[0001] The present invention relates to laundry treatment appliances or machines. In more
detail, the present invention refers to appliances for drying laundry, both for domestic
and professional use. More particularly, the present invention relates to a de-fluff
filter.
[0002] Drying and washing/drying laundry machines - which will be referred to simply as
laundry machine in the following - typically comprise a casing substantially parallepiped-shaped.
The casing accommodates a laundry treating chamber, comprising a drum, generally rotatable,
apt to contain the laundry to be dried, in the case of a washing/drying laundry machine,
the drum is rotatably contained in a tub. A front panel of the casing has a loading
opening to access the treating chamber for loading/unloading the laundry, and a door
is provided for closing the loading opening, particularly during the laundry machine
operation.
[0003] The casing also accommodates the electrical, electronic, mechanical, and hydraulic
components necessary for the operation of the laundry machine. Particularly, laundry-drying
capable machines features an air circuit (comprising, for example, fans, air ducts,
a moisture condensing unit, a heating unit,
etc.) adapted to heat air, blow it into the drum where it removes moisture from the laundry,
suck out from the drum the moisturized air, de-moisturize the air and reiterate such
actions thereby performing a laundry drying cycle. An example of a laundry and/or
drying appliance comprising such a lint filter is disclosed in document
JP 2011-115439.
[0004] During a washing and/or drying process, the laundry under treatment typically loses
lint particles or fluff. The fluff is generally light and tiny, thus it can be brought
out from the drum by the hot drying air flowing therein and then into the air circuit.
[0005] Once in the air circuit, the fluff is likely to accumulate therein, thereby possibly
obstructing air ducts of the air circuit or negatively affecting the operation of
one or more of its components (e.g., fluff may deposit on a fan, to the extent of
possibly causing the latter to operate with a lower efficiency or completely stop
it). In general, fluff accumulation has a detrimental effect on the laundry drying
machine operation.
[0006] Therefore de-fluff filters have been designed for the purpose of retaining the fluff
so as to prevent it from damaging the laundry machine components. Nevertheless, the
de-fluff filter needs to be periodically cleaned to avoid it to get clogged, event
that may reduce the laundry machine efficiency or even cause a laundry drying machine
malfunction, at least of the air circuit thereof. To this purpose, the de-fluff filter
is usually removably accommodated in a filter seat within the air circuit, for example
in a position located at the front of the casing in a top portion thereof, i.e. in
position that are easily reachable by a user. Such de-fluff filter positions complicate
the arrangement of the drying air circuit path causing the drying air flow to lose
a great amount of its energy and hence reducing the drying performance of the appliance.
[0007] An example of such de-fluff filter is provided by the UK Patent No.
GB1554725 in which a tumble drying machine has an airflow arrangement comprising passage means
through which air is conveyed from a rotatable clothes drum to a discharge opening
and which has a portion located behind a control panel at the front of the machine,
lint filter means accommodated in the portion of the passage means adjacent the control
panel, and cover means which is displaceable to give access to the lint filter means.
De-fluff filter proposed in
GB1554725 is subject to an uneven accumulation of fluff within the filter due to the complicate
path of the drying air flow.
[0008] The Applicant has tackled the problem of devising a laundry machine comprising a
de-fluff filter arrangement with an improved structure and a corresponding positioning
thereof within the air circuit of the laundry machine adapted to improve the efficiency
of the drying process.
[0009] The Applicant has devised a de-fluff filter that is easy to insert into, and to remove
out of a corresponding housing, and homogenously distributes the drying air flow.
[0010] The present invention is a laundry machine as defined by claim 1 and which is adapted
to dry laundry by means of a flow of drying air. The laundry machine comprises a casing
for accommodating components necessary for the operation of the laundry machine. Inside
the casing, a laundry treating chamber adapted to contain the laundry to be dried
is provided and a casing top element incorporates at least part of an air circuit
in fluid communication with the laundry treating chamber through an inlet opening
and through an outlet opening, and defining an air-path for the flow of drying air
between said inlet and outlet openings. Said casing top element comprises a filter
housing for removably accommodating a de-fluff filter, said filter housing being provided
in the air-path and being accessible through a housing aperture provided on the casing
top element, a de-fluff filter for trapping fluff and/or lint particles carried by
the flow of drying air crossing said de-fluff filter, the de-fluff filter comprising
a filtering element, a hollow chamber accessible through an inlet aperture and through
an outlet portion, a cover element and a filter box having a bottom wall a rear sidewall,
a front sidewall, a first transversal sidewall, and a second transversal sidewall,
said sidewalls delimiting a top aperture which is closable by the cover element movably
coupled to the filter box. The de-fluff filter further comprises, in the hollow chamber,
a plurality of air guiding elements that guide the flow of drying air from said inlet
aperture, being provided in said rear sidewall, to said outlet portion, being comprised
in said second transversal sidewall, wherein the plurality of air guiding elements
subdivide the filter box in sub-chambers having a sectional area that increases along
the drying air flow direction path and distribute homogenously the flow of drying
air inside the hollow chamber and along the outlet portion of the de-fluff filter.
[0011] Preferred features of the present invention are set in the dependent claims.
[0012] In an embodiment of the invention, wherein said outlet portion comprises a frame
that encloses a plurality of windows separated from each other by separation elements,
the separation elements extending from a lower portion of the frame at the bottom
wall of the filter box up to a higher portion of the frame at the top aperture, the
filtering element being coupled to the outlet portion superimposed to the plurality
of windows.
[0013] In an embodiment of the invention, the filter housing comprises an opened side having
a second frame defining a plurality of side windows separated one another by further
separating elements, each one of said plurality of side windows being adapted to be
aligned with a corresponding window of the plurality of windows of the outlet portion
of the de-fluff filter when the latter is inserted in the filter housing.
[0014] In an embodiment of the invention, the plurality of air guiding elements comprise
an air guiding wall provided in the filter box and extending between a portion of
the first transversal sidewall close to the rear wall and an end of the second transversal
sidewall adjacent to the front sidewall.
