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(11) |
EP 2 846 992 B1 |
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EUROPEAN PATENT SPECIFICATION |
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Mention of the grant of the patent: |
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29.06.2022 Bulletin 2022/26 |
| (22) |
Date of filing: 28.04.2014 |
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International Patent Classification (IPC):
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| (86) |
International application number: |
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PCT/IB2014/061065 |
| (87) |
International publication number: |
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WO 2014/177995 (06.11.2014 Gazette 2014/45) |
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APPARATUS FOR INSERTING INSERTS INTO DIES OF A TABLET PRESS
VORRICHTUNG ZUM EINSETZEN VON EINLAGEN IN MATRIZEN EINER TABLETTENPRESSE
APPAREIL POUR INSÉRER DES INSERTS DANS DES MOULES D'UNE PRESSE À COMPRIMER
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| (84) |
Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
| (30) |
Priority: |
29.04.2013 DE 102013104344
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Date of publication of application: |
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18.03.2015 Bulletin 2015/12 |
| (73) |
Proprietor: Romaco Kilian GmbH |
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50735 Köln (DE) |
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Inventors: |
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- ZIETMANN, Uwe
50858 Cologne (DE)
- CARSTENS, Jens
51371 Leverkusen (DE)
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| (74) |
Representative: Althaus, Arndt et al |
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Patentanwälte,
Buschhoff Hennicke Althaus
Kaiser-Wilhelm-Ring 24 50672 Köln 50672 Köln (DE) |
| (56) |
References cited: :
EP-A1- 0 349 777 WO-A2-02/067647 JP-A- S59 120 399 US-A- 3 836 299
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EP-A2- 2 110 232 DE-A1- 19 510 230 JP-A- S59 144 598
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The invention relates to an apparatus for inserting inserts into dies of a tablet
press, said apparatus having a feed device with a transfer wheel which is provided
with pockets for receiving singled-out inserts, having an insert unit for taking over
inserts from the transfer wheel and for transferring the taken-over inserts into the
dies of the tablet press downstream, as well as having means for transferring inserts
to the pockets of the transfer wheel.
[0002] An apparatus of this type, as is known from
EP 2 110 232 A2, is used in the case of tablet presses by means of which single-layer or multi-layered
tablets are produced which include a core, a so-called insert, in their interior.
Said cores or inserts, in this case, have to be supplied individually and in a centred
manner to a die of the tablet press, after said die has already been filled in part
with powder, from which the tablet is pressed. In the case of the apparatus known
from
EP 2 110 232 A2, the inserts are separated into singles initially for this purpose from a certain
quantity by means of a feed device by, in each case, one single insert being moved
in each case into one of several pockets which are situated on the circumference of
a transfer wheel. For this purpose, the inserts are inserted into the pockets by means
of a mechanism for separating the cores into singles.
[0003] The known apparatus cannot be used in this form for the purpose of processing small
microchips as inserts which, according to more recent technical developments, can
also be pressed as cores into tablets and, after consumption of the corresponding
tablet by the patient, serve as an aid for remote diagnosis. These types of sensors,
which are described, for example, in the journal "VDI news, 21
st September 2012, No. 38, Page 3", are usually packaged in strip-shaped supply ribbons,
from which they then have to be removed and supplied for further processing. The processing
of such strip-shaped supply ribbons is not possible using the known apparatus and
it is the object of the invention to take remedial action in this respect.
[0004] JP S59 144598 discloses a similar apparatus of the type according to the preamble of claims 1 and
3, using several suctions arms, each being movable up and down and positioned on a
wheel, which rotates in synchronous manner with the rotary disc of a tablet press.
[0005] WO 02 /067647 A2 discloses a bonder with a transfer device for transfering micro-electronic components
to a bonding station where the micro-electronic component is bond to a prefabricated
group. The transfer device uses a transfer wheel having a number of retainer arms
with a recess for each micro-eletronic component and pick-up elements being movable
up and down to transfer the micro-electronic component from a strip-shaped supply
ribbon to the recess within the transfer wheel. The retainer arms protrude over the
circumference of the transfer wheels in order to provide gaps between two neighboured
recesses, which gaps are necessary in order to be able to take up the micro-electronic
component from the take-up position on the ribbon below the transfer wheel to a transfer
position above the wheel.
[0006] The object of the present invention is achieved with an apparatus for inserting inserts
according to claim 1 and an apparatus for inserting inserts according to claim 3.
[0007] In a first aspect of the present invention, the means for transferring inserts include
at least two grippers which , in a synchronous or alternating manner , take over inserts
from the supply ribbon and transfer them into different pockets on the transfer wheel,
as a result of which the apparatus according to the invention is able to make the
inserts available sufficiently quickly even for a high-speed tablet press.
