Field of the invention
[0001] The present invention relates to an embossed detergent solid comprising aminopolycarboxylate,
organic acid and water. The invention further relates to a process for the manufacture
of the embossed detergent solid.
Background of the invention
[0002] Detergent products typically contain several different active components, including
builders, surfactants, enzymes and bleaching agents. Surfactants are employed to remove
stains and soil and to disperse the released components into the cleaning liquid.
Enzymes help to remove stubborn stains of proteins, starch and lipids by hydrolyzing
these components. Bleach is used to remove stains by oxidizing the components that
make up these stains. In order to reduce the negative effects of in particular calcium
and magnesium ions on stain/soil removal so called 'builders' (complexing agents)
are commonly applied in detergent products.
[0003] Phosphorus- containing builder components are generally considered "high-performance"
builders. The use of phosphorous based builders in detergent products has however
led to environmental problems such as eutrophication. As such there has been a need
for more environmentally friendly alternative builders, which have on-par effectiveness
and which are also cost-effective. Examples of such alternative builders are based
on aminopolycarboxylates.
WO 2014/086662 discloses a solid glutamic acid N,N-diacetic acid (GLDA) comprising a combination
of GLDA, sulphuric acid and sodium sulfate crystals.
[0004] It would be desirable to have available solid and stable aminopolycarboxylate solids
that have attractive characteristics such as translucency or transparency. Furthermore,
it would be desirable to have solid and stable aminopolycarboxylate solids which allow
the surface to be intricately shaped. This would open-up new possibilities for designing
detergent products comprising such solids with added visual and tactile appeal.
[0005] Visual/tactile appeal is in fact of great importance for the commercial success of
a detergent product. Detergent solids not according to the current invention are disclosed
in
patent document US 2016/186098 A1.
[0006] Compressed granule detergent parts are known. These by their very nature have a granular
substructure which are difficult to intricately surface-shape without complex and
high energy-consuming processing. Even so the fine details can be brittle and sensitive
to abrasion during manufacturing and transport.
[0007] It is an object of the present invention to provide a stable aminopolycarboxylate
solid, which is neither a compacted granule/powder nor a gel, which comprises intricate
surface shaping, preferably further having improved dissolution/dispersion properties.
Summary of the invention
[0008] One or more of the above objectives is achieved, in a first aspect of the invention,
by an embossed detergent solid comprising:
- a) from 25 to 88 wt. % of free acid equivalent of non-crystalline chiral aminopolycarboxylate;
and
- b) from 10 to 60 wt. % of free acid equivalent of non-crystalline organic acid different
from aminopolycarboxylate; and
- c) from 0.7 to 25 wt. % of water;
wherein the organic acid has an average molecular mass of at most 500 Dalton, the
molecular mass being based on the free acid equivalent.
[0009] The embossed detergent solid can form the whole of a unit dose detergent product
or a part thereof.
[0010] The solid of the invention comprises non-crystalline chiral polycarboxylate and organic
acid, as may be measured by WAXS using the method set-out in the Examples. Having
preferably little or no crystals, the solid according to the invention can be highly
light transmitting. Of course, as desired further ingredients can be mixed into the
solid to provide a desired level of light transmittance (e.g. provide semi-translucency/semitransparency).
As such the solid of the invention has a tunable light transmittance and/or a tunable
light scattering, which is highly desirable in the making of detergent products. Surprisingly
such a solid can be made using only detergent actives. The solid may also have low
hygroscopicity, which improves (storage) stability.
[0011] It was surprisingly found that the solid of the invention can be intricately surface
shaped and stably hold surface embossment. Furthermore, it was surprisingly found
that the (local) light-scattering of the solid of the invention can be precisely tuned
by providing embossment on some areas, but not in others. Furthermore, the embossment
allows for the surface of the solid of the invention to provide tunable tactile cues
when the detergent products are handled.
[0012] Without wishing to be bound by theory it is believed that in the solid according
to the invention, the organic acid is homogenously mixed with the chiral aminopolycarboxylate
and molecularly interacts with it (although not being covalently bound to it). This
is believed to prevent either of these components from (substantially) crystallizing
and to form a stable glass-like matrix which is highly light transmitting and made
suitable for embossing. Another benefit of the inventive solid is that the composition
can be free of further added crystal formation inhibitors.
[0013] The solid according to the invention can be made with the following process, which
relates to the second aspect of the invention: A process for the manufacture of the
solid according to the invention comprising the consecutive steps of:
- I. providing an aqueous solution comprising:
- a) free acid equivalent of non-crystalline chiral aminopolycarboxylate; and
- b) free acid equivalent of non-crystalline organic acid different from a)
wherein the weight ratio of a):b) is from 1:2 to 8.8:1;
- II. removing water from the aqueous solution by evaporation at a temperature of at
least 50°C to produce a liquid desiccated mixture having a water content of from 0.7
to 25 wt. %; and
- III. reducing the temperature of the desiccated mixture to obtain a solid according
to the invention,
wherein the solid is provided with surface embossment after Step II.
[0014] The desiccated liquid that is formed by reducing the water content of the solution
to 25 wt. % or less is in a viscous (or rubbery) state. By cooling the desiccated
liquid, the viscosity increases to a level where the material becomes solid. Lower
water content and/or cooling to lower temperatures provide increasingly harder solids.
The process offers the advantage that it allows for the production of embossed solids
and preferably embossed and shaped solids. It was found that the solid of the present
invention has thermoplastic properties which can suitably be used in forming embossment.
It also makes the solid suitable for extrusion. The desiccated viscous liquid obtained
at Step II can be provided with surface embossing for example by stamping and/or by
solidifying in a mould having an embossment on one or more of the mould inner surfaces.
[0015] Hence the process of the invention has the further benefit in being simple and energy
efficient, which makes it more amendable for factory-scale production with a lower
degree of waste by reducing the number of faulty units.
[0016] In view of the benefits provided by the solid of the invention, the solid can be
used to make a detergent product having added visual and tactile appeal. For example,
it can form a detergent product by itself or be used as part of a heterogenous detergent
product comprising further parts. Importantly the solid according to the invention
can be made using detergent actives and does not require the addition of further non-detergent
actives to provide the added visual appeal. The latter is of particular benefit as
consumers nowadays desire ingredients listings wherein each ingredient is present
for a detergency benefit. Moreover, consumer nowadays prefer to have short ingredient
listings.
[0017] A further aspect of the invention is the use of the solid according to the invention
to provide an embossed detergent product, preferably which is at least in part translucent
and more preferably which has a surface with non-uniform light scattering.
Detailed description
[0018]
Figure 1: A black-and-white photograph of an overall orange-shaped solid according to the invention
with surface embossment of regularly spaced dots, diagonally spaced bars and elongated
triangular depressions.
Figure 2: A black-and-white photograph of an overall star-shaped solid according to the invention
with three inner surface areas of star-shaped embossments and two inner surface areas
of embossed circles. Part of the embossed area comprises regularly spaced dots and
part of the embossed area shapes have an otherwise clear surface.
[0019] The latter provide low-light scattering, the former provide higher light scattering
due to the absence/presence of the regularly spaced dots.
Definitions
[0020] Weight percentage (wt. %) is based on the total weight of the solid composition or
the detergent product as indicated, unless otherwise stated. It will be appreciated
that the total weight amount of ingredients will not exceed 100 wt. %. Amounts expressed
in wt. % parts can exceed a total of 100%. Whenever an amount or concentration of
a component is quantified herein, unless indicated otherwise, the quantified amount
or quantified concentration relates to said component per se, even though it may be
common practice to add such a component in the form of a solution or of a blend with
one or more other ingredients. It is furthermore to be understood that the verb "to
comprise" and its conjugations is used in its non-limiting sense to mean that items
following the word are included, but items not specifically mentioned are not excluded.
Finally, reference to an element by the indefinite article "a" or "an" does not exclude
the possibility that more than one of the elements is present, unless the context
clearly requires that there be one and only one of the elements. The indefinite article
"a" or "an" thus usually means "at least one". Whenever a parameter, such as a concentration
or a ratio, is said to be less than a certain upper limit it should be understood
that in the absence of a specified lower limit the lower limit for said parameter
is 0.
[0021] Unless otherwise specified all measurements are taken at standard conditions.
[0022] The term 'distinctive' or 'distinct' as used herein in means to visually distinguishable
by the untrained human eye.
[0023] The term 'solid' according to the invention is according to its commonplace usage.
For example, a wineglass is considered a solid in common place usage although in a
strict physical sense it is an extremely viscous liquid. It will be appreciated that
as the solid according to the invention is embossed it will not be a powder composition
or a granular composition of such small size that any embossment cannot be appreciated.
[0024] The term 'aminopolycarboxylate' includes its partial or full acids unless otherwise
specified. The salts, rather than the acids, of the aminopolycarboxylates are more
preferred, and particularly preferred are the alkali salts thereof. The term 'organic
acid' includes partial or full alkali salts thereof unless otherwise specified.
[0025] Concentrations expressed in `free acid equivalent' refer to the concentration of
an aminopolycarboxylate or an acid assuming that the aminopolycarboxylate of acid
is exclusively present in fully protonated from. The following table shows how the
free acid equivalent concentrations can be calculated for some (anhydrous) aminopolycarboxylates
and (anhydrous) acid salts.
|
Wt. % salt |
Conversion factor |
Wt. % free acid equivalent |
GLDA (tetrasodium salt) |
50 |
263.1/351.1 |
37.5 |
MGDA (trisodium salt) |
50 |
205.1/271.1 |
37.8 |
Citric acid (monosodium salt) |
50 |
192.1/214.1 |
44.9 |
Sodium acetate |
50 |
60.0/82.0 |
36.6 |
[0026] The term 'translucency' is used as meaning the ability of light in the visible spectrum
to pass through the solid at least in part. To quantify, preferably it is evaluated
based on a path-length of 0.5 cm through the solid, measuring the amount of light
passing through. The solid is deemed to be translucent if under the aforementioned
measurement conditions within the wavelength range of 400 to 700 nm it has a maximum
Transmittance of at least 5%. The solid is deemed to be transparent if within the
aforementioned wavelength range it has a maximum Transmittance of at least 20%. Here
the Transmittance is defined as the ratio between the light intensity measured after
the light has passed through the sample of solid and the light intensity measured
when the sample has been removed.