[0015] In an embodiment of the invention, the plurality of air guiding elements further
comprise one or more air guiding blades provided on the cover element of the de-fluff
filter, the air guiding blades being designed in such a way to reach the bottom wall
of the filter box, when the cover element is in the closed position.
[0016] In an embodiment of the invention, wherein the de-fluff filter further comprises
a closing element hinged to the first transversal sidewall and to the second transversal
sidewall close to the rear sidewall for closing the inlet aperture by abutting an
abutment element provided at the inlet aperture, and adapted to be pivoted towards
the top aperture by the flow of drying air.
[0017] In an embodiment of the invention, the laundry machine further comprises an adapter
element adapted to fluidly connect the inlet opening with the de-fluff filter via
the inlet aperture, and wherein the de-fluff filter further comprises a protruding
frame that surrounds the inlet aperture the protruding frame being adapted to engage
with a gasket element provided around an aperture of the adapter element.
[0018] In an embodiment of the invention, the de-fluff filter further comprises an ejection
device adapted to eject the de-fluff filter by pressing a pushbutton portion.
[0019] In an embodiment of the invention, the de-fluff filter further comprises a cover
support coupled with the front sidewall adapted to protrude outwards the aperture
when the de-fluff filter is inserted in the filter housing, the cover support being
adapted to engage with an aesthetic cover.
[0020] In an embodiment of the invention, the casing top element comprises a moisture condensing
element.
[0021] In an embodiment of the invention, the casing top element comprises a heat pump apparatus.
[0022] In an embodiment of the invention, the laundry machine is a washing/drying laundry
machine.
[0023] In an embodiment of the invention, wherein in the upper part of the front wall, a
machine control panel is located, and, aside the control panel, a drawer is provided,
which is part of a washing treatment products dispensing arrangement, for loading
laundry washing treatment products like detergents and softeners, the de-fluff filter
is vertically superposed to the washing treatment products dispensing arrangement.
[0024] These, and others, features and advantages of the solution according to the present
invention will be better understood with reference to the following detailed description
of some embodiments thereof, provided for illustrative and not restrictive purposes,
to be read in conjunction with the attached drawings. In this regard, it is expressly
intended that the drawings are not necessarily to scale and that, unless specified
otherwise, they simply aim to conceptually illustrate the structures and procedures.
In particular:
Figure 1 is a perspective view of a laundry machine according to an embodiment of the present
invention;
Figure 2A is a perspective view of the laundry machine of Figure 1, showing a top thereof in exploded view;
Figure 2B is a perspective view of a base element of the top of the laundry machine according
to an embodiment of the present invention;
Figure 3A is a perspective exploded view of a de-fluff filter according to the embodiment of
the present invention;
Figure 3B is a cross-sectional perspective view on IIIB-IIIB axis of a de-fluff filter according to the embodiment of the present invention comprising
an enlarged view of a portion of a transversal sidewall thereof;
Figure 3C is a perspective view with removed parts of a de-fluff filter and of an inlet aperture
of a de-fluff filter housing according to the embodiment of the present invention;
Figure 3D and 3E are two cross-sectional side views on IIIDE-IIIDE axis of a rear portion of a de-fluff filter according to the embodiment of the present
invention;
Figure 3F is a perspective view from below of a de-fluff filter according to the embodiment
of the present invention;
Figure 3G and 3H show two perspective views of the de-fluff filter showing a lid thereof in a closed
and in an opened position, respectively, with enlarged views highlighting features
of the lid;
Figure 4A is a plan view of a top base element with a de-fluff filter inserted according to
the embodiment of the present invention, featuring portions in transparency for highlighting
mechanical interaction between the two;
Figure 4B is an plan view of the top base element of Figure 4A with the de-fluff filter in
a released condition;
Figure 5A is a perspective view of an auxiliary de-fluff filter according to an embodiment
of the present invention;
Figure 5B is a cross-sectional view of a portion of an air circuit of a laundry machine along
a V-V axis in which housing grooves accommodate the auxiliary de-fluff filter of Figure 5A, and
Figure 5C is a cutaway and exploded view of a portion of the air circuit comprising the housing
grooves and of the auxiliary de-fluff filter.
[0025] With reference to the drawings,
Figure 1 is a perspective view of a laundry machine, globally denoted as
100, according to an embodiment of the present invention.
[0026] The laundry machine
100 comprises a laundry treatment chamber
105 for accommodating the items to be dried or washed and dried, such as clothes, garments,
linen, and similar laundry items. Preferably, the laundry treatment chamber
105 includes a drum (not shown) rotatably mounted inside a machine cabinet or casing
110, and in case the laundry machine
100 is a washing/drying laundry machine the drum is arranged within a tub (not shown)
housed in the machine casing or cabinet 110.
[0027] The casing 110 generally accommodates all the electrical, electronic, mechanical,
and hydraulic components necessary for the operation of the laundry machine. The casing
110 has generically a parallelepiped shape, with a front wall 115, two side walls
120 (only one visible in Figure 1), a rear wall (not visible), a basement and a top
element, or simply top 125. The front wall 115 is provided with an opening for accessing
the drum and with an associated door 117 for closing the opening. In the upper part
of the front wall 115, a machine control panel 130 is located, and, aside the control
panel 130, a drawer 135 is provided, which is part of a washing treatment products
dispensing arrangement, for loading laundry washing treatment products like detergents
and softeners. The top 125 closes the casing 110 from above, and defines a worktop.
[0028] In one embodiment of the invention, a de-fluff filter (aesthetic) cover 140 is exposed
on the control panel 130 on the front wall 115, e.g. above the drawer 135, and flush
therewith. Preferably, the de-fluff filter cover 140 may comprise a pushbutton portion
145 (which purpose will be described in the following).
[0029] Reference is now made to Figures 2A-2B, which are a perspective view of the laundry
machine 100 with its top 125 in exploded view and a perspective view of a base element
205 of the top 125 with some parts removed.
[0030] In one embodiment of the invention, the top 125 integrates part of an air circuit
adapted to circulate drying air across the laundry treating chamber 105 for drying
the laundry stored therein (as described in greater detail below).
