FIELD
[0002] The present invention relates to the technical field of air conditioners, in particular,
to an air conditioner outdoor unit.
BACKGROUND
[0003] In the prior art, the counter-cyclone is mainly used in coal mine ventilation, and
its application in central air conditioning is very rare. In the central air conditioner,
due to the existence of overcurrent components such as the electric control box and
brackets, the air flow conditions at the fan inlet are extremely complicated. Under
such complex air flow conditions, the flow loss and aerodynamic noise caused by the
leakage flow of the rotor tip become more and more obvious.
SUMMARY
[0004] The present invention aims to solve at least one of the technical problems existing
in the prior art or related art.
[0005] To this end, the purpose of the present invention is to provide an air conditioner
outdoor unit.
[0006] In view of this, a purpose of the present invention is to provide an air conditioner
outdoor unit, comprising: a motor, being provided with a first output shaft and a
second output shaft; a first-stage fan blade, being connected to the first output
shaft; a second-stage fan blade, being connected to the second output shaft; shell,
being provided with an outlet, the first-stage fan blade and the second-stage fan
blade being located at the outlet, the first-stage fan blade being an upstream fan
blade, and the second-stage fan blade being a downstream fan blade; and a motor bracket,
being connected to the shell, and the motor being arranged on the motor bracket, wherein,
the motor is configured to drive the first-stage fan blade and the second-stage fan
blade to rotate, and rotation directions of the first-stage fan blade and the second-stage
fan blade are opposite; and the motor is located between the first-stage fan blade
and the second-stage fan blade; or the motor is located on the same side of the first-stage
fan blade and the second-stage fan blade.
[0007] The air conditioner outdoor unit provided by the present invention is provided with
a motor, a first-stage fan blade, a second-stage fan blade and a motor bracket, so
that the motor drives the first-stage fan blade to rotate through the first output
shaft, and drives the second-stage fan blade to rotate in the opposite direction through
the second output shaft to form a counter-cyclone. Furthermore, the counter-cyclone
is arranged at the outlet of the shell; use the first-stage fan blade as the upstream
fan blade and the second-stage fan blade as the downstream fan blade. Through the
counter-rotation work of the upstream fan blade and the downstream fan blade, the
wind pressure and resistance to wind are improved, the air supply is smoother, and
the probability of backflow is reduced.
[0008] Specifically, the same motor has a first output shaft and a second output shaft,
which realizes the direct driving of two output shafts by one motor, and makes the
motor structure compact and space-saving. The first-stage fan blade and the second-stage
fan blade are respectively connected with the first output shaft and the second output
shaft, so that the motor drives the first-stage fan blade and the second-stage fan
blade simultaneously through the first output shaft and the second output shaft respectively.
By making the first-stage fan blade and the second-stage fan blade rotate in opposite
directions, that is, the counter-rotation design of the two-stage fan blade is adopted,
so that the motor performance is enhanced. At the same time, the speed of the first-stage
fan blade and the second-stage fan blade is significantly lower than that of the single
axial flow fan of the same level, which increases the service life and reduces the
high-strength requirement of the fan blade structure at high speed. These settings
enable the airflow to be accelerated and pressurized under the combined action of
the two-stage fan blade when passing through the outdoor unit, thereby enhancing the
wind force, and improving the resistance to wind, thereby greatly enhancing the exhaust
capability of the airflow through the external exhaust duct.
[0009] Specifically, one implementation is to set the motor in the middle of the first-stage
fan blade and the second-stage fan blade, and the first-stage fan blade and the second-stage
fan blade are distributed on both sides of the motor. One implementation is to set
the motor on the same side of the first-stage fan blade and the second-stage fan blade,
that is, both the first-stage fan blade and the second-stage fan blade are located
on the same side of the motor. By enabling different installation methods to meet
the needs of different working conditions, it is possible to adjust the relative positions
of the motor and the two-stage fan blade according to the size of the interior space
of the outdoor unit without affecting the performance, thereby ensuring a reasonable
structural layout. Furthermore, the motor bracket is used to support and fix the motor
to ensure the safe and stable operation of the motor. The motor bracket is connected
to the shell according to the actual situation, which ensures the reasonable layout
of the structure.
[0010] In addition, because the rotation directions of the first-stage fan blade and the
second-stage fan blade are opposite, the torque acting on the rotating shaft is relatively
balanced, which reduces the vibration of the machine body and the noise caused by
vibration, thereby improving the user experience.
[0011] In addition, the air conditioner outdoor unit in the above-mentioned embodiment provided
by the present invention may also have the following additional technical features.
[0012] In the above-mentioned embodiment, furthermore, a rotation axis of the first output
shaft and a rotation axis of the second output shaft are collinear.
[0013] In any one of the above-mentioned embodiments, furthermore, the first output shaft
is a hollow shaft, and the second output shaft passes through the hollow shaft.
[0014] In any one of the above-mentioned embodiments, furthermore, a rotation speed ratio
of the second output shaft and the first output shaft ranges from 0.5 to 2.
[0015] In any one of the above-mentioned embodiments, furthermore, the air conditioner outdoor
unit further comprises a wind guide ring, being arranged at the outlet, and the first-stage
fan blade and the second-stage fan blade are arranged in the wind guide ring.
[0016] In any one of the above-mentioned embodiments, furthermore, the wind guide ring comprises:
a wind ring main body, one end of the wind ring main body forming an air outlet; and
a contraction portion, being connected to another end of the wind ring main body,
and a transition arc being formed between the contraction portion and the wind ring
main body, wherein, a circle center of the transition arc is located outside the wind
guide ring.
[0017] In any one of the above-mentioned embodiments, furthermore, along an axial direction
of the output shaft, 10% to 90% of a height of the first-stage fan blade is located
in the wind ring main body.
[0018] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1,
a corresponding radius of the transition arc ranges from 0.01×L1 to 2×L1.
[0019] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1;
and taking a direction perpendicular to the rotation axis of the second-stage fan
blade as a radial direction of the second-stage fan blade, along the radial direction
of the second-stage fan blade, a distance from a tip of the second-stage fan blade
to an axis of the second-stage fan blade is L2, an axial distance between the first-stage
fan blade and the motor bracket ranges from 5mm to 2×L1; or an axial distance between
the second-stage fan blade and the motor bracket ranges from 5 mm to 2×L2.
[0020] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1;
and taking a direction perpendicular to the rotation axis of the second-stage fan
blade as a radial direction of the second-stage fan blade, along the radial direction
of the second-stage fan blade, a distance from a tip of the second-stage fan blade
to an axis of the second-stage fan blade is L2, along the radial direction of the
first-stage fan blade, a distance from the tip of the first-stage fan blade to the
wind guide ring ranges from 0.01×L1 to 0.1×L1; and/or along the radial direction of
the second-stage fan blade, a distance from the tip of the second-stage fan blade
to the wind guide ring ranges from 0.01×L2 to 0.1×L2.
[0021] In any one of the above-mentioned embodiments, furthermore, the wind guide ring further
comprises an expansion portion, being connected to another end of the wind ring main
body.
[0022] In any one of the above-mentioned embodiments, furthermore, the air conditioner outdoor
unit further comprises a mesh cover, being arranged at the air outlet of the wind
guide ring.
[0023] In any one of the above-mentioned embodiments, furthermore, the air conditioner outdoor
unit further comprises a heat exchanger, being arranged in the shell, and the heat
exchanger being located between an air inlet and an outlet of the shell, the electric
control component is arranged on the shell.
[0024] In any one of the above-mentioned embodiments, furthermore, along the axial direction
of the output shaft, a distance between the electric control component and the motor
bracket is greater than 0.02×L1.
[0025] In any one of the above-mentioned embodiments, furthermore, the outdoor unit further
comprises a third-stage fan blade, be arranged on the wind guide ring and located
at the air outlet of the wind guide ring.
[0026] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1;
and taking a direction perpendicular to the rotation axis of the second-stage fan
blade as a radial direction of the second-stage fan blade, along the radial direction
of the second-stage fan blade, a distance from a tip of the second-stage fan blade
to an axis of the second-stage fan blade is L2, an axial distance between the first-stage
fan blade and the second-stage fan blade ranges from 0.02×L1 to 2×L1; or an axial
distance between the first-stage fan blade and the second-stage fan blade ranges from
0.02×L2 to 2×L2.
[0027] The first aspect of the present invention provides an air conditioner outdoor unit,
comprising: a first motor; a first-stage fan blade, being connected with an output
shaft of the first motor, and the first motor being configured to drive the first-stage
fan blade to rotate; a second motor, a rotation axis of the output shaft of the first
motor and a rotation axis of the output shaft of the second motor being collinear;
a second-stage fan blade, being connected with the output shaft of the second motor,
the second motor being configured to drive the second-stage fan blade to rotate, a
rotation direction of the first-stage fan blade being opposite to a rotation direction
of the second-stage fan blade; a shell, being provided with an outlet, the first-stage
fan blade and the second-stage fan blade being located at the outlet, the first-stage
fan blade being an upstream fan blade, and the second-stage fan blade being a downstream
fan blade; a first motor bracket, the first motor being arranged on the first motor
bracket, and the first motor bracket being connected with the shell; and a second
motor bracket, the second motor being arranged on the second motor bracket, and the
second motor bracket being connected with the shell, wherein, the first motor bracket
is located on the same side of the first-stage fan blade and the second-stage fan
blade; or the first motor bracket is located between the first-stage fan blade and
the second-stage fan blade, the second motor bracket is located on the same side of
the first-stage fan blade and the second-stage fan blade; or the second motor bracket
is located between the first-stage fan blade and the second-stage fan blade.
[0028] The air conditioner outdoor unit provided by the present invention is provided with
the first motor, the first-stage fan blade, the second motor and the second-stage
fan blade, the first motor bracket and the second motor bracket, so that the first
motor drives the first-stage fan blade to rotate, the second motor drives the second-stage
fan blade to rotate in reverse. And because the rotation axes of the output shafts
of the first motor and the second motor are collinear, the series arrangement of the
two-stage fan blades is realized, and the counter-cyclone of the relative reverse
rotation (hereinafter referred to as the counter-rotation) of the first-stage fan
blade and the second-stage fan blade is formed. Furthermore, the counter-cyclone is
set at the outlet of the shell, the first-stage fan blade is used as the upstream
fan blade, and the second-stage fan blade is used as the downstream fan blade, and
through the counter-rotation work of the upstream fan blade and the downstream fan
blade, the wind pressure and resistance to wind are improved, the air supply is smoother,
and the probability of backflow is reduced.