[0027] It is particularly desirable that the solid composition is capable of parallel Light
transmittance, meaning the transmitting of Light without appreciable Light scattering.
Preferably the degree of Light scattering is less than 40%, 30%, 20%, 10%, 5%, 3%,
1%. "Scattering" as used herein preferably refers to both wide angle scattering and
small angle scattering. Wide angle scattering causes what is referred to as haze or
loss of contrast, whereas small angle scattering reduces the see-through quality or
clarity. Hence it is preferable that haze is minimized and clarity maximized by minimal
narrow and wide angle scattering. The total Light transmittance, wide angle scattering
and small angle scattering can be measured using a Haze-Gard I - Transparency Meter
(SHBG4775), and according to Supplier instructions.
Embossed detergent solid
[0028] The solid comprises at least one are of embossment. By embossment, we mean an area
comprising raised portions that rise above the local surface plane and/or comprising
depressed portions that fall below the local surface plane. The embossment may be
present over the entire surface area of the detergent solid, but preferably is present
on a part of the surface area to allow for local tunable surface-based light scattering.
Preferably the embossed area covers from 1 to 90 % of the total surface area, more
preferably from 5 to 70 % and even more preferably from 10 to 60 %.
[0029] The area of embossment comprises protrusions and/or depressions. Preferably the embossment
comprises
- protrusions having a height from the local surface plane of at least 2 microns, preferably
from 10 to 500 microns, more preferably from 15 to 250 microns and even more preferably
from 20 to 100 microns;
- depressions having a depth from the local surface plane of at least 2 microns, preferably
from 10 to 500 microns, more preferably from 15 to 250 microns and even more preferably
from 20 to 100 microns;
or a combination of thereof. Combinations of protrusions and depressions are preferred.
Even more preferably the indicated height and depth of the protrusions and the depressions
respectively apply to the average of the protrusions and/or depressions.
[0030] Preferred embossments provide at least one letter, number, symbol, picture or pattern
onto the surface of the solid of the invention.
[0031] With the term symbol as used here is meant the indication of an idea or relationship,
generally in an abstract manner, which does not entail use of at least one letter
or number. An example of the latter is a hazardous material symbol (e.g. to communicate
to parents to keep the solid out of reach from small children and/or pets). With the
term picture as used here is meant any decorative embossment which does not entail
used of at least one letter, number or symbol. Examples of the latter are flowers.
Preferably the pictures represent actual objects. With the term pattern is meant a
repeating surface embossment of embossing units. The embossing units preferably being
dots, squares or bars of which dots are preferred. Preferably the pattern is a regular
spacing and/or provides a geometric pattern. Preferably the patterned area provides
a recognizable shape by the presence of the patterned area (or by the absence of the
pattern area in other areas). Reference is made to Figure 2, where patterned regions
of dots are visible. The dotted regions providing two star-shaped areas by virtue
of the dot-pattern being present and one star-shaped area which is visible by virtue
of being free of the dot-pattern which surrounds it. The presence or absence of pattern
on the surface can advantageously be used to control light scattering and can provide
areas with low light-scattering and areas with high(er) light scattering.
[0032] More preferably the embossment provides a word (e.g. a brand name), detergent purpose
information (e.g. a wine-glass picture for an intended use to clean glassware), sustainability
information (e.g. a leaf picture), emoticon, warning sign, a geometric pattern or
a combination thereof.
Non-crystalline chiral aminopolycarboxylate
[0033] Aminopolycarboxylates (chiral or non-chiral) are well-known in the detergent industry
and sometimes referred to as aminocarboxylate chelants. They are generally appreciated
as being strong builders. Chirality is a geometric property of molecules induced by
the molecules having at least one chiral centre. A chiral molecule is non-superimposable
on its mirror image. The chiral aminopolycarboxylate as used in the invention can
comprise all its molecular mirror images.
[0034] Chiral and preferred aminopolycarboxylates are glutamic acid N,N-diacetic acid (GLDA),
methylglycinediacetic acid (MGDA), ethylenediaminedisuccinic acid (EDDS), iminodisuccinic
acid (IDS), iminodimalic acid (IDM) or a mixture thereof, more preferred are GLDA,
MGDA, EDDS or a mixture thereof and even more preferred are GLDA and MGDA or a mixture
thereof. In case of GLDA preferably is it predominantly (i.e. for more than 80 molar
%) present in one of its chiral forms.
[0035] Examples of non-chiral aminopolycarboxylates are ethylenediaminetetraacetic acid
(EDTA), nitrilotriacetic acid (NTA), iminodiacetic acid (IDA), diethylenetriaminepentaacetic
acid (DTPA), hydroxyethyliminodiacetic acid (HEIDA) aspartic acid diethoxysuccinic
acid (AES) aspartic acid-N,N-diacetic acid (ASDA) , hydroxyethylene-diaminetetraacetic
acid (HEDTA), hydroxyethylethylene-diaminetriacetic acid (HEEDTA) , iminodifumaric
(IDF), iminoditartaric acid (IDT), iminodimaleic acid (IDMAL), ethylenediaminedifumaric
acid (EDDF), ethylenediaminedimalic acid (EDDM), ethylenediamineditartaric acid (EDDT),
ethylenediaminedimaleic acid and (EDDMAL), dipicolinic acid. None-chiral aminopolycarboxylates
are preferably present in an amount of at most 10 wt. %, more preferably at most 5
wt. % and even more preferably essentially absent from the solid of the invention.
[0036] The solid of the invention comprises from 25 to 88 wt. % free acid equivalent of
chiral aminopolycarboxylates. A particularly preferred amount of chiral aminopolycarboxylate
is from 30 to 70 wt. % and more preferably from 35 to 60 wt. %. The weight of the
chiral aminopolycarboxylates is measured as based on the free acid equivalent.
[0037] Preferably, the solid of the invention contains at least 50 wt. %, more preferably
at least 75 wt. % free acid equivalent of GLDA, MGDA, EDDS, IDS, IDM or a mixture
thereof, based on the total weight of free acid equivalent of chiral aminopolycarboxylate.
More preferably, the solid contains at least 50 wt. %, more preferably at least 75
wt. % free acid equivalent of GLDA, MGDA, EDDS or mixtures thereof, based on the total
weight of free acid equivalent of chiral aminopolycarboxylate. Even more preferably
the free acid equivalent of aminopolycarboxylate essentially consists of free acid
equivalent of GLDA, MGDA, EDDS or a mixture thereof. GLDA in general is most appreciated
as it can be made from bio-based materials (e.g. monosodium glutamate, which itself
can be made as by-product from corn fermentation). Also GLDA is highly biodegradable.
Non-crystalline organic acid
[0038] The solid according to the invention comprises organic acid, said acid not being
an aminopolycarboxylate. The organic acid used in the solid according to the invention
can otherwise be any organic acid. Particularly good results were achieved with organic
acids being polyacids (i.e. acids having more than one carboxylic acid group), and
more particularly with di- or tricarboxylic organic acids.
[0039] The organic acids used in the invention have an average molecular mass of at most
500 Dalton, preferably of at most 400 Dalton and more preferably of at most 300 Dalton,
the molecular mass being based on the free acid equivalent. The organic acid employed
in accordance with the invention preferably comprises 3 to 25 carbon atoms, more preferably
4 to 15 carbon atoms.
[0040] In view of consumer acceptance, the organic acids preferably are those which are
also found naturally occurring, such as in plants. As such, organic acids of note
are acetic acid, citric acid, aspartic acid, lactic acid, adipic acid, succinic acid,
glutaric acid, malic acid, tartaric acid, maleic acid, fumaric acid, saccharic acids,
their salts, or mixtures thereof. Of these, of particular interest are citric acid,
aspartic acid, acetic acid, lactic acid, succinic acid, glutaric acid, adipic acid,
gluconic acid, their salts, or mixtures thereof. Citric acid, lactic acid, acetic
acid and aspartic acid are even more preferred. Citric acid and/or its salt are especially
beneficial as, besides acting as builder are also highly biodegradable. As such it
is advantageous that the solid contains at least 10, more preferably at least 15,
even more preferably at least 20, most preferably at least 25 wt. % free acid equivalent
of citric acid.
[0041] The solid of the invention comprises from 10 to 60 wt. % of the organic acid, the
weight being based on the equivalent free acid. Preferred is a total amount of organic
acid of from 15 to 55 wt. %, more preferably of from 25 to 50 wt. %, based on the
weight of the free acid equivalents.
[0042] Better results were achieved with certain weight ratios of a):b). Therefore it is
preferred that the weight ratio of a):b) is from 1:2 to 1:0.15, preferably from 1:1.5
to 1:0.4, more preferably from 1:1.4 to 1: 0.5 and even more preferably from 1:1.2
to 1:0.8, based on the weight of the free acid equivalents.
Water
[0043] The embossed solid according to the invention comprises from 0.7 to 25 wt. % of water.
It was surprisingly found that use of such a water content provided a solid with a
good balance of hardness and plasticity and embossing structure stability. Depending
on the water level the solid can be a harder solid with water levels in the lower
range of from 0.7 to 25 wt. % of water. The general plasticity and thermoplastic properties
offer the significant practical advantage that the solid can be (machine) worked with
a low chance of breakage or of forming cracks and having improved stability of the
embossed structure. Also, not unimportantly, it can provide an improved sensory experience
when handled by the consumer.
