[0001] The present invention relates to a building element assembly having isolation properties
and anchoring for panel forming the front side of a volume to be filled with concrete
to form a foundation wall. Japanese Patent Document
JP 2002 030673 A discloses a foundation wall element assembly as described in the preamble to claim
1.
[0002] Building a supporting foundation wall of a building is associated with many requirements
and needs. The process is often complex, and a good result frequently depends on the
skill and improvisation of the construction workers employed with the task of building
the walls and floors.
[0003] Vendors have developed various elements that make the task easier for the builder.
Expanded/extruded polystyrene (EPS/XPS) building elements with an outer and an inner
wall have been provided which are arranged and filled with concrete at the site. Such
products has made the job of building floors and foundation walls, and even walls,
easier and less work demanding. Lighter material, better insulation and draining capabilities
have increased the deployment of such technologies. However there are problems with
such elements related to breakage in transportation, inefficient for reinforcement
work, and requirement for concrete post curing work.
[0004] There are however a lot of requirements and needs in the building process that these
new technologies solve poorly, and which still must be manually handled by the construction
workers, and often in an ad hoc manner.
[0005] Buildings have different requirements to the strength, which means there are many
types of building elements as the EPS/XPS elements discussed above having different
specifications related to the width of the concrete fillable space. The requirements
will for example be different for a wall built of double/triple layered bricks compared
to a wall made up of Leca
® blocks. Since there may be multiple needs on a building site, there is a need to
provide EPS/XPS elements of different sizes, depending on the requirements of the
building. Although an EPS/XPS element is low in weight it is bulky and therefor takes
up a lot of space on the building site. It is also a real danger of misusing the EPS
/XPS elements causing too thick or too thin walls to be used in the foundation.
[0006] Working with concrete requires extended use of reinforcement, such as complex structures
of rods or bars. This is an important element of the durability and strength of the
construction. Being able to arrange reinforcements at correct pattern and quantity
may be a challenge, and certainly this may represent a critical problem when using
EPS/XPS forms or simple construction formwork for filling concrete.
[0007] Foundation walls may be required to be covered by some form of façade plaster, at
least on parts being above ground. This can be custom woodwork, or plates that have
to be mounted to the foundation wall after construction.
[0008] Using a filled EPS/XPS form requires the construction worker to remove the EPS/XPS
in areas of the foundation wall that are to be covered by wall elements or other material.
[0009] Using EPS/XPS forms or simple construction formwork requires the construction worker
to be able to remove some, or the entire outer layer of the concrete foundation wall.
This must be done after curing of the filled in concrete, which represent a time factor
which may delay the construction work. In tight environments this will further add
to the complexity of the construction task. The time factor and accessibility to do
a proper job are critical parameters in a construction process.
[0010] Many building projects need a concrete wall below the ground surface which forms
a solid base for the wall constructions, and which provides predictable isolation
characteristics. Isolation underground shall also provide protection against frost
expansion in the ground. Today this is made up of individual isolation elements and
filling regimes, using gravel, sand and draining at depths that goes deeper than frost
conditions during extreme winter conditions. Most of this work depends on the quality
of the individual construction worker performing the work, and thus is prone to large
variations in quality. A poorly performed job in this field may have serious consequences,
leading to damage and costly repairs.
[0011] It is the aim of present invention to provide solutions to one or more of the defined
challenges and problems in the building process as described above.
[0012] The present invention provides in one embodiment a device for providing a foundation
wall element assembly for construction of a foundation wall wherein the element assembly
is mounted in two stages and then provides a variable size room for filling concrete,
and thus enables the construction worker to use the same elements regardless of the
requirement to the thickness of the underground concrete foundation, and provides
an easy access for reinforcement/armoring work.
[0013] The assembly process enables the construction worker to easily arrange the reinforcement
while assembling the foundation wall element assembly. The foundation wall element
assembly itself comprises an outer wall finishing which eliminates further work on
the foundation wall once the concrete to be filled into the foundation wall element
assembly has cured.
[0014] It is an aim of the present invention to provide a foundation wall element assembly
which is light weight and require a minimum of space when transported, thus reduce
transportation resources, and brakeage.
[0015] The present invention may additionally provide a predictable protection against frost
expansion close to and under the underground wall.
[0016] Non limiting embodiments will be described with references to the figures. The invention
now to be described further with reference to the drawings, showing non-limiting examples
of the invention, comprises:
Fig. 1A - side view of foundation wall element assembly
Fig. 1B - side view of foundation wall foot element
Fig. 2A - side view of foundation wall element assembly
Fig. 2B - side view of foundation wall foot element
Fig. 3A - side view of foundation wall element assembly
Fig. 3B - side view of foundation wall foot element
Fig. 4A - side view of foundation wall element assembly in a building environment
Fig. 4B - top view of a foundation wall element assembly
Fig. 4C - connecting member for panel elements
Fig. 4D - corner and side connecting member for panel elements
Fig. 5A - distance members
Fig. 5B - Back view, side view and front view of distance member
Fig. 5C -Top view holding member
Fig. 5D - side view holding member
Fig. 5E - side view fastening plug member
Fig. 6 - Oblique view of foundation wall element assembly
Fig. 7A - Simplified version of foundation wall element assembly
Fig. 7B - Simplified version of holding member
[0017] The various features described herein are combined in certain ways to describe the
embodiments in the figures. It should be understood that the figures are only used
as an aid for understanding the invention, and the invention and protection scope
also comprise other combinations of the features, as described by the claims.