[0029] Specifically, by adopting the counter-rotation design of the two-stage fan blade,
the performance of the motor is enhanced, and at the same time, the rotational speed
of the first-stage fan blade and the second-stage fan blade is significantly lower
than that of the single axial flow fan of the same level, which increases the service
life and reduces the high strength requirement of the fan blade structure at high
rotational speed. With these settings, the airflow is accelerated and supercharged
by the combined action of the two-stage fan blade when passing through the air conditioner
outdoor unit, so that the wind is strengthened, and improve the resistance to wind,
thereby greatly enhancing the exhaust ability of the airflow through the external
exhaust duct.
[0030] In addition, because the rotation directions of the first-stage fan blade and the
second-stage fan blade are opposite, the torque acting on the rotating shaft is relatively
balanced, which reduces the vibration of the machine body and the noise caused by
vibration, thereby improving the user experience.
[0031] Furthermore, the motor bracket is used to support and fix the motor. By setting the
first motor bracket on the same side of the first-stage fan blade and the second-stage
fan blade or between the first-stage fan blade and the second-stage fan blade, and
setting the second motor bracket on the same side of the first-stage fan blade and
the second-stage fan blade or between the first-stage fan blade and second-stage fan
blade, thereby the relative positions of the motor and the two-stage fan blade can
be adjusted according to the size of the interior space of the air conditioner outdoor
unit without affecting the performance, thereby ensuring a reasonable structural layout,
and improving the stability of the motor bracket installation by connecting the first
motor bracket and the second motor bracket to the shell.
[0032] In addition, the air conditioner outdoor unit in the above-mentioned embodiment provided
by the present invention may also have the following additional technical features.
[0033] In the above-mentioned embodiment, furthermore, the air conditioner outdoor unit
further comprises a wind guide ring, being arranged at the outlet, and the first-stage
fan blade and the second-stage fan blade being located in the wind guide ring.
[0034] In any one of the above-mentioned embodiments, furthermore, the wind guide ring comprises:
a wind ring main body, one end of the wind ring main body forming an air outlet; and
a contraction portion, one end of the contraction portion being connected with another
end of the wind ring main body, and a transition arc being formed between the contraction
portion and the wind ring main body, wherein, a circle center of the transition arc
is located outside the wind guide ring.
[0035] In any one of the above-mentioned embodiments, furthermore, along an axial direction
of the output shaft, 10% to 90% of a height of the first-stage fan blade is located
in the wind ring main body; and/or along the axial direction of the output shaft,
the second-stage fan blade is located in the wind ring main body.
[0036] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1;
taking a direction perpendicular to the rotation axis of the second-stage fan blade
as a radial direction of the second-stage fan blade, along the radial direction of
the second-stage fan blade, a distance from a tip of the second-stage fan blade to
an axis of the second-stage fan blade is L2; an axial distance between the first-stage
fan blade and the second-stage fan blade ranges from 0.02×L1 to 2×L1; or an axial
distance between the first-stage fan blade and the second-stage fan blade ranges from
0.02×L2 to 2×L2.
[0037] In any one of the above-mentioned embodiments, furthermore, an axial distance between
the first-stage fan blade and the first motor bracket ranges from 5mm to 2×L1; or
an axial distance between the second-stage fan blade and the second motor bracket
ranges from 5 mm to 2×L2.
[0038] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1;
and taking a direction perpendicular to the rotation axis of the second-stage fan
blade as a radial direction of the second-stage fan blade, along the radial direction
of the second-stage fan blade, a distance from a tip of the second-stage fan blade
to an axis of the second-stage fan blade is L2, along the radial direction of the
first-stage fan blade, a distance from the tip of the first-stage fan blade to the
wind guide ring ranges from 0.01×L1 to 0.1×L1; and/or along the radial direction of
the second-stage fan blade, a distance from the tip of the second-stage fan blade
to the wind guide ring ranges from 0.01 ×L2 to 0.1×L2.
[0039] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1,
a corresponding radius of the transition arc ranges from 0.01×L1 to 2×L1.
[0040] In any one of the above-mentioned embodiments, furthermore, the air outlet of the
wind guide ring is provided with an expansion portion extending outside the wind guide
ring, when the second motor bracket is located on the same side of the first-stage
fan blade and the second-stage fan blade, the second motor bracket is located outside
the wind guide ring.
[0041] In any one of the above-mentioned embodiments, furthermore, the air conditioner outdoor
unit further comprises a mesh cover, being provided at the air outlet of the wind
guide ring.
[0042] In any one of the above-mentioned embodiments, furthermore, based on a fact that
the second motor bracket is located on the same side of the first-stage fan blade
and the second-stage fan blade, the second motor bracket and the mesh cover are an
integral structure.
[0043] In any one of the above-mentioned embodiments, furthermore, the air conditioner outdoor
unit further comprises a shell cover, being connected with the shell and covered on
the air outlet of the wind guide ring, and the mesh cover being arranged on the shell
cover. When the second motor bracket is located on the same side of the first-stage
fan blade and second-stage fan blade, the second motor bracket is located inside the
shell cover.
[0044] In any one of the above-mentioned embodiments, furthermore, the air conditioner outdoor
unit further comprises a heat exchanger, being arranged in the shell, and the heat
exchanger being located between an air inlet and an outlet of the shell; and an electric
control component, being arranged in the shell.
[0045] In any one of the above-mentioned embodiments, furthermore, taking a direction perpendicular
to the rotation axis of the first-stage fan blade as a radial direction of the first-stage
fan blade, along the radial direction of the first-stage fan blade, a distance from
a tip of the first-stage fan blade to an axis of the first-stage fan blade is L1,
along the axial direction of the output shaft, a distance between the electric control
component and the first motor bracket is greater than 0.02×L1.
[0046] In any one of the above-mentioned embodiments, furthermore, the outdoor unit further
comprises a third-stage fan blade, being arranged on the wind guide ring, and located
at the air outlet of the wind guide ring.
BRIEF DESCRIPTION OF THE DRAWINGS
[0047] The above and/or additional aspects and advantages of the present invention will
become apparent and readily understood from the description of embodiments in conjunction
with the following drawings:
Fig. 1 is a schematic structural diagram of an air conditioner outdoor unit (without
mesh cover) of an embodiment of the present invention, and the straight arrow in the
figure indicates the direction of airflow.
Fig. 2 is a top view of Fig. 1 (comprising mesh cover).
Fig. 3 is a top view of Fig. 1 (without mesh cover).
Fig. 4 is the three-dimensional schematic structural diagram of Fig. 1 (without mesh
cover).
Fig. 5 is a schematic cross-sectional view of a part of structure in the direction
A-A in Fig. 2.
Fig. 6 is a schematic cross-sectional view of a part of structure in the direction
B-B in Fig. 2.
Fig. 7 is a schematic structural diagram of a motor of an air conditioner outdoor
unit shown in Fig. 1.
Fig. 8 is a schematic structural diagram of a counter-cyclone of an air conditioner
outdoor unit shown in Fig. 1, and the arrow in the figure indicates the airflow direction.
Fig. 9 is a schematic structural diagram of an air conditioner outdoor unit of another
embodiment of the present invention, and the straight arrow in the figure indicates
the airflow direction.
Fig. 10 is a top view of Fig. 9 (without mesh cover).
Fig. 11 is a three-dimensional schematic structural diagram of an air conditioner
outdoor unit shown in Fig. 9.
Fig. 12 is a partial schematic structural diagram of an air conditioner outdoor unit
shown in Fig. 9.
Fig. 13 is a schematic structural diagram of Fig. 12 in the direction C-C.
Fig. 14 is a schematic structural diagram of a counter-cyclone of an air conditioner
outdoor unit shown in Fig. 9, and the arrow in the figure indicates the airflow direction.
[0048] The corresponding relationship between the reference signs and component names in
Fig. 1 to Fig. 14 is as follows:
1 air conditioner outdoor unit, 100 motor, 102 first output shaft, 104 second output
shaft, 200 first-stage fan blade, 300 second-stage fan blade, 110 first motor, 120
second motor, 310 first motor bracket, 320 second motor bracket, 400 wind guide ring,
412 wind ring main body, 414 contraction portion, 416 expansion portion, 500 motor
bracket, 600 shell, 700 heat exchanger, 800 electric control component, 900 mesh cover,
902 shell cover.
DETAILED DESCRIPTION OF THE DISCLOSURE
[0049] In order that the above-mentioned objectives, features and advantages of the present
invention can be understood more clearly, a further detailed description of the present
invention will be given below in connection with the accompanying drawings and specific
embodiments. It should be noted that the embodiments of the present invention and
the features in the embodiments can be combined with each other if there is no conflict.
[0050] In the following description, numerous specific details are set forth in order to
provide a thorough understanding of the present invention. However, the present invention
can also be implemented in other manners than those described herein. Therefore, the
protection scope of the present invention is not limited to the specific embodiments
disclosed below.
[0051] The air conditioner outdoor unit 1 provided according to the first embodiment of
the present invention is described below with reference to Fig. 1 to Fig. 8.
[0052] As shown in Fig. 1, an embodiment of the first aspect of the present invention provides
an air conditioner outdoor unit 1 comprising a motor 100, a first-stage fan blade
200, a second-stage fan blade 300, a shell 600, and a motor bracket 500.
[0053] Wherein, the motor 100 is provided with a first output shaft 102 and a second output
shaft 104; the first-stage fan blade 200 is connected to the first output shaft 102;
the second-stage fan blade 300 is connected to the second output shaft 104; the shell
600 is provided with an outlet, the first-stage fan blade 200 and the second-stage
fan blade 300 are located at the outlet, the first-stage fan blade 200 is an upstream
fan blade, and the second-stage fan blade 300 is a downstream fan blade; and the motor
bracket 500 is connected to the shell 600, and the motor 100 is arranged on the motor
bracket 500, wherein, the motor 100 is configured to drive the first-stage fan blade
200 and the second-stage fan blade 300 to rotate, and rotation directions of the first-stage
fan blade 200 and the second-stage fan blade 300 are opposite.
[0054] The air conditioner outdoor unit 1 provided by the present invention is provided
with a motor 100, a first-stage fan blade 200, a second-stage fan blade 300 and a
motor bracket 500, so that the motor 100 drives the first-stage fan blade 200 to rotate
through the first output shaft 102, and drives the second-stage fan blade 300 to rotate
in the opposite direction through the second output shaft 104 to form a counter-cyclone.
Further, the counter-cyclone is arranged at the outlet of the shell 600; use the first-stage
fan blade 200 as the upstream fan blade and the second-stage fan blade 300 as the
downstream fan blade. Through the counter-rotation work of the upstream fan blade
and the downstream fan blade, therefore, the rotational energy of the airflow is recovered
to achieve greater wind pressure.
