[0001] This invention relates to harnesses. Particularly, but not exclusively, it relates
to harnesses used by people working at height and climbers for work support, positioning
and fall-arrest
[0002] Climbers and people working at height are often required to with carry a large amount
of equipment, such as carabiners, ropes, slings, pulleys, saws and tools. Normally,
such equipment is carried on a worker's harness during work at height The harness
structure includes load-bearing retention points for suspension of equipment, traditionally
being formed from sewn-in gear textile loops, metal or polymer hooks, or small carabiners.
These traditional arrangements are fixed to the harness so are relatively inflexible
in use, which can result in some parts of the harness becoming cluttered and items
of equipment becoming entangled.
[0003] One form of harness incorporates a waist band that has a structural assembly that
is constructed as a combination of elongate primary load bearing elements (typically
formed from textile webbing) and a semi-loadbearing flexible substrate sheet. The
primary load bearing elements and the substrate sheet are interwoven to create a composite
construction that is load bearing, flexible and supportive to the user. The waist
band also includes various hardware components to which other components of the harness
are connected and padding to provide a comfortable interface between the structural
assembly and a user's waist/back. This form of construction can be seen in, for example,
EP-A-3 138 608. Multiple holes are formed through the substrate, the holes being arranged in a line
or a 2-dimensional square grid. These holes can be used to mount a range of accessories
such as swivel mounts, and brackets to which items of equipment can be secured. Typically,
items of up to 10kg in weight can be carried, but this carrying arrangement does not
contribute (or offers a secondary contribution) to supporting or positioning of the
user of a harness.
[0004] An aim of this invention is to provide a system whereby items of equipment can be
carried on a harness in a versatile manner that a user can configure to their individual
needs.
[0005] To this end, from a first aspect, this invention provides apparatus for carrying
equipment on a harness comprising a connecting component to which equipment to be
carried can be connected and mounting arrangements whereby the connecting component
can be releasably connected to a substrate of a harness, wherein the connecting component
is formed from resilient elastomeric material, and the mounting arrangement includes
rigid threaded fasteners, and is configured to permit rotation between the connecting
component and a substrate about an axis of the fastener.
[0006] The resilient material of the mounting arrangement minimises the risk that it can
be sufficiently flexible to allow the loop to flex out of the way of passing objects
and not create a rigid fixing to the harness. The permitted rotation ensures that
distortion of the mounting arrangement does not cause torsion loads to be applied
to the substrate.
[0007] To achieve rotation, the connecting component may freely rotate with respect to the
mounting arrangement. For example, the mounting arrangement may include a ferrule
and a bolt, which bolt can clamp the ferrule to a substrate, and wherein the connecting
component can rotate with respect to the ferrule.
[0008] Alternatively or additionally, the connecting component may be able to rotate with
respect to a substrate to which it is connected. For example, the mounting arrangement
may include fastener components that are in threaded interengagement, which fastener
components have engagement surfaces surrounding an axis of the thread, and in which
the engagement surfaces are spaced apart by a distance greater than the thickness
of a substrate when the fastener components are fully tightened. In this arrangement,
the fastener components are not clamped to the substrate. There may be a spacer between
the fastener components, disposed such that the size of the spacer can be selected
to provide a specific spacing between the engagement surfaces.
[0009] In embodiments of the invention, the connecting component may be shaped as an open
curve, having a mounting arrangement close to each end of the curve. Thus, the connecting
component forms a completed loop with the substrate. For example, the connecting component
may be U-shaped. The connecting component may alternatively or additionally include
one or more apertures.
[0010] From a second aspect, the invention provides a harness that includes a flexible semi-load-bearing
substrate through which multiple mounting holes are formed, the harness having one
or more pieces of apparatus embodying the first aspect of the invention having its
mounting arrangement secured to the mounting holes of the harness.
[0011] From a third aspect, the invention provides a storage installation for articles comprising
one or more pieces of apparatus embodying the first aspect of the invention having
one or more mounting arrangement secured to a solid body.
[0012] It will be understood that references in the description of the first aspect of the
invention and to the associated claims, refer to the substrate of the harness upon
which the apparatus is mounted.
