[0001] The invention relates to a soft wood fiber insulation plate for thermal and/or sound
insulation of buildings, in particular roofs and outer walls according to the preamble
of patent claim 1.
[0002] Wood fiber plates as they are typically used for thermal insulation of buildings
typically have a raw density in a range of 30 - 250 kg/m
3 and are designated as soft wood fiber plates. In addition to that there are medium
hardness wood fiber plates typically in a raw density range of 350 - 800 kg/m
3 and so called strong hard wood fiber plates with raw density values of 800 kg/m
3.
[0003] Soft wood fiber insulation plates have been used for many years for thermal and sound
insulation in the construction field but they have a small market share compared to
mineral wood insulation elements and insulation elements from hard foam materials
like e.g. polystyrol. Within the market segment of insulation materials made from
renewable raw materials soft wood fiber insulation plates however have a market share
of approximately 30%. The market share of soft wood fiber insulation plates is expected
to increase in the next couple of years due to environmental considerations.
[0004] Soft wood fiber insulation plates are plate insulation materials made from wood fibers
which are typically made from wood fibers by over 90% which are produced by wet or
dry methods. Thus typically pine woods are preferred as a base material due to their
superior fiber quality.
[0005] According to the wet method the raw materials are ground up and subsequently stirred
into an emulsion with up to 98% water and formed into a fiber cake on special forming
machines. After a pressing and drying process at temperatures between 160° C and 220°
C the wood fiber insulation plate is created. According to this wet method adding
binder material is typically not necessary since a lignin portion of the wood is liquefied
during the drying process due to the comparatively high temperatures so that the particles
are bonded during cooling. In order to obtain higher strength or good hydrophobic
properties materials including resin or bitumen can be added during the production
process.
[0006] According to the dry method the split up fibers are dried directly and are then mixed
with added binder material using natural or synthetic binders, in particular synthetic
resin glues. Typically polyurethane resin is added as a glue. Subsequently the fibers
are sprinkled onto and endless band, compressed and subsequently cured by a mix of
vapor and air so that the wood fiber insulation plate if formed thereafter.
[0007] The wood fiber insulation plates that are typically used for thermal insulation in
the construction field are being offered in different sizes. Thicknesses of wood fiber
insulation plates of this type are typically in a range of 20 mm - 200 mm, wherein
the raw density range, the plate size and its thickness are typically configured so
that the plates do not exceed a certain size at the construction site so that they
are still easy to handle.
[0008] Furthermore the soft wood fiber insulation plates are typically open for diffusion
so that they are suitable as thermal insulation plates. Soft wood fiber insulation
plates are characterized in particular by a high heat capacity and provide in particular
a high level of thermal protection during summer. Depending on the application and
the use the soft wood fiber insulation plates are also surface coated, for example
by synthetic resin coating and similar. For the application as an external insulation
the soft wood fiber insulation plates are typically provided with a base coating so
that stucco optionally with an intermediary stucco grid can be applied easily.
[0009] Soft wood fiber insulation plates, thus also configured as soft wood fiber plates
with one side coating and two sided coating are also being offered, thus with a humidity
regulated coating using an adhesion agent, in particular for insulation measures in
an inner portion of buildings. Coatings are also known with vapor blocking or vapor
retarding properties, wherein also an infusion is provided or a combination with bonded
foils is proposed. In addition to decorative coatings there are also coatings for
a use of the wood fiber insulation plates in an outer portion of buildings which improve
an affinity to the stucco layer to be applied.
[0010] Furthermore it is known for example for improving a surface protection of soft wood
fiber insulation plates (
DE 20 2015 000 403 U1) which are provided with a coating made from a three component material namely two
hardener components to obtain a wind suction resistant coating when using soft wood
fiber insulation plates of this type in the construction field. Since this coating
is configured so that it penetrates sufficiently deep into the soft wood fiber structure
an advantage of a firm connection is provided compared to subsequently applied commercially
available flat roof sealing webs, in particular bitumen seals which also hold up against
strong wind suction forces.
[0011] EP 2 899 021 A1 discloses a soft wood fiber insulation plate according to the preamble of independent
claim 1.
[0012] Soft wood fiber insulation plates are in particular used more and more for environmental
reasons in the construction field thus also for roofs, in particular slanted roofs.
