[0001] The present relates to machine-washing of textiles preferably in industrial scale.
More precisely the present invention relates to a method for machine-washing of textiles,
in which method the existence of disinfectant in the washing process can be confirmed.
[0002] Disinfectants are typically used in the machine-washing processes of various textiles,
such as textiles from food industry, healthcare and hospitality, for example. However,
thus far there have not been a reliable way to confirm the proper introduction, and
thus the effect, of disinfectant in the machine-washing processes utilized in automated
laundry systems. This is mainly due to the continuously changing and the laundry related
properties of the water in the washing process.
[0003] The disinfectant used in the washing processes of automated laundry systems are often
conveyed to the actual washing process and machine(s) from a distance, such as from
a separate room wherein the disinfectant is stored. Therefore, even though it is easily
confirmable that the disinfectant has been sent to the washing process and machine(s),
the actual introduction of the disinfectant to the washing process can still fail
due to various reasons, such as pipe blockage, leakage or breakage, for example. Further,
the continuously increasing requirements for washed and simultaneously disinfected
textiles require more concrete proof of the actual disinfection of the textiles.
[0004] The present invention provides a novel solution for confirming the introduction and
existence of a disinfectant in the machine-washing process in a reliable way. In the
solution of the invention either the electrical conductivity or the pH value of the
washing liquid is measured before the dosing of a disinfectant and after the dosing
of the disinfectant, so that the differences in these two measurement values can be
used to confirm that the disinfectant has been properly introduced and dosed in the
washing process. Since many other factors, such as the water itself, and dirt on textiles
and washing agent(s) in the water, affects to the electrical conductivity and pH value
of the washing liquid, two measurements are required for reliable confirmation.
[0005] In the method of the invention for machine-washing of textiles the textiles are washed
in a washing machine with water and washing agent(s), and at least one disinfecting
agent is dosed in the washing process for disinfecting the textiles in the washing
process, wherein the electrical conductivity or the pH value of the washing liquid,
which comprises at least water and washing agent(s), is measured during the washing
process first before dosing of the disinfecting agent to the washing process and then
second time after dosing of the disinfecting agent, and the two measurement values
are compared to each other to confirm successful dosing of the disinfecting agent
to the washing process.
[0006] In an embodiment of the method of the invention the dosing of the disinfecting agent
and the measurements are done after washing of the textiles has started. This way
dirt can be removed from the textiles, so that it cannot affect the disinfection of
the textiles. However, it is to be noted that the dirt washed from the textiles remains
in the washing liquid, thus affecting washing liquid's pH and electrical conductivity,
for example.
[0007] In an embodiment of the method of the invention increased electrical conductivity
of the washing liquid, or decreased pH value of the washing liquid, between the two
measurements indicate successful dosing of disinfecting agent to the washing process.
[0008] In an embodiment of the method of the invention temperature of the washing liquid
and disinfection time are also measured from the washing process to confirm successful
disinfection of the textiles in the washing process. In this embodiment the successful
disinfection of the textiles is guaranteed with a predefined time period and temperature
of the washing liquid together with the confirmed dosing of the disinfecting agent.
[0009] In an embodiment of the method of the invention separate samples from the washing
liquid in the washing process are taken for the measurements, which samples are measured
with a measuring device. In this embodiment a small amount of the washing liquid is
taken twice from the washing machine, once before and then after the dosing of the
disinfecting agent, and preferably conveyed to a separate measuring vessel for the
measurements of the pH value or the electrical conductivity.
[0010] The method of the present invention can be implemented both with a continuous batch
washer (CBW) and with an industrial single batch washing machine, preferably with
a plurality of these single batch washing machines.
[0011] More precisely the features defining a method in accordance with the present invention
are presented in claim 1. Dependent claims present advantageous features and embodiments
of the invention.
[0012] Exemplifying embodiment of the invention and its advantages are explained in greater
detail below in the sense of example and with reference to accompanying drawings,
where
Figure 1 shows schematically an embodiment of the invention, and
Figure 2 shows schematically an alternative embodiment of the invention.
[0013] Figure 1 shows a continuous batch washer (CBW) 1, which is an industrial washing
machine used to handle large amounts of laundry as a continuous washing process. This
kind of washing machine can typically handle up to about 10.000 kg of laundry in a
single shift.
[0014] The continuous batch washer 1 in this embodiment comprises a feed chute 2 via which
laundry batches of defined weight are fed into the machine. The washing section of
the washer 1 comprises a plurality of drums 3a-3k, through which the laundry batch
of textiles is automatically moved together with the washing liquid.
[0015] In the first drum 3a, the laundry batch is mixed with water and washing agents, which
washing agents are pumped and dosed from container 4a and/or 4b. The actual washing
of the laundry batch continues through drums 3a-3c.
[0016] When the laundry reaches drum 3d, disinfecting agent is dosed and mixed to the washing
liquid in order to disinfect the textiles of the laundry batch. The disinfecting process
is continued with drums 3d-3g predefined time at predefined temperature.
[0017] In the drums 3h-3j the laundry is rinsed, and in the drum 3j neutralizing agents
are pumped and dosed to the drum from container 6a and/or 6b and mixed with the laundry
to neutralize any residues of the washing agents and disinfecting agents left in the
laundry. In press of centrifuge 3k the water is removed from the laundry.