[0031] The top 125 comprises the base element 205, which has an inlet opening 210 and an
outlet opening 215, the inlet opening 210 being in fluid communication with the laundry
treatment chamber 105 through a chamber outlet, the outlet opening 215 being in fluid
communication with a fan arrangement 216.
[0032] The fan arrangement 216 comprises a fan and a corresponding fan duct, the fan produces
the drying air flow inside the air circuit by sucking drying air from the outlet opening
215 and blowing the drying air into the laundry treatment chamber 105, the outlet
opening 215 and the laundry treatment chamber 105 being both fluidly connected to
the fan arrangement
216.
[0033] In the region of the base element
205, preferably near the front-left corner thereof, a filter housing
217 is provided suitable to house a de-fluff filter
218 (described in greater detail below). Preferably, the filter housing
217 has roughly a right trapezoid outline in plan view (e.g., similar to a grand piano),
with a shorter sidewall
217a (corresponding to a lesser base of the right trapezoid) in fluid communication with
the chamber outlet by means of the inlet opening
210, and a larger sidewall
217b (opposite to the shorter sidewall
217a, and corresponding to a greater base of the right trapezoid) that has a housing aperture
219 opened on the machine front wall
115 preferably in a separating wall
205a (visible in
Figure 5C) of the base element
205, preferably in a portion adjacent to the control panel
130, even more preferably above the drawer
135 for allowing the insertion of the de-fluff filter
218. Moreover, the filter housing
217 comprises a right sidewall
217c substantially corresponding to a portion of a lateral sidewall of the base element
205 of the top
125 (and corresponding to the right leg of the right trapezoid) and a transversal opened
side
217d, preferably inclined (opposite to the right sidewall
217c and corresponding to the inclined leg of the right trapezoid).
[0034] In one embodiment of the present invention, the inlet opening
210 is fluidly connected to an adapter element
212, which is provided to fluidly connect the inlet opening
210 with the filter housing
217 and the de-fluff filter
218 (when inserted in the filter housing
217). Preferably, but not limitatively, the adapter element
212 may be a parallelepiped-shape element adapted to be coupled to the base element
205, with conical or cylindrical passage(s) provided therein with two opposite apertures
to fluidly connect the inlet opening
210 with the de-fluff filter
218. The adapter element
212 may be made of any suitable material, e.g. a polymeric material, and is coupled to
the base element
205 by means of any suitable coupling arrangement, e.g. by tightly fitting a rear portion
of the filter housing
217 (adjacent to the shorter sidewall
217a).
[0035] In a preferred embodiment of the invention, the aperture facing the filter housing
217 of the adapter element
212 is surrounded by a gasket element
212a which protrudes towards the inside of the filter housing
217. In alternative embodiments of the present invention in which the adapter element
212 is not provided, an alternative gasket element may be directly provided around the
inlet opening
210.
[0036] In one embodiment of the present invention, the transversal opened side
217d comprises a frame
220 that defines a plurality of side windows
220a separated one from the other by separating elements, such as for example mullion
elements
220b, preferably prism-shaped. Preferably, at the frame
220 housing grooves (not shown in
Figures 2A and
2B, but visible in
Figure 5B where are denoted with the references
505u and
505l) adapted to house an auxiliary filter
221 (described in detail in the following) are provided. Advantageously, a plurality
of flap elements
222 may be provided. The flap elements
222 protrude from the frame
220 opposite to the filter housing
217 in order to direct the drying air flow exiting the transversal opened side
217d towards the rest of the air circuit defined in the top
125.
[0037] In the central region of the base element
205, there is accommodated a first heat-exchanging unit, such as a moisture condensing
element
225, for example comprising an evaporator of a heat pump apparatus. The moisture condensing
element
225 is adjacent to the transversal opened side
217d, and thus the external surface of the former is in fluid communication with the latter.
Next to the moisture condensing element
225, opposite to the filter housing
217, there is provided a second heat-exchanging unit, such as a drying air heating element
230, for example comprising a condenser of the heat pump apparatus. The moisture condensing
element
225 has the function of dehydrating the drying air, by cooling it down; the drying air
heating element
230 has instead the function of heating the dehydrated drying air. A compressor (not
shown) for the heat pump may be attached to the base element
205 in correspondence of the front-right corner thereof, the body of the compressor protruding
from below the base element
205. In an alternative embodiment, the compressor may be located in the bottom of the
casing
110, attached to the basement of the laundry machine
100, and be fluidly connected to the moisture condensing element
225 accommodated in the top
125 by means of flexible pipes that preferably run along a rear corner of the casing
110 or along the laundry treatment chamber
105 of the laundry machine
100. In a different embodiment of the present invention, the laundry machine
100 may comprise an air-air or an air-water heat exchanger apparatus and an electric
heater instead of the heat pump apparatus.
[0038] The base element
205 of the top
125 is covered by an inner panel
235, that covers essentially the moisture condensing element
225, the drying air heating element
230 and the de-fluff filter
218. The top
125 is completed by an outer (aesthetic) panel
240. The base element
205 and the inner panel
235 define an air-path that conveys the moisture-laden air coming from the laundry treatment
chamber
105 (through the inlet opening
210) towards the de-fluff filter
218, preventing the moisture-laden air from entering directly the moisture condensing
element
225 or the drying air heating element
230 (i.e., before being filtered by the de-fluff filter
217), and then the drying air flow follows the air-path from the de-fluff filter
218 to the heating element
230, passing through the moisture condensing element
225, and eventually reaching the outlet opening
215.
[0039] Preferably, the top
125, once assembled, forms a unit that is ready to be mounted to the casing
110, simply by placing it in the correct alignment, so that the openings
210 and
215 matches the chamber outlet and an intake of the fan arrangement
216, respectively, thus realizing a closed air circuit comprising the laundry treatment
chamber
105 and the air-path defined by the base element
205 and the inner panel
235, and the fan arrangement
216. The top
125 may then be secured to the casing
110 by conventional means (e.g., by means of gluing, screwing or other connecting means).