However deploying and handling of these large size soft wood fiber insulation plates
is more difficult due to the weight of the plates, than for other insulation plates
made from hard foam or mineral wool so that particular care has to be taken when deploying
such plates in roofing applications. Typically deployment is more difficult in construction
applications under wet conditions, thus when there is rain and snow, which however
can make deployment problematic also in observance of additional safety precautions.
[0013] Thus, it is an object of the invention to provide a soft wood fiber insulation plate
for thermal insulation and/or sound insulation in particular in the construction field
which is safety optimized so that a safe and correct deployment is also possible under
adverse weather conditions.
[0014] Thus, it is another object of the invention that the safety measures shall not impair
the properties of the soft wood fiber insulation plate that determine thermal insulation
and/or sound insulation.
[0015] This object is achieved according to the invention by the measures according to patent
claim 1. Advantageous embodiments can be derived from the measures of the dependent
claims.
[0016] According to the invention the soft wood fiber insulation plates are configured by
a coating so that they have a much higher slip resistance value compared to an uncoated
soft wood fiber insulation plate so that the slip resistance is increased by at least
10%, advantageously at least 15%, particularly advantageously by 30% over a reference
plate, thus experiments have shown that mostly two features are relevant for the safety
aspect and are interrelated, this is namely on the one hand side friction as such
based on technical- physical measures in that friction resistance is increased by
coating the plates. However the experiments have also shown a surprising and amazing
aspect, namely a subjective feeling of stand safety which is established completely
unconsciously and automatically when the friction is increased, wherein this safety
feeling as evident from walking experiments on roofs with an angle of 35° is achieved
starting with a value that is increased by 10% for accordingly coated soft wood fiber
insulation plates compared to uncoated surfaces of these plates. This subjective feeling
that is developed in people's minds automatically in such situations then certainly
also increases safety since a feeling of safety when walking on these surfaces typically
creates a safer work environment than compared to a timid condition. The tests and
walking experiments performed in conjunction with this development show a surprising
correlation between the values for subjectively perceived stand safety and the values
determined by the testing methods.
[0017] When determining the measures according to the invention the inventors have found
that a slipping risk of soft wood fiber insulation plates, in particular soft wood
fiber plates is caused by comparatively large friction at a surface of the plates
which can lead to a very slippery surface in particular in humid weather conditions
so that an anti-slip configuration of soft wood fiber insulation plates of this type
is useful which is achieved in that a coating is applied to at least one of the main
surfaces of the plate wherein the coating increases friction of the coated plate surface
by at least 10%, advantageously by at least 15%, particularly at least advantageously
by at least 30% over the same but uncoated soft wood fiber insulation plate.
[0018] Thus, it is advantageous that the coating is configured so that a network structure
is generated on the surface of the soft wood fiber insulation plate wherein the network
structure on the one hand side contributes to a stabilization of the soft wood fiber
insulation plate, develops a corresponding slip safety effect since the coating is
attached to the a surface of the soft wood fiber insulation plate and furthermore
forms a diffusion opening layer in an advantageous manner so that properties that
determine thermal insulation properties of the soft wood fiber insulation plate are
not impaired by the coating. Thus a stability increase is achieved in addition to
the slip safety and the diffusion open character of the soft wood fiber insulation
plate itself is maintained. Through these measures the advantageous properties of
the soft wood fiber insulation plate which renders is suitable for thermal insulation
in the first place are not impaired but rather maintained. These properties are the
essentially porous and thus diffusion open structure of the soft wood fiber plates
in a portion of the plate surface.
[0019] In order to measure friction the accepted measuring method according to TAPPI T 549
is recommended which is an internationally accepted standard and which furthermore
yields measuring results that are comparable to the ISO method, however this measuring
method is much less complex. The standard TAPPI T 549 is used in particular for determining
friction coefficients for packaging materials in general.
[0020] The measurement of the friction value or the friction resistance is performed with
a friction tester by the Zwick Company which is suitable for tests according to TAPPI
T 549, ASTM D 1894 and 2534, ISO 8295 and DIN 53375. The measurement is thus performed
according to the so called horizontal plane method wherein the static friction and
dynamic friction are determined by a sled.
[0021] With respect to friction a differentiation is made between dynamic friction and static
friction wherein the friction surfaces move relative to each other when dynamic friction
is measured which is not the case for static friction. Therefore according to the
invention the surface is configured by the coating so that the dynamic friction is
large, this means maximized so that the friction coefficient or the friction number
is very high. Only when the static friction force is overcome there is a sliding movement,
thus slippage, wherein the dynamic friction force is smaller than the static friction
force for the slipping object.