[0008] Each gripper is preferably provided in each case with a suction pipette by way of
which the insert to be transferred can be sucked up and is held whilst the transfer
movement is carried out. The suction pipette can also be actable upon with compressed
air such that the insert transferred to the transfer position is able to be ejected
in a targeted manner into the pocket provided for it by means of a blast of compressed
air.
[0009] In an expedient manner, the supply ribbon can be conveyed from a supply roll to the
take-over position by means of a ribbon conveying device which preferably operates
in a clocked manner. It is additionally advantageous when at least two supply rolls
with supply ribbons carrying inserts are provided with associated ribbon conveying
devices which are activatable one after another for supplying inserts to the take-over
position. As a result of said redundant arrangement, the apparatus can continue to
operate without interruptions when a first supply roll of supply ribbon comes to the
end, for then the ribbon conveying device for the supply ribbon of the second supply
roll can be activated and the inserts are then removed out of said second supply ribbon,
whilst the first supply roll is exchanged for a new, full roll.
[0010] In an advantageous further development of the invention , it is additionally provided
that a comminution device for the supply ribbon which has been emptied of inserts
is provided behind the take-over position in the conveying direction of each supply
ribbon. Said comminution device comprises, for example, at least one cutting blade
and one collecting container for ribbon portions which have been cut off by the cutting
blade.
[0011] In a second aspect of the present invention the transfer wheel is associated with
an air flow centring device which corrects the position of the inserts in the pockets
and can extend over a circumferential portion of the transfer wheel and be provided
with a compressed air connection and/or a negative pressure connection in order to
generate an air flow which cent r es the inserts in the pockets which are acted upon.
[0012] In this way, the correct position of the inserts in the pockets of the transfer wheel
is ensured and a reliable take-over of the inserts out of the pockets of the transfer
wheel is guaranteed.
[0013] The insert unit preferably comprises a rotating gripper star which is synchronized
with the transfer wheel and has several gripper pipettes which are provided with suction
holder heads which can be moved up and down whilst the gripper star rotates. In this
case, the gripper star preferably has associated therewith a centring device for aligning
inserts which have been taken over out of the pockets of the transfer wheel by the
suction holder heads , which centring device can comprise a centring disc which rotates
with the gripper star and has centring openings, the number and position of which
are adapted to the suction holder heads, the size of which openings is adapted to
the size of the inserts, the suction holder heads, when moving up and down, conveying
the taken-over inserts at least a little further into or through the centring openings.
During said movement through the centring openings the inserts are aligned precisely
by said centring openings.
[0014] The movement up and down of the suction holder heads can be controlled in a preferred
manner by cams and/or pressure rollers. In an expedient manner, the arrangement is
such that, during or at the end of a first downward movement, the suction holder heads
in each case suck up one insert which is situated in a pocket on the transfer wheel
and hold it as a result of negative pressure and during a following upward movement
insert it into the associated centring opening or move it through said centring opening
and during or at the end of a second downward movement transfer it into a die of the
tablet press. In order to ensure the centring process in a reliable manner and also
to prevent inserts impacting against an edge of the centring opening and being unintentionally
stripped away from the suction holder head, the centring openings preferably comprise
a conically tapering centring wall.
[0015] Further features and advantages of the invention are produced from the following
description and the drawing, in which a preferred embodiment of the invention is explained
in more detail by way of an example, and in which:
Fig. 1 shows a perspective representation of an overall view of an apparatus according to
the invention;
Fig. 2 shows a perspective view obliquely from above of a detail of the apparatus according
to Fig. 1 in the region of a device for transferring inserts to the transfer wheel;
Fig. 3 shows an enlarged representation in perspective of the transfer wheel of the apparatus
according to Fig. 1;
Fig. 4 shows an enlarged representation in perspective of the insert unit of the apparatus
according to Fig. 1;
Fig. 5 shows a cutout of the insert unit according to Fig. 4 in the region of a centring
station; and
Fig. 6 shows a side view and partial section of an individual gripper pipette of the insert
unit according to Fig. 4 and 5.
[0016] The apparatus designated overall by the reference 10 in Fig. 1 serves for the purpose
of inserting very small microchips as inserts (cores) into the dies of a tablet press,
by means of which the so-called 'intelligent pills' are to be produced. Tablets with
microchips located therein, which can only be 1 mm
2 in size and 0.45 mm thick, can transmit a signal to a receiver outside the body of
the patient confirming that the patient has consumed the tablet including the time
at which it was consumed and, as a result, makes a monitoring process possible. The
invention is not only suitable, however, for processing microchips of this kind, but
is also suitable in general for the production of tablets which are provided with
a core or insert in their interior.