[0040] In the laundry machine
100, when operated in dryer mode (i.e., for drying items stored in the drum), drying air
(i.e., warm and dry air) is typically caused to flow through the drum
105 inside the laundry treating chamber
105, where the items to be dried are contained. The drying air binds to moisture particles
from the laundry and/or dispersed within the laundry treating chamber
105 and carries them away. The drying air may also carry away fluff (e.g., generated
from the laundry during laundry treating processes) from the laundry together with
moisture particles. After exiting the drum through the chamber outlet, the flow of
now moisture-laden drying air passes through the de-fluff filter
218 where substantially any fluff carried by the drying air flow together with moisture
particles is caught and remains trapped. Instead, the moisture-laden drying air is
conveyed towards the moisture condensing element
225, where the moisture-laden drying air is at least partially dried, i.e. dehydrated,
and such dehydrated drying air flow is then heated by the air heating element
230 through which the drying air flows, which heats the drying air up to a drying temperature
(e.g., set by a user through the control panel
130 via the selection of a drying program). Then the drying air is sucked by the fan
through the fan intake and is caused to pass again through the drum
105 drying the laundry therein stored and then repeating the cycle just described.
[0041] Considering now
Figures 3A-3H, they are different views of the de-fluff filter
218 according to embodiments of the present invention.
[0042] The de-fluff filter
218 is designed to be inserted inside the filter housing
217 preferably through the housing aperture
219 exposed on the front wall
115. Preferably, the de-fluff filter
218 is designed such as an extractable drawer.
[0043] The de-fluff filter
218 comprises a filter box
303, a cover element, such as for example a lid
306, and in addition it may preferably comprise a closing element, such a swinging bulkhead
309, an ejection device
312, and a locking element
315.
[0044] The filter box
303 has a parallelepiped shape, preferably with a roughly rectangular trapezoid base.
For example, the filter box
303 of the filter housing
217 may have a shape similar to that of a grand piano, with a rear sidewall
303a, a front sidewall
303b, a first transversal sidewall
303c, a second transversal sidewall
303d, preferably curved, and a bottom wall
303e. The sidewalls
303a, 303b, 303c, 303d delimit a top aperture
303t of the filter box
303. The filter box
303 may be made in any suitable material, such as for example a suitable polymer (e.g.,
Polypropylene PP).
[0045] Preferably (as can be appreciated in
Figure 2B), the filter box
303 is designed in such a way that, once the de-fluff filter
218 is inserted into the filter housing
217, the former substantially tightly fits the latter. Even more preferably, the sidewalls
303a and
303c are adapted to substantially flank the sidewalls
217a and
217c, respectively, of the filter housing
217 and may contact them, while the front sidewall
303b substantially closes the housing aperture
219 and the second transversal sidewall
303d faces the transversal opened side
217d of the filter housing
217, preferably remaining separated therefrom.
[0046] Preferably, the filter box
303 is designed in such a way that its second transversal sidewall
303d remains spaced apart from the transversal opened side
217d of the filter housing
217, thus defining a gap between the second transversal sidewall
303d and the transversal opened side
217d.
[0047] The second transversal sidewall
303d operates substantially as a filtering portion and as an outlet portion of the de-fluff
filter
218. The second transversal sidewall
303d comprises a frame
318 that encloses a plurality of windows
318a separated from each other by separating elements, such as for example box mullion
elements
318b, preferably parallelepiped shaped. The box mullion elements
318b extend from a lower portion of the frame
318 (at the bottom wall
303b) of the filter box
303 up to a higher portion of the frame
318 (at the top aperture
303t). Advantageously, the box mullion elements
318b are designed to align with the mullion elements
220b of the transversal opened side
217d (once the de-fluff filter
305 is inserted into the filter housing
217), in such a way to not to hinder the drying air flow.
[0048] The filter box
303 further comprises a filtering element, such as for example a filtering mesh
321 preferably rectangular and is sized with a length and a height substantially equal
to a length and a height of the second transversal sidewall
303d. The filtering mesh
321 is coupled to the second transversal sidewall
303d covering the apertures of the windows
318a in such a way to filter the drying air flow passing therethrough (as will be described
in greater detail in the following). The filtering mesh
321 is preferably coupled to the second transversal sidewall
303d on an internal face thereof (i.e., facing the inside of the filter box
303). The filtering mesh
321 may be made in any suitable material, such as for example a suitable polymer (e.g.,
Polyethersulfone or "PES") that may be over-injected onto the internal face of the
second transversal sidewall
303d. Alternatively, the filtering mesh
321 may be attached to the frame
318 of the second transversal sidewall
303d in any other suitable manner (e.g., by gluing together the filtering mesh
321 and the second transversal sidewall
303d) or, conversely, may be removably coupled with the frame
318 (e.g., by providing suitable snap-fit engage elements). Alternatively, a plurality
of smaller filtering meshes may be provided each one adapted to be coupled to a respective
window
318a.
[0049] It should be noted that the mullion elements
318b, along enhancing the structural strength of the frame
318 also enhance a robustness of the filtering mesh
321 preventing deformation of the filtering mesh
321 that the air flow may provoke, e.g. a bending of the central portion of the filtering
mesh
321 in the direction of the flow of air that could cause a concentration of trapped fluff
in such bent central portion.
[0050] The filter box
303 preferably also comprises a cover support
324 attached to (or, alternatively, formed integral with) the front sidewall
303b. The cover support
324 is designed to protrude outwards from the aperture
219 in the larger sidewall
217b in order to support the de-fluff filter cover
140 (when the de-fluff filter
218 is inserted into the filter housing
217). Preferably, the cover support
324 comprises a tab
327 protruding substantially transversal to the front sidewall
303b towards the rear sidewall
303a on an end of the cover support
324. For example, the de-fluff filter cover
140 may be coupled to the cover support
324 by means of one or more snap-fit elements (not shown), each fitting a corresponding
coupling element, such as holes
324a, provided on the cover support element
324. In other embodiments according to the present invention, a tab may be placed in
a different position and/or more than just a tab may be provided.
[0051] The cover support
324, the front sidewall
303b and/or the de-fluff filter cover
140 may be either formed as different elements that can be engaged one another in any
suitable known manner, or as a one-piece element.