[0055] Specifically, the same motor 100 has a first output shaft 102 and a second output
shaft 104, which realizes the direct driving of two output shafts by one motor 100,
and makes the structure of the motor 100 compact and space-saving. The first-stage
fan blade 200 and the second-stage fan blade 300 are respectively connected with the
first output shaft 102 and the second output shaft 104, so that the motor 100 drives
the first-stage fan blade 200 and the second-stage fan blade 300 simultaneously through
the first output shaft 102 and the second output shaft 104 respectively. By making
the first-stage fan blade 200 and the second-stage fan blade 300 rotate in opposite
directions, that is, the counter-rotation design of the two-stage fan blade is adopted,
so that the performance of the motor 100 is enhanced. At the same time, the speed
of the first-stage fan blade 200 and the second-stage fan blade 300 is significantly
lower than that of the single axial flow fan of the same level, which increases the
service life and reduces the high-strength requirement of the fan blade structure
at high speed. These settings enable the airflow to be pressurized under the combined
action of the two-stage fan blade when passing through the outdoor unit 1, thereby
enhancing the wind force, and improving the resistance to wind, thereby greatly enhancing
the exhaust capability of the airflow through the external exhaust duct.
[0056] In addition, since the rotation directions of the first-stage fan blade 200 and the
second-stage fan blade 300 are opposite, the torque acting on the rotating shaft is
relatively balanced, which reduces the vibration of the machine body and the noise
caused by the vibration, thereby improving the user experience.
[0057] Furthermore, an embodiment is shown in Fig. 8, the motor 100 is arranged on the same
side of the first-stage fan blade 200 and the second-stage fan blade 300, that is,
both the first-stage fan blade and the second-stage fan blade are on the same side
of the motor. It is also possible to make the first output shaft 102 and the second
output shaft 104 has different rotational speeds and turns. Specifically, the second
output shaft 104 may be a hollow shaft or a solid shaft. Specifically, the motor can
be located at the air inlet end or air outlet end of the counter-cyclone.
[0058] Furthermore, the motor can also be set in the middle of the first-stage fan blade
200 and the second-stage fan blade 300, and the first-stage fan blade 200 and the
second-stage fan blade 300 are distributed on both sides of the motor 100 (not shown
in the figure).
[0059] By enabling different installation methods to meet the needs of different working
conditions, it is possible to adjust the relative positions of the motor 100 and the
two-stage fan blade according to the size of the interior space of the air conditioner
outdoor unit 1 without affecting the performance, thereby ensuring a reasonable structural
layout.
[0060] Furthermore, as shown in Fig. 1 and Fig. 8, the motor bracket 500 is connected with
the shell 600, and the motor 100 is arranged on the motor bracket 500. The motor bracket
500 is used to support and fix the motor 100 to ensure the safe and stable operation
of the motor 100. The motor bracket 500 is connected to the shell 600 according to
the actual situation, which ensures the reasonable layout of the structure.
[0061] Specifically, both ends of the motor bracket 500 are fixedly connected to the shell,
furthermore, both ends of the motor bracket 500 are provided with mounting holes,
which are fixed on the shell by screws.
[0062] Furthermore, as shown in Fig. 1, Fig. 5 to Fig. 8, an embodiment of the present invention
provides an air conditioner outdoor unit 1, comprising a motor 100, a first-stage
fan blade 200, a second-stage fan blade 300, a shell 600 and a motor bracket 500.
[0063] Wherein, the motor 100 is provided with a first output shaft 102 and a second output
shaft 104; the first-stage fan blade 200 is connected with the first output shaft
102; the second-stage fan blade 300 is connected with the second output shaft 104.
The motor 100 is configured to drive the rotation of the first-stage fan blade 200
and the second-stage fan blade 300, the rotation directions of the first-stage fan
blade 200 and the second-stage fan blade 300 are opposite.
[0064] Furthermore, the rotation axis of the first output shaft 102 and the rotation axis
of the second output shaft 104 are collinear, which realizes the serial arrangement
of the first-stage fan blade 200 and the second-stage fan blade 300, so that after
the airflow is accelerated by the first-stage fan blade 200, then the second-stage
fan blade 300 is used for pressurization, so that the wind pressure is higher and
the wind resistance is strong.
[0065] Specifically, an embodiment is shown in Fig. 8, the motor 100 is set on the same
side of the first-stage fan blade 200 and the second-stage fan blade 300, that is,
both the first-stage fan blade and the second-stage fan blade are on the same side
of the motor. In the embodiment shown in Fig. 7, the first output shaft 102 is a hollow
shaft; the second output shaft 104 is passed through the hollow shaft to make the
structure more compact, and the first output shaft 102 and the second output shaft
104 can have different rotation speed and steering. Specifically, the second output
shaft 104 may be a hollow shaft or a solid shaft.
[0066] Specifically, the motor can also be set in the middle of the first-stage fan blade
200 and the second-stage fan blade 300, and the first-stage fan blade 200 and the
second-stage fan blade 300 are distributed on both sides of the motor 100 (not shown
in the figure).
[0067] By enabling different installation methods to meet the needs of different working
conditions, it is possible to adjust the relative positions of the motor 100 and the
two-stage fan blade according to the size of the interior space of the air conditioner
outdoor unit 1 without affecting the performance, thereby ensuring a reasonable structural
layout.
[0068] Furthermore, the rotation speed ratio of the second output shaft 104 and the first
output shaft 102 is limited between 0.5 and 2, so that the first-stage fan blade 200
and the second-stage fan blade 300 have different rotation speeds respectively, which
changes the state of the airflow when passing through, thereby achieving the purpose
of increasing the wind pressure.
[0069] Furthermore, as shown in Fig. 4, setting a direction perpendicular to the rotation
axis of the first-stage fan blade 200 as a radial direction of the first-stage fan
blade 200, along the radial direction of the first-stage fan blade 200, a distance
from a tip of the first-stage fan blade 200 to an axis of the first-stage fan blade
200 is L1.
[0070] Setting a direction perpendicular to the rotation axis of the second-stage fan blade
300 as a radial direction of the second-stage fan blade 300, along the radial direction
of the second-stage fan blade 300, a distance from a tip of the second-stage fan blade
300 to an axis of the second-stage fan blade 300 is L2.
[0071] Specifically, along the radial direction of the first-stage fan blade 200, the distance
from the tip of the first-stage fan blade 200 to the axis of the first-stage fan blade
200 is L1 means that when projecting the first-stage fan blade 200 along the axial
direction of the first-stage fan blade 200, the radius R corresponding to the circle
with the largest radius formed in the projected contour line of the first-stage fan
blade 200 is the distance L1 from the tip of the first-stage fan blade 200 to the
axis of the first-stage fan blade 200.
[0072] Specifically, along the radial direction of the second-stage fan blade 300, the distance
from the tip of the second-stage fan blade 300 to the axis of the second-stage fan
blade 300 is L2 means that When projecting the second-stage fan blade 300 along the
axial direction of the second-stage fan blade 300, the radius R corresponding to the
circle with the largest radius formed in the projected outline of the second-stage
fan blade 300 is the distance L2 from the tip of the second-stage fan blade 300 to
the axis of the second-stage fan blade 300.
[0073] Specifically, as shown in Fig. 3, the distance L1 from the tip of the first-stage
fan blade 200 to the axis of the first-stage fan blade 200 can be set to be the same
as the distance L2 from the tip of the second-stage fan blade 300 to the axis of the
second-stage fan blade 300 to reduce the production mold and reduce the production
cost.
[0074] Setting an axial distance between the first-stage fan blade 200 and the second-stage
fan blade 300 ranges from 0.02×L1 to 2×L1; or an axial distance between the first-stage
fan blade 200 and the second-stage fan blade 300 ranges from 0.02×L2 to 2×L2. As shown
in Fig. 5, along the air intake direction, the first fan blade comprises the leading
edge and the trailing edge, the second-stage fan blade comprises the leading edge
and the trailing edge, the axial distance L3 between the first-stage fan blade 200
and the second-stage fan blade 300 is the distance between the trailing edge of the
first-stage fan blade 200 and the leading edge of the second-stage fan blade 300.
The reasonable setting of the axial distance makes the axial spacing of the two-stage
fan blades have sufficient distance to avoid the possible interference of the two-stage
fan blades, and at the same time the performance degradation and other structural
problems caused by the excessive axial spacing of the two-stage fan blades are avoided.
[0075] Furthermore, setting an axial distance between the first-stage fan blade 200 and
the second-stage fan blade 300 ranges from 0.05×L1 to 0.3×L1; or an axial distance
between the first-stage fan blade 200 and the second-stage fan blade 300 ranges from
0.05×L2 to 0.3×L2.
[0076] As shown in Fig. 1 to Fig. 4, in any one of the above-mentioned embodiments, furthermore,
the air conditioner outdoor unit 1 further comprises a wind guide ring 400.
[0077] Wherein, the wind guide ring 400 is arranged at the outlet of the shell 600, and
the first-stage fan blade 200 and the second-stage fan blade 300 are located in the
wind guide ring 400.
[0078] In this embodiment, the shell 600 is used to protect the internal structure of the
air conditioner outdoor unit 1 from being damaged by external forces. The outlet of
the shell 600 is provided with a wind guide ring 400, and the first-stage fan blade
200 and the second-stage fan blade 300 are set in the wind guide ring 400, so that
when the airflow passes through the wind guide ring 400, it reaches the outlet after
the wind pressure increases through the action of the two-stage fan blade.
[0079] Specifically, along the direction perpendicular to the rotation axis of the first-stage
fan blade, project onto the rotation axis, the projection of the second-stage fan
blade is completely within the projection of the wind guide ring, and the projection
of the first-stage fan blade at least partially falls within the wind guide ring.
[0080] Furthermore, the wind guide ring 400 comprises a wind ring main body 412 and a contraction
portion 414. Specifically, as shown in Fig. 6, one end of the wind ring main body
412 forms an air outlet end, and the second-stage fan blade 300 is arranged on one
side of the wind ring main body 412 close to the air outlet end as a downstream fan
blade. The contraction portion 414 is connected with another end of the wind ring
main body 412, and forms a transition arc with the wind ring main body 412, which
makes the airflow smoothly.
[0081] Furthermore, wind ring main body 412 has a straight cylindrical shape.
[0082] Furthermore, the wind guide ring 400 is arranged at the outlet of the shell 600,
and can be connected to the outlet of the shell 600 through the wind ring main body
412, so that the contraction portion 414 is located in the shell 600. It can also
be connected to the outlet of the shell 600 through the contraction portion 414; the
inlet end of the contraction portion 414 is located in the shell 600. The specific
installation method can be designed according to the model of the entire air conditioner
outdoor unit 1 to adapt to more use environments.
[0083] Furthermore, along the axial direction of the output shaft, 10% to 90% of the height
of the first-stage fan blade 200 is located in the wind ring main body 412. Specifically,
10% to 90% of the height of the first-stage fan blade 200 is located in the wind ring
main body 412 means that along the direction perpendicular to the axial direction,
project both the first-stage fan blade 200 and the wind ring main body 412 onto its
rotation axis, 10% to 90% of the projection height of the first-stage fan blade 200
on the rotation axis is located in the projection of the wind ring main body 412.