[0044] Better results were achieved with amounts of water having a lower-end of the range
of preferably of at least 1.0, 1.2, 1.4, 1.5, 1.6, 2.0, 2.5 and even more preferably
3.0 wt. %; combined with an upper-end of the range of at most 20, 18, 17, 15, 13,
11, 10 and even more preferably 8 wt. %. The lower-ends and upper-ends can be readily
combined, such as an amount of water of from preferably 1.0 to 20 wt. %, more preferably
of from 1.4 to 15 wt. % even more preferably of from 1.5 to 8 wt. %. The latter ranges
provide a further optimum between suitable hardness, reduced brittleness especially
when including sulfonated polymer and/or polycarboxylate polymer (as described below).
The water-activity a
w of the solid according to the invention can be 0.7 or lower. Preferred is a water-activity
a
w of at most 0.6, and further preferred of at most 0.5. The preferred lower limit of
water activity a
w may be 0.15.
[0045] Advantageously the total amount of non-crystalline chiral aminopolycarboxylate, non-crystalline
organic acid and water is from 60 to 100 wt. % based on the total weight of the solid
according to the invention, preferably from 70 to 100 wt. %, more preferably from
80 to 100 wt. %, even more preferably from 90 to 100 wt. % and still even more preferably
from 95 to 100 wt. % of the total weight of the solid according to the invention.
[0046] As such highly preferred embossed detergent solid according to the invention comprises:
- a) from 30 to 70 wt. % free acid equivalent of non-crystalline chiral aminopolycarboxylate;
and
- b) from 15 to 55 wt. % free acid equivalent of non-crystalline organic acid different
from aminopolycarboxylate; and
- c) from 0.7 to 15 wt. % of water;
wherein a), b) and c) form from 70 to 100 wt. % of the total weight of the embossed
detergent solid.
[0047] Given the above even more preferred embossed detergent solid according to the invention
comprises:
- a) from 35 to 60 wt. % free acid equivalent of non-crystalline chiral aminopolycarboxylate;
and
- b) from 25 to 50 wt. % free acid equivalent of non-crystalline organic acid different
from aminopolycarboxylate; and
- c) from 1.0 to 10 wt. % of water;
wherein a), b) and c) form from 80 to 100 wt. % of the total weight of the embossed
detergent solid
[0048] Given the above of course, even still more preferred embossed detergent solid according
to the invention comprises:
- a) from 35 to 60 wt. % free acid equivalent of non-crystalline chiral aminopolycarboxylate;
and
- b) from 25 to 50 wt. % free acid equivalent of non-crystalline organic acid different
from aminopolycarboxylate; and
- c) from 2.0 to 8 wt. % of water;
wherein a), b) and c) form from 90 to 100 wt. % of the total weight of the embossed
detergent solid.
pH profile
[0049] Highly advantageously the solid of the invention preferably has the following pH
profile: the pH of a solution of the solid made by dissolving the solid in water in
a 1:1 weight ratio is at most 10.0, as measured at 25 degrees Celsius. Such a pH profile
improves stability of the solid. Particularly good results were achieved for said
pH profile being at most 9.0, more preferably at most 8.0. Many detergents products
are overall alkaline. As such, for practical reasons and to increase formulation freedom,
preferably the pH of a solution made by dissolving 1 wt. % of the solid in water is
at least 5.0 and more preferably at least 6.0 and more preferably at least 6.5 as
measured at 25 degrees Celsius.
Further ingredients
[0050] The solid of the invention may comprise further ingredients, such as further detergent
active components.
[0051] The solid of the invention preferably comprises sulfonated polymer, polycarboxylate
polymer or a combination thereof in a total amount of from 0.3 to 50 wt. %, more preferably
from 5 to 40 wt. %, even more preferably from 10 to 35 wt. % and still even more preferably
from 15 to 25 wt. %, as based on the free acid equivalent of the polymer.
[0052] Inclusion of such polymers was found to reduce hygroscopicity, increase hardness,
plasticity and improve glass transition temperature. The improved plasticity is beneficial
as it makes the solids easier to (mechanically) work (i.e. at raised temperatures)
and makes it easier to manufacture detergent product comprising the solid. A higher
glass transition temperature is beneficial as it aids stability of the solid during
storage and handling, in particular in view of temperature stresses. That being said
a glass transition temperature which is not too high will aid quick dissolution of
the product in warm water as it helps to liquefy the solid during use by increasing
surface area. Preferably, the glass transition temperature (T
g) of the solid is less than 80 degrees Celsius, more preferably from 10 to 60 degrees
Celsius, even more preferably from 15 to 50 degrees Celsius and most preferably from
20 to 40 degrees Celsius. The reduction in hygroscopicity was more pronounced if the
polymer (in particular the carboxylate polymer) used has a lower average molecular
weight maximum.
Sulfonated polymer
[0053] The sulfonated polymer that is employed in accordance with the present invention
can be a copolymer or a homopolymer. Preferably the sulfonated polymer is a copolymer.
[0054] Suitable sulfonated polymers preferably have a mass averaged molecular mass of 3,000
to 50,000, more preferably from 4,500 to 35,000.
[0055] In a preferred embodiment, the solid composition comprises sulfonated polymer comprising
polymerized units of one or more unsaturated sulfonate monomers selected from 2-acrylamido
methyl-1-propanesulfonic acid, 2-methacrylicamido-2-methyl-1-propanesulphonic acid,
3-methacrylamido-2-hydroxy-propanesulphonic acid, allylsulphonic acid, methallylsulphonic
acid, allyloxybenzenesulphonic acid. methallyloxybenzenesulphonic acid, 2-hydroxy-3-(2-propenyloxy)propanesulphonic
acid, 2-methyl-2-propene-1-sulphonic acid, styrene sulphonic acid, vinylsulphonic
acid, 3-sulphopropyl acrylate, 3-sulphopropyl methacrylate, sulphomethylacrylamide,
sulphomethylmethacrylamide.
[0056] In accordance with another preferred embodiment, the solid composition comprises
sulfonated polymer comprising polymerized units of one or more unsaturated sulfonate
monomers represented by the following formula:
CH
2=CR
1-CR
2R
3-O-C
4H
3R
4-SO
3X
[0057] Wherein
R1,R2, R3, R4 independently represent C1-C6 alkyl or hydrogen;
X represents hydrogen or alkali.
[0058] According to a particularly preferred embodiment, the sulfonated polymer is a copolymer
comprising polymerized units of monoethylenically unsaturated C
3-C
6 monocarboxylic acid. More preferably, the sulfonated copolymer comprises the following
monomers in polymerised form:
- 50-90 wt.% of one or more monoethylenically unsaturated C3-C6 monocarboxylic acid;
- 10-50 wt.% of unsaturated sulfonate monomers as defined herein before.
[0059] According to another preferred embodiment, the monoethylenically unsaturated C
3-C
6 monocarboxylic acid in the sulfonated copolymer are selected from acrylic acid, meth(acrylic)
acid and combinations thereof.
[0060] As such highly preferred for use in the solid of invention are sulfonated copolymers
having the following combined properties:
- present in an amount of from 10 to 35 wt. %, based on the free acid equivalent; and
- which are partially or fully neutralized; and
- which have an average molar mass (Mw) of from 3,000 to 50,000
- which comprised the following monomers in polymerised form: 50-90 wt.% of one or more
monoethylenically unsaturated C3-C6 monocarboxylic acid; and 10-50 wt.% of unsaturated sulfonate monomers selected from
2-acrylamido methyl-1-propanesulfonic acid, 2-methacrylicamido-2-methyl-1-propanesulphonic
acid, 3-methacrylamido-2-hydroxy-propanesulphonic acid.
Polycarboxylate polymer
[0061] The term "polycarboxylate polymer" here is used to also cover the acid form and is
different from the acid that is present in the solid.
[0062] Suitable polycarboxylate polymers have an average molar mass Mw of from 500 to 500.000.
They may be modified or unmodified, but preferably are unmodified. Also they can be
co-polymers or homopolymers, although homopolymers are considered more beneficial.
[0063] Polycarboxylate polymers having an average molar mass (Mw) of from 900 to 100.000,
more preferably 1100 to 10.000 gave better results in terms of further improving the
benefits described of adding polymer.
[0064] Preferably the solid comprises polycarboxylate polymer selected from polyacrylate,
copolymers of polyacrylate, polymaleate, copolymers of polymaleate, polymethacrylate,
copolymers of polymethacrylate, polymethyl-methacrylate, copolymers of polymethyl-methacrylate,
polyaspartate, copolymers of polyaspartate, polylactate, copolymers of polylactate,
polyitaconates, copolymers of polyitaconates and combinations thereof.
[0065] Highly preferred polycarboxylate polymers are polyacrylates. Suitable polyacrylates
are commercially available, such as from BASF under the tradename Sokalan PA 13 PN,
Solakan PA 15, Sokalan PA 20 PN, Sokalan PA 20, Sokalan PA 25 PN, Sokalan PA 30, Sokalan
30 CL, Sokalan PA 40, Sokalan PA 50, Sokalan PA 70 PN, Sokalan PA 80 S and Sokalan
PA 110 S.
[0066] Preferred are polyacrylates which are partially or fully neutralized.
[0067] As such highly preferred for use in the solid of invention are polyacrylates having
the following combined properties:
- present in an amount of from 10 to 35 wt. %, based on the free acid equivalent; and
- which are partially or fully neutralized; and
- which have an average molar mass (Mw) of from 900 to 100.000; and
- which are homopolymers.
[0068] Of the polycarboxylate polymers and the sulfonated polymers the polycarboxylate polymers
are the more preferred.
Dyes in the solid
[0069] The solid of the invention may, depending on the aminopolycarboxylate and acid used,
be colored and for example have a yellowish tinge. The translucency of such solid
can be further improved by adding an opposing colorant of the color wheel, which is
preferably a dye. For example, yellow opposes blue on the color wheel, and violet
opposes green. This will render the solid in essence to be more colorless, which can
be preferred. It is noted that typical dyes need be added in relatively small amounts
to be effective. Hence their level is suggested not to be above 0.5 wt. % and preferably
is at most 0.2 wt. %.