[0018] The present invention device, foundation wall element, for providing a flexible and
easy to mount foundation wall element is now described with reference to the figures.
[0019] In one alternative embodiment of the invention as described in figure 1A it is seen
a foundation wall element assembly 100 comprising a foot element 1, and a leg element
2. Foot element 1 and leg element 2 is typically made of a high isolating material
such as EPS or XPS. The foot element comprises a first groove 5 for receiving at least
a part of the lower part 6 of the leg element 2. The foundation wall element assembly
100 further comprising a panel element 3, wherein the lower part of the panel element
3 is arranged in a second groove 4a, 4b, 4c in the foot element 1. The foot element
1 may comprise more than one second groove 4a, 4b, 4c. When mounted, the panel element
3 and the leg element 2 define a space for filling concrete. The second grooves 4a,
4b, 4c are arranged at a distance from the first groove 5 in the foot element 1 defining
alternative positioning of the panel element 3 for adapting to the required concrete
filling thickness of the wall when arranged and filled.
[0020] The panel element 3 is of an endurable material such as a fiber cement board having
a processed outer surface of desired color and texture, and may also have specific
characteristics for example for isolation, water permeability, and other.
[0021] The basic idea is that the foot 1 and leg 2 elements are mounted on site in a first
operation whereupon the reinforcement arrangements are installed in required pattern
as seen in figure 4A. Having easy access to both inner 13 and outer 12 side of the
leg element is vital for this job. Reinforcement bars 44a may easily be pushed through
the leg elements at required intervals. Being anchored to the reinforcement on the
inside of the leg element enables these bars 44a to form the backbone and support
for longitudinal reinforcement steel mesh/bars 45 running along the length of the
foundation wall element assembly.
[0022] The panel element 3 is further held in position at the upper end by a holding member
9. The holding member 9, as shown in figure 5C and 5D, may be formed as a strip comprising
holes 52a, 52b, 52c in a first end and a hook 53 in the opposite second end. The distance
of the holes 52a, 52b, 52c correspond to the distances between the second grooves
4a, 4b, 4c in the foot element 1. A plug 11 is provided for insertion through the
hole 52a, 52b, 52c and is inserted in the hole 52a, 52b, 52c corresponding to required
concrete filling thickness, and will when pushed into the topside of the leg element
2 fix the holding member relative the leg element 2 and define a known distance to
the hook 53. The topside of the holding member 9 may further comprise guiding means
51a, 51b, 51c, such as engraved lines, perforations, or other sign elements. The purpose
of the guiding means is to enable the construction worker to exactly position the
top of the leg element 2 relative the holding member 9 when inserting the plug 11
through one of the holes 52a, 52b, 52c and into the topside of the leg element 2 .
The guiding means 51a, 51b, 51c may indicate the distance to the hook 53, such that
when guiding means 51a, 51b, 51c is in line with the inner side of the leg element
2, the distance to the hook 53 is precisely defined. The hook 53 is when arranged
to embrace the top side of the panel element 3 defining the maximum distance the topside
of the panel element 3 can be moved from the outside 12 of the leg element 2.
[0023] A further optional distance member 10 is illustrated in the figures. The distance
member 10 may be provided in different sizes, and will be selected dependent on which
second groove 4a, 4b, 4c the panel element 3 is to be mounted in when wall is built.
The distance member 10 may comprise a tip 55, a space member 56 and a head 57, and
when the tip is pushed into the outside wall of the leg element 2 all the way to the
space member 56, the head defines a limiting distance the panel element 3 can be moved
towards the leg element 2 when mounted.
[0024] In use, it is practical that the chosen second groove 4a, 4b, 4c to mount the panel
element 3 in, the size of the optional distance member 10, and the chosen hole 52a,
52b, 52c to mount the plug 11 in corresponds such that the distance between the outside
12 of the leg element 2 and the inside 14 of the panel element 3 is the same from
bottom to top. The room 110 defined by the foot element 1, the leg element 2 and the
panel element 3 may when filled with concrete and the concrete is cured be a weight
bearing part of a wall.
[0025] When using both the holding member 9 and the distance member 10 to hold the panel
element 3, the panel element will be held in a biased tensioned manner, since when
the panel element 3 is held in the second groove 4a, 4b, 4c in the bottom part, the
distance member push the top part of the panel element 3 outwards away from the leg
element 2, and the hook 53 on the holding member 9 will hold the top of the panel
element 3 back. Thus the panel element 3 is held in a locking manner at a fixed distance
from the leg element 2.
[0026] Depending on the environment the foundation wall element 100 is to be mounted in,
a variety of forms in the interlocking section 6, 20, 30, 50 of the foot element 1
and the leg element 2. Figure 1A, 2A and 3A show 3 different forms. Other forms may
be chosen.