[0022] When measuring the friction forces care has to be taken that the reference fiber
plates are identical or comparable besides the coating, in particular the surface
structure and that conditions of the objects to be examined are identical, thus either
dry or humid or wet surfaces, wherein a friction coefficient of the coated soft wood
fiber plates compared to the uncoated soft wood fiber plates has to be high enough
so that a slippage can be prevented also under adverse weather conditions thus for
a humid or wet surface. Experiments have shown that this can be achieved reliably
in that the slip resistance and thus the static friction coefficient is adjusted due
to the coating to a value greater > 10%, in particular > 15%, advantageously > 30%
compared to the reference plate with identical configuration but without the respective
coating. Alternatively the coated surface can be compared with the uncoated surface
in case of a soft wood fiber plate coated on one side. The term "identical" insulation
plate relates to a plate with an identical type or a plate which is comparable structurally,
namely in the surface structure.
[0023] Advantageously the coating is applied so that it substantially adheres to the wood
fibers so that it is open for diffusion. This helps to achieve an open network structure
in a simple manner which is useful for maintaining properties that are advantageous
for insulation and which help an open diffusion character.
[0024] Through the measures according to the invention a soft wood fiber insulation plate
is configured for a respective application at slanted roofs in that the soft wood
fiber insulation plate is configured accordingly slippage inhibiting or slippage safe,
whereas the advantageous properties of the soft wood fiber insulation plates are maintained,
namely corresponding openness for diffusion. Simultaneously it is assured that an
abrasion of particles of soft wood fiber plate is significantly reduced due to the
coating so that the abraded material does not appear as particles with row characteristics
on the plate surface which assures a respective slippage safety.
[0025] This is achieved in particular also by the increased friction according to the invention
compared to the same uncoated soft wood fiber insulation plate wherein this increase
is also configured for the coating accordingly because slippage risk when entering
a roof surface does not only depend on from the properties of the plate surface but
from the properties of the handy man namely his shoe soles and the prevailing weather
conditions. Therefore the inventors have found that the coating has to be configured
for a sufficient safety potential with respect to slippage inhibition or anti slippage
properties compared to an uncoated plate surface.
[0026] It is also particularly important to maintain diffusion openness of the soft wood
fiber insulation plate in spite of the applied coating in order to secure sufficient
drying properties of the soft wood fiber insulation plate as required since mildew
might be formed otherwise.
[0027] Thus, chemical coating materials are particularly advantageous that are based on
polyvinyl acetate, polyacrylate, silica sol, which can be used undiluted and also
with a thinner. Water is a particularly suitable thinner. It is an advantage of these
materials that there are commercially available materials which use these materials
as a chemical basis like for example Ponal Classic wood glue, Primaster Acryl-Clear
Coat, Primaster Seidenlatex, Levasil 200/40, Rigips Haftgrund and Weber.prim 802 and
similar which can be used undiluted or with a thinner.
[0028] Furthermore a portion of coating mass which is applied to the plate surface per square
meter of plate surface is also essential for the invention in that the coating has
to penetrate the plate surface on the one hand side and thus penetrate into an interior
of the soft wood fiber insulation plate in order to fixate the coating accordingly
on the other hand side also no excess amount of coating is provided on the plate surface
in order to maintain the diffusion open character of the coated soft wood fiber insulation
plate or in order not to degrade it to any large extent.
[0029] Thus, it is advantageous according to the invention that the coating is configured
so that it accumulates at the wood fibers of the soft wood fiber insulation plate
which is advantageous for maintaining the diffusion open character of the insulation
plate.
[0030] In order to provide increased slippage protection the amount of coating is in a range
of 10 - 500 g/m
2 advantageously 10- 200 g/m
2, particularly advantageously 10 - 100 g/m
2 thus respectively with reference to solid material after drying at temperatures of
150°C and a time period of two hours. It is particularly advantageous for coating
compound on the basis of polyvinyl acetate that the amount applied is in a range to
70 - 250 g/m
2 in particular 80 - 180 g/m
2. For a coating compound based on polyacrylate an application amount is advantageous
which is in a range of 12 - 300 g/m
2, in particular 13 - 270 g/m
2, particularly advantageously of greater/ equal 14 g/m
2 in turn respectively with reference to solid material after drying (150° C, 2 hours).