[0070] The embossed detergent solid preferably contains no more than 30 wt. % of ingredients
other than aminopolycarboxylate, acid, polyacrylate and/or sulfonated polymer, colorants
and water, more preferably no more than 20 wt. %, still even more preferably no more
than 10 wt. %, still even more preferably no more than 5 wt. %, still even more preferably
no more than 2 wt. % and still even more preferably essentially no further ingredients
are present. If further ingredients are present in the solid composition these are
preferably water-soluble non-crystalline ingredients.
Form of the solid
[0071] The solid of the invention can have any suitable shape and size.
[0072] When used, as part of a detergent product or otherwise, it is preferably present
in at least one continuous volume of from 0.2 to 15 cm
3, even more preferably from 0.4 to 10 cm
3, most preferably from 0.5 to 5 cm
3. Said preferred volumes allows the solid of the invention to be easily visible to
the naked eye, allowing it to be better appreciated for its visual appeal. The solid
may be present in any suitable shape.
[0073] When used, as part of a detergent product or otherwise, it is preferably has at least
one continuous, preferably overall flat, surface area of 0.5 to 25 cm
2, even more preferably from 1.0 to 10 cm
2, most preferably from 2.0 to 5 cm
2. Said preferred sizes allows the embossment to be easily visible to the naked eye,
allowing it to be better appreciated for its visual appeal by the untrained human
eye.
[0074] The solid preferably has a maximum Transmittance within the wavelength range of 400
to 700 nm of at least 5%, more preferably of at least 10%, even more preferably of
at least 20%, yet more preferably of at least 25% and most preferably of least 30%.
According to another preference, the solid has an average Transmittance in the wavelength
range of 400 to 700 nm of at least 5%, more preferably of at least 10%, even more
preferably of at least 20% and most preferably of at least 25%.
Detergent product
[0075] The embossed detergent solid may form a (unit dose) detergent product by itself or
form part of a (unit dose) detergent product. If part of a unit dose detergent product,
the detergent product comprises the solid according to the first aspect of the invention
in an amount of from 1 to 90 wt. %, preferably in an amount of from 5 to 85 wt. %,
more preferably in an amount of from 10 to 70 wt. % and even more preferably in an
amount of from 20 to 50 wt. %.
[0076] In case of machine dish wash detergent products, the particularly preferred amount
of the solid of the invention is from 5 to 60 wt. %, more preferably 10 to 50 wt.
% and even more preferably 15 to 40 wt. %.
[0077] In case of toilet bowl rim detergent products, the particularly preferred amount
of the solid of the invention is from 10 to 85 wt. %, more preferably 20 to 80 wt.
% and even more preferably 40 to 70 wt. %.
[0078] In case of laundry detergent products, the particularly preferred amount of the solid
of the invention is from 1 to 60, more preferably 2 to 50 wt. %, and even more preferably,
5 to 35 wt. %.
[0079] At least part of the solid according to the invention is visually distinct from the
remainder of the detergent product part(s). The visual distinctiveness of the solid,
is preferably based on the solid having (a higher) translucency compared to the other
detergent product solid part(s) and/or the present of embossment. The distinctiveness
of the solid can be further enhanced by a suitable distinctive colouring. This can
be by making it of more intense or of less intense colour (e.g. colourless). Preferably
of course when colouring is applied, the translucency is maintained to an appreciable
extent. Generally, colourants, such as dyes and/or pigments are effective in low amounts
and as such this is typically not problematic. In any case, it is particularly envisioned
that the solid of the invention is used to provide a detergent product with enhanced
visual appeal.
[0080] The solid can be present in any suitable shape or shapes, such as in one or more
layers, linear structures (e.g. rods, beams), spherical or cuboid shapes or combinations
thereof. Preferred shapes are the following: cuboid, cylinder, sphere, bar, X-bar,
pyramid, prism, cone, dome and (circular) tube. Of these more preferred shapes are
bar, X-bar, cylinder, cuboid, (circular) tube and sphere.
[0081] Whatever the geometric arrangement of the solid of the invention (within the overall
detergent product), it is preferred that at least part the solid forms part of the
surface of the detergent product. More preferably, at least 10%, 20%, 30%, 40% more
preferably at least 50% of the surface area of the detergent product is formed by
the solid. Preferably at most 95%, 90% and more preferably at most 85% of the surface
area of the detergent product is formed by the solid.
[0082] The solid of the invention in the detergent product may act itself as a matrix and
hold part, or the whole, of the further ingredients in the detergent product. In this
sense, the solid of the invention may be used to form a (partial) embossed skin. Advantageously
the solid acts as a translucent matrix holding one or more distinct bodies, which
can be visible in the matrix. The bodies being preferably in the shape of spheres
or cubes. The bodies being preferably coloured.
[0083] In general, the skilled person is endowed with the capability to use the embossed
solid of the invention to his advantage when making more appealing detergent products.
As described above, ways of using the solid in a detergent product in which the solid
remains distinctly visible, can be appreciated for it translucent and/or glossy nature
and of course for its embossment are highly preferred.
[0084] The detergent product according to the invention comprises the embossed solid according
to the invention. As such the detergent product (as a whole) will comprise chiral
aminopolycarboxylate, organic acid and water by virtue of this. The detergent product
in addition preferably comprises, but preferably in the other part(s) than that of
the solid of the invention, at least one further detergent active, and preferably
one or more of enzymes, enzyme stabilizers, bleaching agents, bleach activator, bleach
catalyst, bleach scavengers, drying aids, silicates, metal care agents, colorants,
perfumes, lime soap dispersants, anti-foam, anti-tarnish, anti-corrosion agents, surfactants
and further builders.
Further builders
[0085] Further builder materials may be selected from 1) calcium sequestrant materials,
2) precipitating materials, 3) calcium ion-exchange materials and 4) mixtures thereof.
Examples of calcium sequestrant builder materials include alkali metal polyphosphates,
such as sodium tripolyphosphate and organic sequestrants, such as ethylene diamine
tetraacetic acid. Examples of precipitating builder materials include sodium orthophosphate
and sodium carbonate. Preferably, the detergent product comprises sodium carbonate
in the range from 5 to 50 wt%, most preferably 10 to 35 wt%. Examples of calcium ion-exchange
builder materials include the various types of water-insoluble crystalline or amorphous
aluminosilicates, of which zeolites are the best known representatives, e.g. zeolite
A, zeolite B (also known as zeolite P), zeolite C, zeolite X, zeolite Y and also the
zeolite P-type as described in
EP-A-0,384,070.
[0086] The detergent product may also contain 0-65 % of a builder or complexing agent such
as ethylenediaminetetraacetic acid, diethylenetriamine-pentaacetic acid, alkyl- or
alkenylsuccinic acid, nitrilotriacetic acid or the other builders mentioned below.
Many builders are also bleach-stabilising agents by virtue of their ability to complex
metal ions. Zeolite and carbonate (carbonate (including bicarbonate and sesquicarbonate)
are preferred further builders.
[0087] The builder may be crystalline aluminosilicate, preferably an alkali metal aluminosilicate,
more preferably a sodium aluminosilicate. This is typically present at a level of
less than 15wt. %. Aluminosilicates are materials having the general formula: 0.8-1.5
M
2O. Al
2O
3. 0.8-6 SiO
2, where M is a monovalent cation, preferably sodium.
[0088] These materials contain some bound water and are required to have a calcium ion exchange
capacity of at least 50 mg CaO/g. The preferred sodium aluminosilicates contain 1.5-3.5
SiO
2 units in the formula above. They can be prepared readily by reaction between sodium
silicate and sodium aluminate, as amply described in the literature. The ratio of
surfactants to alumuminosilicate (where present) is preferably greater than 5:2, more
preferably greater than 3:1.
[0089] Alternatively, or additionally to the aluminosilicate builders, phosphate builders
may be used. In this invention the term 'phosphate' embraces diphosphate, triphosphate,
and phosphonate species. Other forms of builder include silicates, such as soluble
silicates, metasilicates, layered silicates (e.g. SKS-6 from Hoechst). However, preferably
the detergent product is a non-phosphate built detergent product, i.e., contains less
than 1 wt% of phosphate and preferably essentially no phosphate.
[0090] In view of the environmental concerns associated with the use of high levels of phosphorous
based builders in detergent compositions it is preferred that the detergent product
according to the invention comprises at most 5 wt. %, more preferably at most 1 wt.
% and particularly essentially no phosphorous based builders. Examples of phosphorous
based builders are 1-hydroxyethane-1,1-diphosphonic acid (HEDP), diethylenetriamine-penta
(methylenephosphonic acid) (DTPMP), ethylenediaminetetra-methylenephosphonate (EDTMP),
tripolyphosphate, pyrophosphate.
[0091] Alkali carbonate is appreciated in view of its double-function as builder and buffer
and is preferably present in the detergent product. If present the preferred amount
of alkali carbonate in the detergent product is from 2 to 75 wt.%, more preferably
from 3 to 50 wt.% and even more preferably from 5 to 20 wt.%. Such level of alkali
carbonate provides good Ca
2+ and Mg
2+ ion scavenging for most types of water hardness levels, as well as other builder
effects, such as providing good buffering capacity. The preferred alkali carbonates
are sodium- and/or potassium carbonate of which sodium carbonate is particularly preferred.
The alkali carbonate present in the detergent product of the invention can be present
as such or as part of a more complex ingredient (e.g. sodium carbonate in sodium percarbonate).
Surfactant
[0092] It is preferred that the detergent product of the invention comprises 0.5 to 70 wt.
% of surfactant, more preferably 2 to 50 wt. %. The surfactant can be non-ionic or
anionic.
