fixedly connected to the bottom plate 320. Therefore,
the driving motor 520 may be carried on the bottom plate 320, or the driving motor
520 moves upwards away from the bottom plate 320. When the screw motor 331 drives
the overlapping plate 341 to ascend along the first guide rod 332, the overlapping
plate 341 abuts against the connecting plate 510. When the overlapping plate 341 continues
ascending, the overlapping plate 341 carries the connecting plate 510 and the driving
motor 520 to ascend together along the second guide rod 550. When the screw motor
331 drives the overlapping plate 341 to descend along the first guide rod 332, the
overlapping plate 341 abuts against the connecting plate 510 to support the connecting
plate 510. The connecting plate 510 and the driving motor 520 move downwards along
the second guide rod 550 under the action of gravity. When the driving motor 520 is
in contact with the bottom plate 320, the connecting plate 510 and the driving motor
520 are limited by the bottom plate 320 to stop moving downwards. In such a case,
the screw motor 331 may further drive the overlapping plate 341 to continue descending
along the first guide rod 332 until the overlapping plate 341 is in contact with the
bottom plate 320. A surface of the overlapping plate 341 is partially recessed to
form a first limiting surface 341a and a second limiting surface 341b which are in
bending connection. For example, the first limiting surface 341a and the second limiting
surface 341b may be perpendicular to each other. When the overlapping plate 341 carries
the connecting plate 510, the connecting plate 510 abuts against the first limiting
surface 341a and the second limiting surface 341b. The first limiting surface 341a
and the second limiting surface 341b limit the connecting plate 510. Therefore, the
whole uniform mixing assembly 500 is prevented from vibrating when moving up and down,
and the running stability of the uniform mixing assembly 500 is improved.
[0024] A lower end of the driving shaft 530 is connected to an output shaft of the driving
motor 520. The carrying cylinder 540 is fixed to an upper end of the driving shaft
530. The driving shaft 530 may be arranged coaxial with the carrying cylinder 540.
The driving motor 520 is configured to drive the driving shaft 530 to rotate, such
that the carrying cylinder 540 is further driven to rotate along with the driving
shaft 530. Referring to FIG. 6, a uniform mixing hole 541 is provided in the carrying
cylinder 540. The reactor 30 may be matched with the uniform mixing hole 541. A central
axis of the uniform mixing hole 541 is parallel to that of the driving shaft 530.
That is, there is a certain eccentricity due to a distance between the uniform mixing
hole 541 and the driving shaft 530. After the reactor 30 is matched with the uniform
mixing hole 541 and when the driving shaft 530 drives the carrying cylinder 540 to
rotate, a suspension containing the magnetic particle conjugate in the reactor 30
is vibrated eccentrically under the action of the eccentric force, such that the whole
suspension is uniformly mixed well.
[0025] When uniform mixing is needed, the overlapping plate 341 may be driven by the screw
motor 331 to push the connecting plate 510 to ascend, such that the driving motor
520 and the carrying cylinder 540 are further driven to ascend. Meanwhile, the recessed
groove 412 formed in the mounting frame 410 may provide an avoiding space for the
movement of the carrying cylinder 540, so as to prevent interferences of the mounting
frame 410 to the movement of the carrying cylinder 540. When the carrying cylinder
540 ascends to a certain height and is matched with the reactor 30, the screw motor
331 stops working. In such a case, the driving motor 520 drives the carrying cylinder
540 by the driving shaft 530 to vibrate eccentrically, such that the cleaning liquid
in the reactor 30 forms a turbulent flow. The cleaning liquid cleans the magnetic
particle conjugate effectively under the action of the turbulent flow, thereby maximally
removing the free markers and other interfering impurities not bound with the magnetic
particles. Moreover, the magnetic particle conjugate may be dispersed in the cleaning
liquid uniformly. After the suspension in the reactor 30 is mixed uniformly, the screw
motor 331 drives the overlapping plate 341 to move downwards to further drive the
whole uniform mixing assembly 500 to move downwards and finally separates the bottom
of the reactor 30 completely from the uniform mixing hole 541 in the carrying cylinder
540. That is, the reactor 30 retracts from the uniform mixing hole 541 completely.
When the rotation plate 110 needs to drive the reactor 30 to be transferred from the
liquid dispensation station to the liquid suction station, the carrying cylinder 540
separated from the reactor 30 may not interfere with the rotation of the reactor 30.