[0052] In alternative embodiments of the present invention, an alternative cover element
may be provided featuring a grasping element (such as for example a handle).
[0053] The rear sidewall
303a of the filter box
303 comprises an inlet aperture
330 which is adapted to receive the drying air flow coming from the laundry treatment
chamber
105 through the inlet opening
210 in the shorter sidewall
217a. Preferably the outlet portion, i.e. the second transversal sidewall
303d, has a greater extension than the inlet aperture
330, such that the filtering mesh
321 arranged on the outlet portion
303d may have a wide extension. Preferably, the rear sidewall
303a is also provided with a protruding frame
333 that surrounds the inlet aperture
330 and protrudes from a border of the filter box
303surrounding the inlet aperture
330 towards the outside of the filter box
303. The protruding frame
333 is adapted to engage with the gasket element
212a of the adapter element
212 preferably in an airtight manner (thus fluidly connecting the de-fluff filter
218 with inlet opening
210).
[0054] Advantageously, the swinging bulkhead
309 is provided at the inlet aperture
330. The swinging bulkhead
309 has a shape, e.g. substantially rectangular, adapted to close, preferably seal, the
inlet aperture
330. The swinging bulkhead
309 is designed to have a weight such that a kinetic force of the drying air flow (schematically
represented by an arrow in
Figure 3E) from the laundry treatment chamber
105 is able to swing the bulkhead towards inside of the filter box
303 (thus, clearing the inlet aperture
330). The swinging bulkhead
309 may be made in any suitable material, e.g. a polymer.
[0055] Preferably, the swinging bulkhead
309 is hinged to the first transversal sidewall
303c and to the second transversal sidewall
303d close to the rear sidewall
303a. For example, the swinging bulkhead
309 may be provided with two protruding pins
309a on opposite shortest sides (at top corners thereof), which are adapted to be inserted
into two matching rear bores
336, a first one provided in the first transversal sidewall
303c and a second one provided in the second transversal sidewall
303d. Preferably, at the inlet aperture
330 an abutment element
330a is provided that is adapted to prevent the swinging bulkhead
309 from swinging towards the outside of the filter box
303 (i.e., the swinging bulkhead
309 is allowed to swing only towards the inside of the filter box
303). Thanks to the swinging bulkhead
309 and the abutment element
330a it is possible to prevent, or substantially reducing, any spurious flow of air from
the de-fluff filter
218 towards the inlet opening
210 (i.e., opposite to the direction desired for the flow of drying air).
[0056] Preferably, in the bottom wall
303e a niche
339 is formed. The niche
339 extends inwards into the filter box
303. The niche
339 comprises a side opening
339a on the transversal wall
303c and is preferably located close to the front wall
303b. Inside the niche
339, a first rail element
339b preferably protrudes from a bottom wall thereof (e.g. in a central position), parallel
to the transversal wall
303c. Moreover, engagement elements, such as snap-fit elements
339c, protrude from sidewalls of the niche
339, preferably with the exception of the sidewall where the side opening
339a is formed.
[0057] The niche
339 is adapted to house the ejection device
312 that allows ejecting the de-fluff filter
218 from its housing
217 (as described in the following). The ejection device
312 allows the de-fluff filter
218 to be at least slightly ejected from the filter housing
217 so as to be easily grasped by a user.
[0058] In one embodiment of the present invention, the ejection device
312 comprises a substantially box-like container
312a, with a major side opened and a (long) lateral side lower than the others. The box-like
container
312a houses a pushing element
342 adapted to engage with a matching engaging element provided in the right sidewall
217c (not shown in
Figures 3A-3H, but visible in
Figures 4A and
4B wherein is denoted with the reference
410) in order to block the de-fluff filter
218 in an operating position (as described in the following).
[0059] For example, the pushing element
342 comprises an engaging head
345 and a biasing element
348 (such as for example a coil spring), with the engaging head
345 that has a portion partly protruding outwards the box-like container
312a (through the lowest lateral side mentioned above) and also protruding outwardly from
the side opening
339a, once the ejection device is inserted into the niche
339. The engaging head
345 is coupled to a biasing element
348, for example a coil spring, at one end of the latter, while an opposite end of the
biasing element
348 contacts a (short) lateral side of the box-like container
312a.
[0060] Moreover, the ejection device
312 may comprise a second rail element
312b (provided in a bottom wall of the box-like container
312a) and engage elements, such as matching snap-fit elements
312c (provided in lateral sides of the box-like container
312a) adapted to match the snap-fit elements
339c, (if) provided in the niche
339. Advantageously, the first and second rail elements
339b and
312b are adapted to guide a sliding of the engaging head
345, which comprises rail slots
345a adapted to be fitted by the rail elements
339b and
312b, and guide slots
345b adapted to be fitted by a border on the opened side of the box-like container
312a of the ejection device
312 and by a border of the side opening
339a of the niche
339, in order to guide (longitudinally) the movements of the engaging head
345 when the latter is biased by the biasing element
348, or the whole de-fluff filter
217 is moved against such biasing (as will described in the following).
[0061] The locking element
315 is adapted to maintain the de-fluff filter
218 in the operating position once inserted into the filter housing
217.
[0062] For example, the locking element
315 is substantially an "L"-shaped lever that comprises a push portion
315a and a nose portion
315b substantially transversal to the former. The push portion
315a is preferably parallelepiped-shaped, while the nose portion
315b is substantially a stick element comprising a nose element
351. The nose element
351 protrudes transversal to the nose portion
315b, and is preferably positioned at a free end of the nose portion
315b opposite to an intersection of the two portions
315a and
315b. The nose element
351 comprises a blocking element
351a, with preferably, a cylindrical shape with an inclined top surface (inclined with
a higher edge facing towards the cover support
324 and a lower edge facing towards the filter box
303 when the locking element
315 is coupled with the cover support
324) and one or more sliding elements
351b such as for example two ribs having a right triangle shape with the right angle thereof
adjacent to the blocking element
351a.