[0027] In figure 4A - 4D there are illustrated how elements may be arranged to form a wall
structure. It is seen that the leg element 2 is inserted in a first groove 20 in the
foot element 1. The groove is in this instance of the same width and form as the bottom
part of the leg element 2 such that when inserted in the groove 20, a tight fit is
achieved. A panel element 3 is inserted into the second groove 4a to establish a minimum
width in the lower part of the room 110. At least one distance member is chosen having
a length between space member 56 and head 57 corresponding to the second groove 4a
distance from the first groove 20, and pushed in to the outside 12 of the leg element
2. The leg element may comprise preformed holes (not shown) in its outside surface
12 for receiving distance members 10. The panel element 3 is then arranged to rest
on the head 57 of the distance member, and a holding member 9 is arranged to grip
the top end of the panel element 3 by the hook 53, and a plug 11 is inserted in a
hole 52a in the holding member 9 and pushed down in the top of the leg element 2.
Guide line 51a may be used to align with the inside edge of the top end of the leg
element2. Preformed holes (not shown) may be provided in the top end of the leg element
2 for receiving the plug 11. The plug 11, when arranged in hole 52a , and when bottom
of panel element 3 is arranged in second groove 4a, will typically ensure that the
distance between the inside 14 of the panel element 3 and the outside 12 of the leg
element 2 corresponds both in bottom and top. Reinforcement bars /armor 44a1, 44b
may be arranged before panel element is mounted.
[0028] When a foundation wall is built it may be necessary to mount several foundation wall
element assemblies 100 side by side, or meeting in a corner. A connecting member 40
may be arranged to hold the panel elements together. The connecting member 40 may
have various sizes and angles between the holding grooves/recesses 47a, 47b for the
panel element 3. In figure 4B illustrating a wall arrangement as seen from above,
a holding element 40 is seen mounded to hold two panel elements 3 together on a straight
wall section. 4D illustrates a possible design of such connecting members 40 in two
versions, where one is for a straight wall connection, and the other is for a 90 °
corner connection. The connecting member may further be provided with an anchoring
element 41, which will add the capability of anchoring the panel elements 3 to the
concrete when concrete is filled into the room 110 and cure. Without the anchoring
element 41, there is a risk for the panel elements 3 to disengage with the concrete
column in the room 110 when the concrete cures.
[0029] In figure 4A it is further shown how armoring 44a, 44b is arranged both inside the
room 110 and through the leg element 2, and further reinforcement bars 45 are arranged
inside the leg element 2. The assembly shown in the figure comprise a foundation wall
element assembly 100, and a stack of floor elements 42 arranged on the farther end
of the foot element 1 on the inside portion of the foundation wall element assembly
100 such that an inside open space 46 is provided for filling concrete and arranging
anchoring to concrete floor. The inside open space 46 may further provide room for
holding further reinforcement bars 45. The room 110 defined between the panel element
3 and the leg element 2 may also be provided with reinforcement bars 45 which may
use a armoring assembly 44a, 44b for anchoring.
[0030] An additional isolation element 43 may be arranged outside the panel element 3 for
further isolation. The longer the foot element 2 extends outside the second groove
into which the lower part of the panel element 3 is inserted will provide prevention
of heave to build under the wall construction when there is frost in the ground. When
the wall has been built as described above, it is possible to fill concrete on the
inside of the foundation wall element assembly 100 in the inside open space 46 and
above the floor element stack 42 to form the floor of the room inside the foundation
wall element assemblies 100, and the room 110 inside the foundation wall element assembly
to form the foundation of the wall construction.
[0031] Normally, the foundation wall element assembly 100 will be mounted and filling material
120 will be carefully arranged outside the panel 3, before concrete is filled into
the foundation wall element assembly 100 and at the same time concrete for the concrete
slab on the inside 13 of the foundation wall element assembly is poured in place.
This way there are minimal risk for displacement of foundation wall element assembly
elements and reinforcement. It is possible in this way to mount foundation wall element
assemblies of high reach, up to more than 1 meter.
[0032] When the concrete has been filled and cured, the foundation wall is completed. There
is no need for treating the surface, or remove excessive material from the outside
of the foundation wall, such as EPS/XPS above ground level, or formwork. Neither is
it necessary to work on the front above ground surface of the foundation wall as this
has its intended pretreated surface layer element 3.
[0033] There are no constraints to the size of the foundation wall element assemblies, but
one option is that the second grooves 4a, 4b, 4c are provided at an internal distance
of 5 cm, and the inner groove 4a is arranged to be 10 cm from the outside 12 wall
of the mounted leg member 2, thereby facilitation for wall thicknesses of 10, 15,
and 20 cm concrete thickness. A second option is that the second grooves 4a, 4b, 4c
are provided at an internal distance of 10 cm, and the inner groove 4a is arranged
to be 10 cm from the outside wall of the mounted leg member 2, thereby facilitation
for wall thicknesses of 10, 20, and 30 cm concrete thickness. A third option is that
the second grooves 4a, 4b, 4c are provided at a variable internal distance of for
example 5 cm and10 cm, and the inner groove 4a is arranged to be 10 cm from the outside
wall of the mounted leg member 2, thereby facilitation for wall thicknesses of 10,
15, and 25 cm concrete thickness. Other variations may comprise different internal
distance between the second grooves 4a, 4b, 4c, and/or the first second groove 4a
is arranged at different distances from the outside of the leg element 2 when mounted
in the foot element 1.