Therefore, the reactor 30 is transferred from the liquid dispensation station to the
liquid suction station smoothly.
[0026] The number of the liquid dispensation element 210 is less than that of the liquid
suction element 310. For example, there are three liquid suction elements 310 and
there is one liquid dispensation element 210; and correspondingly, there are three
liquid suction stations and there is one liquid dispensation station. There are four
liquid suction elements 310 and two liquid dispensation elements 210; and of course,
there are four liquid suction stations and two liquid dispensation stations. Compared
with a conventional design that the liquid suction element 310 and the liquid dispensation
element 210 are equal in number, in the above-mentioned embodiments, the number of
liquid dispensation element 210 is less than that of the liquid suction element 310,
such that the total number of the liquid dispensation elements 210 is reduced relatively.
Therefore, the number of fluid devices such as transmission pipes and electromagnetic
valves connected to each liquid dispensation element 210 is reduced, which contributes
to reducing the overall structures of the cleaning device 10 and the immunoassay analyzer
as well as their sizes and manufacturing cost and miniaturizing the cleaning device
10 and the immunoassay analyzer. In addition, the reduction of the liquid dispensation
elements 210 also correspondingly reduces the carrying positions 111a corresponding
to the liquid dispensation elements 210 on the rotation plate 110 to further reduce
the size of the rotation plate 110, which also contributes to miniaturizing the cleaning
device 10 and the immunoassay analyzer. Moreover, the plurality of liquid suction
elements 310 may suck the waste liquid from multiple reactors 30 simultaneously. Therefore,
the total cleaning time of the magnetic particle conjugate is reduced, and the cleaning
efficiency of the cleaning device 10 and the immunoassay analyzer is improved.
[0027] The signal element 600 is configured to dispense a signal reagent into the reactor
30 when the cleaning is completed. In some embodiments, the signal element 600 is
provided on the carrying plate 220 of the liquid dispensation assembly 200. The signal
element 600 may be an elongated needle-like structure. All of the signal element 600,
the liquid dispensation element 210, and the liquid suction element 310 correspond
to different carrying positions 111a on the rotation plate 110, respectively. An absolute
position of the signal element 600 is a signal dispensation station. The signal element
600 dispenses the signal reagent into the reactor 30 where cleaning is completed at
the signal dispensation station to subsequently perform optical signal measurement
on the magnetic particle conjugate.
[0028] In order to transfer the reactor 30 needing cleaning in the transferring assembly
100 and transfer the reactor 30 where cleaning is completed out of the transferring
assembly 100, a transfer position is further arranged on the transferring assembly
100. The transferring assembly 100 may transfer the reactor 30 between the transfer
position, the liquid dispensation station, and the liquid suction station.
[0029] Since the dispensation of the cleaning liquid and the suction of the waste liquid
in the reactor to which the cleaning liquid is dispensed are in one-to-one correspondence
in the cleaning separation process, it is a general technical implementation mode
in the art that the liquid suction element 310 and the liquid dispensation element
210 are equal in number. In the present disclosure, the situation that the number
of the liquid dispensation element 210 is less than that of the liquid suction element
310 needs to be implemented by matching a special flowchart and method.
[0030] Referring to FIG. 1 and FIG. 7 simultaneously, the following cleaning method may
be implemented by the above-mentioned cleaning device 10 and immunoassay analyzer.
That is, the cleaning method may be implemented by the above-mentioned cleaning device
10 and immunoassay analyzer. Taking the completion of one cleaning stage of a reactor
as an example, the cleaning method mainly includes the following steps.
[0031] In S710, a reactor 30 is transferred between a liquid dispensation station and a
collection station.
[0032] In S720, cleaning liquid is dispensed into the reactor 30 at the liquid dispensation
station.
[0033] In S730, a magnetic particle conjugate suspended in the reactor 30 is collected onto
an inner sidewall of the reactor 30 at the collection station, and waste liquid is
sucked at a liquid suction station from the reactor 30 to which the cleaning liquid
is dispensed.
[0034] The number of the liquid dispensation stations is less than that of the liquid suction
stations. The cleaning liquid is sequentially dispensed into at least two reactors
30 at the same liquid dispensation station. The waste liquid is simultaneously sucked
from the multiple reactors 30 at all the liquid suction stations, respectively.