[0017] The apparatus 10 comprises a feed device 11 with a transfer wheel 12 which is provided
with pockets 13 which, in each case, serve for receiving one single microchip/insert
14. Downstream of the transfer wheel 12 is an insert unit 15, by means of which the
inserts 14 are taken over from the transfer wheel 12 and transferred into the dies
16 of a tablet press connected downstream, of which just the die unit 17 with the
die disc 18 is shown in the drawing for reasons of clarity, in the dies 16 of which
tablet press the tablets are pressed from powder by means of punches (not shown) that
can be moved up and down, as is known and is not to be explained here in any more
detail.
[0018] In order to transfer the inserts 14 into the pockets 13 of the transfer wheel 12,
the apparatus 10 is provided with means for transferring inserts to the pockets of
the transfer wheel in the form of a taper unit which is designated overall by the
reference 19. The taper unit 19 has a framework 20 with two receiving means 21, on
which in each case a reel 22 with a supply ribbon 23 wound thereon is received so
as to be exchangeable. The microchip inserts 14 are stored in the supply ribbon 23
in ribbon pockets (not visible) underneath a protective foil 24.
[0019] The taper unit 19 has two ribbon removal devices 26 which convey the ribbons from
the two reels 22 optionally to a take-over position 25 and are arranged on the top
of the framework 20. Each of the two ribbon removal devices 26 has associated therewith
a take-up reel 27, by means of which, directly prior to the take-over position 25,
the protective foil 24 is removed from the supply ribbon just processed and wound
on in order, as a result, to open the ribbon pockets located in the supply ribbon
and to expose the inserts 14 received therein. In the region of the take-over position
25 the taper unit 19 is provided with two grippers 28, by means of which two inserts
from the just processed supply ribbon 23 are taken over either synchronously or one
after the other at short intervals from the supply ribbon 23 at the take-over position
25 and by pivoting their gripper arm 29 are transferred to transfer positions 30 which
are situated above the transfer wheel 12 on the graduated circle of the pockets 13
arranged therein , such that each gripper is able to insert an insert that it holds
precisely into one of the pockets on the transfer wheel, when said pockets move past
below the gripper arm pivoted to the transfer position.
[0020] Each of the grippers 28 is provided in each case with a suction pipette (not shown
in any more detail), by way of which one insert in each case can always be sucked
up from the supply ribbon in the take-over position 25 and by means of which the insert
is held securely during the conveying movement from the take-over position to the
transfer position. In order to support the ejecting of the insert in the transfer
position, the suction pipette can be actable upon with compressed air, by means of
which a short blast of compressed air at the desired moment suddenly eliminates the
negative pressure, by means of which the insert is taken over from the supply ribbon
and held during conveying.
[0021] As can be seen easily from the drawing, the two grippers 28 take over one insert
in each case out of one and the same supply ribbon 23, whilst the second supply ribbon
(on the left in Fig. 2) is situated in a waiting position. When the first supply ribbon
(on the right in Fig. 2) nears its end, a switchover is made to removal of the inserts
from the second supply ribbon which feeds from the left, the reel 22 at the right-hand
receiving means 21 of the framework can then be exchanged for a new reel.
[0022] Not shown in detail in the drawing is a comminution device , which is arranged on
the taper unit 19 in the region of the take-over position in the direction of movement
of the supply ribbon directly behind the two grippers and by means of which the supply
ribbon 23, which is emptied once the inserts have been taken over, is cut into short
ribbon portions which are then transferred to a collecting container provided below
the ribbon removal devices. The comminution machine has, for this purpose, at least
one cutting blade which cuts said supply ribbon in a clocked manner into ribbon portions
which are preferably uniform in size in a manner which is synchronized with the feed
rate for the supply ribbon.
[0023] If we now turn to the detailed representation of the transfer wheel 12 in Fig. 3,
it can be seen that at the transfer position 30 the microchips 14 are initially transferred
into the pockets 13 in a non-centred position. The pockets 13 in the transfer wheel
12 have larger dimensions than the inserts 14 in order to ensure that the inserts
are also deposited by the grippers in each case in a precise manner into a pocket
and do not end up lying next to a pocket. In order to be able to correct the position
of the inserts 14 in the pockets whilst the transfer wheel is rotating, an air flow
centring device 31 is provided behind the transfer position 30 in the direction of
rotation 32, said air flow centring device consisting of a lower centring segment
33 and an upper centring segment 34. The lower centring segment is provided with a
vacuum connection 35 and on its top side which abuts sealingly against the bottom
side of the transfer wheel 12 is equipped with an arcuate negative pressure channel
36 which lies on the graduated circle of the pockets 13 and is connected to the vacuum
connection 35. In a similar manner, the upper centring segment has several air connections
37 in the form of bores which penetrate the upper centring segment from top to bottom.