When the internal space is limited, the wind ring main body 412 can cover at least
a small part of the height of the first-stage fan blade 200 opposite to it, so as
to meet the minimum requirement for air supply efficiency, or when the internal space
is not limited, the wind ring main body 412 can cover most of the height of the first-stage
fan blade 200 opposite to it, ensuring higher air supply efficiency.
[0084] Specifically, the height of the first-stage fan blade 200 means that the projected
length of the first-stage fan blade 200 on its rotation axis along the radial direction
of the first-stage fan blade 200.
[0085] Furthermore, as shown in Fig. 5, the circle center of the transition arc of the contraction
portion 414 is set outside the wind guide ring 400, so that the wind inlet end of
the wind guide ring 400 expands outward, which is beneficial to the collection and
introduction of the airflow.
[0086] Furthermore, the value range of the corresponding radius of the transition arc is
defined to be 0.01×L1 to 2×L1, so that the contraction portion 414 of the wind guide
ring 400 maintains an outwardly expanded shape, which is beneficial to the collection
and introduction of airflow.
[0087] Furthermore, the value range of the corresponding radius r of the transition arc
is defined to be 0.1×L1 to 0.5×L1, which is beneficial to the collection and introduction
of airflow.
[0088] Specifically, the motor bracket 500 can also be fixedly connected with the wind guide
ring 400, and the motor bracket 500 can be fixed on the wind guide ring through screws
or bolts.
[0089] Furthermore, setting an axial distance between the first-stage fan blade 200 and
the motor bracket 500 ranges from 5mm to 2×L1; or an axial distance between the second-stage
fan blade 300 and the motor bracket 500 ranges from 5 mm to 2×L2. It can be considered
that the axial distance between the fan blade and the motor bracket 500 is the shortest
distance between the peripheral edge of the fan blade and the projection of the plane
of the motor bracket 500 opposite to it on the axis of the output shaft. By setting
a reasonable axial distance, the fan blade and the motor bracket 500 have a sufficient
distance to avoid possible interference between the fan blade and the motor bracket
500, and the length of the output shaft of the motor 100 is limited to prevent the
output shaft from protruding too long, which may cause eccentricity. When the motor
100 is located between the two-stage fan blades, the distance between the two-stage
fan blades and the motor bracket 500 should be limited respectively. When the motor
100 is located on the same side of the two-stage fan blades, it only needs to limit
the distance between the fan blade close to the motor 100 and the motor bracket 500.
As shown in Fig. 5, the first-stage fan blade 200 is arranged close to the motor bracket
500, and the axial distance between the first-stage fan blade 200 and the motor bracket
500 is L4.
[0090] Furthermore, setting an axial distance between the first-stage fan blade 200 and
the motor bracket 500 ranges from 5mm to 0.5×L1; or an axial distance between the
second-stage fan blade 300 and the motor bracket 500 ranges from 5 mm to 0.5×L2.
[0091] Specifically, the motor bracket can also be arranged on the air outlet end of the
wind guide ring, and is not limited to the embodiments shown in Fig. 5 and Fig. 6.
[0092] Furthermore, as shown in Fig. 5, Fig. 6 and Fig. 8, along the direction perpendicular
to the rotation axis of the first-stage fan blade 200, the distance B1 from the tip
of the first-stage fan blade 200 to the wind guide ring 400 ranges from 0.01×L1 to
0.1×L1; and/or along the radial direction of the second-stage fan blade 300, the distance
B2 between the tip of the second-stage fan blade 300 to the wind guide ring 400 ranges
from 0.01×L2 to 0.1 ×L2. The setting of this value range avoids the possible interference
between the fan blade and the wind guide ring 400 due to the distance being too close,
and the efficiency of the fan may decrease due to the distance being too far.
[0093] Furthermore, setting the distance B1 from the tip of the first-stage fan blade 200
to the wind guide ring 400 ranges from 0.025×L1 to 0.055×L1; and/or along the radial
direction of the second-stage fan blade 300, the distance B2 between the tip of the
second-stage fan blade 300 and the wind guide ring 400 ranges from 0.025×L2 to 0.055
×L2.
[0094] Furthermore, the air outlet end of the wind guide ring 400 is provided with an expansion
portion 416 extending outside the wind guide ring 400, so that the airflow will expand
outward when passing through the air outlet end. Furthermore, the wind speed is reduced,
the resistance is reduced, and the energy loss is reduced, which facilitates the recovery
of dynamic pressure and improves the air supply efficiency.
[0095] As shown in Fig. 1 and Fig. 2, in any one of the above-mentioned embodiments, furthermore,
the air conditioner outdoor unit 1 further comprises a mesh cover 900, and the mesh
cover 900 is arranged at the air outlet end of the wind guide ring 400.
[0096] In this embodiment, the mesh cover 900 is arranged at the air outlet end of the wind
guide ring 400, on one hand, it prevents external debris from entering the wind guide
ring 400 and causes abnormal operation of the fan, and effectively protects the components
inside the wind guide ring 400 from damage. On the other hand, it avoids the danger
of people or other animals touching the fan when the air conditioner outdoor unit
1 is working, thereby improving the safety of the air conditioner outdoor unit 1.
[0097] Furthermore, as shown in the Fig. 1 and Fig. 4, the air conditioner outdoor unit
1 further comprises a heat exchanger 700 and an electric control component 800. Specifically,
the heat exchanger 700 is located between the air inlet and outlet of shell 600, and
the heat exchangers 700 are correspondingly arranged on three sides of the shell 600,
so that the airflow can enter the air conditioner outdoor unit 1 through the heat
exchangers 700 from multiple directions, which improves the air supply efficiency.
The electric control component 800 is provided on the shell 600.
[0098] Specifically, as shown in Fig. 1 and Fig. 4, the front, left and right sides of the
whole air conditioner outdoor unit 1 are equipped with heat exchangers 700, and the
electric control component 800 is set on the backplane, which realizes air intake
from three sides, and it is discharged from the wind guide ring to improve the working
efficiency of the air conditioner outdoor unit.
[0099] Furthermore, the setting position of the electric control component can be set at
the lower part of the backplane, and a heat exchanger 700 can be added to the upper
part of the backplane, so that the air conditioner outdoor unit can be supplied with
air from all sides.
[0100] Specifically, as shown in Fig. 1 to Fig. 4, the air conditioner outdoor unit 1 has
side air inlet and top air outlet. In the specific implementation, the air outlet
can also be set on the side of the shell, so as to realize the air inlet from the
top and the other sides. The specific structure can be set according to the specific
situation, and is not limited to this.
[0101] Specifically, the electric control component 800 is arranged outside the shell 600,
or at least a part thereof is arranged outside the shell 600.
[0102] Furthermore, as shown in Fig. 5 or Fig. 6, along the axial direction of the output
shaft, the distance between the electric control component 800 and the motor bracket
500 is set to be greater than 0.02×L1, so as to avoid the reduction of air supply
efficiency due to obstruction of airflow.
[0103] Furthermore, the distance between the electric control component 800 and the motor
bracket 500 is greater than 0.1×L1.
[0104] In the specific embodiment, the structure of the air conditioner outdoor unit 1 is
shown in Fig. 1, Fig. 2 and Fig. 4. The backplane of the shell 600 is equipped with
an electric control component 800, and the other three sides are provided with heat
exchangers 700, and the shell 600 is internally equipped with a compressor, pipelines
and other components. The upper part of the shell 600 is provided with components
such as a motor bracket 500, a motor 100, a wind guide ring 400, a first-stage fan
blade 200, a second-stage fan blade 300 and a mesh cover 900, thus forming a counter-cyclone.
[0105] Specifically, the rotation direction of the first-stage fan blade 200 is opposite
to that of the second-stage fan blade 300. The first-stage fan blade 200 is arranged
on the first output shaft 102 of the motor 100, and the second-stage fan is arranged
on the second output shaft 104 of the motor 100. Then fix the motor 100 on the air
conditioner outdoor unit 1 through the motor bracket 500. The inner diameter of the
wind ring main body 412 of the wind guide ring 400 is the same from one end connected
with the contraction portion 414 to one end connected with the expansion portion 416,
and plays the role of guiding and sealing; the outlet end of the wind guide ring 400
is provided with a mesh cover 900.
[0106] When the counter-cyclone is running, the airflow enters the air conditioner outdoor
unit 1 through the heat exchanger 700 on the three sides of the shell 600 and passes
through components such as the electric control component 800 and the motor bracket
500, then is collected by the wind guide ring 400 and enters the first-stage fan blade
200 and the second-stage fan blade 300, through the pressurization of the two-stage
fan blade, finally discharged out of the air conditioner outdoor unit 1 from the mesh
cover 900.
[0107] Fig. 8 is a part of the structure of the air conditioner outdoor unit 1 shown in
Fig. 1, which is used to represent the spatial positional relationship between the
fan blade and the motor bracket 500. Setting the axial direction of the output shaft
as the axial direction, and in the projected contour line of the fan blade along the
axial direction, take the circle corresponding to the largest radius in the contour
line corresponding to the fan blade tip as the radius of the fan blade, and the value
is R. Thus, the distance between the trailing edge of the first-stage fan blade 200
and the leading edge of the second-stage fan blade 300 is further set to satisfy 0.02R
to 2R. When the axial space of the whole machine is limited, the distance between
the two-stage fan blades is small, and it can be large when it is not limited. The
distance between the leading edge of the first-stage fan blade 200 and the motor bracket
500 opposite to it in the axial direction of the output shaft is the distance between
the first-stage fan blade 200 and the motor bracket 500. Its value ranges from 5mm
to 2R, which avoids the possible interference between the fan blade and the motor
bracket 500, and prevents the output shaft of the motor 100 from protruding too long,
which may cause eccentricity.
[0108] Furthermore, as shown in Fig. 7, the motor 100 is provided with two shafts, the first
output shaft 102 is a hollow shaft with a shorter length and a larger diameter, on
which the first-stage fan blade 200 is mounted; the second output shaft 104 is a solid
shaft with a longer length and a smaller diameter, on which a second-stage fan blade
300 is mounted. The rotation directions of the two output shafts are opposite, and
the rotation speed can also be different. The rotation speed ratio of the second output
shaft 104 to the first output shaft 102 ranges from 0.5 to 2.
[0109] Furthermore, combined with the partial structure of the air conditioner outdoor unit
1 shown in Fig. 5 and Fig. 6, set the direction perpendicular to the rotation axis
of the fan blade as the radial direction of the fan blade. The distance between the
outer periphery of the two-stage fan blade and the radial direction of the wind guide
ring 400 ranges from 0.01R to 0.1R. The smaller the radial direction spacing, the
higher the fan efficiency, but if the radial direction spacing is too small, the fan
blade may interfere with the wind guide ring 400.