[0063] At the intersection between the two portions
315a and
315b two pins
315c protrude in opposite directions from the locking element
315 substantially transversal to both the portions
315a and
315b. The locking element
315 is preferably hinged to the cover support
324 by means of the pins
315c which are inserted into corresponding pinholes
324b provided in opposite position on the cover support
324. In such a hinged position, the nose element
351 is exposed from a nose window
324b provided in a lower portion of the cover support
324. The locking element
315 also comprises a biasing element, such as a coil spring
315d, which is coupled to the push portion
315a (at a rear side thereof) at one of its ends, and contact a recessed wall
324d of the cover support
324 at the opposite end.
[0064] In an inner portion of the filter box
303 a guiding wall
354 may be preferably provided in order to guide the drying air flow from the inlet aperture
330 to the second transversal sidewall
303d. For example, the guiding wall
354 may be a curved wall connecting the first transversal sidewall
303c with an end of the second transversal sidewall
303d adjacent to the front sidewall
303b. Generally, the guiding wall
354 is designed in such a way to provide the best fluid-dynamic behaviour for the drying
air flow inside the de-fluff filter box
218 (e.g., adapted to effectively direct the drying air flow homogenously towards the
whole second transversal sidewall
303d generating the lowest turbulence in the drying air flow as possible).
[0065] The top aperture
303t of the filter box
303 is closed by the lid
306, preferably in an airtight manner. The lid
306 may be preferably made of a suitable polymer.
[0066] More preferably the lid
306 is made of a bi-component plastic using over-injection technology. For example, a
lid frame
357, preferably comprising peripheral portion
357a and internal (reinforcing) ribs
357b, may be made of Acrylonitrile Butadiene Styrene (ABS). Conversely, transparent panes
360 provided enclosed by the lid frame
357, preferably with each transparent pane
360 provided in position delimited by ribs
357b and/or the peripheral portion
357a of the lid frame
357, may be made of Polycarbonate (PC). The transparent panes
360 allow a user to verify the presence, and the quantity, of fluff trapped inside the
filter box
303 without the need of opening it.
[0067] On the lid frame
357, a sealing border
357c is preferably provided. The sealing border
357c protrudes from the lid frame
357 from a lower side thereof (i.e., towards the inside of the filter box
303 when the lid
306 closes the top aperture
303t of the latter), and preferably along positions of the lid frame
357 that corresponds to the rear sidewall
303a, the second transversal sidewall
303d, the guiding wall
354 and a portion of the first transversal sidewall
303c of the filter box
303, in such a way to be contained inside the filter box
303 once the lid
306 is coupled with the former. Preferably, the lid borders mentioned above, the sealing
border
357c and the top portion of the sidewalls
303a, 303c, and
303d are adapted to hinder the passage to fluff by forming a meandering path (as can be
appreciated in the enlargement of
Figure 3B). Even more preferably, the sealing border
357c and the top portion of the sidewalls
303a, 303c, and
303d are designed in such a way to couple together by a snap-fit engagement. The sealing
border
357c is designed to substantially seal the top aperture
303t of the filter box
303, when in a closed position, thus allowing air entering and/or exiting a hollow chamber
361 within the de-fluff filter
218 (i.e., defined by the filter box
303 and the lid
306 in closed position in which trapped fluff remains confined) only through the inlet
aperture
330 and the windows
318a in the second transversal sidewall
303d.
[0068] In one embodiment of the present invention, the sealing border
357c may also be provided with a gasket in order to obtain an improved airtight coupling
with the filter box
303.
[0069] In order to allow a user easily opening (i.e., de-couple) the lid
306 from the filter box
303, one or more grasping portions may be provided, such as for example one or more opening
flaps
357d, preferably at ends of the peripheral portion
357a of the lid frame
357 corresponding to the first transversal sidewall
303c and the second transversal sidewall
303d in the proximity of the rear sidewall
303a of the filter box
303.
[0070] In an embodiment of the invention, the lid
306 comprises one or more (air) guiding blades
363 (three in the figures) protruding from a lower side of the lid
306 (i.e., towards the inside of the filter box
303 when the lid
306 closes the top aperture
303t). Preferably, the guiding blades
363 are provided in positions corresponding to the ribs
357b and made in the same material of the lid frame
357 and, even more preferably, integral with the latter (thus obtaining a mechanically
robust structure).
[0071] The guiding blades
363 are, preferably, designed in such a way to reach the bottom wall
303e of the filter box
303, when the lid
306 closes the top aperture
303t, thus substantially subdividing the hollow chamber
361 of the filter box
303 in sub-chambers, having preferably a sectional area that increases along the drying
air flow direction path, in such a way to distribute substantially evenly the drying
air flow inside the filter box
303, and a have a preferably curved shaped to provide the best fluid-dynamic behaviour
for the drying air flow thus homogenously directing the drying air flow towards the
filtering mesh
321 and avoiding localized fluff accumulations and consequent localized occlusions thereof.
[0072] Preferably, the guiding blades
363 are designed in such a way to be aligned with the mullion elements
318b of the frame
318, thus avoiding to hinder the drying air flow passing through the de-fluff filter
218.
[0073] In other embodiments of the present invention, alternative guiding blades may be
provided protruding from the bottom wall of the filter box instead from the lid.
[0074] In order to be pivotally coupled to the filter box
303, the lid
306 comprises a couple of hinges
366, preferably protruding substantially at opposite ends of a front side of the lid
306 (i.e., corresponding to the front sidewall
303b of the filter box
303). Each hinge
366 protrudes from the lid frame
357 transversally thereto and has a pin
366a in its turn protruding from the center of a flat portion
366b transversally thereto, with the flat portion
366b that is preferably substantially circular.
[0075] Each pin
366a is adapted to engage a matching front bore
369 provided on the first transversal sidewall
303c and on the second transversal sidewall
303d in a location adjacent to the front sidewall
303b. Each flat portion
366b is provided with a couple of notches
366c separated by a substantially 90° angle (even though greater or smaller angles are
not excluded) along the periphery of the flat portion
366b, and adapted to engage a corresponding bump
371 provided in a recessed portion of the first transversal sidewall
303c and of the second transversal sidewall
303d close to the front sidewall
303b. Preferably, a first one of the notches
366c and the pin
366a define a line substantially parallel to the peripheral portion
357a of the lid frame
357, while a second one of the notches
366c define with the same pin
366a a line substantially transversal to the peripheral portion
357a of the lid frame
357.