In addition, it can be seen that the pockets 13 in the transfer wheel 12 taper rearward
somewhat in the direction of rotation 32 of the transfer wheel and in each case comprise
at the rear end 38 a small bore 39, the dimension of which in every case is smaller
than that of the insert 14 received in the pocket. When the transfer wheel 12 with
the inserts then inserted into the pockets passes through the air flow centring device
31, compressed air or air from the surrounding area at atmospheric pressure flows
through the air bores 37 into the pockets 13 moved past below the outlet openings
40 of said air flow centring device and through the small bores 39 provided at the
rear ends of said pockets into the vacuum channel 36 on the lower centring segment
33, where it is sucked up again by means of the vacuum connection 35. Said positive
flow causes the inserts to be moved by the flowing air in the pockets toward the rear
end, where they then abut against the rear pocket edge and close the bore which is
then under them and, when achieving said required position, interrupt a further flow
of air at the rear edge. When the transfer wheel leaves the centring device 31, all
the microchips are then situated in a precisely defined required position on the rear
edge 38 of the pockets 13, as can be seen in Fig. 3 in the left-hand region of the
drawing.
[0024] The insert unit 15, which is shown in more detail in Fig. 4 to 6, is situated behind
the transfer wheel 12 in the direction of movement of the microchips/inserts 14. The
insert unit 15 has a gripper star 45, which is synchronized with the transfer wheel
13, rotates in the opposite direction of rotation and includes several gripper pipettes
46 which are provided in each case on their radially outer ends with a suction holder
head 47. The design and the method of operation of the gripper pipettes 46 with their
suction holder heads 47 is similar to the case of the grippers 28 which remove inserts
out of one of the supply ribbons 23 and transfer them to the transfer wheel 12. Each
of the suction holder heads 47 is provided with an air connection 48, by means of
which a negative pressure can be generated at the suction holder head. The gripper
pipette with the suction holder head is situated at the radially outer end of a pipette
holder 49 which is moved down or up by pressure rollers 50, 51, 52 at various positions
during the rotation of the gripper star. The pressure roller 50, in this case, is
situated in the region of a take-over station 53, at which one insert, by means of
the gripper pipette moving past below the pressure roller 50, is taken over out of
a pocket of the transfer wheel 12 which rotates below said pressure roller. To this
end, the relevant gripper pipette is deflected downward by the pressure roller 50
which presses from above against the pipette holder 49 thereof, such that the suction
holder head 47 sucks up the insert in the pocket of the transfer wheel moving past
below it and is able to remove it when the pressure roller 50 leaves the transfer
wheel. After approximately a quarter rotation of the gripper star 45, the relevant
gripper pipette 46 then passes into the region of a centring station, in which the
pipette holder 49 is acted upon downward by the pressure roller 51 and as a result
is moved upward. A centring disc 54, which is provided with a plurality of centring
openings 55, the number and position of which is adapted to the suction holder heads,
rotates with the gripper star. The size of the centring openings 55 is adapted to
the size of the inserts, which, when the pipette holders are raised by the pressure
roller 51, are moved upward by the suction holder heads through the centring openings
which are located directly under them and are centered during said upward movement
by the edge of the centring openings. In order to make said centring operation easier,
the centring openings have a centring wall which tapers upward in a conical manner
and can be seen in Fig. 5 and 6 with the reference 58. Once they have passed through
the centring station, after approximately a further quarter rotation, the pipette
holders of the gripper star pass to a delivery station 60, where, by means of a further
pressure roller 52, they are moved downward again above the dies 16 of the die disc
18 which are then moving past below them and the inserts situated at the suction holder
heads 27, by means of a blast of compressed air introduced through the air connection
48, are ejected in a targeted manner into the die moving past below them, in which
part of the powder for the tablet in which the insert is to be embedded is then already
situated.
1. Apparatus for inserting inserts into dies of a tablet press, said apparatus having
a feed device (11) with a transfer wheel (12) which is provided with pockets (13)
for receiving singled-out inserts (14), having an insert unit (15) for taking over
inserts (14) from the transfer wheel (12) and transferring the taken-over inserts
(14) into the dies (16) of the tablet press, as well as having means for transferring
inserts (14) to the pockets (13) of the transfer wheel, characterized by at least one strip-shaped supply ribbon (23) for supplying the inserts (14) to the
apparatus (10), with the means for transferring inserts to the transfer wheel (12)
comprise at least two grippers (28) which are movable by pivoting their gripper arms
(29) back and forth between a take-over position (25) at the supply ribbon (23) and
a transfer position (30) at a pocket (13) of the transfer wheel (12), and with which,
in a synchronous or alternating manner, the inserts (14) are takeable over from the
supply ribbon (23) and transferable by pivoting their gripper arms (29) into different
pockets (13) on the transfer wheel (12).