[0013] Embodiments of the invention will now be described in detail, by way of example,
and with reference to the accompanying drawings, in which:
Figure 1 shows an equipment carrier, being an embodiment of the invention;
Figure 2 shows the equipment carrier of Figure 1 mounted on an outer surface of a
substrate;
Figure 3 shows the inner surface of the substrate of Figure 2;
Figure 4 is an exploded view of the equipment carrier of Figure 1;
Figure 5 shows a mounting boss and ferrule of the equipment carrier of Figure 1;
Figure 6 is a cross-section of a mounting boss and ferrule of the equipment carrier
of Figure 1;
Figure 7 is a detailed cross-section of an alternative boss and mounting fastener
for securing the equipment carrier in Figures 2 and 3;
Figures 8 and 9 show components of the fastener of Figure 7;
Figure 10 is a cross-section through an alternative arrangement of the fasteners of
Figures 8 and 9;
Figure 11 shows a substrate component of a harness upon which the equipment carrier
of Figure 1 is mounted;
Figure 12 shows an equipment carrier that is an embodiment of the invention and is
smaller than the example of Figures 1 to 10;
Figure 13 shows a partially-assembled harness having a substrate on which the equipment
carrier of Figure 1 and other components are mounted;
Figure 14 shows a solid support upon which the equipment carrier of Figure 1 is mounted;
and
Figure 15 shows an equipment carrier, being an alternative embodiment of the invention.
[0014] With reference to Figure 1, an equipment carrier 10 embodying the invention comprises
a U-shaped elastomeric polymer loop 12. The loop has mounting arrangements that include
bosses 14 at opposite ends. Each mounting boss 14 has a through-hole 16, the axes
of the through-holes 16 being parallel and offset at an angle to the length of the
loop 12 that interconnects the bosses 14. A radial step 18 is formed in the peripheral
wall of the through hole 16. An annular recess 17 in the boss 14 surrounds an outer
end of the through hole 16.
[0015] A metal ferrule 20 is retained in each of the through-holes 16. The ferrule 20 is
rotationally symmetrical about an axis that is, when the ferrule is installed, coaxial
with the axis of the corresponding through-hole 16. An internally-threaded bore 22
extends axially through the ferrule 20. An annular flange 24 projects radially at
one axial end of the ferrule 16. An end surface remote from the flange 24 serves as
a contact surface 26 and is formed with a multiplicity of radially extending serrations
28. The ferrule has an outer cylindrical wall which has a tapered end portion 30 axially
opposite the flange 24 that ends in a radial step 32 that faces towards the flange
24.
[0016] The ferrule 20 is installed by passing the tapered end portion 30 into the through
hole 16 from the outer end. The material of the loop 12 deflects, allowing the diameter
of the through hole 16 to increase to allow the ferrule 20 to pass. When the ferrule
20 is completely installed, the flange 24 is received within the recess 17 and the
radial step 32 of the ferrule bears against the radial step 18 in the through-hole
16, which resists removal of the ferrule 20 from the mounting boss 14. The sizes of
the through holes 16 and the outer diameter of the ferrule 20 are chosen to allow
the ferrule 20 to rotate within the mounting boss 14 about the axis of the ferrule.
[0017] The equipment carrier 10 is intended to be mounted upon a semi-load-bearing substrate
40 that is a component of a harness. For example, the substrate 40 may be a flexible
sheet formed, for example, as a PVC/Polyester laminate. Multiple mounting holes 42
are formed through the sheet. In this example, the mounting holes are 5mm in diameter
and have centres spaced apart by 15mm. The substrate 40 is semi-load-bearing in that
contributes significantly to maintaining the correct disposition of harness components,
but is typically not a component that is responsible (or is at least only partially
responsible) for transmission of the weight of a user of the harness to an anchor
such as a climbing rope.