In case the coating compound is based on silica sol, a range of the application amount
of 10, in particular 13 - 150 g/m
2, in particular 15 - 100 g/m
2 is advantageous, thus in turn with reference to solid material after drying (150°
C, 2 hours).
[0031] It is advantageous for the invention for slip safety that a network layer is formed
so that the diffusion open character of the plate is assured. Due to an accumulation
of the coating at the wood fibers in the surface portion of the plate an increase
of roughness of the plate surface is provided by its solidification which leads to
an increase in slip safety. Furthermore a rather large porosity of the surfaces is
obtained so that no change is provided in the micro structure of the plate itself,
this means in particular the diffusion openness of the soft wood fiber insulation
plate is essentially not impaired.
[0032] In this context it is advantageous to apply the coating in a liquid form wherein
the coating is advantageously applied by spraying it onto the plate which has proven
very effective for accumulating the coating at the wood fibers.
[0033] By the same token applying the coating material can also be performed in another
conventional manner, thus for example by hand by applying with a spatula or similar,
the compound can also be rolled on or similar and introduced into the surface structure
of the plate wherein introducing by rolling is advantageous.
[0034] The applied amount of the coating compound per square meter of plate surface is in
a range of 10 - 500 g/m
2, advantageously 10 - 200 g/m
2, particularly advantageously 10 - 100 g/m
2, respectively with reference to solid material after drying (150° C, 2 hours). Depending
on requirements also a greater minimum application amount of 15 g/m
2, 20 g/m
2 or 30 g/m
2. For economic reasons it is appreciated that the application amount is adjusted so
that a predetermined minimum requirement with respect to the increased friction is
provided.
[0035] It is advantageous to coat the entire surface of the insulation plate.
[0036] On the other hand side also coating the surface in sections can be advantageous,
in particular a spot coating, wherein the surface portion of the individual coatings
which are applied with a uniform distance from each other to the plate amounts to
a surface which is approximately identical with a medium sole size, advantageously
at least 150 cm
2. In this context it is advantageous to configure the distance of the spot applied
coating in a half up to an entire average step increment, wherein a distance of at
least 40 cm is advantageous. In another embodiment the coated portions can be stripped
shaped and can be provided in parallel strips transversal to the longitudinal direction
with an advantageous strip distance in step length, thus 50 - 80 cm.
[0037] It is furthermore advantageous to configure a soft wood fiber insulation plate accordingly,
wherein its raw thickness is advantageously between 30 and 250 kg/m
3. Advantageously plates are coated which have a blunt plate edge or whose edges are
configured to show corresponding shoulders at the edges in order to facilitate deploying
the soft wood fiber insulation plates with a corresponding engagement in the joint.
[0038] In order to coat the soft wood fiber insulation plate to increase slip safety the
following materials are particularly suitable which are advantageously used in a liquid
form for applying the coating to the soft wood fiber insulation plate for example
advantageously:
- Agents based on poly acryl acid, advantageously with a molar mass between 2,000 and
150,000 Dalton, advantageously 40 - 100 kD (1,000 Dalton); these agents typically
have a certain water resistance after curing; advantageous also pure acrylates or
acryl polymers are possible and advantageous; agents based on poly vinyl acetate optionally
partially converted into soap, water soluble advantageously with a mole mass of 20
kD;
- Agents based on polyvinyl alcohol, water soluble, advantageously with a mole mass
of 20 kD to 500 kD;
- Furthermore inorganic material: in particular silica sol, watery colloidal suspension
of almost spherical poly silica sol acid molecules with 30% up to at the most 60%
silicone dioxide; size of the poly silica sol acid colloids 200 - 500 nanometers which
influences aging resistance advantageously.
[0039] Subsequently advantageous embodiments of the invention are described with reference
to the drawing figure, wherein:
FIG. 1 illustrates a partial sectional; view of a soft wood fiber insulation plate;
and
FIG. 2 illustrates a diagram of a pull test.
[0040] The wood fiber insulation plate that is only partially illustrated in the perspective
view in the figure is a so called soft wood fiber insulation plate 1 and has a raw
density of 180 kg/m
3 in the instant embodiment which does not limit the scope of the embodiment. Typically
raw densities of plates of this type are in a range between 100 - 250 kg/m
3 so that they are used for insulating roofs or outer walls.