2. Apparatus according to Claim 1, characterized in that the transfer wheel (12) has associated therewith an air flow centring device (31)
for correcting the position of the inserts (14) in the pockets (13).
3. Apparatus for inserting inserts into dies of a tablet press, said apparatus having
a feed device (11) with a transfer wheel (12) which is provided with pockets (13)
for receiving singled-out inserts (14), having an insert unit (15) for taking over
inserts (14) from the transfer wheel (12) and transferring the taken-over inserts
(14) into the dies (16) of the tablet press, as well as having means for transferring
inserts (14) to the pockets (13) of the transfer wheel, characterized in at least one strip-shaped supply ribbon (23) for supplying the inserts (14) to the
apparatus (10), with the means for transferring inserts to the transfer wheel (12)
comprise at least one gripper (28) which is movable back and forth between a take-over
position (25) at the supply ribbon (23) and a transfer position (30) at a pocket (13)
of the transfer wheel (12), wherein the transfer wheel (12) has associated therewith
an air flow centring device (31) for correcting the position of the inserts (14) in
the pockets (13).
4. Apparatus according to any of Claims 1 to 3, characterized in that each gripper (28) is provided in each case with a suction pipette by way of which
the insert (14) to be transferred is suckable up and being holdable whilst the transfer
movement is carried out.
5. Apparatus according to Claim 4, characterized in that the suction pipette is actable upon with compressed air.
6. Apparatus according to any of Claims 1 to 5, characterized in that the supply ribbon (23) is conveyable from a supply roll (22) to the take-over position
(25) by means of a ribbon conveying device (26) which preferably operates in a clocked
manner.
7. Apparatus according to any of Claims 1 to 6, characterized in that at least two supply rolls (22) with supply ribbons (23) carrying inserts (14) are
provided with associated ribbon conveying devices (26) which are activatable one after
another for supplying inserts to the take-over position.
8. Apparatus according to any of Claims 1 to 7, characterized in that a comminution device for the supply ribbon (23) which has been emptied of inserts
is provided behind the take-over position (25) in the conveying direction of each
supply ribbon (23).
9. Apparatus according to Claim 8, characterized in that the comminution device comprises at least one cutting blade and one collecting container
for ribbon portions which have been cut off by the cutting blade.
10. Apparatus according to Claim 2, or Claim 3 or any combination of claim 2 or Claim
3 with claims 4 to 9, characterized in that the air flow centring device (31) extends over a circumferential portion of the transfer
wheel (12) and is provided with a compressed air connection (37) and/or a negative
pressure connection (35) for generating an air flow centring those inserts (14) in
the pockets (13) being acted upon.
11. Apparatus according to any of Claims 1 to 10, characterized in that the insert unit (15) comprises a rotating gripper star (45) which is synchronized
with the transfer wheel (12) and has several gripper pipettes (46) which are provided
with suction holder heads (47) being movable up and down whilst the gripper star (45)
rotates.
12. Apparatus according to Claim 11, characterized in that the gripper star (45) has associated therewith a centring device (51, 54, 55) for
aligning inserts (14) which have been taken over out of the pockets (13) of the transfer
wheel (12) by the suction holder heads (47).
13. Apparatus according to Claim 12, characterized in that the centring device comprises a centring disc (54) which is rotatable with the gripper
star (45) and has centring openings (55), the number and position of which are adapted
to the suction holder heads (47), the size of which openings is adapted to the size
of the inserts (14) and in that the suction holder heads (47), when moving up and down, convey the taken-over inserts
(14) at least a little further into or through the centring openings (55), wherein
preferably, the movement up and down of the suction holder heads (47) is controllable
or controlled by curves and/or pressure rollers.
14. Apparatus according to claim 13, characterized in that during or at the end of a first downward movement, the suction holder heads (47)
in each case suck up one insert and hold it as a result of negative pressure and during
a following upward movement insert it into the associated centring opening (55) or
move it through said centring opening and during or at the end of a second downward
movement transfer it into a die (16) of the tablet press.
15. Apparatus according to Claim 13 or 14, characterized in that the centring openings (55) comprise a conically tapering centring wall (58).