[0093] In case of machine dish wash detergent products, the particularly preferred amount
of surfactant is from 0.5 to 25 wt.%, preferably 2 to 15 wt. %. In case of toilet
bowl rim detergent products, the particularly preferred amount of surfactant is from
0.5 to 55, preferably 10 to 40 wt. %. In case of laundry detergent products, the particular
preferred amount of surfactant is from 2 to 70, preferably 10 to 35 wt. %.
[0094] The nonionic and anionic surfactants of the surfactant system may be chosen from
the surfactants described "
Surface Active Agents" Vol. 1, by Schwartz & Perry, Interscience 1949, Vol. 2 by Schwartz, Perry & Berch, Interscience 1958, in the current edition of
"McCutcheon's Emulsifiers and Detergents" published by Manufacturing Confectioners
Company or in "Tenside-Taschenbuch", H. Stache, 2nd Edn., Carl Hauser Verlag, 1981.
Preferably the surfactants used are saturated.
Non-ionic surfactants
[0095] Suitable non-ionic surfactants which may be used include, in particular, the reaction
products of compounds having a hydrophobic group and a reactive hydrogen atom, for
example, aliphatic alcohols, acids, amides or alkyl phenols with alkylene oxides,
especially ethylene oxide either alone or with propylene oxide.
[0096] Preferably low-foaming nonionic surfactants are used particularly from the group
of alkoxylated alcohols. Alkoxylated, advantageously ethoxylated, in particular primary
alcohols with preferably 8 to 18 C atoms and on average 1 to 12 mol of ethylene oxide
(EO) per mol of alcohol, in which the alcohol residue may be linear or preferably
methyl-branched in position 2 or may contain linear and methyl-branched residues in
the mixture, as are usually present in oxo alcohol residues, are preferably used as
nonionic surfactants. In particular, however, alcohol ethoxylates with linear residues
prepared from alcohols of natural origin with 12 to 18 C atoms, for example from coconut,
palm, tallow fat or oleyl alcohol, and on average 2 to 8 mol of EO per mol of alcohol
are preferred. The preferred ethoxylated alcohols include for example C
12-14 alcohols with 3 EO to 4 EO, C
9-12 alcohol with 7 EO, C
13-15 alcohols with 3 EO, 5 EO, 7 EO or 8 EO, C
12-18 alcohols with 3 EO, 5 EO or 7 EO and mixtures of these, such as mixtures of C
12-14 alcohol with 3 EO and C
12-19 alcohol with 5 EO. Preferred tallow fatty alcohols with more than 12 EO have from
60 to 100 EO, and more preferably from 70 to 90 EO. Particularly preferred tallow
fatty alcohols with more than 12 EO are tallow fatty alcohols with 80 EO.
[0097] Nonionic surfactants from the group of alkoxylated alcohols, particularly preferably
from the group of mixed alkoxylated alcohols and in particular from the group of EO-AO-EO
nonionic surfactants, are likewise particularly preferentially used. Preferably used
nonionic surfactants originate from the groups comprising alkoxylated nonionic surfactants,
in particular ethoxylated primary alcohols and mixtures of these surfactants with
structurally complex surfactants such as polyoxypropylene/ polyoxyethylene/ polyoxypropylene
(PO/EO/PO). Such (PO/EO/PO) nonionic surfactants are furthermore distinguished by
good foam control.
[0098] The most preferred nonionic surfactants are according to the formula:

wherein n is from 0 to 5 and m from 10 to 50, more preferably wherein n is from 0
to 3 and m is from 15 to 40, and even more preferably wherein n is 0 and m is from
18 to 25. Surfactants according to this formula were particularly useful in reducing
spotting of dishware treated in a machine dish washer. Preferably at least 50 wt.
% of the nonionic surfactant comprised by the detergent product of the invention is
nonionic surfactant according to this formula. Such nonionic surfactants are commercially
available, e.g. under the tradename Dehypon WET (Supplier: BASF) and Genapol EC50
(Supplier Clariant).
[0099] The detergent product preferably comprises from 0.5 to 15 wt. % of nonionic surfactant.
The more preferred total amount of nonionic surfactants is from 2.0 to 8 wt. % and
even more preferred is an amount of from 2.5 to 5.0 wt.%. The nonionic surfactant
used in the detergent product can be a single nonionic surfactant or a mixture of
two or more non-ionic surfactants.
[0100] The nonionic surfactant is preferably present in amounts of 25 to 90 wt. % based
on the total weight of the surfactant system. Anionic surfactants can be present for
example in amounts in the range from 5 to 40 wt. % of the surfactant system.
Anionic surfactants
[0101] Suitable anionic surfactants which may be used are preferably water-soluble alkali
metal salts of organic sulphates and sulphonates having alkyl radicals containing
from about 8 to about 22 carbon atoms, the term alkyl being used to include the alkyl
portion of higher acyl radicals. Examples of suitable synthetic anionic surfactants
are sodium and potassium alkyl sulphates, especially those obtained by sulphating
higher C8 to C18 alcohols, produced for example from tallow or coconut oil, sodium
and potassium alkyl C9 to C20 benzene sulphonates, particularly sodium linear secondary
alkyl C10 to C15 benzene sulphonates; and sodium alkyl glyceryl ether sulphates, especially
those ethers of the higher alcohols derived from tallow or coconut oil and synthetic
alcohols derived from petroleum. The preferred anionic surfactants are sodium C11
to C15 alkyl benzene sulphonates and sodium C12 to C18 alkyl sulphates. Also applicable
are surfactants such as those described in
EP-A-328 177 (Unilever), which show resistance to salting-out, the alkyl polyglycoside surfactants
described in
EP-A-070 074, and alkyl monoglycosides.
Bleaching system
[0102] It is preferred that the detergent product according to the invention comprises at
least 5 wt. %, more preferably at least 8 wt. % and even more preferably at least
10 wt. % of bleaching agent by total weight of the product. The bleaching agent preferably
comprises a chlorine-, or bromine-releasing agent or a peroxygen compound. Preferably,
the bleaching agent is selected from peroxides (including peroxide salts such as sodium
percarbonate), organic peracids, salts of organic peracids and combinations thereof.
More preferably, the bleaching agent is a peroxide. Most preferably, the bleaching
agent is a percarbonate.
[0103] The detergent product of the invention may contain one or more bleach activators
such as peroxyacid bleach precursors. Peroxyacid bleach precursors are well known
in the art. As non-limiting examples can be named N,N,N',N'-tetraacetyl ethylene diamine
(TAED), sodium nonanoyloxybenzene sulphonate (SNOBS), sodium benzoyloxybenzene sulphonate
(SBOBS) and the cationic peroxyacid precursor (SPCC) as described in
US-A-4,751,015.
[0104] Preferably the detergent product comprises a bleach catalyst. Particularly preferred
is a bleach catalyst which is a manganese complex, such as Mn-Me TACN, as described
in
EP-A-0458397, and/or the sulphonimines of
US-A- 5,041,232 and
US-A-5,047,163. It is advantageous that the bleach catalyst is physically separated in the detergent
product from the bleach (to avoid premature bleach activation). Cobalt or iron catalysts
can also be used.
Enzymes
[0105] The detergent product of the invention preferably comprises one or more enzymes chosen
from proteases, alpha-amylases, cellulases, lipases, peroxidases/ oxidases, pectate
lyases, and mannanases. Particularly preferred is protease, amylase or a combination
thereof. If present the level of each enzyme is from 0.0001 to 1.0 wt.%, more preferably
0.001 to 0.8 wt. %.
Silicates
[0106] Silicates are known detergent ingredients, and often included to provide dish wash
care benefits, and reduce corrosion of dishware. Particularly preferred silicates
are sodium disilicate, sodium metasilicate and crystalline phyllosilicates or mixtures
thereof. If present the total amount of silicates preferably is from 1 to 15 wt. %,
more preferably form 2 to 10 wt. % and even more preferably from 2.5 to 5.0 wt. %
by weight of the detergent product.
Perfume
[0107] Preferably the detergent product of the invention comprises one or more colorants,
perfumes or a mixture thereof in an amount of from 0.0001 to 8 wt. %, more preferably
from 0.001 to 4 wt. % and even more preferably from 0.001 to 1.5 wt. %.
Shading dyes
[0109] In particular for laundry detergent products according to the invention it is preferred
that these comprise shading dye. Shading dyes are for example added to laundry detergent
formulations to enhance the whiteness of fabrics. Shading dyes are preferably blue
or violet dyes which are substantive to fabric. A mixture of shading dyes may be used
and indeed are preferred for treating mixed fiber textiles. The preferred amount of
shading dyes is from 0.00001 to 1.0 wt. %, preferably 0.0001 to 0.1 wt. % and particularly
an amount of 0.001 to 0.01 wt. % is preferred. Shading dyes are discussed in
WO2005/003274,
WO2006/032327,
WO2006/032397,
WO2006/045275,
WO2006/027086,
WOO2008/017570,
WO 2008/141880,
WO2009/132870,
WO2009/141173,
WO 2010/099997,
WO 2010/102861,
WO2010/148624,
WO2008/087497 and
WO2011/011799.
Form of the detergent product
[0110] The detergent product of the invention may be in any suitable form. Due to the presence
of the solid of the invention it at least contains a solid part. The remainder of
the detergent product can also be non-solid, such as in the form of a liquid, but
preferably contains at least one further non-powder non-liquid solid part, such as
and preferably is a compacted powder (which is no longer considered a powder as such).
[0111] The detergent product is preferably provided as a water-soluble or water-dispersible
unit dose. Particularly preferred unit doses are in the form of pouches, which comprise
at least one further non-shape stable ingredient, such as a liquid and/or powder;
or in the form of tablets. For ease of use, the unit dose is sized and shaped as to
fit in the detergent cup of a conventional house-hold machine dishwasher, laundry
machine or toilet-rim holder, as is known in the art. In a preferred embodiment, the
unit-dose detergent product has a unit weight of 5 to 50 grams, more preferably a
unit weight of 10 to 30 grams, even more preferably a unit weight of 12 to 25 grams.