[0034] Figure 7A show further a simplified embodiment of the foundation wall element assembly
100. In these embodiments the foot 1 and leg 2 element is arranged and fixed either
by a ridge and grove arrangement as shown previously, or simply by gluing the bottom
surface of the leg 2 element to the upper surface of the foot 1 element such that
the two form an L-element. Further, a lower holding member 70 is provided comprising
holding means 72 for the panel 3 in one end, and an integrated holding spear 71 in
the other end. Alternatively the spear 71 may be replaced for example by an arrangement
of comprising holes at intervals for receiving a plug 11 as in the manner described
above.
[0035] When using this simplified embodiment the construction worker will simply glue the
two leg and foot elements together, and arrange the lower holding member 70. Then
the reinforcement 44a, 44b, 45 is put in place, and the panel is arranged in the holding
means 72 of the lower holding member 70. A second upper holding member 70 is then
arranged at the top of the panel 3, and the upper distance member is fastened to the
top of the leg element 2, either by pushing the spear 71 into the top surface of the
leg element or by other means such as by pushing in a plug 11. Distance members 10
may be used to ensure minimum distance between the outside 12 of the leg element and
the inside of the panel 3 at intervals.
[0036] Using either the more advanced foundation wall element assembly above from figure
1A, or the more simplified version of figure 7a, it is possible to remove the upper
holding member 9, 70 when the filled in concrete has cured.
[0037] A further advantage of the present invention is that all the parts of the foundation
wall element assembly can be flat-packed for transport and storage. This is a huge
advantage, and will minimize the breakage and increase ease of handling.
[0038] The ability to be able to construct advanced reinforcement onsite with no restrictions
to accessibility is a great improvement, specifically in the construction of heavy
buildings requiring complex reinforcement of the concrete slab on site.
[0039] The invention may further defined by a first embodiment of a foundation wall element
assembly comprising: a foot element 1 a leg element 2, and a panel element 3, wherein
the leg element 2 is mounted to the foot element 1, and holding means 4a, 4b, 4c,
72 for receiving the bottom part of a panel element 3, for providing a room 110 between
the inside 14 of the panel element 3 and the outside 12 of the leg element 2 for receiving
concrete filling, the foot element 1 comprises a first groove 5 for receiving the
bottom part 6 of the leg element 2, and holding means 4a,4b,4c,72 comprises more than
one second groove 4a,4b,4c defining alternative positions for receiving the bottom
part of a panel element 3 for adapting to the required concrete filling thickness
of the wall when arranged and filled.
[0040] A second embodiment according to the first embodiment of a foundation wall element
assembly, further comprising a distance member 10 which when inserted into the leg
element 2 from the outside 12 until the distance member touches the outside surface
defines a known distance to the head57 which the panel element 3 can rest against.
[0041] A third embodiment according to the first or second embodiment of a foundation wall
element assembly, further comprising a top holding member 9, 70 for holding the upper
portion of the panel element 3 at a maximum defined distance from the outside of the
upper portion of the leg element 2.
[0042] A fourth embodiment according to the third embodiment of a foundation wall element
assembly, further the top holding member 9, 70 in a first end have holes 52a, 52b,
52c arranged, and in the opposite end is formed with a hook 53, for gripping around
the top side of the panel element 3, and the base element further comprise a plug
11 for being received by one of the holes 52a, 52b, 52c from above and pushed into
the top side of the leg element 2, and thus the top holding member 9, 70 defining
the maximum distance between the panel element 3 and the leg element 2 in the upper
part.
[0043] A fifth embodiment according to the third or fourth embodiment of a foundation wall
element assembly, wherein the top holding member 9, 70 comprise guiding means 51a,
51b, 51c, such as engraved lines, perforations, or other sign elements for the purpose
of guiding an exact positioning of the top of the leg element 2 relative the holding
member 9, 70 when arranging the top holding member 9, 70.
[0044] A sixth embodiment according to the fourth embodiment of a foundation wall element
assembly, wherein the distance between the second grooves 4a, 4b, 4c in the foot element
1 and the holes 52a, 52b, 52c in the holding member are the same, and when arranged
in the base element device provides holding means for the panel elements 3 to be held
at a constant distance from the leg elements 2 from top to bottom in a biased manner.
[0045] A seventh embodiment according to any of the first to sixth embodiment of a foundation
wall element assembly, wherein the foundation wall element assembly further comprise
a connecting member 40, the connecting member 40 comprising two adjacent longitudinal
recesses 47a, 47b for receiving respective left and right side of panel element 3
of two adjacent mounted panel elements 3.
[0046] An eigth embodiment according to the seventh embodiment of a foundation wall element
assembly, wherein the connecting member 40 further comprising a longitudinal anchoring
element 41 for providing a strong anchoring of the connecting member 40 and the adjacent
mounted panels 3 when the concrete is cured within the foundation wall element assembly.