1. Vorrichtung zum Einlegen von Einlegern in Matrizen einer Tablettenpresse, mit einer
Zuführeinrichtung (11) mit einem Übergaberad (12), das mit Taschen (13) zur Aufnahme
von vereinzelten Einlegern (14) versehen ist, mit einer Einlegeeinheit (15) zur Übernahme
von Einlegern (14) von dem Übergaberad (12) und Übergabe der übernommenen Einleger
(14) in die Matrizen (16) der nachgeschalteten Tablettenpresse, sowie mit Mitteln
zur Überführung von Einlegern (14) zu den Taschen (13) des Übergaberads, gekennzeichnet durch mindestens ein streifenförmiges Vorratsband (23) zum Zuführen der Einleger (14) zu
der Vorrichtung (10), wobei die Mittel zur Überführung von Einlegern zum Übergaberad
(12) mindestens zwei Greifer (28) aufweisen, die durch Verschwenken ihrer Greiferarme
(29) zwischen einer Übernahmeposition (25) am Vorratsband (23) und einer Übergabeposition
(30) an einer Tasche (13) des Übergaberads (12) hin und her bewegbar sind, und mit
denen, synchron oder abwechselnd, die Einleger (14) vom Vorratsband (23) übernehmbar
und durch Verschwenken der Greiferarme (29) in verschiedene Taschen (13) am Übergaberad
(12) übergebbar sind.
2. Vorrichtung nach Anspruch 1, dadurch gekennzeichnet, dass dem Übergaberad (12) eine Luftstrom-Zentrierungseinrichtung (31) zum Korrigieren
der Position der Einleger (14) in den Taschen (13) zugeordnet ist.
3. Vorrichtung zum Einlegen von Einlegern in Matrizen einer Tablettenpresse, mit einer
Zuführeinrichtung (11) mit einem Übergaberad (12), das mit Taschen (13) zur Aufnahme
von vereinzelten Einlegern (14) versehen ist, mit einer Einlegeeinheit (15) zur Übernahme
von Einlegern (14) von dem Übergaberad (12) und Übergabe der übernommenen Einleger
(14) in die Matrizen (16) der nachgeschalteten Tablettenpresse, sowie mit Mitteln
zur Überführung von Einlegern (14) zu den Taschen (13) des Übergaberads, gekennzeichnet durch mindestens ein streifenförmiges Vorratsband (23) zum Zuführen der Einleger (14) zu
der Vorrichtung (10), wobei die Mittel zur Überführung von Einlegern zum Übergaberad
(12) mindestens einen Greifer (28) aufweisen, der zwischen einer Übernahmeposition
(25) am Vorratsband (23) und einer Übergabeposition (30) an einer Tasche (13) des
Übergaberads (12) hin und her bewegbar ist, wobei dem Übergaberad (12) eine Luftstrom-Zentrierungseinrichtung
(31) zum Korrigieren der Position der Einleger (14) in den Taschen (13) zugeordnet
ist.
4. Vorrichtung nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass jeder Greifer (28) mit jeweils einer Saugpipette versehen ist, mit der der zu übergebende
Einleger (14) ansaugbar ist und während der ausgeführten Überführungsbewegung gehalten
wird.
5. Vorrichtung nach Anspruch 4, dadurch gekennzeichnet, dass die Saugpipette mit Druckluft beaufschlagbar ist.
6. Vorrichtung nach irgendeinem der Ansprüche 1 bis 5, dadurch gekennzeichnet, dass das Vorratsband (23) mittels einer vorzugsweise getaktet arbeitenden Gurttransporteinrichtung
(26) von einer Vorratsrolle (22) zur Übernahmeposition (25) transportierbar ist.
7. Vorrichtung nach irgendeinem der Ansprüche 1 bis 6, dadurch gekennzeichnet, dass mindestens zwei Vorratsrollen (22) mit Einleger (14) tragenden Vorratsbändern (23)
mit zugeordneten Gurttransporteinrichtungen (26) vorgesehen sind, die zur Zufuhr von
Einlegern zur Übernahmeposition nacheinander aktivierbar sind.
8. Vorrichtung nach irgendeinem der Ansprüche 1 bis 7, dadurch gekennzeichnet, dass in Transportrichtung jedes Vorratsbands (23) hinter der Übernahmeposition (25) eine
Zerkleinerungsvorrichtung für das von Einlegern entleerte Vorratsband (23) vorgesehen
ist.
9. Vorrichtung nach Anspruch 8, dadurch gekennzeichnet, dass die Zerkleinerungsvorrichtung mindestens ein Schneidmesser und einen Sammelbehälter
für vom Schneidmesser abgetrennte Gurtbandabschnitte aufweist.
10. Vorrichtung nach Anspruch 2 oder Anspruch 3 oder einer Kombination von Anspruch 2
oder 3 mit Anspruch 4 bis 9, dadurch gekennzeichnet, dass sich die Luftstrom-Zentrierungseinrichtung (31) über einen Umfangsabschnitt des Übergaberads
(12) erstreckt und mit einem Druckluftanschluss (37) und/oder einem Unterdruckanschluss
(35) versehen ist, um in den beaufschlagten Taschen (13) einen die Einleger (14) zentrierenden
Luftstrom zu erzeugen.