[0076] The engagement between the bumps
371 and the notches
366c substantially parallel to the lid
306 defines a closed position in which the lid
306 closes the top aperture
303t, while the engagement between the bumps
371 and the notches
366c substantially transversal to the lid
306 defines an opened position in which the lid
306 is transversal to the top aperture
303t.
[0077] Having outlined the structures of the top
125 of the laundry machine
100 and the de-fluff filter
218, the insertion and the removal of the de-fluff filter
218 from its housing
217 are now described, by making reference to the
Figures 4A and
4B that are top views with removed parts of the base element
205 of the top
125 with the de-fluff filter
218 shown in an inserted position and in a released position inside the filter housing
217, respectively.
[0078] As mentioned above, the de-fluff filter
218 is inserted into the filter housing
217 through the housing aperture
219 with the rear sidewall
303a of the filter box
303 first, and with the lid
306 in the closed position. During the insertion of the de-fluff filter
218, the engaging head
345 intercepts and engages the matching engaging element
410 formed in the right sidewall
217c of the filter housing
217. The engaging head
345 remains substantially blocked in a position abutting the matching engaging element
410, while the de-fluff filter
218 is further inserted into the filter housing
217. Thanks to such an abutment, the biasing spring
348 is compressed (i.e., switches from an elongated condition to a shrunk condition accumulating
potential energy). It should be apparent to those skilled in the art that the rail
elements
339b and
312b maintain the engaging head
345 in correct position, i.e. preventing any torsion thereof due to the lateral abutment
with the matching engaging element
410 combined with the increasing compression provided by the insertion of the de-fluff
filter
218 into the filter housing
217.
[0079] Once the insertion of the de-fluff filter
218 in the filter housing
217 is completed, the protruding frame
333 (protruding from the inlet aperture
330 of the filter box
318) engages the gasket element
210a obtaining a substantially airtight fluid connection with the inlet opening
210 of the filter housing
217. Substantially at the same time, the nose element
351 engages with a lower border of a nose slot
420 formed in the base element
205 close to the aperture
219. The nose element
351 engaging the lower border of the nose slot
420 prevents the biasing element
348 of the ejection device
312 from extending back into the elongated condition, thus maintaining the de-fluff filter
218 in the inserted position inside the filter housing
217.
[0080] In order to prevent incorrect insertions in the filter housing
217 of the de-fluff filter
218, the de-fluff filter
218 can preferably be inserted in the filter housing
217 only if the tab
327 is inserted inside a tab slot
425 that is provided on the separating wall
205a of the base element
205, which substantially separates the control panel
130 from the inner portion of the top
125, preferably in a position close to the aperture
219.
[0081] A user can easily unlock the de-fluff filter
218 from its housing
217 simply by pressing the pushbutton portion
145 of the aesthetic cover
140 of the de-fluff filter
218.
[0082] The pushbutton portion
145 is provided with an appendage
435 (even though more appendages may be provided as well) that contacts the push portion
315a of the locking element
315. Therefore, by pushing the pushbutton portion
145 the pushing action is transferred to the push portion
315a, which causes the locking element
315 to pivot about the axis defined by its two pins
315c. This pivoting makes the sliding elements
351b intercept the lower border (i.e., the more external border) of the nose slot
420 with their inclined edges deforming in a non-permanent manner the nose portion
315b. Such deformation disengages the blocking element
351a of the nose element
351 from the nose slot
420, which in its turns allows the biasing element
348 of the pushing element
342 to extend in the elongated condition (thus releasing the stored potential energy
as a kinetic force). The extension of the biasing element
348, with the engaging head
345 still abutting the matching engaging element
410, provokes the de-fluff filter
218 to slide out from the filter housing
217 through the aperture
219 for a releasing length substantially corresponding to the difference between the
length of the biasing element
348 in the rest condition and the length of the biasing element
348 in the compressed condition (such release length is advantageously designed in such
a way to allow an easy grasping of the de-fluff filter
218 by a user). It should be noted that the sliding of the de-fluff filter
218 out from the filter housing
217 is substantially rectilinear thanks to the rails
339b and
312b which prevents the lateral swaying of the de-fluff filter
218.
[0083] The de-fluff filter
218 according to the present invention is thus adapted to be easily positioned and removed
inside its filter housing
217.
[0084] Particularly, the ejection device
312, the locking device
315 and the tab
327 provide a simple and efficient arrangement that ensure a correct insertion in operating
position of the de-fluff filter
218 inside the filter housing
217 (with substantially no air leakages inside the top
125). This ensures that the correct insertion of the de-fluff filter
218 completes the air-path for the drying air, since the de-fluff filter
218 forms a fundamental portion thereof. Indeed, the de-fluff filter
218 along with trapping the fluff carried by the drying air flow, particularly thanks
to the guiding wall
354 and the blades
363, directs the drying air flow towards the moisture condensing unit
225 with a minimal generation of turbulences and with a homogeneous distribution thereof
along the whole length of the transversal opened side
274d, thus improving the heat exchanging operation of the heat exchanger
225 and
230.
[0085] Moreover, the ejection device
312 and the locking device
315 according to the present invention allow an effortless releasing of the de-fluff
filter
218 for the user (it is just needed to push the pushbutton
145 and then manually complete the extraction of the de-fluff filter
218). Such effortless releasing together with the transparent panes
360 and with the positioning of the de-fluff filter
218 within the top
125 of the laundry machine
100, greatly simplify the de-fluff filter
218 inspection and cleaning by a user lowering the chance of a clogging of the de-fluff
filter
218 due to lack of maintenance and a consequent reduction of efficiency of the drying
air circuit.
[0086] The auxiliary de-fluff filter
221 and its housing arrangement are now described by making reference to
Figures 5A -
5C, which show a perspective view of the auxiliary de-fluff filter
221 and a cross-sectional view along the
V-V axis of the transversal opened side
217d with the auxiliary de-fluff filter
221 inserted in corresponding housing grooves
505u and
505l, and a cutaway and exploded view of such housing grooves
505u, 505l and of the auxiliary de-fluff filter
221, respectively.