[0047] The invention may further be defined by a first method embodiment for creating a
foundation wall using the foundation wall element assembly according to any of the
first to ninth embodiment of a foundation wall element assembly, wherein the method
comprising the steps:
- arranging the foot 1 and the leg 2 elements to provide an inner wall of the foundation
wall,
- arranging reinforcement for the foundation wall,
- arrange the bottom part of panel 3 at required distance from the outside 12 of the
leg 2,
- mount top holding member 9, 70 to top of panel 3 and top of leg element 2,
- fill in concrete into the room 110 between the inside 14 of the panel element 3 and
the outside 12 of the leg element 2 to required filing grade.
[0048] A second method embodiment according to the first method embodiment for creating
a foundation wall, wherein the method further comprise before concrete is filled the
step: arranging filling material 120 outside panel 3 to provide additional support
for panel 3 in the concrete filling phase.
[0049] A third method embodiment according to the first or second method embodiment for
creating a foundation wall, wherein the step to arrange the bottom part of panel 3
further comprising:
using the foot element 1 comprising a first groove 5 for receiving the bottom part
6 of the leg element 2, and one or more second grooves 4a, 4b, 4c for receiving the
bottom part of a panel element 3, mounting the bottom part of the panel in the second
groove 4a, 4b, 4c defining required distance between the panel 3 and the leg element
2.
[0050] A fourth method embodiment according to any of the first to third method embodiment
for creating a foundation wall, wherein before filling in the concrete the method
further comprising to mount a plurality of foundation wall element assemblies 100
adjacent each other, and connecting adjacent panels 3 inserting the respective left
and right side of the adjacent panels into the recesses 47a, 47b of a connecting member
40.
[0051] A fifth method embodiment according to any of the first to fourth method embodiment
for creating a foundation wall, wherein the method further comprise the step: removing
top holding member 9, 70 when the concrete is cured.
1. Foundation wall element assembly comprising:
a foot element (1),
a leg element (2), and a panel element (3), wherein the leg element (2) is mounted
to the foot element (1), and a
holding means (4a, 4b, 4c, 72) for receiving the bottom part of a panel element (3),
for providing a room (110) between the inside (14) of the panel element (3) and the
outside (12) of the leg element (2) for receiving concrete filling, characterised in that the foot element (1) comprises
a first groove (5) for receiving the bottom part (6) of the leg element (2), and the
holding means (4a, 4b, 4c, 72) comprises
more than one second groove (4a, 4b, 4c) defining alternative positions for receiving
the bottom part of a panel element (3) for adapting to the required concrete filling
thickness of the wall when arranged and filled.
2. Foundation wall element assembly according to claim 1, further comprising a distance
member (10) having a space member (56) and a head (57) which when inserted into the
leg element (2) from the outside (12) until the space member (56) touches the outside
surface defines a known distance from the outside (12) of the leg element (2) to the
head(57) which the panel element (3) can rest against.
3. Foundation wall element assembly according to claim 1 or claim 2, further comprising
a top holding member (9, 70) for holding the upper portion of the panel element (3)
at a maximum defined distance from the outside of the upper portion of the leg element
(2).
4. Foundation wall element assembly according to claim 3, wherein the top holding member
(9, 70) in a first end has holes (52a, 52b, 52c) arranged, and in the opposite second
end is formed with a hook (53, 72), for gripping around the top side of the panel
element (3), and the top holding member (9, 70) further comprises a plug (11) for
being received by one of the holes (52a, 52b, 52c) from above and when pushed into
the top side of the leg element (2), the top holding member (9, 70) defines the distance
between the panel element (3) and the leg element (2) in the upper part when panel
element (3) is arranged in the hook (53,72).
5. Foundation wall element assembly according to claim 3 or 4, wherein the top holding
member (9, 70) comprises indication means (51a, 51b, 51c), such as engraved lines,
perforations, or other sign elements for the purpose of guiding an exact position
of the top of the leg element (2) relative the holding member (9, 70) when arranging
the top holding member (9, 70).
6. Foundation wall element assembly according to claim 4, wherein the distance between
the more than one second groove (4a, 4b, 4c) in the foot element (1) and the holes
(52a, 52b, 52c) in the holding member are the same, and when arranged in the base
element device provides holding means for the panel elements (3) to be held at a constant
distance from the leg elements (2) from top to bottom in a biased manner.
7. Foundation wall element assembly according to any of the previous claims, wherein
the foundation wall element assembly further comprises a connecting member (40), the
connecting member (40) comprising two adjacent longitudinal recesses (47a, 47b) for
receiving respective left and right side of panel element (3) of two adjacent mounted
panel elements (3).
8. Foundation wall element assembly according to claim 7, wherein the connecting member
(40) further comprises a longitudinal anchoring element (41) for providing a strong
anchoring of the connecting member (40) and the adjacent mounted panels (3) when the
concrete is cured within the foundation wall element assembly.