[0018] The equipment carrier 10 is installed using two bolts 44. A threaded shank of each
bolt 44 is passed through a respective one of the mounting holes 44 and tightened
into the bore 22 of one of the mounting bosses 14, a head of the bolt 44 bearing against
an inner surface of the substrate 40. Tension in the bolt 44 pulls the contact surfaces
26 of the ferrules 20 into contact with an outer surface of the substrate 40. The
serrations 28 on the contact surfaces resist rotation of the ferrule with respect
to the substrate 40. The offset angle of the loop with respect to the axes of the
through-holes 16 causes the loop 12 to stand clear of the substrate, rather than lying
against it. This provides a loop on the harness upon which items of equipment can
be easily connected and carried.
[0019] The material from which the loop 12 is formed is selected to be sufficiently flexible
to allow the loop to flex out of the way of passing objects and not create a rigid
fixing to the harness, but not so flexible that it cannot support its own shape or
resist deforming under low loads. For example, the loop is intended to support loads
of up to 5kg but will have a breaking strength of approximately 100kg.
[0020] If a transverse load is applied to the loop 12, elastomeric distortion of its material
may cause a turning moment to be applied to the mounting bosses 14. As noted above,
the ferrules 20 can rotate within the bosses 14 which prevents the turning moment
being transmitted to the substrate 40.
[0021] An alternative arrangement of an equipment carrier is shown in Figure 7. In this
embodiment, the loop 12 is the same as the first embodiment As with the first embodiment,
a ferrule 120 is retained in each of the bosses 14.
[0022] Outwardly, the ferrule 120 is substantially the same shape and size as that of the
first embodiment. A blind drive bore 123 extends axially into the ferrule through
the flange 124. The drive bore 123 has a section shaped and dimensioned to engage
with a drive tool to allow the ferrule 120 to be held in place while a bolt is being
tightened into it (see below). In this embodiment, the drive bore 123 has a hexagonal
cross-section to engage with a hex key. A blind, internally-threaded bore 122 extends
axially into the ferrule 120 towards the drive bore 123 through a contact surface
126.
[0023] The equipment carrier 10 is installed using two bolts 144. A threaded shank 146 of
each bolt 144 is passed through a respective one of the mounting holes 44 and tightened
into the threaded bore of the ferrule 120. The shank of each bolt 144 has a flat end
surface 150 (shown hatched in Figure 8) which comes into contact with a floor (shown
hatched in Figure 9) of the threaded bore 122, which determines the spacing between
a head 148 of the bolt and the contact surface 126 of the ferrule 120 when the bolt
144 is fully tightened in the ferrule 120. A drive socket 152 is formed in the bolt
144, opening at the head 148, which can be engaged by a tool to rotate the bolt 144
about its axis.
[0024] The spacing between the head 148 of the bolt 144 and the contact surface 126 is specified
as being a small amount greater than the thickness of the substrate 40. This allows
the bolt 144 and ferrule 120 to rotate together in the mounting hole 42 with respect
to the substrate 40, without transmitting any torque to the substrate 40.
[0025] It will be understood that the spacing between the head 148 of the bolt 144 and the
contact surface 126 is determined by the exact dimensions of the bolt 144 and the
ferrule 120. Therefore, particular examples of the bolt 144 and the ferrule 120 are
specific to a particular substrate material. In the embodiment of Figure 10, the bolt
164 has a comparatively shorter shank 166 that does not reach to the floor of the
threaded bore 122. A spacer 168 is inserted into the bore 122 before the bolt 164
is screwed into the ferrule 120. The size of the spacer is selected to provide the
correct spacing when the shank 166 is tightened onto it. This allows one size of bolt
164 and ferrule 120 to be used on a range of thickness of substrate by selection of
a suitably sized spacer 168.
[0026] The elasticity of the loop 12 provides flexibility if use of the equipment carrier
10, since it can be flexed to align its ferrules with the mounting holes 42 in the
substrate 40. For example, in the arrangement shown in Figure 11, the equipment carrier
10 is mounted between two holes that are spaced apart at a distance that is not exactly
an integral multiple of the hole spacing, but there is sufficient flexibility in the
loop 10 to accommodate this.