[0018] From the drum 3d washing liquid samples are taken with a valve 7a, which is controlled
to allow small amount of the washing liquid to exit the drum 3d to a sample measuring
vessel 8. In the sample measuring vessel 8 is a sensor 9 which measures the electrical
conductivity or the pH value of the sample. The sensor 9 comprises a measuring head
extending to the washing liquid sample in the measuring vessel 8. The sample in the
measuring vessel 8 is changed by opening the valve 7a at a suitable time for a suitable
time period for new sample measurement. At certain measurement amounts or time intervals
the measuring vessel 8 together with the measuring head of the sensor 9 is cleaned
with fresh water vial valve 7b.
[0019] The measurement is done twice for two different samples, first to a first sample
of the washing liquid taken before dosing the disinfecting agent, and second time
to a second sample of the washing liquid after dosing the disinfecting agent.
[0020] When the two measurement values are compared, if measured electrical conductivity
indicate increase from the first sample to the second sample, or if measured pH value
indicate decrease from the first sample to the second sample, the dosing of the disinfecting
agent to the washing process has been successful, and the washing process can continue.
[0021] If, however, there is no change between the measured values of the first and second
sample, or the change is too small, this indicates that there are problems with the
disinfecting process. Then the laundry batch in quest will be returned to the washing
process for a new round after it has exited the washer 1, or a second measurement
can be made later in the washing process, manually for example, to confirm the problem.
[0022] Figure 2 shows schematically on alternative embodiment of the invention, wherein
batches of laundry are washed in a single industrial washing machine 11a-11f, which
machines there normally are plurality of in an industrial laundry.
[0023] During washing process, to each of the machines 11a-11f is pumped and dosed the required
washing agents from containers 12 and 13 at specific times in the washing process
of the specific machine. Similarly, after the washing of the laundry batch of textiles
has proceeded at a specific time in a specific machine 11a-11f, to the washing machine
is pumped and dosed disinfecting agent from container 14.
[0024] Each of the machines 11a-11f are equipped with a conduit leading to a sample measuring
vessel 15, to which a sample of the washing liquid from the washing machine can be
conveyed via the conduit and by operating a valve 17. Each of the sample measurement
vessels 15 are equipped with a suitable sensor 16 for measuring electrical conductivity
or pH value of the sample, which sensor comprises a measuring head extending to the
washing liquid sample in the measurement vessel. The sample in the measuring vessel
15 is changed by opening the valve 17 at a suitable time for a suitable time period
for a new sample measurement. At certain measurement amounts or time intervals the
measuring vessel 15 together with the measuring head of the sensor 16 is cleaned with
fresh water vial valve 18.
[0025] In this embodiment, fist sample of the washing liquid is taken just before dosing
the disinfecting agent into the machine 11a-11f, and its electrical conductivity or
pH value is measured. Second sample is taken after the disinfecting agent is added
to the machine 11a-11f and mixed to the washing liquid, and its electrical conductivity
or pH value is measured.
[0026] Similarly than in embodiment of figure 1, when the two measurement values are compared,
if measured electrical conductivity indicate increase from the first sample to the
second sample, or if measured pH value indicate decrease from the first sample to
the second sample, the dosing of the disinfecting agent to the washing process has
been successful, and the washing process can continue.
[0027] If, however, there is no change between the measured values of the first and second
sample, or the change is too small, this indicates that there are problems with the
disinfecting process. Then the dosing of the disinfectant can be done again, or the
measurement redone, manually for example, before the washing process is allowed to
proceed. Alternatively, the whole washing process can be started again.
[0028] In the above discussed embodiments, the measurement of electrical conductivity or
pH value is done to a separate sample of the washing liquid taken from the washing
machines. The present invention, however, may also be implemented with a measurement
sensor located inside the washing machine measuring the washing liquid inside the
machine.
[0029] The specific exemplifying embodiments of the invention shown in figures and discussed
above should not be construed as limiting. A person skilled in the art can amend and
modify the embodiments described in many evident ways within the scope of the attached
claims. Thus, the invention is not limited merely to the embodiment described above.
1. Method for machine-washing of textiles, in which method the textiles are washed in
washing machine (1; 11a-11f) with water and washing agent(s), and in which method
at least one disinfecting agent is dosed in the washing process for disinfecting the
textiles in the washing process, characterized in that the electrical conductivity or the pH value of the washing liquid, which comprises
at least water and washing agent(s), is measured during the washing process first
before dosing of the disinfecting agent to the washing process and then second time
after dosing of the disinfecting agent, and the two measurement values are compared
to each other to confirm successful dosing of the disinfecting agent to the washing
process.
2. Method according to claim 1, wherein the dosing of the disinfecting agent and the
measurements are done after washing of the textiles has started.
3. Method according to claim 1 or 2, wherein the increased electrical conductivity of
the washing liquid, or decreased pH value of the washing liquid, between the two measurements
indicate successful dosing of disinfecting agent to the washing process.
4. Method according to any of claims 1-3, wherein the temperature of the washing liquid
and disinfection time are also measured from the washing process to confirm successful
disinfection of the textiles in the washing process.
5. Method according to any of claims 1-4, wherein samples from the washing liquid in
the washing process are taken for the measurements, which samples are measured with
a measuring device (8, 9; 15, 16).