[0041] It is well known that a plate of this type has two opposite main surfaces wherein
only the main surface 2 is visible in the figure. Furthermore this illustrates the
blunt edge surfaces 3 and 4 where the plates contact during joint to joint deployment.
Typical engagement members like key/groove connections and step joints are not illustrated
which are already known for plates of this type so that they are not illustrated in
the drawing. Furthermore the plate 1 is provided on its main surface with an only
partially illustrated coating 5 which completely covers the main surface 2 in this
embodiment.
[0042] The plate surface 2 in these embodiments is respectively coated with a respectively
different coating 5 which can respectively include suitable components like e.g. hardener
components, retarders, accelerators, dilution agents or similar. As illustrated by
the dashed line at the edge sides 3 and 4 of the plate, the coating 5 is applied so
that it reaches an interior of the plate but so that a sufficient coating is still
provided at the plate surface. This yields on the one hand side excellent anchoring
of the coating at the plate itself as well as a respective surface treatment of the
plate which remains open for diffusion. This is provided by a substantial accumulation
of the coating at the individual fibers of the soft wood fiber insulation plate in
the drenched surface portion so that a corresponding breathing capability, this means
openness for diffusion is maintained. Advantageously the coating is applied by spraying.
[0043] The different coatings 5 are combined in the subsequent table 1, a listing of embodiments
and reference samples with the application amounts in g/m
2 with reference to the coating material and the chemical basis.
Table 1: Embodiments and Reference Samples
| Designation |
Coating Material |
Chemical Base |
Applied Amount [g/m2] Coating Material As Delivered |
Applied Amount [g/m2] Coating Material Solid After Drying |
| Embodiment 1A |
Ponal Classic Wood Glue 4) |
Polyvinylacetate |
1452) |
80 |
| Embodiment 1B |
Ponal Classic Wood Glue |
Polyvinylacetate |
3001) |
175 |
| Embodiment 2A |
Primaster Acryl-Clear Coat 5) |
Polyacrylate |
532) |
25 |
| Embodiment 2B |
Primaster Acryl-Clear Coat 5) |
Polyacrylate |
3651) |
175 |
| Embodiment 3A |
Primaster Seidenlatex 5) |
Polyacrylate |
252) |
15 |
| Embodiment 3B |
Primaster Seidentatex 5) |
Polyacrylate |
4401) |
270 |
| Embodiment 4A |
Levasil 200/40 6) |
Silica sol |
312) |
15 |
| Embodiment 4B |
Levasil 200/40 6) |
Silica sol |
1901) |
95 |
| Embodiment 5A |
Rikombi Grund 7) |
Polyacrylate |
252) |
13 |
| Embodiment 5B |
Rikombi Grund 7) |
Polyacrylate |
37,52) |
19 |
| Embodiment 6A |
weber.prim 802 8) |
Polyacrylate |
252) |
14 |
| Embodiment 6B |
weber.prim 802 8) |
Polyacrylate |
37,52) |
22 |
| Reference Sample 1 |
- |
- |
- |
- |
| Reference Sample 2 |
- |
- |
- |
- |
| Reference Sample 3 |
- |
- |
- |
- |
| Reference Sample 4 |
Henkel Methylan Direct 4) |
Methylcellulose |
2901) |
12 |
| (Wall Paper Glue) |
| Reference Sample 5 |
BESTWOOD SCHNEIDER Top 1809) |
Latex |
N/A |
N/A |
| Reference Sample 6 |
BESTWOOD SCHNEIDER Top 1809) |
uncoated |
- |
- |
1) application undiluted in delivery condition;
2) application diluted with water in a mixing ratio 1: 3, this means e.g. 100 g/m2 wet in case of embodiment 3A, 5A or 6A;
3) determined from delivery condition after drying for 2 hours at 150 °C;
4) commercial product by Henkel AG & Co. - KgaA
5) commercial product by Globus Baumaerkte
6) commercial product by Fa. AkzoNobel
7) commercial product by Saint-Gobain Rigips GmbH
8) commercial product by Saint-Gobain Weber GmbH
9) commercial product by best wood Schneider GmbH |
[0044] The reference sample 1 is an uncoated plate with the same raw density, the reference
samples 2 and 3 designate the uncoated surface on the back side of the embodiments
2 and 3. The reference sample 4 is the coated top side of a soft wood fiber insulation
plate provided on side with a latex coating with a raw density of 180 kg/m
3 which is advertised as slip inhibiting, the reference sample 5 is its uncoated back
side for determining the friction value of the coated and uncoated surface.