[0110] Furthermore, the air conditioner outdoor unit 1 also comprises a third-stage fan
blade (not shown in the figure). Specifically, the third-stage fan blade is fixed
inside the wind guide ring 400 and close to the air outlet end (not shown in the figure),
so that the airflow direction is changed when the airflow passing through the third-stage
fan blade, and the air supply efficiency is further improved. By setting the third-stage
fan blade on the wind guide ring 400, more than two-stage moving blades are used,
and the work efficiency is improved by the combination of multi-stage moving blades
and stationary blades, and the air outlet effect is improved.
[0111] Furthermore, as shown in Fig. 2, Fig. 5 and Fig. 6, the wind guide ring 400 is an
asymmetric structure. By setting the radius of the transition arc of the wind guide
ring 400 to be 0.01R to 2R, it not only ensures that the air supply efficiency will
not be reduced due to an excessively large radius, but also ensures that the transition
arc maintains an outwardly expanded shape to facilitate the collection and introduction
of airflow. The first-stage fan blade 200 is not completely covered by the wind guide
ring 400, the first-stage fan blade 200 is at the height of the unexpanded part of
the wind guide ring 400, and the ratio to the height of the first-stage fan blade
200 is the coverage ratio, and the coverage ratio of the first-stage fan blade 200
ranges from 0.1 to 0.9.
[0112] The second-stage fan blade 300 is completely covered by the wind guide ring 400,
and the outlet of the wind guide ring 400 expands outward to facilitate the recovery
of dynamic pressure and increase the efficiency. In addition, the outlet of the wind
guide ring 400 may not be expanded.
[0113] The location of the electric control component 800 may affect the airflow from the
shell 600 to the counter-rotation fan, reducing the performance and efficiency of
the counter-rotation fan. Therefore, the axial distance between the electric control
component 800 and the motor bracket 500 is set to be greater than 0.1R. The smaller
the vertical distance between the electric control component 800 and the corresponding
shell 600, the better.
[0114] The air conditioner outdoor unit 1 provided in this embodiment adopts a two-stage
series design of the first-stage fan blade 200 and the second-stage fan blade 300.
After the airflow is accelerated by the first-stage fan blade 200, it is then pressurized
by the second-stage fan blade 300, which makes the wind pressure higher and the resistance
to wind strong. Secondly, the counter-rotation design is adopted, and the performance
is stronger. The rotation speed of the first-stage fan blade 200 and the second-stage
fan blade 300 is significantly lower than that of the single axial fan, the working
life is long, and the requirement on the structure can also be reduced. Thirdly, the
first fan blade and the second-stage fan blade 300 are torque balanced due to the
opposite direction of rotation, reducing the vibration of the machine body. And because
the rotation speed is significantly reduced, the frequency on the noise spectrum and
the resonant single-tone noise are greatly reduced, improving product quality.
[0115] The second aspect of the present invention provides an air conditioner comprising
the air conditioner outdoor unit 1 in any one of the above-mentioned embodiments,
thus having all the beneficial effects of the above-mentioned air conditioner outdoor
unit 1.
[0116] In a specific embodiment, the present invention is not limited to the application
of the central air conditioner outdoor unit, but can also be used alternatively in
other applications such as air purifiers and other single axial fans.
[0117] In a specific embodiment, the central air conditioner further comprises an indoor
unit, and the indoor unit is connected to the outdoor unit described in any one of
the above-mentioned embodiments, so as to adjust the temperature and humidity of the
indoor environment.
[0118] The air conditioner outdoor unit 1 provided according to the second embodiment of
the present invention will be described below with reference to Fig. 9 to Fig. 14.
[0119] As shown in Fig. 9, an embodiment of the third aspect of the present invention provides
an air conditioner outdoor unit 1, comprising a first motor 110, a first-stage fan
blade 200, a second motor 120, and a second-stage fan blade 300, a first motor bracket
310, a second motor bracket 320, and a shell 600.
[0120] Wherein, the first-stage fan blade 200 is connected with an output shaft of the first
motor 110, and the first motor 110 is configured to drive the first-stage fan blade
200 to rotate; a rotation axis of the output shaft of the first motor 110 and a rotation
axis of the output shaft of the second motor 120 are collinear; the second-stage fan
blade 300 is connected with the output shaft of the second motor 120, the second motor
120 is configured to drive the second-stage fan blade 300 to rotate, a rotation direction
of the first-stage fan blade 200 is opposite to a rotation direction of the second-stage
fan blade 300; the shell 600 is provided with an outlet, the first-stage fan blade
200 and the second-stage fan blade 300 are located at the outlet, the first-stage
fan blade 200 is an upstream fan blade, and the second-stage fan blade 300 is a downstream
fan blade; the first motor 110 is arranged on the first motor bracket 310, and the
second motor 120 is arranged on the second motor bracket 320. The first motor bracket
310 is located on the same side of the first-stage fan blade 200 and the second-stage
fan blade 300; or the first motor bracket 310 is located between the first-stage fan
blade 200 and the second-stage fan blade 300, the second motor bracket 320 is located
on the same side of the first-stage fan blade 200 and the second-stage fan blade 300;
or the second motor bracket 320 is located between the first-stage fan blade 200 and
the second-stage fan blade 300.
[0121] The air conditioner outdoor unit 1 provided by the present invention is provided
with the first motor 110, the first-stage fan blade 200, the second motor 120 and
the second-stage fan blade 300, the first motor bracket 310 and the second motor bracket
320, so that the first motor 110 drives the first-stage fan blade 200 to rotate through
the first output shaft, the second motor 120 drives the second-stage fan blade 300
to rotate in reverse through the second output shaft. And because the rotation axes
of the output shafts of the first motor 110 and the second motor 120 are collinear,
the series arrangement of the two-stage fan blades is realized, and the counter-cyclone
of the relative reverse rotation (hereinafter referred to as the counter-rotation)
of the first-stage fan blade 200 and the second-stage fan blade 300 is formed. Furthermore,
the counter-cyclone is set at the outlet of the shell 600, the first-stage fan blade
200 is used as the upstream fan blade, and the second-stage fan blade 300 is used
as the downstream fan blade, that is, along the flow direction of the airflow in the
air conditioner outdoor unit, the first-stage fan blade 200 is located upstream of
the airflow, the second-stage fan blade 300 is located downstream of the airflow,
and through the counter-rotation work of the upstream fan blade and the downstream
fan blade, therefore, the rotational energy of the airflow is recovered to achieve
greater wind pressure.
[0122] Specifically, by adopting the counter-rotation design of the two-stage fan blade,
the performance of the motor is enhanced, and at the same time, the rotational speed
of the first-stage fan blade 200 and the second-stage fan blade 300 is significantly
lower than that of the single axial flow fan of the same level, which increases the
service life and reduces the high strength requirement of the fan blade structure
at high rotational speed. With these settings, the airflow is supercharged by the
combined action of the two-stage fan blade when passing through the air conditioner
outdoor unit 1, so that the wind is strengthened, and improve the resistance to wind,
thereby greatly enhancing the exhaust ability of the airflow through the external
exhaust duct.
[0123] In addition, because the rotation directions of the first-stage fan blade 200 and
the second-stage fan blade 300 are opposite, the torque acting on the rotating shaft
is relatively balanced, which reduces the vibration of the machine body and the noise
caused by vibration, thereby improving the user experience.
[0124] Specifically, as shown in Fig. 4, the first motor bracket 310 is located on the same
side of the first-stage fan blade 200 and the second-stage fan blade 300; the second
motor bracket 320 is located on the same side of the first-stage fan blade 200 and
the second-stage fan blade 300; that is, the first-stage fan blade 200 and the second-stage
fan blade 300 are located in the middle of the first motor bracket 310 and the second
motor bracket 320.
[0125] Specifically, it is also possible to place both the first motor bracket 310 and the
second motor bracket 320 between the first-stage fan blade 200 and the second-stage
fan blade 300 (not shown in the figure). Or one of the first motor bracket 310 and
the second motor bracket 320 is located at the first-stage fan blade 200 and the second-stage
fan blade 300.
[0126] The motor bracket is set in the above-mentioned two ways to support and fix the motor,
and realize the adjustment of the relative positions of the motor and the two-stage
fan blade according to the size of the interior space of the air conditioner outdoor
unit 1 without affecting the performance, so as to ensure a reasonable structural
layout.
[0127] Furthermore, as shown in Fig. 9 and Fig. 14, the present invention provides an air
conditioner outdoor unit 1, comprising a first motor 110, a first-stage fan blade
200, a second motor 120, a second-stage fan blade 300, a first motor bracket 310,
a second motor bracket 320, a shell 600 and a wind guide ring 400.
[0128] Wherein, the first-stage fan blade 200 is connected with an output shaft of the first
motor 110, and the first motor 110 is configured to drive the first-stage fan blade
200 to rotate; a rotation axis of the output shaft of the first motor 110 and a rotation
axis of the output shaft of the second motor 120 are collinear; the second-stage fan
blade 300 is connected with the output shaft of the second motor 120, the second motor
120 is configured to drive the second-stage fan blade 300 to rotate, a rotation direction
of the first-stage fan blade 200 is opposite to a rotation direction of the second-stage
fan blade 300.
[0129] Furthermore, the air conditioner outdoor unit 1 further comprises a first motor bracket
310 and a second motor bracket 320. The first motor 110 is arranged on the first motor
bracket 310, and the second motor 120 is arranged on the second motor bracket 320.
The first motor bracket 310 is located on the same side of the first-stage fan blade
200 and the second-stage fan blade 300; or the first motor bracket 310 is located
between the first-stage fan blade 200 and the second-stage fan blade 300, the second
motor bracket 320 is located on the same side of the first-stage fan blade 200 and
the second-stage fan blade 300; or the second motor bracket 320 is located between
the first-stage fan blade 200 and the second-stage fan blade 300.
[0130] Furthermore, the shell 600 is provided with an outlet; the wind guide ring 400 is
provided at the outlet, and the first-stage fan blade 200 and the second-stage fan
blade 300 are located in the wind guide ring 400. The first motor bracket 310 is connected
to the shell 600, and the second motor bracket 320 is connected to the wind guide
ring 400 or the shell 600.
[0131] In this embodiment, the shell 600 is used to protect the internal structure of the
air conditioner outdoor unit 1 from being damaged by external forces. The outlet of
the shell 600 is provided with a wind guide ring 400, and the first-stage fan blade
200 and the second-stage fan blade 300 are set in the wind guide ring 400, so that
when the airflow passes through the wind guide ring 400, it reaches the outlet after
the wind pressure increases through the action of the two-stage fan blade. The first
motor bracket 310 and the second motor bracket 320 are connected with the shell 600
or the wind guide ring 400, respectively, so that the motor bracket is fixed on the
shell 600 or the wind guide ring 400, making full use of the limited internal space
of the air conditioner outdoor unit 1.