9. Method for creating a foundation wall using the foundation wall element assembly according
to any of claims 1 to 8, wherein the method comprising the steps:
- arranging the foot (1) and the leg (2) elements to provide an inner wall of the
foundation wall,
- arranging reinforcement (44a, 44b, 45) for the foundation wall,
- arranging the bottom part of panel (3) at a required distance from the outside (12)
of the leg (2),
- mounting top holding member (9, 70) to top of panel (3) and top of leg element (2),
- filling in concrete into the room (110) between the inside (14) of the panel element
(3) and the outside (12) of the leg element (2) to required filing grade.
10. Method according to claim 9, wherein the method further comprising before concrete
is filled the step: arranging filling material (120) outside panel (3) to provide
additional support for panel (3) in the concrete filling phase.
11. Method according to claim 9 or 10, wherein the step to arrange the bottom part of
panel (3) further comprising:
using the foot element (1) comprising a first groove (5) for receiving the bottom
part (6) of the leg element (2), and one or more second grooves (4a, 4b, 4c) for receiving
the bottom part of a panel element (3), mounting the bottom part of the panel in the
second groove (4a, 4b, 4c) defining required distance between the panel (3) and the
leg element (2).
12. Method according to any of claims 9 to 11, wherein before filling in the concrete
the method further comprises the mounting of a plurality of foundation wall element
assemblies (100) adjacent each other, and connecting adjacent panels (3) by inserting
the respective left and right side of the adjacent panels into the recesses (47a,
47b) of a connecting member (40).
13. Method according to any of claims 9 to 12, wherein the method further comprise the
step:
removing top holding member (9, 70) when the concrete is cured.
1. Fundamentmauerelementanordnung umfassend:
ein Sockelelement (1), ein Schenkelelement (2) und ein Paneelelement (3), wobei das
Schenkelelement (2) am Sockelelement (1) montiert ist, und ein Haltemittel (4a, 4b,
4c, 72) zum Aufnehmen des unteren Teils eines Paneelelements (3) zum Bereitstellen
eines Raums (110) zwischen dem Inneren (14) des Paneelelements (3) und dem Äußeren
(12) des Schenkelelements (2) zum Aufnehmen von Betonfüllmasse, dadurch gekennzeichnet, dass das Sockelelement (1) eine erste Rinne (5) zum Aufnehmen des unteren Teils (6) des
Schenkelelements (2) aufweist, und das Haltemittel (4a, 4b, 4c, 72) mehr als eine
zweite Rinne (4a, 4b, 4c) aufweist, die alternative Positionen zum Aufnehmen des unteren
Teils eines Paneelelements (3) definieren zum Anpassen an die erforderliche Betonfüllmassendicke
der Mauer beim Anordnen und Füllen.
2. Fundamentmauerelementanordnung nach Anspruch 1, weiter umfassend ein Abstandselement
(10) mit einem Platzelement (56) und einem Kopf (57), der, beim Einführen in das Schenkelelement
(2) von der Außenseite (12) bis das Platzelement (56) die Außenfläche berührt, einen
bekannten Abstand von der Außenseite (12) des Schenkelelements (2) zum Kopf (57) definiert,
wogegen das Paneelelement (3) ruhen kann.
3. Fundamentmauerelementanordnung nach Anspruch 1 oder 2, weiter umfassend ein oberes
Halteelement (9, 70) zum Halten des oberen Teils des Paneelelements (3) in einem maximalen
definierten Abstand von der Außenseite des oberen Teils des Schenkelelements (2).
4. Fundamentmauerelementanordnung nach Anspruch 3, wobei das obere Halteelement (9, 70)
in einem ersten Ende Löcher (52a, 52b, 52c) aufweist und im entgegengesetzten zweiten
Ende mit einem Haken (53, 72) zum Greifen um die Oberseite des Paneelelements (3)
gebildet ist, und das obere Halteelement (9, 70) weiter einen Stöpsel (11) aufweist,
der von einem der Löcher (52a, 52b, 52c) von oben aufgenommen wird und beim Schieben
in die Oberseite des Schenkelelements (2) das obere Halteelement (9, 70) den Abstand
zwischen dem Paneelelement (3) und dem Schenkelelement (2) im oberen Teil definiert,
wenn das Paneelelement (3) im Haken (53,72) angeordnet wird.
5. Fundamentmauerelementanordnung nach Anspruch 3 oder 4, wobei das obere Halteelement
(9, 70) Anzeigemittel (51a, 51b, 51c) umfasst, wie beispielsweise eingravierte Linien,
Perforierungen oder andere Hinweiselemente zum Führen einer genauen Position des oberen
Schenkelelements (2) im Verhältnis zum Halteelement (9, 70) beim Anordnen des oberen
Halteelements (9, 70).
6. Fundamentmauerelementanordnung nach Anspruch 4, wobei der Abstand zwischen der mehr
als einen zweiten Rinne (4a, 4b, 4c) im Sockelelement (1) und den Löchern (52a, 52b,
52c) im Halteelement der gleiche ist, und die Vorrichtung, wenn sie im Basiselement
angeordnet ist, Haltemittel für die Paneelelemente (3) bereitstellt, die in einem
konstanten Abstand von den Schenkelelementen (2) von oben bis unten auf eine vorgespannte
Art und Weise gehalten werden sollen.