[0112] Advantageous unit dose pouches preferably have more than one compartment.
[0113] Advantageous unit dose tablets are those which have more than one visually distinct
tablet region. Such regions can be formed by e.g. two distinct (colored) layers or
a tablet having a main body and a distinct insert, such as forming a nested-egg. However
oriented, one benefit of using multi-compartmental pouches/ multi-region tablets is
that it can be used to reduce/prevent undesired chemical reactions between two or
more ingredients during storage by physical segregation.
[0114] Especially in case the detergent product is a machine dish wash detergent product,
the more preferred unit dose is a tablet.
[0115] Preferably the unit dose detergent product is wrapped to improve hygiene and consumer
safety. The wrapper advantageously is based on water-soluble film which preferably
a polyvinylalcohol (PVA) based film. Such wrapping prevents direct contact of the
detergent product with the skin of the consumer when placing the unit dose in the
detergent cup/holder of a e.g. machine dishwasher. A further benefit of course is
that the consumer also does not need to remove a water-soluble wrapping before use.
Wrapping of the detergent product further improves the detergent product stability.
[0116] The detergent products according to the invention can be made using known methods
and equipment in the field of detergent product manufacturing. The detergent product
according to the invention can be made by combining the solid of the invention together
with the remainder of the detergent ingredients. In view of making tablets, a particularly
preferred way of combining is by pressing the solid onto (or into) the remainder of
the tablet ingredients and/or by adding the solid in heated (liquid) form onto the
remainder of the, preferably pre-shaped, ingredients.
Preferred detergent product formulations
[0117] A highly preferred general detergent product formulation is as follows:
Ingredient |
Amount (wt. %) |
Solid according to the invention |
1 to 80 |
Surfactant |
0.5 to 70 |
Phosphate |
at most 1.0 |
Preferably perfume and colorants in a combined amount of |
0.0001 to 8.0 |
[0118] In case of a machine dish wash detergent product the product is preferably a unit-dose
tablet with the following composition:
Ingredient |
Amount (wt. %) |
Solid according to the invention |
15 to 40 |
Further builder, preferably alkali carbonate |
5 to 20 |
Non-ionic surfactant |
0.5 to 15 |
Enzyme |
0.001 to 0.8 |
Silicates |
1 to 10 |
Bleaching agent + bleach activator + bleach catalyst |
2 to 20 |
Phosphate |
at most 1.0 |
Preferably perfume and colorants in a combined amount of |
0.001 to 1.5 |
[0119] In case of a toilet rim detergent product the product is preferably is a solid block
composition, e.g. without comprising liquid parts and/or powder/granular parts and
even more preferably having the following composition:
Ingredient |
Amount (wt. %) |
Solid according to the invention |
40 to 70 |
Anionic surfactant |
10 to 40 |
Non-ionic surfactant |
0.5 to 15 |
Bleaching agent + bleach activator |
2 to 20 |
Total amount of phosphate |
at most 1.0 |
Preferably perfume and colorants in a combined amount of |
0.001 to 8 |
[0120] In case of a laundry detergent products these advantageously have the following composition:
Ingredient |
Amount (wt. %) |
Solid according to the invention |
5 to 35 |
Surfactant |
10 to 35 |
Enzyme |
0.001 to 0.8 |
Phosphate |
at most 1.0 |
Preferably perfume and colorants in a combined amount of |
0.001 to 4 |
Process to manufacture the solid
[0121] The process to manufacture the embossed detergent solid according of the invention,
has the benefit of being both simple, economical and omits the need for adding further
crystal formation inhibitors. The simplicity and ease of the process also makes it
a process which can provide the embossed solid with a reduced amount of energy, and
makes it more amendable to factory-scale production with a reduced amount of waste
(e.g. less complexity reduces the amount of product which need be discarded due to
product flaws).
[0122] Step I. of the process according to the invention is to provide an aqueous solution
comprising
- a) free acid equivalent of non-crystalline chiral aminopolycarboxylate; and
- b) free acid equivalent of non-crystalline organic acid different from aminopolycarboxylate,
wherein the ratio of a):b) is from 1:2 to 8.8:1.
[0123] The combining of the ingredients at Step I. can be done in any order. The amount
of water to be used in providing the aqueous solution beneficially is sufficient to
fully dissolve the ingredients a) and b) at boiling temperature to simplify processing.
Both the chiral aminopolycarboxylate and the organic acid may be added as a separate
pre-made aqueous solutions, which is preferred to further simplify processing.
[0124] Heat may be applied to (more quickly) dissolve the ingredients a) and b). Applying
heat at Step I. is preferred as it not only reduces the time to dissolve (if necessary)
the ingredients a) and b), but it may also reduce the amount of water needed to provide
the solution, saving costs. Also having less water in the solution provided at Step
I. can save time for completing Step II. of the process. Preferably at Step I. an
aqueous solution is provided having a temperature of at least 50, more preferably
of at least 70, even more preferably of at least 90, and still even more preferably
of at least 100 degrees Celsius.
[0125] The aqueous solution at Step I. should be homogenous at least in respects of the
chiral aminopolycarboxylate, the organic acid and the water. As such it is particularly
preferred that the aqueous solution of Step I. is subjected to physical mixing. The
aqueous solution provided at Step I. may be viscous. Preferably the aqueous solution
provided at Step I comprises from 40 to 95 wt. % of water, preferably from 45 to 85
wt. %.
[0126] The final solid is preferably characterised by a highly preferred pH profile of at
most 10.0, based on a solution of the solid in water in a 1:1 weight ratio, as measured
at 25 degrees Celsius. This can be easily achieved by suitably adjusting the pH of
the aqueous solution accordingly, such as and preferably at Step I, using conventional
means. For example, a balanced use of acid or (partially) neutralized salts forms
of the ingredients a) and b) can be applied.
[0127] In Step II. of the process water is removed from the aqueous solution provided at
Step I. by evaporation at a temperature of at least 50 degrees Celsius, to provide
a water content of from 0.7 to 25 wt. %. Preferably, water is removed from the aqueous
solution by evaporation at a temperature of at least 70 degrees Celsius, more preferably
at least 90 degrees Celsius and most preferably at least 100 degrees Celsius.
[0128] The preferred way of removing water at Step II. is by applying sufficient heat to
bring the aqueous solution provided at Step I. to a boil. This allows fast water removal
which is advantageous to obtain the benefits of the solid according to the invention.
As such the water removal may be done by any suitable means but preferably is such
that the water removal is on-par with boiling at otherwise standard ambient conditions,
or faster.
[0129] Step II. preferably does not involve spray-drying. In particular spray-drying can
promote crystal formation and thus to reduce the translucency of the resulting solid.
[0130] Furthermore, if spray-dried to a powder the powder requires further recombination
into a substantial non-powder solid of appreciable size in order to be embossed. This
could be done e.g. by re-heating the powder, melting and cooling to form a solid of
substantial size, but this requires substantially re-working the product which is
time and energy intensive.
[0131] In Step III. the temperature is of the desiccated mixture is preferably reduced to
less than 45°C to obtain a solid. More preferably the temperature is reduced to less
than 40, 35, 30 degrees Celsius even more preferably to from 15 to 25 degrees Celsius
and still even more preferably to from 20 to 25 degrees Celsius to obtain a solid.
Step III. can be performed use passive or active cooling. Active cooling may be done
using any conventional means such as by refrigeration.
[0132] In a particularly preferred Step Ill., the cooling of the desiccated mixture is achieved
by heat exchange with the remainder of the (cooler) detergent product parts. In this
sense, it is particularly preferred that the 'solid' is applied in liquid/viscous
form having an elevated temperature, onto the remainder of the detergent product and
allowed to solidify in situ.
[0133] Embossing the solid can take place at any suitable point after Step II, meaning at
a point where the material is sufficiently viscous/solid to be stably embossed. One
preferred way of providing embossment is by stamping the solid by a stamp or roller.
[0134] Another way of providing embossment is by casting the sufficiently liquid/viscous
desiccated mixture in a suitable mould, which carries a suitable embossment template
on the inside of the mould. In general, given the information provided that the solid
is hard when cooled but can be more pliable at elevated temperature it is within the
person skilled in the art to use this to his advantage in making a suitable embossment.
[0135] Preferably the solid according to the invention is obtainable by the process according
to the invention. Solids made according to the process of the invention were shown
to be highly beneficial in view of the previously indicated attributes.
[0136] Unless otherwise indicated, preferred aspects in the context of the one aspect of
the invention (e.g. the solid) are also applicable as preferred aspects in the context
of one of the other aspects of the invention
mutatis mutandis (e.g. use of the solid).
[0137] The invention is now illustrated by the following non-limiting examples.
Examples
Analytical Methods
X-ray diffraction (XRD)
[0138] XRD is used to detect presence of crystalline material in the solid using to the
Wide-Angle X-ray Scattering technique (WAXS). XRD is carried out using a D8 Discover
X-Ray Diffractometer from Bruker AXS (activa number: 114175). The XRD measurements
is performed using the following settings:
|
2θ (7 - 55°) |
Theta 1 |
7.0 |
Theta 2 |
10.0/25.0/40.0 |
X-ray generator (kV/µA) |
50/1000 |
Time (sec) |
300 |
Collimator (mm) |
1 |
Detector distance (cm) |
32.5 |
Tube Anode |
Cu |
Differential Scanning Calorimetry
[0139] Differential Scanning Calorimetry (DSC) is used to measure the glass transition temperature
(Tg) of the solid. The equipment used of the DSC analysis was a Perkin Elmer power
compensated DSC8000 equipped with an Intracooler III as cooling means. The stainless-steel
sample pan is used which is provided with the equipment by the Supplier and filled
according to Supplier instructions with material to be analyzed. The amount of material
added to the sample pan (sample weight) is from 10 to 40 mg. The following settings
are to be used in running the measurement:
DSC temperature regime |
Hold for 1.0 min at 20.00°C; |
Cool from 20.00°C to -20.00°C at 10.00 °C/min; |
Hold for 2.0 min at -20.00°C; |
Heat from -20.00°C to 90.00°C at 5.00 °C/min; |
Hold for 2.0 min at 90.00°C; |
Cool from 90.00°C to -20.00°C at 10.00 °C/min; |
Hold for 2.0 min at -20.00°C; |
Heat from -20.00°C to 90.00°C at 5.00 °C/min; |
Atmosphere |
Nitrogen 20 ml/min |
[0140] The Tg of the samples is measured with the second heating (i.e. the last heating
step in the DSC temperature regime).