11. Vorrichtung nach irgendeinem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass die Einlegeeinheit (15) einen mit dem Übergaberad (12) synchronisierten, umlaufenden
Greiferstern (45) mit mehreren Greiferpipetten (46) aufweist, die mit während des
Umlaufs des Greifersterns (45) auf und ab bewegbaren Saughalterköpfen (47) versehen
sind.
12. Vorrichtung nach Anspruch 11, dadurch gekennzeichnet, dass dem Greiferstern (45) eine Zentriervorrichtung (51, 54, 55) zur Ausrichtung von Einlegern
(14), die von den Saughalterköpfen (47) aus den Taschen (13) des Übergaberads (12)
übernommenen wurden, zugeordnet ist.
13. Vorrichtung nach Anspruch 12, dadurch gekennzeichnet, dass die Zentriervorrichtung eine mit dem Greiferstern (45) umlaufende Zentrierscheibe
(54) mit Zentrieröffnungen (55) aufweist, deren Anzahl und Lage an die Saughalterköpfe
(47) angepasst sind und deren Größe an die Größe der Einleger (14) angepasst ist,
und dass die Saughalterköpfe (47) bei ihrer Auf- und Abbewegung die übernommenen Einleger
(14) zumindest ein Stück weit in oder durch die Zentrieröffnungen (55) transportieren,
wobei vorzugsweise die Auf- und Abbewegung der Saughalterköpfe (47) mittels Kurven
und/oder Druckrollen steuerbar oder gesteuert ist.
14. Vorrichtung nach Anspruch 13, dadurch gekennzeichnet, dass die Saughalterköpfe (47) bei oder am Ende einer ersten Abbewegung jeweils einen Einleger
ansaugen und durch Unterdruck halten und während einer sich anschließenden Aufwärtsbewegung
in die zugeordnete Zentrieröffnung (55) einführen oder durch diese hindurch bewegen
und bei oder am Ende einer zweiten Abbewegung in eine Matrize (16) der Tablettenpresse
übergeben.
15. Vorrichtung nach einem der Ansprüche 13 oder 14, dadurch gekenn zeichnet, dass die Zentrieröffnungen (55) eine sich konisch verjüngende Zentrierwandung (58) aufweisen.
1. Appareil pour insérer des inserts dans des matrices d'une presse à comprimés, ledit
appareil comportant un dispositif d'alimentation (11) avec une roue de transfert (12)
qui est pourvue de cavités (13) destinées à recevoir des inserts individuels (14),
comportant une unité d'insertion (15) destinée à prélever des inserts (14) à partir
de la roue de transfert (12) et à transférer les inserts (14) prélevés dans les matrices
(16) de la presse à comprimés, et comportant également des moyens pour le transfert
d'inserts (14) aux cavités (13) de la roue de transfert, caractérisé par au moins un ruban d'approvisionnement (23) en forme de bandelette destiné à amener
les inserts (14) à l'appareil (10), les moyens pour le transfert d'inserts à la roue
de transfert (12) comprenant au moins deux dispositifs de préhension (28) qui sont
déplaçables par pivotement de leurs bras de préhension (29) en va-et-vient entre une
position de prélèvement (25) au niveau du ruban d'approvisionnement (23) et une position
de transfert (30) au niveau d'une cavité (13) de la roue de transfert (12), et avec
lesquels, de manière synchrone ou alternée, les inserts (14) peuvent être prélevés
du ruban d'approvisionnement (23) et peuvent être transférés par pivotement des bras
de préhension (29) dans différentes cavités (13) sur la roue de transfert (12).
2. Appareil selon la revendication 1, caractérisé en ce que la roue de transfert (12) comporte un dispositif de centrage à flux d'air (31) associé
à celle-ci et destiné à corriger la position des inserts (14) dans les cavités (13).
3. Appareil pour insérer des inserts dans des matrices d'une presse à comprimés, ledit
appareil comportant un dispositif d'alimentation (11) avec une roue de transfert (12)
qui est pourvue de cavités (13) destinées à recevoir des inserts individuels (14),
comportant une unité d'insertion (15) destinée à prélever des inserts (14) à partir
de la roue de transfert (12) et à transférer les inserts (14) prélevés dans les matrices
(16) de la presse à comprimés, et comportant également des moyens pour le transfert
d'inserts (14) aux cavités (13) de la roue de transfert, caractérisé par au moins un ruban d'approvisionnement (23) en forme de bandelette destiné à amener
les inserts (14) à l'appareil (10), les moyens pour le transfert d'inserts à la roue
de transfert (12) comprenant au moins un dispositif de préhension (28) qui est déplaçable
en va-et-vient entre une position de prélèvement (25) au niveau du ruban d'approvisionnement
(23) et une position de transfert (30) au niveau d'une cavité (13) de la roue de transfert
(12), et la roue de transfert (12) comportant un dispositif de centrage à flux d'air
(31) associé à celle-ci et destiné à corriger la position des inserts (14) dans les
cavités (13).