[0132] Furthermore, specifically, along the direction perpendicular to the rotation axis
of the first-stage fan blade 200, project onto the rotation axis, the projection of
the second-stage fan blade 300 is completely within the projection of the wind guide
ring 400, and the projection of the first-stage fan blade 200 at least partially falls
within the wind guide ring 400.
[0133] Specifically, both ends of the first motor bracket 310 are fixedly connected to the
shell 600, furthermore, both ends of the first motor bracket 310 are provided with
mounting holes, and are fixed to the shell 600 by screws.
[0134] Specifically, the second motor bracket 320 can also be fixedly connected with the
wind guide ring 400, and the second motor bracket 320 is fixed on the wind guide ring
through screws or bolts. Or both ends of the second motor bracket 320 are fixedly
connected to the shell, and both ends of the second motor bracket 320 are provided
with mounting holes, which are fixed to the shell 600 by screws.
[0135] Furthermore, the inner diameter of the wind guide ring 400 is set to be equal to
make the airflow more smoothly, avoid air leakage, and play the role of guiding and
sealing.
[0136] Furthermore, the wind guide ring 400 comprises a wind ring main body 412 and a contraction
portion 414. One end of the wind ring main body 412 is formed with an air outlet,
and the second-stage fan blade 300 is arranged on one side of the wind ring main body
close to the air outlet as a downstream fan blade. Specifically, as shown in Fig.
12, the contraction portion 414 is connected to another end of the wind ring main
body 412, and forms a transition arc with the wind ring main body 412, so that the
wind guide ring 400 can be shrunk when the inner space is not limited to make the
structure compact. As shown in Fig. 12, in the direction of both sides of the air
conditioner outdoor unit 1, when the space is not limited, the air inlet end of the
wind guide ring is shrunk to form a transition arc, which is conducive to the collection
and introduction of airflow.
[0137] Furthermore, along the axial direction of the output shaft, 10% to 90% of the height
of the first-stage fan blade 200 is located in the wind ring main body 412, and/or
along the axial direction of the output shaft, the second-stage fan blade 300 is located
in the wind ring main body 412.
[0138] Specifically, 10% to 90% of the height of the first-stage fan blade 200 is located
in the wind ring main body 412 means that along the direction perpendicular to the
axial direction, project both the first-stage fan blade 200 and the wind ring main
body 412 onto its rotation axis, 10% to 90% of the projection height of the first-stage
fan blade 200 on the rotation axis is located in the projection of the wind ring main
body 412. When the internal space is limited, the wind ring main body 412 can cover
at least a small part of the height of the first-stage fan blade 200 opposite to it,
so as to meet the minimum requirement for air supply efficiency, or when the internal
space is not limited, the wind ring main body 412 can cover most of the height of
the first-stage fan blade 200 opposite to it, ensuring higher air supply efficiency.
The second-stage fan blade 300 is located in the wind ring main body 412, that is,
it is realized that the wind guide ring 400 completely covers the second-stage fan
blade 300. Wherein, the height of the fan blade is the projected length of the fan
blade on its rotation axis along the radial direction of the fan blade.
[0139] In any one of the above-mentioned embodiments, furthermore, as shown in Fig. 12,
setting a direction perpendicular to the rotation axis of the first-stage fan blade
200 as a radial direction of the first-stage fan blade 200, along the radial direction
of the first-stage fan blade 200, a distance from a tip of the first-stage fan blade
200 to an axis of the first-stage fan blade 200 is L1.
[0140] As shown in Fig. 12, setting a direction perpendicular to the rotation axis of the
second-stage fan blade 300 as a radial direction of the second-stage fan blade 300,
along the radial direction of the second-stage fan blade 300, a distance from a tip
of the second-stage fan blade 300 to an axis of the second-stage fan blade 300 is
L2.
[0141] Specifically, along the radial direction of the first-stage fan blade 200, the distance
from the tip of the first-stage fan blade 200 to the axis of the first-stage fan blade
200 is L1 means that when projecting the first-stage fan blade 200 along the axial
direction of the first-stage fan blade 200, the radius R corresponding to the circle
with the largest radius formed in the projected contour line of the first-stage fan
blade 200 is the distance L1 from the tip of the first-stage fan blade 200 to the
axis of the first-stage fan blade 200.
[0142] Specifically, along the radial direction of the second-stage fan blade 300, the distance
from the tip of the second-stage fan blade 300 to the axis of the second-stage fan
blade 300 is L2 means that When projecting the second-stage fan blade 300 along the
axial direction of the second-stage fan blade 300, the radius R corresponding to the
circle with the largest radius formed in the projected outline of the second-stage
fan blade 300 is the distance L2 from the tip of the second-stage fan blade 300 to
the axis of the second-stage fan blade 300.
[0143] Furthermore, setting an axial distance between the first-stage fan blade 200 and
the second-stage fan blade 300 ranges from 0.02×L1 to 2×L1; or an axial distance between
the first-stage fan blade 200 and the second-stage fan blade 300 ranges from 0.02×L2
to 2×L2. As shown in Fig. 12, along the air intake direction, the first fan blade
comprises the leading edge and the trailing edge, the second-stage fan blade comprises
the leading edge and the trailing edge, the axial distance L3 between the first-stage
fan blade 200 and the second-stage fan blade 300 is the distance between the trailing
edge of the first-stage fan blade 200 and the leading edge of the second-stage fan
blade 300. The reasonable setting of the axial distance makes the axial spacing of
the two-stage fan blades have sufficient distance to avoid the possible interference
of the two-stage fan blades, and at the same time the performance degradation and
other structural problems caused by the excessive axial spacing of the two-stage fan
blades are avoided.
[0144] Furthermore, setting an axial distance between the first-stage fan blade 200 and
the second-stage fan blade 300 ranges from 0.05×L1 to 0.3×L1; or an axial distance
between the first-stage fan blade 200 and the second-stage fan blade 300 ranges from
0.05×L2 to 0.3×L2.
[0145] Specifically, as shown in Fig. 10, the distance L1 from the tip of the first-stage
fan blade 200 to the axis of the first-stage fan blade 200 can be set to be the same
as the distance L2 from the tip of the second-stage fan blade 300 to the axis of the
second-stage fan blade 300 to reduce the production mold and reduce the production
cost.
[0146] Furthermore, as shown in Fig. 12, setting an axial distance L4 between the first-stage
fan blade 200 and the first motor bracket 310 ranges from 5mm to 2×L1; or an axial
distance L5 between the second-stage fan blade 300 and the second motor bracket 320
ranges from 5mm to 2×L2. By setting the above-mentioned value range of the axial distance
between the first-stage fan blade 200 or the second-stage fan blade 300 and the motor
bracket, the fan blade and the motor bracket have sufficient distance to avoid interference
between the fan blade and the motor bracket. By limiting the length of the motor shaft,
the eccentricity caused by the extension of the motor shaft is avoided.
[0147] Furthermore, setting an axial distance between the first-stage fan blade 200 and
the first motor bracket 310 ranges from 5mm to 0.5×L1; or an axial distance between
the second-stage fan blade 300 and the second motor bracket 320 ranges from 5mm to
0.5×L2.
[0148] As shown in Fig. 9 and Fig. 11, in any one of the above-mentioned embodiments, furthermore,
as shown in Fig. 12, Fig. 13 and Fig. 14, along the radial direction of the first-stage
fan blade 200, the distance B1 from the tip of the first-stage fan blade 200 to the
wind guide ring 400 ranges from 0.01×L1 to 0.1×L1; and/or along the radial direction
of the second-stage fan blade 300, the distance B2 between the tip of the second-stage
fan blade 300 and the wind guide ring 400 ranges from 0.01×L2 to 0.1 ×L2. It avoids
the possible interference between the fan blade and the wind guide ring 400 due to
the distance being too close, and avoids the reduction of the fan efficiency due to
the fan blade and the wind guide ring 400 being too far.
[0149] Furthermore, setting the distance B1 from the tip of the first-stage fan blade 200
to the wind guide ring 400 ranges from 0.025×L1 to 0.055×L1; and/or along the radial
direction of the second-stage fan blade 300, the distance B2 between the tip of the
second-stage fan blade 300 and the wind guide ring 400 ranges from 0.025×L2 to 0.055
×L2. Furthermore, as shown in FIG. 12, the value range of the corresponding radius
r of the transition arc is defined to be 0.01×L1 to 2×L1. So that the contraction
portion 414 of the wind guide ring 400 cannot reduce the air supply efficiency because
the radius of the transition arc is too large. At the same time, the contraction portion
414 of the wind guide ring 400 also maintains an outwardly expanded shape in the smallest
state, so as to facilitate the collection and introduction of airflow.
[0150] Furthermore, the corresponding radius r of the transition arc ranges from 0.1×L1
to 0.5×L1, in order to facilitate the collection and introduction of airflow.
[0151] Furthermore, the air outlet end of the wind guide ring 400 is provided with an expansion
portion extending outside the wind guide ring 400, so that the airflow will expand
outward when passing through the air outlet end. Furthermore, the wind speed is reduced,
the resistance is reduced, and the energy loss is reduced, which facilitates the recovery
of dynamic pressure and improves the air supply efficiency. The second motor bracket
320 is located outside the wind guide ring 400, which ensures that when the two-stage
fan blades are set relative to each other in the wind guide ring 400, there is no
other structure in the middle, and the ventilation is smooth.
[0152] As shown in Fig. 9, in any one of the above-mentioned embodiments, furthermore, the
air conditioner outdoor unit 1 further comprises a mesh cover 900; the mesh cover
900 is arranged on the air outlet end of the wind guide ring 400.
[0153] In this embodiment, the mesh cover 900 is arranged at the air outlet end of the wind
guide ring 400, on one hand, it prevents external debris from entering the wind guide
ring 400 and causes abnormal operation of the fan, and effectively protects the components
inside the wind guide ring 400 from damage. On the other hand, it avoids the danger
of people or other animals touching the fan when the air conditioner outdoor unit
1 is working, thereby improving the safety of the air conditioner outdoor unit 1.
[0154] Furthermore, the second motor bracket 320 and the mesh cover 900 are an integral
structure. In this way, the structure is more compact, and at the same time, the process
of disassembling and assembling the second motor bracket 320 is avoided, and the installation
time is saved.
[0155] Furthermore, as shown in Fig. 11, the air conditioner outdoor unit 1 further comprises
a shell cover 902. The shell cover 902 is provided with the mesh cover 900, which
is connected with the shell 600, and covers the air outlet end of the wind guide ring
400, forming a complete shell of the air conditioner outdoor unit 1 with the shell
600. Therefore, the external environment and the interior of the air conditioner outdoor
unit 1 are isolated to a certain extent, and the internal structure of the air conditioner
outdoor unit 1 is effectively protected. At the same time, the danger caused by people
or other animals touching the fan when the air conditioner outdoor unit 1 is working
is avoided, and the safety of the air conditioner outdoor unit 1 is improved. The
second motor bracket 320 is arranged in the shell cover 902, so that the second motor
bracket 320 is protected by the shell cover 902 and does not affect the normal ventilation
in the wind guide ring 400, so that the airflow is expelled from the mesh cover 900
without loss after passing through the wind guide ring 400 and the second motor bracket
320.