Examples 1 and 2
[0141] Solid compositions according to the invention were made starting from an aqueous
solution having a composition as set out in the following Table A.
Table A. Composition of aqueous solutions, amounts are given in wt. % parts.
|
Ex 1 and 2 |
1GLDA |
46 |
2Citric acid |
46 |
3Polyacrylate |
8 |
Water |
128 |
1GLDA: Dissolvine GL-47-S (Supplier: Akzo Nobel) is a 47 % solution of GLDA containing
50 % water. The amount given in Table A is the amount of GLDA.
2Citric Acid: used as a 50 % solution. The amount given in Table A is the amount citric
acid.
3Polyacrylate: Sokalan PA 25 CL (Supplier BASF), supplied as granules comprising 80%
polyacrylate. Average molar mass Mw is 4000. The amount in Table A is the amount of
polyacrylate. |
[0142] After dissolution, the aqueous solutions were heated to boiling in a frying pan.
Next, boiling was continued to allow evaporation of water. The liquid was poured into
silicon-based molds in the general shape of either an orange-like shape, a shell-shape
or a star-shape, which molds had fine embossments on the inner surface. The liquid
was allowed to passively cool to room in the molds to solidify. After cooling to room
temperature, the silicon molds were removed and the solids photographed. Figure 1
is a photograph of the orange-like shape and Figure 2 is photograph of the star shape.
From the photographs the fine surface embossment can be readily appreciated. The embossment
not only provides enhance visual experience, but also enhanced tactile experience.
1. An embossed detergent solid comprising:
a) from 25 to 88 wt. % of free acid equivalent of non-crystalline chiral aminopolycarboxylate;
and
b) from 10 to 60 wt. % of free acid equivalent of non-crystalline organic acid different
from aminopolycarboxylate; and
c) from 0.7 to 25 wt. % of water;
wherein the organic acid has an average molecular mass of at most 500 Dalton, the
molecular mass being based on the free acid equivalent.
2. A solid according to claim 1, wherein the embossed area covers from 1 to 90 % of the
total surface area, preferably from 5 to 70 % and more preferably from 10 to 60 %.
3. A solid according to claim 1 or claim 2, wherein the embossment comprises
• protrusions having a height from the local surface plane of at least 2 microns,
preferably from 10 to 500 microns, more preferably from 15 to 250 microns and even
more preferably from 20 to 100 microns;
• depressions having a depth from the local surface plane of at least 2 microns, preferably
from 10 to 500 microns, more preferably from 15 to 250 microns and even more preferably
from 20 to 100 microns;
• or a combination of thereof.
4. A solid according to any preceding claim, wherein the embossment provides at least
one letter, number, symbol, picture or pattern, more preferably at least one word,
wine-glass picture, leaf picture, emoticon, warning sign or dot-pattern.
5. A solid according to any preceding claim, wherein the amount of the chiral aminopolycarboxylate
is from 30 to 70 wt. % and more preferably from 35 to 60 wt. %, the weight as based
on the free acid equivalent.
6. A solid according to any preceding claim, wherein the amount of the organic acid is
from 15 to 55 wt. %, preferably from 25 to 50 wt. %, the weight as based on the free
acid equivalents.
7. A solid according to any preceding claim, wherein the chiral aminopolycarboxylate
comprises glutamic acid N,N-diacetic acid (GLDA), methylglycinediacetic acid (MGDA), ethylenediaminedisuccinic acid (EDDS) or a mixture thereof and preferably wherein the chiral aminopolycarboxylate
is glutamic acid N,N-diacetic acid (GLDA), methylglycinediacetic acid (MGDA) or a mixture thereof.
8. A solid according to any preceding claim, wherein the organic acid comprises acetic
acid, citric acid, adipic acid, succinic acid, glutaric acid, malic acid, tartaric
acid, maleic acid, fumaric acid, saccharic acid, their salt, or a mixture thereof,
preferably wherein the organic acid comprises citric acid, lactic acid, acetic acid
or mixtures thereof, and more preferably wherein the organic acid comprises citric
acid.
9. A solid according to any preceding claim, wherein the amount of water is from 1.0
to 20 wt. %, preferably from 1.4 to 15 wt. % and more preferably from 1.5 to 8 wt.
%.
10. A solid according to any preceding claim, wherein a), b) and c) form from 60 to 100
wt. %, preferably from 70 to 100 wt. %, more preferably from 80 to 100 wt. %, even
more preferably from 90 to 100 wt. % and still even more preferably from 95 to 100
wt. % of the total weight of the embossed detergent solid.
11. A solid according to any preceding claim, comprising sulfonated polymer, polycarboxylate
polymer or a combination thereof in a total amount of from 0.3 to 50 wt. %, preferably
from 5 to 40 wt. %, more preferably from 10 to 35 wt. % and even more preferably from
15 to 25 wt. %, as based on the free acid equivalent of the polymer.
12. A solid according to any preceding claim, wherein the solid has a maximum Transmittance
within the wavelength range of 400 to 700 nm of at least 5%, preferably of at least
10%, more preferably of at least 20%, even more preferably of at least 25% and still
even more preferably of least 30%, wherein the Transmittance is evaluated based on
a path-length of 0.5 cm through the solid composition, measuring the amount of light
passing through.
13. Process for the manufacture of the solid comprising at least one embossed surface
according to any preceding claim comprising the consecutive steps of:
I. providing an aqueous solution comprising:
a) free acid equivalent of non-crystalline chiral aminopolycarboxylate; and
b) free acid equivalent of non-crystalline organic acid different from a)
wherein the weight ratio of a):b) is from 1:2 to 8.8:1;
II. removing water from the aqueous solution by evaporation at a temperature of at
least 50°C to produce a liquid desiccated mixture having a water content of from 0.7
to 25 wt. %; and
III. reducing the temperature of the desiccated mixture to obtain a solid,
wherein the solid is provided with surface embossment after Step II.
14. Process according to claim 13, wherein at least part of the embossing is achieved
by stamping, moulding or a combination thereof and preferably by stamping.
15. Use of the solid according to any one of claims 1 to 12 to provide an embossed detergent
product, preferably which is at least in part translucent and more preferably which
has a surface with non-uniform light scattering, wherein the light scattering can be measured using a Haze-Gard I Transparency Meter
of the type SHBG4774, operated according to Supplier instructions.
1. Geprägtes festes Waschmittel, umfassend:
a) 25 bis 88 Gew.-% Äquivalent freier Säure von nicht-kristallinem chiralem Aminopolycarboxylat;
und
b) 10 bis 60 Gew.-% Äquivalent freier Säure von nicht-kristalliner organischer Säure,
die sich vom Aminopolycarboxylat unterscheidet; und
c) 0,7 bis 25 Gew.-% Wasser;
wobei die organische Säure eine durchschnittliche molekulare Masse von höchstens 500
Dalton aufweist, wobei die molekulare Masse auf dem Äquivalent freier Säure basiert.
2. Festkörper nach Anspruch 1, wobei der geprägte Bereich 1 bis 90% des gesamten Oberflächenbereichs,
vorzugsweise 5 bis 70% und bevorzugter 10 bis 60%, bedeckt.
3. Festkörper nach Anspruch 1 oder Anspruch 2, wobei die Prägung umfasst
• Vorsprünge einer Höhe von der lokalen Oberflächenebene von mindestens 2 Mikrometer,
vorzugsweise von 10 bis 500 Mikrometer, bevorzugter von 15 bis 250 Mikrometer und
noch bevorzugter von 20 bis 100 Mikrometer;
• Vertiefungen einer Tiefe von der lokalen Oberflächenebene von mindestens 2 Mikrometer,
vorzugsweise von 10 bis 500 Mikrometer, bevorzugter von 15 bis 250 Mikrometer und
noch bevorzugter von 20 bis 100 Mikrometer;
• oder eine Kombination davon.
4. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei die Prägung mindestens
einen Buchstaben, eine Zahl, ein Symbol, ein Bild oder ein Muster bereitstellt, bevorzugter
mindestens ein Wort, ein Weinglasbild, ein Blattbild, ein Emoticon, ein Warnzeichen
oder ein Punktmuster.
5. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei die Menge des chiralen
Aminopolycarboxylats 30 bis 70 Gew.-% und bevorzugter 35 bis 60 Gew.-%, bezogen auf
das Äquivalent freier Säure, beträgt.
6. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei die Menge der organischen
Säure 15 bis 55 Gew.-%, vorzugsweise 25 bis 50 Gew.-%, beträgt, wobei das Gewicht
auf die Äquivalente freier Säure bezogen ist.
7. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei das chirale Aminopolycarboxylat
Glutaminsäure-N,N-diessigsäure (GLDA), Methylglycindiessigsäure (MGDA), Ethylendiamindibernsteinsäure
(EDDS) oder eine Mischung davon umfasst und wobei das chirale Aminopolycarboxylat
bevorzugt Glutaminsäure-N,N-diessigsäure (GLDA), Methylglycindiessigsäure (MGDA) oder
eine Mischung davon ist.
8. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei die organische Säure Essigsäure,
Zitronensäure, Adipinsäure, Bernsteinsäure, Glutarsäure, Äpfelsäure, Weinsäure, Maleinsäure,
Fumarsäure, Zuckersäure, deren Salz oder eine Mischung davon umfasst, wobei die organische
Säure vorzugsweise Zitronensäure, Milchsäure, Essigsäure oder Mischungen davon umfasst
und wobei die organische Säure bevorzugter Zitronensäure umfasst.
9. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei die Wassermenge 1,0 bis
20 Gew.-%, vorzugsweise 1,4 bis 15 Gew.-% und bevorzugter 1,5 bis 8 Gew.-% beträgt.
10. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei a), b) und c) 60 bis 100
Gew.-%, vorzugsweise 70 bis 100 Gew.-%, bevorzugter 80 bis 100 Gew.-%, noch bevorzugter
90 bis 100 Gew.-% und sogar noch bevorzugter 95 bis 100 Gew.-% des Gesamtgewichts
des geprägten festen Waschmittels darstellen.
11. Festkörper nach irgendeinem vorhergehenden Anspruch, umfassend sulfoniertes Polymer,
Polycarboxylatpolymer oder eine Kombination davon in einer Gesamtmenge von 0,3 bis
50 Gew.-%, vorzugsweise von 5 bis 40 Gew.-%, bevorzugter von 10 bis 35 Gew.-% und
noch bevorzugter von 15 bis 25 Gew.-%, bezogen auf das Äquivalent freier Säure des
Polymers.
12. Festkörper nach irgendeinem vorhergehenden Anspruch, wobei der Festkörper eine maximale
Lichtdurchlässigkeit im Wellenlängenbereich von 400 bis 700 nm von mindestens 5%,
vorzugsweise von mindestens 10%, bevorzugter von mindestens 20%, noch bevorzugter
von mindestens 25% und sogar noch bevorzugter von mindestens 30% aufweist, wobei die
Lichtdurchlässigkeit basierend auf einer Weglänge von 0,5 cm durch die feste Zusammensetzung
bewertet ist, wobei die Menge an durchtretendem Licht gemessen wird.
13. Verfahren zur Herstellung des Festkörpers, umfassend mindestens eine geprägte Oberfläche
nach irgendeinem vorhergehenden Anspruch, umfassend die aufeinanderfolgenden Schritte:
I. Bereitstellen einer wässrigen Lösung, umfassend:
a) Äquivalent freier Säure von nicht-kristallinem chiralem Aminopolycarboxylat; und
b) Äquivalent freier Säure von nicht-kristalliner organischer Säure, die sich von
a) unterscheidet,
wobei das Gewichtsverhältnis von a):b) 1:2 bis 8,8:1 beträgt;
II. Entfernen von Wasser aus der wässrigen Lösung durch Verdampfen bei einer Temperatur
von mindestens 50°C, um eine flüssige entwässerte Mischung mit einem Wassergehalt
von 0,7 bis 25 Gew.-% herzustellen; und
III. Reduzieren der Temperatur der entwässerten Mischung, um einen Feststoff zu erhalten,
wobei der Feststoff nach Schritt II. mit einer Oberflächenprägung versehen wird.
14. Verfahren nach Anspruch 13, wobei mindestens ein Teil der Prägung durch Stanzen, Formen
oder eine Kombination davon und vorzugsweise durch Stanzen erreicht wird.
15. Verwendung des Festkörpers nach irgendeinem der Ansprüche 1 bis 12 zum Bereitstellen
eines geprägten Waschmittelprodukts, das vorzugsweise zumindest teilweise durchscheinend
ist und bevorzugter eine Oberfläche mit ungleichmäßiger Lichtstreuung aufweist, wobei
die Lichtstreuung unter Verwendung eines Haze-Gard I Transparenzmessgerätes des Typs
SHBG4774, das gemäß den Anweisungen des Lieferanten betrieben wird, gemessen werden
kann.
1. Solide de détergent gaufré comprenant :
a) de 25 à 88 % en masse d'équivalent d'acide libre d'aminopolycarboxylate chiral
non-cristallin ; et
b) de 10 à 60 % en masse d'équivalent d'acide libre d'acide organique non-cristallin
différent de l'aminopolycarboxylate ; et
c) de 0,7 à 25 % en masse d'eau ;
dans lequel l'acide organique présente une masse moléculaire moyenne d'au plus 500
Dalton, la masse moléculaire étant basée sur l'équivalent d'acide libre.
2. Solide selon la revendication 1, dans lequel la surface gaufrée recouvre de 1 à 90
% de la surface superficielle totale, de préférence de 5 à 70 % et encore mieux de
10 à 60 %.
3. Solide selon la revendication 1 ou revendication 2, dans lequel le gaufrage comprend
• des protubérances ayant une hauteur à partir du plan de surface locale d'au moins
2 microns, de préférence de 10 à 500 microns, encore mieux de 15 à 250 microns et
bien mieux encore de 20 à 100 microns ;
• des creux ayant une profondeur à partir du plan de surface locale d'au moins 2 microns,
de préférence de 10 à 500 microns, encore mieux de 15 à 250 microns et bien mieux
encore de 20 à 100 microns ;
• ou une combinaison de ceux-ci.
4. Solide selon l'une quelconque des revendications précédentes, dans lequel le gaufrage
fournit au moins une lettre, un nombre, un symbole, une image ou un motif, encore
mieux au moins un mot, une image de verre de vin, une image de feuille, un émoticône,
un signe d'alerte ou un motif de point.
5. Solide selon l'une quelconque des revendications précédentes, dans lequel la quantité
de l'aminopolycarboxylate chiral est de 30 à 70 % en masse et encore mieux de 35 à
60 % en masse, la masse comme basée sur l'équivalent d'acide libre.
6. Solide selon l'une quelconque des revendications précédentes, dans lequel la quantité
de l'acide organique est de 15 à 55 % en masse, de préférence de 25 à 50 % en masse,
la masse comme basée sur les équivalents d'acide libre.
7. Solide selon l'une quelconque des revendications précédentes, dans lequel l'aminopolycarboxylate
chiral comprend l'acide glutamique acide N,N-diacétique (GLDA), l'acide méthylglycinediacétique
(MGDA), l'acide éthylènediaminedisuccinique (EDDS) ou un mélange de ceux-ci et de
préférence dans lequel l'aminopolycarboxylate chiral est l'acide glutamique acide
N,N-diacétique (GLDA), l'acide méthylglycinediacétique (MGDA) ou un mélange de ceux-ci.
8. Solide selon l'une quelconque des revendications précédentes, dans lequel l'acide
organique comprend de l'acide acétique, acide citrique, acide adipique, acide succinique,
acide glutarique, acide malique, acide tartarique, acide maléique, acide fumarique,
acide saccharique, leur sel, ou un mélange de ceux-ci, de préférence dans lequel l'acide
organique comprend l'acide citrique, acide lactique, acide acétique ou mélanges de
ceux-ci, et encore mieux dans lequel l'acide organique comprend l'acide citrique.
9. Solide selon l'une quelconque des revendications précédentes, dans lequel la quantité
d'eau est de 1,0 à 20 % en masse, de préférence de 1,4 à 15 % en masse et encore mieux
de 1,5 à 8 % en masse.
10. Solide selon l'une quelconque des revendications précédentes, dans lequel a), b) et
c) forment de 60 à 100 % en masse, de préférence de 70 à 100 % en masse, encore mieux
de 80 à 100 % en masse, bien mieux encore de 90 à 100 % en masse et particulièrement
de préférence de 95 à 100 % en masse de la masse totale du solide de détergent gaufré.
11. Solide selon l'une quelconque des revendications précédentes, comprenant un polymère
sulfoné, un polymère de polycarboxylate ou une combinaison de ceux-ci dans un quantité
totale de 0,3 à 50 % en masse, de préférence de 5 à 40 % en masse, encore mieux de
10 à 35 % en masse et bien mieux encore de 15 à 25 % en masse, comme basé sur l'équivalent
d'acide libre du polymère.
12. Solide selon l'une quelconque des revendications précédentes, dans lequel le solide
présente une transmittance maximale dans l'intervalle de longueur d'onde de 400 à
700 nm d'au moins 5 %, de préférence d'au moins 10 %, encore mieux d'au moins 20 %,
bien mieux encore d'au moins 25 % et particulièrement de préférence d'au moins 30
%, dans lequel la transmittance est évaluée sur la base d'une longueur de trajectoire
de 0,5 cm à travers la composition solide, mesurant la quantité de lumière passant
à travers.
13. Procédé pour la fabrication du solide comprenant au moins une surface gaufrée selon
l'une quelconque des revendications précédentes comprenant les étapes consécutives
de :
I. fourniture d'une solution aqueuse comprenant :
a) un équivalent d'acide libre d'aminopolycarboxylate chiral non-cristallin ; et
b) un équivalent d'acide libre d'acide organique non-cristallin différent de a)
dans lequel le rapport de masse de a):b) est de 1:2 à 8,8:1 ;
II. élimination d'eau de la solution aqueuse par évaporation à une température d'au
moins 50°C pour produire un mélange liquide desséché ayant une teneur en eau de 0,7
à 25 % en masse ; et
III. réduction de la température du mélange desséché pour obtenir un solide,
dans lequel le solide est muni d'un gaufrage de surface après l'étape II.
14. Procédé selon la revendication 13, dans lequel au moins une partie du gaufrage est
réalisée par estampage, moulage ou une combinaison de ceux-ci et de préférence par
estampage.
15. Utilisation du solide selon l'une quelconque des revendications 1 à 12 pour fournir
un produit de détergent gaufré, de préférence lequel est au moins en partie translucide
et encore mieux lequel présente une surface avec une diffusion de lumière non-uniforme,
dans laquelle la diffusion de lumière peut être mesurée en utilisant un dispositif
de mesure de transparence Haze-Gard I du type SHBG4774, mis en fonctionnement selon
les instructions du fournisseur.