[0035] In some embodiments, the liquid dispensation stations and the liquid suction stations
are circumferentially spaced along the same circumference of the rotation plate 110,
such that the rotation plate 110 drives the reactor 30 to move circumferentially between
the liquid dispensation station and the liquid suction station. The number of the
liquid suction stations is equal to the number of cleaning stages for each cleaning
of the reactor 30. There may be one liquid dispensation station and three liquid suction
stations. The three liquid suction stations are recorded as a first liquid suction
station, a second liquid suction station, and a third liquid suction station respectively.
A first liquid suction element 310 is located at the first liquid suction station.
A second liquid suction element 310 is located at the second liquid suction station.
A third liquid suction element 310 is located at the third liquid suction station.
There may be two liquid dispensation stations, which are recorded as a first liquid
dispensation station and a second liquid dispensation station respectively. There
may be four liquid suction stations, which are recorded as a first liquid suction
station, a second liquid suction station, a third liquid suction station, and a fourth
liquid suction station respectively. A first liquid suction element 310 is located
at the first liquid suction station. A second liquid suction element 310 is located
at the second liquid suction station. A third liquid suction element 310 is located
at the third liquid suction station. A fourth liquid suction element 310 is located
at the fourth liquid suction station.
[0036] For the same individual reactor 30, a complete cleaning process includes at least
three cleaning stages, i.e., three cleaning liquid dispensations and waste liquid
suctions, so as to ensure a good cleaning effect. The cleaning of an individual reactor
30 will be described below with the condition of three-stage cleaning as an example.
[0037] In step 1, the reactor 30 is transferred to the rotation plate 110. Pre-collection
and liquid pre-suction may be performed to the reactor 30. That is, an unbound reactant
in the reactor 30 is firstly sucked, such that only a magnetic particle conjugate
and uncleaned residuals are left in the reactor 30. Then, the reactor 30 containing
only the magnetic particle conjugate on the rotation plate 110 rotates to a liquid
dispensation station. Of course, pre-collection and liquid pre-suction may also not
be performed on the reactor 30, and instead, the reactor 30 containing the reactant
is directly transferred to the liquid dispensation station. When the reactor 30 reaches
the liquid dispensation station, the liquid dispensation element 210 dispenses cleaning
liquid into the reactor 30 to clean the magnetic particle conjugate, so as to remove
free markers and other interfering impurities not bound with any magnetic particle.
When or after the first-stage liquid dispensation is performed on the reactor 30,
a suspension containing the magnetic particle conjugate in the reactor 30 may or may
not be mixed uniformly. During uniform mixing, the uniform mixing assembly 500 moves
upwards, such that the reactor 30 is matched with the uniform mixing hole 541 in the
carrying cylinder 540. The driving motor 520 drives the carrying cylinder 540 to rotate
through the driving shaft 530. The suspension in the reactor 30 is vibrated eccentrically
to be mixed uniformly, with the magnetic particle conjugate suspended uniformly in
the cleaning liquid. The cleaning liquid has a good cleaning effect on the magnetic
particle conjugate in an eccentric vibration process. After uniform mixing, the uniform
mixing assembly 500 moves downwards. The reactor 30 is separated from the uniform
mixing hole 541 in the carrying cylinder 540 completely, such that the rotation plate
110 drives the reactor 30 to leave the liquid dispensation station. After that, the
first dispensation of the cleaning liquid into the reactor 30 is completed. That is,
the first-stage dispensation of the cleaning liquid is completed.
[0038] In step 2, the rotation plate 110 transfers the reactor 30 dispensed with the cleaning
liquid from the liquid dispensation station to a collection station or a first liquid
suction station. When the reactor 30 is located at the collection station, the magnetic
particle conjugate is gradually collected onto an inner sidewall of the reactor 30
by the magnetic element 420. When the magnetic particle conjugate in the reactor 30
is collected, the reactor 30 is located at the first liquid suction station. When
the collection station equals to, namely overlaps with, the first liquid suction station,
the rotation plate 110 does not rotate. When there are more collection stations than
the liquid suction stations, the rotation plate rotates to transfer the reactor 30
to the first liquid suction station. The screw motor 331 drives the bracket 340 to
drive the supporting plate 343 to move downwards, such that the liquid suction element
310 moves downwards along with the supporting plate 343 to extend into the reactor
30. The liquid suction element 310 sucks all waste liquid formed by cleaning the magnetic
particle conjugate in the reactor 30, such that only the magnetic particle conjugate
and uncleaned residuals are left in the reactor 30. After the waste liquid is sucked
from the reactor 30, the screw motor 331 drives the bracket 340 to drive the supporting
plate 343 to move upwards. The liquid suction element 310 moves upwards along with
the supporting plate 343 to withdraw from the reactor 30, such that the rotation plate
110 drives the reactor 30 to leave the liquid suction station. After that, the first
waste liquid suction of the reactor 30 is completed. That is, first-stage waste liquid
suction is completed.