4. Appareil selon l'une quelconque des revendications 1 à 3, caractérisé en ce que chaque dispositif de préhension (28) est respectivement pourvu d'une pipette d'aspiration
au moyen de laquelle l'insert (14) à transférer peut être soulevé par aspiration et
peut être maintenu tandis que le mouvement de transfert est exécuté.
5. Appareil selon la revendication 4, caractérisé en ce qu'il est possible d'agir sur la pipette d'aspiration au moyen d'air comprimé.
6. Appareil selon l'une quelconque des revendications 1 à 5, caractérisé en ce que le ruban d'approvisionnement (23) peut être transporté d'un rouleau d'approvisionnement
(22) à la position de prélèvement (25) au moyen d'un dispositif de transport de ruban
(26) qui fonctionne, de préférence, de manière cadencée.
7. Appareil selon l'une quelconque des revendications 1 à 6, caractérisé en ce qu'au moins deux rouleaux d'approvisionnement (22) avec des rubans d'approvisionnement
(23) portant des inserts (14) sont prévus, avec des dispositifs de transport de ruban
(26) associés qui peuvent être activés l'un après l'autre pour amener des inserts
(14) à la position de prélèvement.
8. Appareil selon l'une quelconque des revendications 1 à 7, caractérisé en ce qu'un dispositif de hachage pour le ruban d'approvisionnement (23) qui a été vidé de
ses inserts est prévu derrière la position de prélèvement (25) dans la direction de
transport de chaque ruban d'approvisionnement (23).
9. Appareil selon la revendication 8, caractérisé en ce que le dispositif de hachage comprend au moins une lame de coupe et un récipient de collecte
pour les morceaux de ruban qui ont été coupés par la lame de coupe.
10. Appareil selon la revendication 2 ou la revendication 3 ou toute combinaison de la
revendication 2 ou la revendication 3 avec les revendications 4 à 9, caractérisé en ce que le dispositif de centrage à flux d'air (31) s'étend sur une partie circonférentielle
de la roue de transfert (12) et est pourvu d'un raccordement d'air comprimé (37) et/ou
d'un raccordement de pression négative (35) destinés à générer un flux d'air centrant
les inserts (14) se trouvant dans les cavités (13) sur lesquelles le dispositif agit.
11. Appareil selon l'une quelconque des revendications 1 à 10, caractérisé en ce que l'unité d'insertion (15) comprend une étoile de préhension rotative (45) qui est
synchronisée avec la roue de transfert (12) et comporte plusieurs pipettes de préhension
(46) qui sont pourvues de têtes de maintien à aspiration (47) déplaçables vers le
haut et vers le bas tandis que l'étoile de préhension (45) tourne.
12. Appareil selon la revendication 11, caractérisé en ce que l'étoile de préhension (45) comporte un dispositif de centrage (51, 54, 55) associé
à celle-ci et destiné à aligner les inserts (14) qui ont été prélevés à partir des
cavités (13) de la roue de transfert (12) par les têtes de maintien à aspiration (47).
13. Appareil selon la revendication 12, caractérisé en ce que le dispositif de centrage comprend un disque de centrage (54) qui est rotatif avec
l'étoile de préhension (45) et comporte des ouvertures de centrage (55), dont le nombre
et la position sont adaptés aux têtes de maintien à aspiration (47), la taille desdites
ouvertures étant adaptée à la taille des inserts (14) et en ce que les têtes de maintien à aspiration (47), lorsqu'elles se déplacent vers le haut et
le bas, entraînent les inserts (14) prélevés au moins un peu plus loin dans ou à travers
les ouvertures de centrage (55), le déplacement vers le haut et vers le bas des têtes
de maintien à aspiration (47) pouvant être ou étant, de préférence, commandé par des
courbes et/ou des galets presseurs.
14. Appareil selon la revendication 13, caractérisé en ce que, au cours ou à la fin d'un premier déplacement vers le bas, les têtes de maintien
à aspiration (47) soulèvent par aspiration respectivement un insert et le maintiennent
du fait de la pression négative et, au cours d'un déplacement suivant vers le haut,
l'insèrent dans l'ouverture de centrage (55) associée ou le déplacent à travers ladite
ouverture de centrage et, au cours ou à la fin d'un second déplacement vers le bas,
le transfèrent dans une matrice (16) de la presse à comprimés.
15. Appareil selon la revendication 13 ou 14, caractérisé en ce que les ouvertures de centrage (55) comprennent une paroi de centrage fuselée de manière
conique (58).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description