[0087] The auxiliary de-fluff filter
221 is substantially a strip-like element that comprises a filtering portion
510f and a grasping portion
510g. Preferably, the filtering portion
510f and the grasping portion
510g are made in one piece of any suitable material, such as a resilient polymer.
[0088] The filtering portion
510f comprises a frame
515 that encircles at least one, but preferably a plurality of filtering meshes
520 separated by auxiliary mullion elements
525 (i.e., each auxiliary mullion element
525 divides two corresponding adjacent filtering meshes
520 between which the auxiliary mullion element
525 is provided). Preferably, the filtering meshes
520 are narrower (i.e., finer) than the filtering mesh
321 of the de-fluff filter
218 is, in order to trap small fluff particles escaped from the latter.
[0089] Also in this case, the auxiliary mullion elements
525, bestow an enhanced robustness to each one of the plurality filtering meshes
520 preventing deformation of the filtering meshes
520 that the air flow may provoke.
[0090] The grasping portion
510g is provided at one end of the auxiliary de-fluff filter
221 and comprises a grip portion
530 preferably adapted to be firmly gripped with only two fingers by a user, e.g. the
grip portion
530 comprises a plurality of ribs
535 preferably formed transversal to a largest side of the auxiliary de-fluff filter
221 for enhancing a grip from the user. The grasping portion
510g also comprises a finger hole
540 adapted to be hooked by a finger of a user in order to more easily extract the auxiliary
de-fluff filter
221 from the top
125 of the laundry machine
100.
[0091] At the border between the grasping portion
510g and the filtering portion
510f, at opposite positions on a rim
550 of the frame
515 of the auxiliary de-fluff filter
221 at least two elastic engagement element
545 are preferably provided. Preferably, each elastic engagement element
545 substantially comprises a bump
545a protruding outwardly from the rim
550 of the auxiliary de-fluff filter
221 and an eyelet
545b just beneath the bump
545a.
[0092] In one embodiment of the invention, the auxiliary de-fluff filter
221 can be easily made to slide into a path defined by housing grooves
505u and
5051 by a user. The auxiliary de-fluff filter
221 is inserted inside the top
125 through an auxiliary slot
555 positioned adjacent to (preferably between) the housing aperture
219 and the tab slot
425 in the front sidewall
205b of the base element
205, for example by a user holding the auxiliary de-fluff filter
221 by its grasping portion
510g. Preferably the auxiliary slot
555 is positioned in such a way to be hidden by the cover element
140 when the de-fluff filter
218 is inserted in the filter housing
217.
[0093] The housing grooves
505u and
505l runs in the inner panel
235 and in the base element
205, respectively, parallel and opposite to each other (when the inner panel
235 covers the base element
205), and preferably adjacent to the frame
220 of the transversal opened side
217d of the filter housing
217. A distance between the housing grooves
505u and
505l is designed to substantially correspond to the cross-sectional height of the auxiliary
de-fluff filter
221, in such a way that the latter slidably fits the former (as can be appreciated in
Figure 5B).
[0094] The auxiliary de-fluff filter
221 is inserted inside the top
125 through the auxiliary slot
555 positioned adjacent to the housing aperture
219 until the bumps
545a trespass corresponding engagement portions (not shown) protruding from the housing
grooves
505u and
505l in opposite positions (e.g., towards each other). When pressed against the engagement
portions, the bumps
545a of the two elastic engagement elements
545 are deformed, i.e. the bumps
545a bend inwards closing the respective eyelet
545b, thus the elastic engagement elements
545 trespass the engagement portions and the auxiliary de-fluff filter
221 reach a working position. In the engaged position the bumps
545a may return in their normal (i.e., protruding) configuration abutting against the
engagement portions, thus securing the auxiliary de-fluff filter
221 in its working position, i.e. completely inserted in the housing path defined by
housing grooves
505u and
505l (even though embodiments of the present invention featuring bumps that remains compressed
when the auxiliary de-fluff filter is in its working position are not excluded). It
should be noted that the auxiliary de-fluff filter
221 follows the bend defined by the housing grooves
505u and
505l (which substantially corresponds to a bend of the transversal opened side
217d, as can be appreciated in the exploded view of
Figure 5C) thanks to its resiliency.
[0095] Advantageously, a sidewall
560 of the auxiliary slot
555, preferably the sidewall separating the auxiliary slot
555 from the housing aperture
219, is provided with an aperture
560a extending towards the inside of the filter housing
217 from the auxiliary slot
555. The aperture
560a allows the user easily and completely fitting the auxiliary de-fluff filter
221 in the path defined by housing grooves
505u and
505l, since the grasping portion
510g may be hold by the user (through the aperture
560a) until the auxiliary de-fluff filter
221 is brought in its working position.
[0096] During the laundry machine
100 operation, the auxiliary de-fluff filter
221 is adapted to trap in its meshes
520 fluff that has possibly escaped from the de-fluff filter
217 in order to prevent such fluff from reaching the heat exchanging units 225 and
230.
[0097] The auxiliary de-fluff filter
221 provides an improved filtering capability to the air circuit by further reducing
an amount of fluff able to reach the moisture condensing unit
225 and/or the air heating element
230, thus considerably lowering the possibility of malfunction or efficiency reduction
connected to fluff dispersed in the air circuit of the laundry machine
100. The position of the auxiliary de-fluff filter
221 allow a user to perform an inspection and a cleaning thereof contextually with the
inspection and the cleaning of the de-fluff filter
218, while the strip-like shape of the auxiliary de-fluff filter
221 allows a cleaning as easy as possible thereof (e.g., it may be sufficient to rinse
the auxiliary de-fluff filter with some water).
[0098] It should be noted that the laundry machine
100 may operate also without the auxiliary de-fluff filter
221 in its working position, i.e. with only the de-fluff filter
218 filtering the air flow coming from the laundry treatment chamber
105. Indeed, in alternative embodiments of the present invention, the auxiliary filter
221 and the housing grooves
505u and
505l may be omitted.