[0039] In step 3, the rotation plate 110 drives the reactor 30 and transfers it from the
liquid suction station to the liquid dispensation station. When the reactor 30 reaches
the liquid dispensation station, the related operations in step 1 are repeated. After
that, the second dispensation of the cleaning liquid into the reactor 30 is completed.
That is, the second-stage dispensation of the cleaning liquid is completed. Uniform
mixing is usually performed during or after the second-stage dispensation of the cleaning
liquid into the reactor 30.
[0040] In step 4, the rotation plate 110 drives the reactor 30 and transfers it from the
liquid dispensation station to the collection station or a second liquid suction station.
When the reactor 30 reaches the liquid suction station, the related operations in
Step 2 are repeated. After that, the second waste liquid suction of the reactor 30
is completed. That is, second-stage waste liquid suction is completed.
[0041] In step 5, the rotation plate 110 drives the reactor 30 and transfers it from the
liquid suction station to the liquid dispensation station. When the reactor 30 reaches
the liquid dispensation station, the related operations in Step 1 are repeated. After
that, the third dispensation of the cleaning liquid into the reactor 30 is completed.
That is, the third-stage dispensation of the cleaning liquid is completed. Uniform
mixing is usually performed during or after the third-stage dispensation of the cleaning
liquid into the reactor 30.
[0042] In step 6, the rotation plate 110 drives the reactor 30 and transfers it from the
liquid dispensation station to the collection station or a third liquid suction station.
When the reactor 30 reaches the liquid suction station, the related operations in
step 2 are repeated. After that, the third waste liquid suction of the reactor 30
is completed. That is, third-stage waste liquid suction is completed.
[0043] For the same individual reactor 30, after a complete cleaning process is completed,
namely after cleaning liquid dispensation, magnetic particle conjugate collection,
and waste liquid suction of all stages are completed for the same reactor 30, a signal
reagent is added into the reactor 30 for subsequently optical signal measurement on
the magnetic particle conjugate. In an embodiment, the rotation plate 110 drives the
reactor 30 and transfers it from a liquid suction station to a signal dispensation
station. When the reactor 30 reaches the signal dispensation station, the signal reagent
is added into the reactor 30. Finally, the reactor 30 added with the signal reagent
is transferred out of the rotation plate 110. Of course, the reactor 30 only containing
the magnetic particle conjugate after cleaning may be directly transferred out of
the rotation plate 110, and the signal reagent is dispensed outside the rotation plate
110.
[0044] When more than three cleaning stages are needed, cleaning of more than three stages
may be performed on the same individual reactor 30 according to the above-mentioned
operation mode.
[0045] For the same individual reactor 30, at least two cleaning liquid dispensations of
the same reactor 30 are completed at the same liquid dispensation station. When there
are two liquid dispensation stations, for example, under the condition that the cleaning
liquid is dispensed for totally three times, the cleaning liquid dispensations of
two stages are completed at one of the two liquid dispensation stations, while the
cleaning liquid dispensation of the other stage is completed at the other liquid dispensation
station. When there is only one liquid dispensation station, namely there is only
one liquid dispensation element 210, the cleaning liquid dispensations of all stages
for the same reactor 30 are completed at this liquid dispensation station. For example,
under the condition that the cleaning liquid is dispensed for totally three times,
the first-stage cleaning liquid dispensation, the second-stage cleaning liquid dispensation,
and the third-stage cleaning liquid dispensation are all completed at the liquid dispensation
station.
[0046] For the same individual reactor 30, liquid suctions of different stages are completed
at different liquid suction stations, respectively. For example, when waste liquid
is sucked for totally three times, there are totally three liquid suction stations.
The first-stage waste liquid suction is completed at a first liquid suction station
by a first liquid suction element. The second-stage waste liquid suction is completed
at a second liquid suction station by a second liquid suction element. The third-stage
waste liquid suction is completed at a third liquid suction station by a third liquid
suction element.
[0047] In some embodiments, the plurality of reactors 30 on the rotation plate 110 may be
cleaned simultaneously. Descriptions will be made below with the condition that there
is only one liquid dispensation station and three-stage cleaning is performed on the
plurality of reactors 30 as an example.