[0156] Specifically, the mesh cover 900 can adopt a square structure to fit the shell cover
902.
[0157] Furthermore, as shown in Fig. 9 and Fig. 11, the air conditioner outdoor unit 1 also
comprises a heat exchanger 700 and an electric control component 800. Specifically,
the heat exchanger 700 is located between the air inlet and outlet of the shell 600,
and the three sides of the shell 600 are provided with heat exchangers 700 correspondingly.
The airflow can enter the air conditioner outdoor unit 1 through the heat exchanger
700 from multiple directions, which improves the air supply efficiency. And set the
electric control component 800 on the shell 600.
[0158] Specifically, as shown in Fig. 9 and Fig. 11, the front, left and right sides of
the whole air conditioner outdoor unit 1 are equipped with heat exchangers 700, and
the electric control component 800 is set on the backplane, which realizes air intake
from three sides, and it is discharged from the wind guide ring 400 to improve the
working efficiency of the air conditioner outdoor unit 1.
[0159] Furthermore, the setting position of the electric control component 800 can be set
at the lower part of the backplane, and a heat exchanger 700 can be added to the upper
part of the backplane, so that the air conditioner outdoor unit 1 can be supplied
with air from all sides.
[0160] Specifically, as shown in Fig. 9 to Fig. 11, the air conditioner outdoor unit 1 has
side air inlet and top air outlet. In the specific implementation, the air outlet
can also be set on the side of the shell 600, so as to realize the air inlet from
the top and the other sides. The specific structure can be set according to the specific
situation, and is not limited to this.
[0161] Specifically, the electric control component 800 may also be arranged outside the
shell 600, or at least a part thereof may be arranged outside the shell 600.
[0162] Furthermore, as shown in Fig. 12 or Fig. 13, along the axial direction of the output
shaft, the distance between the electric control component 800 and the motor bracket
is set to be greater than 0.02×L1, so as to avoid the reduction of air supply efficiency
due to obstruction of airflow.
[0163] Specifically, it is also possible to set a third-stage fan blade on the wind guide
ring 400 as a stationary blade, and use a blade with more than two-stage to improve
the air supply efficiency through the combination of multi-stage moving blades and
stationary blades.
[0164] Furthermore, the air conditioner outdoor unit 1 also comprises a third-stage fan
blade (not shown in the figure). Specifically, the third-stage fan blade is fixed
inside the wind guide ring 400 and close to the air outlet end (not shown in the figure),
so that the airflow direction is changed when the airflow passing through the third-stage
fan blade, and the air supply efficiency is further improved. By setting the third-stage
fan blade on the wind guide ring 400, more than two-stage moving blades are used,
and the work efficiency is improved by the combination of multi-stage moving blades
and stationary blades, and the air outlet effect is improved.
[0165] In the specific embodiment, the structure of the air conditioner outdoor unit 1 is
shown in Fig. 9 and Fig. 11. The backplane of the shell 600 is equipped with an electric
control component 800, and the other three sides are provided with heat exchangers
700, and the shell 600 is internally equipped with a compressor, pipelines and other
components. The upper part of the shell 600 is provided with components such as a
first motor bracket 310, a first motor 110, a wind guide ring 400, a first-stage fan
blade 200, a second-stage fan blade 300, a second motor bracket 320, a second motor
120 and a mesh cover 900, thus forming a counter-cyclone.
[0166] Specifically, the first-stage fan blade 200 is arranged on the first motor 110, the
first motor 110 is fixed on the air conditioner outdoor unit 1 by the first motor
bracket 310, the second-stage fan blade 300 is arranged on the second motor 120, and
the second motor 120 is fixed on the air conditioner outdoor unit 1 by the second
motor bracket 320. The first-stage fan blade 200 and the second-stage fan blade 300
rotate in opposite directions. The inner diameter of the wind guide ring 400 is the
same, which has the function of guiding and sealing. A square shell cover 902 is arranged
at the outlet end of the wind guide ring 400 to cover the second motor bracket 320,
so that the airflow passes through the wind guide ring 400 and the second motor bracket
320 and is discharged from the mesh cover 900. The mesh cover 900 is arranged on the
shell cover 902 to prevent foreign matter from entering the air conditioner outdoor
unit 1.
[0167] When the counter-cyclone is running, the airflow enters the air conditioner outdoor
unit 1 through the heat exchangers 700 on the three sides of the shell 600 and passes
through components such as the electric control component 800 and the first motor
bracket 310, then is collected by the wind guide ring 400 and enters the first-stage
fan blade 200 and the second-stage fan blade 300, through the pressurization of the
two-stage fan blade, finally discharged out of the air conditioner outdoor unit 1
from the mesh cover 900.
[0168] Fig. 14 is a part of the structure of the air conditioner outdoor unit 1 shown in
Fig. 9, which is used to represent the spatial positional relationship between the
fan blade and the motor bracket. Setting the axial direction of the output shaft as
the axis direction, and the distance between the tip of the fan blade and the axis
as the radius of the fan blade, and the value is R. Therefore, the distance between
the trailing edge of the first-stage fan blade 200 and the leading edge of the second-stage
fan blade 300 is further set as the axial distance of the two-stage fan blade, and
its value ranges from 0.02R to 2R. When the axial space of the whole machine is limited,
the distance between the two-stage fan blades is small, and it can be larger when
it is not limited. The distance between the periphery edge of the first-stage fan
blade 200 and the projection of the first motor bracket 310 opposite to it on the
axis of the output shaft is set as the distance between the first-stage fan blade
200 and the first motor bracket 310, and its value range is 5mm to 2R. The interference
between the first-stage fan blade 200 and the first motor bracket 310 is avoided,
and the output shaft of the first motor 110 is prevented from extending too long to
cause eccentricity. Similarly, the distance between the peripheral edge of the second-stage
fan blade 300 and the projection of the second motor bracket 320 opposite to it on
the axis of the output shaft is set as the distance between the second-stage fan blade
300 and the second motor bracket 320, its value range is 5mm to 2R.
[0169] Furthermore, combined with the partial structure of the air conditioner outdoor unit
1 shown in Fig. 12 and Fig. 13, set the direction perpendicular to the rotation axis
of the fan blade as the radial direction of the fan blade. The distance between the
two-stage fan blade and the radial direction of the wind guide ring 400 ranges from
0.01R to 0.1R. The smaller the radial direction spacing, the higher the fan efficiency,
but if the radial direction spacing is too small, the fan blade may interfere with
the wind guide ring 400.
[0170] Furthermore, as shown in Fig. 12 and Fig. 13, the wind guide ring 400 is an asymmetric
structure. By setting the radius of the transition arc of the wind guide ring 400
to be 0.01R to 2R, it not only ensures that the air supply efficiency will not be
reduced due to an excessively large radius, but also ensures that the transition arc
maintains an outwardly expanded shape to facilitate the collection and introduction
of airflow. The first-stage fan blade 200 is not completely covered by the wind guide
ring 400, The first-stage fan blade 200 is at the height of the unexpanded part of
the wind guide ring 400, and the ratio to the height of the first-stage fan blade
200 is the coverage ratio, and the coverage ratio of the first-stage fan blade 200
ranges from 0.1 to 0.9.
[0171] The second-stage fan blade 300 is completely covered by the wind guide ring 400,
and the wind guide ring 400 is located below the second motor bracket 320. The outlet
of the wind guide ring 400 expands outwards, which is convenient to recover the dynamic
pressure and increase the efficiency. In addition, the outlet of the wind guide ring
400 may not be expanded. The mesh cover 900 and the shell cover 902 can be adjusted
and improved accordingly according to the outlet form of the wind guide ring 400.
[0172] The location of the electric control component 800 may affect the airflow from the
shell 600 to the counter-rotation fan, reducing the performance and efficiency of
the counter-rotation fan. Therefore, the axial distance between the electric control
component 800 and the motor bracket is set to be greater than 0.02R, the radius of
the fan blade is taken as the distance between the tip of the fan blade and the axis,
and the value is R. The smaller the vertical distance between the electric control
component 800 and the corresponding shell 600, the better.
[0173] The air conditioner outdoor unit 1 provided in this embodiment adopts a two-stage
series design of the first-stage fan blade 200 and the second-stage fan blade 300.
After the airflow is accelerated by the first-stage fan blade 200, it is then pressurized
by the second-stage fan blade 300, which makes the wind pressure higher and the resistance
to wind strong. Secondly, the counter-rotation design is adopted, and the performance
is stronger. The rotation speed of the first-stage fan blade 200 and the second-stage
fan blade 300 is significantly lower than that of the single axial fan, the working
life is long, and the requirement on the structure can also be reduced. Thirdly, the
first fan blade and the second-stage fan blade 300 are torque balanced due to the
opposite direction of rotation, reducing the vibration of the machine body. And because
the rotation speed is significantly reduced, the frequency on the noise spectrum and
the resonant single-tone noise are greatly reduced, improving product quality.
[0174] The fourth aspect of the present invention provides an air conditioner comprising
the air conditioner outdoor unit 1 in any one of the above-mentioned embodiments,
thus having all the beneficial effects of the above-mentioned air conditioner outdoor
unit 1.
[0175] In a specific embodiment, the present invention is not limited to the application
of the central air conditioner outdoor unit, but can be used alternatively in other
applications such as air purifiers and other single axial flow fans.
[0176] In a specific embodiment, the central air conditioner further comprises an indoor
unit, and the indoor unit is connected to the air conditioner outdoor unit described
in any one of the above-mentioned embodiments, so as to adjust the temperature and
humidity of the indoor environment.
[0177] In the description of the present invention, the term "a plurality of' means two
or more, unless otherwise explicitly defined, it should be understood that the orientation
or position relationships indicated by the terms "upper", "lower", "left", "right",
"front", "back" and the like are the orientation or position relationships based on
what is shown in the drawings, are merely for the convenience of describing the present
invention and simplifying the description, and do not indicate or imply that the device
or unit referred to must have a particular direction and is constructed and operated
in a specific orientation, and thus cannot be understood as the limitation of the
present invention. The terms "connection", "installing", "fixing" and the like should
be understood in a broad sense. For example, "connection" may be a fixed connection,
a removable connection or an integral connection; and "connected" may refer to direct
connection or indirect connection through an intermediary. A person of ordinary skills
in the art could understand the specific meaning of the terms in the present invention
according to specific situations.