7. Fundamentmauerelementanordnung nach einem der vorgehenden Ansprüche, wobei die Fundamentmauerelementanordnung
weiter ein Verbindungselement (40) umfasst, indem das Verbindungselement (40) zwei
benachbarte längslaufende Ausnehmungen (47a, 47b) zum Aufnehmen von der jeweiligen
linken und rechten Seite des Paneelelements (3) von zwei benachbart montierten Paneelelementen
(3) aufweist.
8. Fundamentmauerelementanordnung nach Anspruch 7, wobei das Verbindungselement (40)
weiter ein längslaufendes Verankerungselement (41) umfasst, das eine starke Verankerung
des Verbindungselements (40) und der benachbart montierten Paneele (3) bereitstellt,
wenn der Beton in der Fundamentmauerelementanordnung härtet.
9. Verfahren zum Bilden einer Fundamentmauer unter Verwendung der Fundamentmauerelementanordnung
nach einem der Ansprüche 1 bis 8, wobei das Verfahren die folgenden Schritte umfasst:
- Anordnen des Sockel- (1) und Schenkel- (2) Elements zum Bereitstellen einer inneren
Mauer der Fundamentmauer,
- Anordnen einer Verstärkung (44a, 44b, 45) der Fundamentmauer,
- Anordnen des unteren Teils des Paneels (3) in einem erforderlichen Abstand von der
Außenseite (12) des Schenkels (2),
- Montieren eines oberen Halteelements (9, 70) oben auf das Paneel (3) und oben auf
das Schenkelelement (2),
- Einfüllen von Beton in den Raum (110) zwischen dem Inneren (14) des Paneelelements
(3) und dem Äußeren (12) des Schenkelelements (2) bis zu einem erforderlichen Füllungsgrad.
10. Verfahren nach Anspruch 9, wobei das Verfahren vor dem Einfüllen von Beton weiter
den folgenden Schritt umfasst: Anordnen von Füllmaterial (120) außerhalb des Paneels
(3) zur Bereitstellung von zusätzlicher Unterstützung für das Paneel (3) in der Betoneinfüllungsphase.
11. Verfahren nach Anspruch 9 oder 10, wobei der Schritt zum Anordnen des unteren Teils
des Paneels (3) weiter Folgendes umfasst:
Anwenden des Sockelelements (1) umfassend eine erste Rinne (5) zum Aufnehmen des unteren
Teils (6) des Schenkelelements (2) und eine oder mehrere zweite Rinnen (4a, 4b, 4c)
zum Aufnehmen des unteren Teils eines Paneelelements (3), Montieren des unteren Teils
des Paneels in der zweiten Rinne (4a, 4b, 4c), definierend eines erforderlichen Abstands
zwischen dem Paneel (3) und dem Schenkelelement (2).
12. Verfahren nach einem der Ansprüche 9 bis 11, wobei das Verfahren vor dem Einfüllen
von Beton weiter das Montieren einer Mehrheit von Fundamentmauerelementanordnungen
(100) neben einander und das Verbinden von benachbarten Paneelen (3) durch Einführen
der jeweiligen linken und rechten Seite des benachbarten Paneels in die Ausnehmungen
(47a, 47b) eines Verbindungselements (40) umfasst.
13. Verfahren nach einem der Ansprüche 9 bis 12, wobei das Verfahren weiter den folgenden
Schritt umfasst:
Entfernen eines oberen Halteelements (9, 70), wenn der Beton gehärtet ist.
1. Ensemble d'éléments de mur de fondation, comprenant :
un élément de pied (1), un élément de jambe (2) et un élément de panneau (3), l'élément
de jambe (2) étant monté sur l'élément de pied (1), et un moyen de maintien (4a, 4b,
4c, 72) pour recevoir la partie inférieure d'un élément de panneau (3), pour fournir
un espace (110) entre l'intérieur (14) de l'élément de panneau (3) et l'extérieur
(12) de l'élément de jambe (2) pour recevoir le remplissage de béton, caractérisé en ce que l'élément de pied (1) comprend une première rainure (5) pour recevoir la partie inférieure
(6) de l'élément de jambe (2), et le moyen de maintien (4a, 4b, 4c, 72) comprend plus
d'une deuxième rainure (4a, 4b, 4c) définissant des positions alternatives pour recevoir
la partie inférieure d'un élément de panneau (3) pour s'adapter à l'épaisseur de remplissage
de béton requise du mur lorsqu'il est agencé et rempli.
2. Ensemble d'éléments de mur de fondation selon la revendication 1, comprenant en outre
un élément d'écartement (10) ayant un élément d'espacement (56) et une tête (57) qui,
lorsqu'elle est insérée dans l'élément de jambe (2) depuis l'extérieur (12) jusqu'à
l'élément d'espacement (56) touche à la surface extérieure, définit une distance connue
à partir de l'extérieur (12) de l'élément de jambe (2) à la tête (57) contre laquelle
l'élément de panneau (3) peut reposer.
3. Ensemble d'éléments de mur de fondation selon la revendication 1 ou la revendication
2, comprenant en outre un élément de maintien supérieur (9, 70) pour maintenir la
partie supérieure de l'élément de panneau (3) à une distance maximale définie depuis
l'extérieur de la partie supérieure de l'élément de jambe (2).