[0027] An equipment carrier embodying the invention can be made is a range of sizes, as
shown in Figures 12 and 13. The example carrier 100 shown in Figure 12 has a smaller
spacing between the bosses 114 and therefore occupies less space on a harness when
compared with the embodiments of Figures 1 to 10. This can be seen from Figure 13.
[0028] Figure 13 shows a sub-assembly that can be used in the construction of a harness
in a manner that will be understood by those skilled in the technical field. For example,
this may be a harness of the type disclosed in
EP-A-3 138 608, in the co-pending application of the present applicant
PCT/GB2021/053256, or in many other alternative configurations of harness that incorporate a suitable
substrate.
[0029] As shown in Figure 14, an equipment carrier embodying the invention 10 can be fastened
by bolts 60 through the ferrules 20 onto substrate constituted by a fixed, solid body
62. Holes are formed in the solid body to receive the ferrules.
[0030] An arrangement of ferrules and fasteners as described above can be used to secure
a variety of items onto a substrate. For example, Figure 15 shows an alternative configuration
of a carrier (being a connecting component) that has a body formed as a plate through
three apertures 216 are formed, the body extending between bosses 214. Each aperture
216 forms an eye upon which items can be connected for carrying. Similar embodiments
may include a smaller number of apertures (one or two) or a greater number (four or
more).
[0031] Further embodiments may include a combination of the features disclosed above. For
example, including a plate having one or more apertures and one or more loops disposed
between or otherwise connected to the mounting arrangements. The above embodiments
show a body extending between connection arrangements; in alternatives, part or parts
of the body may extend beyond one or more of the connection arrangements.
[0032] Removal of an equipment carrier embodying the invention from a harness is achieved
by a straightforward reversal of the installation process. This allows worn or damaged
carriers to be replaced or for the number, size and position of a carriers on a harness
to be reconfigured as required.
1. Apparatus for carrying equipment on a harness comprising a connecting component (10)
to which equipment to be carried can be connected and mounting arrangements whereby
the connecting component can be releasably connected to a substrate (40) of a harness,
wherein the connecting component (10) is formed from resilient elastomeric material,
and characterised in that the mounting arrangement includes rigid threaded fasteners (20, 44) and is configured
to permit rotation between the connecting component and a substrate upon which it
is mounted about an axis of the fastener.
2. Apparatus according to claim 1 in which the connecting component (10) can rotate with
respect to the mounting arrangement.
3. Apparatus according to any preceding claim in which the mounting arrangement includes
a ferrule (20) and a bolt (44), which bolt can clamp the ferrule to a substrate (40),
and wherein the connecting component (10) can rotate with respect to the ferrule (20).
4. Apparatus according to claim 1 in which the connecting component (10) can rotate with
respect to a substrate (40) to which it is connected.
5. Apparatus according to claim 4 in which the mounting arrangement that includes fastener
components (1240,144) that are in threaded interengagement, which fastener components
have engagement surfaces (126, 148) surrounding an axis of the thread, and in which
the engagement surfaces are spaced apart by a distance greater than the thickness
of a substrate (40) when the fastener components are fully tightened.
6. Apparatus according to claim 5 which further includes a spacer (168) between the fastener
components (1240,144), the spacer being disposed such that a dimension of the spacer
can be selected to provide a specific spacing between the engagement surfaces.
7. Apparatus according to any preceding claim in which the connecting component (10)
is shaped as an open curve, having a mounting arrangement close to each end of the
curve.
8. Apparatus according to claim 7 in which the connecting component (10) is U-shaped.
9. Apparatus according to any preceding claim in which the connecting component includes
one or more apertures.
10. A harness that includes a flexible semi-load-bearing substrate (40) through which
multiple mounting holes are formed, the harness having one or more pieces of apparatus
according to any preceding claim having its mounting arrangement secured to the mounting
holes of the harness.
11. A harness according to claim 10 that includes multiple pieces of apparatus according
to any one of claims 1 to 9, which pieces of apparatus are of various different sizes,
shapes or configurations.
12. A storage installation for articles comprising one or more pieces of apparatus according
to any one of claims 1 to 9 having one or more mounting arrangement secured to a solid
body.