[0178] In the description of the present specification, the descriptions of the terms "one
embodiment", "some embodiments" and "specific embodiments" and the like mean that
specific features, structures, materials or characteristics described in conjunction
with the embodiment(s) or example(s) are comprised in at least one embodiment or example
of the present invention. In the specification, the schematic representation of the
above terms does not necessarily refer to the same embodiment or example. Moreover,
the specific features, structures, materials or characteristics described may be combined
in a suitable manner in any one or more embodiments or examples.
[0179] The descriptions above are only preferred embodiments of the present invention, which
are not used to limit the present invention. For a person skilled in the art, the
present invention may have various changes and variations. Any modifications, equivalent
substitutions, improvements etc. within the spirit and principle of the present invention
shall all be comprised in the protection scope of the present invention.
1. An air conditioner outdoor unit, comprising:
a motor, being provided with a first output shaft and a second output shaft;
a first-stage fan blade, being connected to the first output shaft;
a second-stage fan blade, being connected to the second output shaft;
a shell, being provided with an outlet, the first-stage fan blade and the second-stage
fan blade being located at the outlet, the first-stage fan blade being an upstream
fan blade, and the second-stage fan blade being a downstream fan blade; and
a motor bracket, being connected to the shell, and the motor being arranged on the
motor bracket,
wherein, the motor is configured to drive the first-stage fan blade and the second-stage
fan blade to rotate, and rotation directions of the first-stage fan blade and the
second-stage fan blade are opposite; and
the motor is located between the first-stage fan blade and the second-stage fan blade;
or
the motor is located on the same side of the first-stage fan blade and the second-stage
fan blade.
2. The air conditioner outdoor unit according to claim 1, wherein
a rotation axis of the first output shaft and a rotation axis of the second output
shaft are collinear.
3. The air conditioner outdoor unit according to claim 1, wherein
the first output shaft is a hollow shaft, and the second output shaft passes through
the hollow shaft.
4. The air conditioner outdoor unit according to claim 1, wherein
a rotation speed ratio of the second output shaft and the first output shaft ranges
from 0.5 to 2.
5. The air conditioner outdoor unit according to any one of claims 1 to 4, further comprising:
a wind guide ring, being arranged at the outlet, and the first-stage fan blade and
the second-stage fan blade are arranged in the wind guide ring.
6. The air conditioner outdoor unit according to claim 5, wherein
the wind guide ring comprises:
a wind ring main body, one end of the wind ring main body forming an air outlet end;
and
a contraction portion, being connected to another end of the wind ring main body,
and a transition arc being formed between the contraction portion and the wind ring
main body,
wherein, a circle center of the transition arc is located outside the wind guide ring.
7. The air conditioner outdoor unit according to claim 6, wherein
along an axial direction of the output shaft, 10% to 90% of a height of the first-stage
fan blade is located in the wind ring main body.
8. The air conditioner outdoor unit according to claim 6, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1,
a corresponding radius of the transition arc ranges from 0.01×L1 to 2×L1.
9. The air conditioner outdoor unit according to any one of claims 1 to 4, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1; and
taking a direction perpendicular to the rotation axis of the second-stage fan blade
as a radial direction of the second-stage fan blade, along the radial direction of
the second-stage fan blade, a distance from a tip of the second-stage fan blade to
an axis of the second-stage fan blade is L2,
an axial distance between the first-stage fan blade and the motor bracket ranges from
5mm to 2×L1; or
an axial distance between the second-stage fan blade and the motor bracket ranges
from 5 mm to 2×L2.
10. The air conditioner outdoor unit according to claim 5, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1; and
taking a direction perpendicular to the rotation axis of the second-stage fan blade
as a radial direction of the second-stage fan blade, along the radial direction of
the second-stage fan blade, a distance from a tip of the second-stage fan blade to
an axis of the second-stage fan blade is L2,
along the radial direction of the first-stage fan blade, a distance from the tip of
the first-stage fan blade to the wind guide ring ranges from 0.01×L1 to 0.1×L1; and/or
along the radial direction of the second-stage fan blade, a distance from the tip
of the second-stage fan blade to the wind guide ring ranges from 0.01×L2 to 0.1×L2.
11. The air conditioner outdoor unit according to claim 6, wherein
the wind guide ring further comprises an expansion portion, being connected to the
air outlet end of the wind ring main body.
12. The air conditioner outdoor unit according to claim 5, further comprising:
a mesh cover, being arranged at the air outlet end of the wind guide ring.
13. The air conditioner outdoor unit according to claim 5, further comprising:
a heat exchanger, being arranged in the shell, and the heat exchanger being located
between an air inlet and an outlet of the shell,
the electric control component is arranged on the shell.
14. The air conditioner outdoor unit according to claim 13, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1,
along the axial direction of the output shaft, a distance between the electric control
component and the motor bracket is greater than 0.02×L1.
15. The air conditioner outdoor unit according to claim 5, further comprising:
a third-stage fan blade, being arranged on the wind guide ring and located at the
air outlet end of the wind guide ring.
16. The air conditioner outdoor unit according to any one of claims 1 to 4, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1; and
taking a direction perpendicular to the rotation axis of the second-stage fan blade
as a radial direction of the second-stage fan blade, along the radial direction of
the second-stage fan blade, a distance from a tip of the second-stage fan blade to
an axis of the second-stage fan blade is L2,
an axial distance between the first-stage fan blade and the second-stage fan blade
ranges from 0.02×L1 to 2×L1; or
an axial distance between the first-stage fan blade and the second-stage fan blade
ranges from 0.02×L2 to 2×L2.
17. An air conditioner outdoor unit, comprising:
a first motor;
a first-stage fan blade, being connected with an output shaft of the first motor,
and the first motor being configured to drive the first-stage fan blade to rotate;
a second motor, a rotation axis of the output shaft of the first motor and a rotation
axis of the output shaft of the second motor being collinear;
a second-stage fan blade, being connected with the output shaft of the second motor,
the second motor being configured to drive the second-stage fan blade to rotate, a
rotation direction of the first-stage fan blade being opposite to a rotation direction
of the second-stage fan blade;
a shell, being provided with an outlet, the first-stage fan blade and the second-stage
fan blade being located at the outlet, the first-stage fan blade being an upstream
fan blade, and the second-stage fan blade being a downstream fan blade;
a first motor bracket, the first motor being arranged on the first motor bracket,
and the first motor bracket being connected with the shell; and
a second motor bracket, the second motor being arranged on the second motor bracket,
and the second motor bracket being connected with the shell,
wherein, the first motor bracket is located on the same side of the first-stage fan
blade and the second-stage fan blade; or the first motor bracket is located between
the first-stage fan blade and the second-stage fan blade,
the second motor bracket is located on the same side of the first-stage fan blade
and the second-stage fan blade; or the second motor bracket is located between the
first-stage fan blade and the second-stage fan blade.
18. The air conditioner outdoor unit according to claim 17, further comprising:
a wind guide ring, being arranged at the outlet and the first-stage fan blade and
the second-stage fan blade being located in the wind guide ring.
19. The air conditioner outdoor unit according to claim 18, wherein
the wind guide ring comprises:
a wind ring main body, one end of the wind ring main body forming an air outlet end;
and
a contraction portion, one end of the contraction portion being connected with another
end of the wind ring main body, and a transition arc being formed between the contraction
portion and the wind ring main body,
wherein, a circle center of the transition arc is located outside the wind guide ring.
20. The air conditioner outdoor unit according to claim 19, wherein
along an axial direction of the output shaft, 10% to 90% of a height of the first-stage
fan blade is located in the wind ring main body; and/or
along the axial direction of the output shaft, the second-stage fan blade is located
in the wind ring main body.
21. The air conditioner outdoor unit according to claim 18, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1;
taking a direction perpendicular to the rotation axis of the second-stage fan blade
as a radial direction of the second-stage fan blade, along the radial direction of
the second-stage fan blade, a distance from a tip of the second-stage fan blade to
an axis of the second-stage fan blade is L2;
an axial distance between the first-stage fan blade and the second-stage fan blade
ranges from 0.02×L1 to 2×L1; or
an axial distance between the first-stage fan blade and the second-stage fan blade
ranges from 0.02×L2 to 2×L2.
22. The air conditioner outdoor unit according to claim 21, wherein
an axial distance between the first-stage fan blade and the first motor bracket ranges
from 5mm to 2×L1; or
an axial distance between the second-stage fan blade and the second motor bracket
ranges from 5 mm to 2×L2.
23. The air conditioner outdoor unit according to claim 19, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1; and
taking a direction perpendicular to the rotation axis of the second-stage fan blade
as a radial direction of the second-stage fan blade, along the radial direction of
the second-stage fan blade, a distance from a tip of the second-stage fan blade to
an axis of the second-stage fan blade is L2,
along the radial direction of the first-stage fan blade, a distance from the tip of
the first-stage fan blade to the wind guide ring ranges from 0.01×L1 to 0.1×L1; and/or
along the radial direction of the second-stage fan blade, a distance from the tip
of the second-stage fan blade to the wind guide ring ranges from 0.01×L2 to 0.1×L2.
24. The air conditioner outdoor unit according to claim 19, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1,
a corresponding radius of the transition arc ranges from 0.01×L1 to 2×L1.
25. The air conditioner outdoor unit according to claim 19, wherein
the air outlet end of the wind guide ring is provided with an expansion portion extending
outside the wind guide ring,
when the second motor bracket is located on the same side of the first-stage fan blade
and the second-stage fan blade, the second motor bracket is located outside the wind
guide ring.
26. The air conditioner outdoor unit according to any one of claims 18 to 25, further
comprising:
a mesh cover, being provided at the air outlet end of the wind guide ring.
27. The air conditioner outdoor unit according to claim 26, wherein
based on a fact that the second motor bracket is located on the same side of the first-stage
fan blade and the second-stage fan blade, the second motor bracket and the mesh cover
are an integral structure.
28. The air conditioner outdoor unit according to claim 26, further comprising:
a shell cover, being connected with the shell and covered on the air outlet of the
wind guide ring, and the mesh cover being arranged on the shell cover.
29. The air conditioner outdoor unit according to any one of claims 17 to 25, further
comprising:
a heat exchanger, being arranged in the shell, and the heat exchanger being located
between an air inlet and an outlet of the shell; and
an electric control component, being arranged in the shell.
30. The air conditioner outdoor unit according to claim 29, wherein
taking a direction perpendicular to the rotation axis of the first-stage fan blade
as a radial direction of the first-stage fan blade, along the radial direction of
the first-stage fan blade, a distance from a tip of the first-stage fan blade to an
axis of the first-stage fan blade is L1,
along the axial direction of the output shaft, a distance between the electric control
component and the first motor bracket is greater than 0.02×L1.
31. The air conditioner outdoor unit according to any one of claims 18 to 25, further
comprising:
a third-stage fan blade, being arranged on the wind guide ring and located at the
air outlet end of the wind guide ring.