[0048] In step 1, the rotation plate 110 performs a first transferring to transfer a first
reactor to the liquid dispensation station. The liquid dispensation element 210 dispenses
cleaning liquid into the reactor.
[0049] In step 2, the rotation plate 110 performs a second transferring to transfer a second
reactor to the liquid dispensation station. The liquid dispensation element 210 dispenses
the cleaning liquid into the second reactor.
[0050] In step 3, the rotation plate 110 performs a third transferring to transfer a third
reactor to the liquid dispensation station. The liquid dispensation element 210 dispenses
the cleaning liquid into the third reactor.
[0051] In step 4, the rotation plate 110 performs a fourth transferring to transfer the
first reactor, the second reactor, and the third reactor to different collection stations
or liquid suction stations. Three liquid suction elements 310 simultaneously suck
waste liquid from the three reactors 30 at different liquid suction stations, respectively.
For example, a first liquid suction element sucks waste liquid from the first reactor.
A second liquid suction element sucks waste liquid from the second reactor. A third
liquid suction element sucks waste liquid from the third reactor. The first liquid
suction element, the second liquid suction element and the third liquid suction element
simultaneously suck the waste liquid.
[0052] In step 5, the reactor 30 is continuously transferred to the liquid dispensation
station, the operations in step 1 to step 4 are repeated, and the reactors 30 where
cleaning of all stages is completed are transferred out of the rotation plate 110
one after another.
[0053] In some embodiments, waste liquid suctions for the plurality of reactors 30 simultaneously
performed at all the liquid suction stations are in different stages. For example,
when there are three liquid suction stations, which are recorded as a first liquid
suction station, a second liquid suction station, and a third liquid suction station,
respectively, the reactor 30 at the first liquid suction station is right in a first
waste liquid suction stage, the reactor 30 at the second liquid suction station is
right in a second waste liquid suction stage, and the reactor 30 at the third liquid
suction station is right in a third waste liquid suction stage. Since liquid suction
elements 310 at the plurality of liquid suction stations may simultaneously suck the
waste liquid, waiting time between each reactor 30 may be saved, and the cleaning
efficiency may be improved.
[0054] In some embodiments, at least twice transferring are performed in each cleaning stage,
i.e., at least two reactors 30 are sequentially transferred to the same liquid dispensation
station to perform liquid dispensation in different stages. Cleaning liquid dispensations
of different stages for at least two reactors 30 are sequentially completed at the
same liquid dispensation station. For example, the first-stage cleaning liquid dispensation
of a first reactor at the liquid dispensation station is followed by the second-stage
cleaning liquid dispensation of a second reactor at the liquid dispensation station
and then the third-stage cleaning liquid dispensation of a third reactor at the liquid
dispensation station.
[0055] According to the cleaning method of the present disclosure, liquid suctions of different
stages for N reactors needing N-stage cleaning are completed concurrently at N liquid
suction stations. Cleaning liquid dispensations of different stages for at least two
reactors are sequentially completed at the same liquid dispensation station. Not only
is the liquid suction efficiency for cleaning improved, but also the structural size
and cost for the implementation of liquid dispensation are also reduced effectively,
and the number of liquid dispensation stations and liquid dispensation elements and
the size of the rotation plate are reduced. On the other hand, differences between
the accuracy of liquid dispensation volumes in different stages are also reduced,
which contributes to the implementation of a cleaning device and an immunoassay analyzer
that are compact in structure, high in test efficiency and good in performance.
[0056] The technical features in the foregoing embodiments may be randomly combined. For
concise description, not all possible combinations of the technical features in the
embodiments are described. However, provided that combinations of the technical features
do not conflict with each other, the combinations of the technical features are considered
as falling within the scope described in this specification.
[0057] The foregoing embodiments only describe several implementations of this application,
which are described specifically and in detail, but cannot be construed as a limitation
to the patent scope of this application. It should be noted that for a person of ordinary
skill in the art, several transformations and improvements can be made without departing
from the idea of this application. These transformations and improvements belong to
the protection scope of this application. Therefore, the protection scope of the patent
of this application shall be subject to the appended claims.