4. Ensemble d'éléments de mur de fondation selon la revendication 3, dans lequel l'élément
de maintien supérieur (9, 70) dans une première extrémité présente des trous (52a,
52b, 52c) agencés, et dans la deuxième extrémité opposée est formé avec un crochet
(53, 72), pour saisir autour du côté supérieur de l'élément de panneau (3), et l'élément
de maintien supérieur (9, 70) comprend en outre un bouchon (11) destiné à être reçu
par l'un des trous (52a, 52b, 52c) depuis le dessus et lorsqu'il est poussé dans le
côté supérieur de l'élément de jambe (2), l'élément de maintien supérieur (9, 70)
définissant la distance entre l'élément de panneau (3) et l'élément de jambe (2) dans
la partie supérieure lorsque l'élément de panneau (3) est disposé dans le crochet
(53,72).
5. Ensemble d'éléments de mur de fondation selon la revendication 3 ou 4, dans lequel
l'élément de maintien supérieur (9, 70) comprend des moyens d'indication (51a, 51b,
51c), tels que des lignes gravées, des perforations ou d'autres éléments de signalisation
dans le but de guider une position exacte du haut de l'élément de jambe (2) par rapport
à l'élément de maintien (9, 70) lors de l'agencement de l'élément de maintien supérieur
(9, 70).
6. Ensemble d'éléments de mur de fondation selon la revendication 4, dans lequel la distance
entre les plus d'une deuxième rainure (4a, 4b, 4c) dans l'élément de pied (1) et les
trous (52a, 52b, 52c) dans l'élément de maintien sont les mêmes, et lorsqu'il est
agencé dans le dispositif d'élément de base, fournit un moyen de maintien pour que
les éléments de panneau (3) soient maintenus à une distance constante des éléments
de jambe (2) de haut en bas de manière sollicitée.
7. Ensemble d'éléments de mur de fondation selon l'une quelconque des revendications
précédentes, dans lequel l'ensemble d'éléments de mur de fondation comprend en outre
un élément de raccordement (40), l'élément de raccordement (40) comprenant deux évidements
longitudinaux adjacents (47a, 47b) pour recevoir les côtés gauche et droit respectifs
d'un élément de panneau (3) de deux éléments de panneau montés adjacents (3).
8. Ensemble d'éléments de mur de fondation selon la revendication 7, dans lequel l'élément
de raccordement (40) comprend en outre un élément d'ancrage longitudinal (41) pour
fournir un ancrage solide de l'élément de raccordement (40) et des panneaux montés
adjacents (3) lorsque le béton est durci à l'intérieur de l'ensemble d'éléments de
mur de fondation.
9. Procédé de création d'un mur de fondation utilisant l'assemblage d'éléments de mur
de fondation selon l'une quelconque des revendications 1 à 8, dans lequel le procédé
comprend les étapes consistant à :
- agencer les éléments de pied (1) et de jambe (2) pour fournir une paroi intérieure
du mur de fondation,
- disposer un renfort (44a, 44b, 45) pour le mur de fondation,
- disposer la partie inférieure du panneau (3) à une distance requise de l'extérieur
(12) de la jambe (2),
- monter l'élément de maintien supérieur (9, 70) sur le dessus du panneau (3) et le
haut de l'élément de jambe (2),
- remplir du béton dans l'espace (110) entre l'intérieur (14) de l'élément de panneau
(3) et l'extérieur (12) de l'élément de jambe (2) au degré de remplissage requis.
10. Procédé selon la revendication 9, dans lequel le procédé comprend en outre, avant
le remplissage du béton, l'étape consistant à : disposer le matériau de remplissage
(120) à l'extérieur du panneau (3) pour fournir un support supplémentaire au panneau
(3) dans la phase de remplissage du béton.
11. Procédé selon la revendication 9 ou 10, dans lequel l'étape d'agencement de la partie
inférieure du panneau (3) comprend en outre :
utilisant l'élément de pied (1) comprenant une première rainure (5) pour recevoir
la partie inférieure (6) de l'élément de jambe (2), et une ou plusieurs deuxièmes
rainures (4a, 4b, 4c) pour recevoir la partie inférieure d'un élément de panneau (3),
monter la partie inférieure du panneau dans la deuxième rainure (4a, 4b, 4c) définissant
la distance requise entre le panneau (3) et l'élément de jambe (2).
12. Procédé selon l'une quelconque des revendications 9 à 11, dans lequel, avant le remplissage
du béton, le procédé comprend en outre le montage d'une pluralité d'ensembles d'éléments
de mur de fondation (100) adjacents les uns aux autres, et la liaison de panneaux
adjacents (3) en insérant les côtés gauche et droit respectifs des panneaux adjacents
dans les évidements (47a, 47b) d'un élément de raccordement (40).
13. Procédé selon l'une quelconque des revendications 9 à 12, dans lequel le procédé comprend
en outre l'étape consistant à :
retirer l'élément de maintien supérieur (9, 70) lorsque le béton est durci.