1. A cleaning method, comprising the following steps:
transferring a reactor between a liquid dispensation station and a collection station;
dispensing cleaning liquid into the reactor at the liquid dispensation station; and
collecting a magnetic particle conjugate in the reactor onto an inner sidewall of
the reactor at the collection station, and sucking waste liquid at a liquid suction
station from the reactor to which the cleaning liquid is dispensed;
wherein a number of the liquid dispensation station is less than a number of the liquid
suction station, the cleaning liquid is sequentially dispensed into at least two reactors
at the same liquid dispensation station, and the waste liquid is simultaneously sucked
from the reactors at all of the liquid suction stations, respectively.
2. The cleaning method according to claim 1, wherein for the reactor, each cleaning comprises
at least three cleaning stages.
3. The cleaning method according to claim 1 or 2, wherein at least two dispensations
of the cleaning liquid for the same reactor are completed at the same liquid dispensation
station.
4. The cleaning method according to claim 2, wherein liquid suctions of different stages
for the same reactor are completed at different liquid suction stations, and a number
of liquid suction stages is equal to a total number of the liquid suction stations.
5. The cleaning method according to claim 2, wherein liquid suctions for the plurality
of reactors simultaneously performed at all the liquid suction stations are in different
stages.
6. The cleaning method according to claim 2, wherein the cleaning liquid dispensations
of different stages for at least two of the reactors are sequentially completed at
the same liquid dispensation station.
7. The cleaning method according to claim 2, wherein transferring is performed at least
twice in each cleaning stage to sequentially transfer at least two reactors to the
same liquid dispensation station to dispense the cleaning liquid in different stages.
8. The cleaning method according to any one of claims 1 to 2 and 4 to 7, wherein one
liquid dispensation station and three liquid suction stations are provided; or two
liquid dispensation stations and four liquid suction stations are provided.
9. A cleaning device, comprising:
a transferring assembly comprising a rotatable rotation plate configured to carry
a reactor,
the rotation plate being circumferentially provided with a plurality of spaced carrying
positions configured to carry the reactors;
a liquid dispensation assembly comprising a liquid dispensation element configured
to dispense cleaning liquid into the reactor;
a liquid suction assembly comprising a liquid suction element configured to suck waste
liquid from the reactor to which the cleaning liquid is dispensed; and
a capturing assembly comprising a magnetic element configured to collect a magnetic
particle conjugate in the reactor onto an inner sidewall of the reactor;
wherein a number of the liquid dispensation station is less than a number of the liquid
suction station, and the rotation plate carrying the reactor rotates between positions
of the liquid suction element and the liquid dispensation element.
10. The cleaning device according to claim 9, wherein three liquid suction elements and
one liquid dispensation element are provided; or four liquid suction elements and
two liquid dispensation elements are provided.
11. The cleaning device according to claim 9, wherein the capturing assembly further comprises
a mounting frame spaced apart from the rotation plate, the mounting frame is provided
with a receiving hole at a position thereof corresponding to the liquid suction element,
and the magnetic element is accommodated in the receiving hole.
12. The cleaning device according to claim 9, further comprising a uniform mixing assembly,
wherein the uniform mixing assembly comprises a driving shaft and a carrying cylinder
connected to the driving shaft, the carrying cylinder is provided with a uniform mixing
hole matched with the reactor, and a central axis of the uniform mixing hole is parallel
to a central axis of the driving shaft.
13. The cleaning device according to claim 9, wherein the liquid suction assembly further
comprises a bottom plate, a bracket, and a first driver; the liquid suction element
is mounted on the bracket; the first driver is arranged on the bottom plate and connected
to the bracket; and the first driver is configured to drive the bracket to move, such
that the liquid suction element extends into or retracts from the reactor.
14. The cleaning device according to claim 13, further comprising a uniform mixing assembly
having a connecting plate, wherein a guide rod is provided on the bottom plate; the
uniform mixing assembly is slidably connected to the guide rod; the bracket is capable
of pushing the connecting plate to drive the whole uniform mixing assembly to slide
relative to the guide rod, such that the uniform mixing assembly is matched with the
reactor.
15. The cleaning device according to claim 9, wherein the transferring assembly further
comprises a rotating shaft, a shaft sleeve, a bearing, and a second driver; the bearing
is arranged in the shaft sleeve; the rotating shaft is matched with the shaft sleeve
and is connected to the rotation plate; the shaft sleeve is fixed between the liquid
suction assembly and the rotation plate; and the second driver is fixed on the liquid
suction assembly and configured to drive the rotating shaft to rotate.
16. An immunoassay analyzer, comprising the cleaning device according to any one of claims
9 to 15.