[0045] Table 2 lists the individual measuring results and includes the respective means
and standard deviations. At the lower end there are comparison values, wherein the
illustrated means show the increased friction values for the embodiments based on
polyvinyl acetate, poly acrylate and silica sol quite well. In particular the comparison
with the commercially available wall paper glue based on methyl cellulose shows the
advantageous adhesion values which are obtainable with the recited materials.
[0046] Table 2 combines the determined maximum forces F
max [N ] and the means F
MW [N] wherein a total of 12 pull tests are performed for each embodiment or reference
sample wherein an arithmetic mean of the force F
MW in [N] 3000 mm
2. Additionally a standard deviation of the individual values is stated. It is appreciated
that the determined force values relate to a friction surface sized according to the
vice set 313910 made by the Zwick Company of 50 x 60 mm, thus 3000 mm
2.
[0047] The three reference samples 1 - 3 only show a small deviation of the friction values
or the characterizing pull forces which is also evident from the small deviations
of percent increase of the pull force of an embodiment with reference to the three
reference samples.
[0048] In order to obtain a correlation between the previously described test method and
the subjective safety perception test persons walked on high pitch angle roofs with
angles of 35°. The test persons described a subjective significantly improved stand
safety comparing coated soft wood fiber insulation plates compared with uncoated plates
with a friction increase of 10% according to the previously described test method.
[0049] The coating is provided in the instant case with the application amount that is stated
in Table 1 and is configured so that the coating has the anti-slip feature due to
an advantageous configuration of an open network structure and the coating is highly
slip inhibiting due to the advantageous binding effect.
[0050] For determining the friction values there are diverse suitable friction devices wherein
in the instant case a friction device made by the company Zwick GmbH & Co. KG from
Ulm which is used in particular for measuring friction properties of plastic foils
but for determining the friction properties of the soft wood fiber insulation plates
a sled was used that was modified for receiving the soft wood fiber insulation plates,
thus with a clamping vice (coarse) made by the Zwick Co. The sled was thus modified
so that different weights could be applied for determining friction properties.
[0051] In particular a friction testing device made by the Zwick company with the type UZ
24467 was used with a friction device 316251 of the Zwick Company which is suitable
for tests according to DIN 53375, ISO 8295, ASTM D 1894 and 2534 and in particular
TAPPI T 549 with a table with easy conversion with a vice set of the type 313910 made
by the Zwick Company. The measurement was thus performed according to the standard
TAPPI T 549 wherein the friction values or friction coefficient was increased accordingly
for the advantageous embodiments.
[0052] For determining the friction values or has a representation thereof the pull forces
the sample width was uniformly 150 mm, the test travel was 50 mm, the test surface
was 3000 mm
2 , the test velocity was 150 mm per minute and the pre load force was 0.5 N. The total
mass of the sled including the clamping vice and the additional weight was 1450 g.
[0053] FIG. 2 illustrates the force/distance diagram of a pull test, thus based on a reference
sample 1. Apparently the determined curve differs from typical tests for determining
friction values or pull forces in that due to rough surfaces of product and clamping
vice surface no sliding process starts, but a multiple sequence of adhesion, tearing
loose and subsequent hook up which is represented by the curve with many serrations.
The pull test determines in addition to a maximum force F
max [N] a force value F
MW [N] that is averaged over the measuring curve. The force value is used as a reference
and relates to the test surface of 3,000 mm
2.
1. A soft wood fiber insulation plate for insulating buildings, in particular for slanted
roofs which is provided with a coating (5) on at least one of two main surfaces of
the soft wood fiber insulation plate, wherein the wood fiber insulation plate (1)
has a raw density in a range of 30 - 250 kg/m3,
characterized in that
the soft wood fiber insulation plate is coated so that a friction resistance of a
coated surface (2) is increased by at least 10% compared to an identical uncoated
soft wood fiber insulation plate, advantageously increased by 15%, particularly advantageously
increased by at least 30%, wherein the friction resistance is measured according to
standard TAPPI T 549 both for the coated surface (2) and for the identical uncoated
soft wood fiber insulation plate, wherein an applied amount of coating compound per
square meter plate surface is in a range of 10 to 500 g/m2 with reference to the solid material after drying at 150° C for 2 hours.
2. The insulation plate according to claim 1,
characterized in that
the coating (5) forms an open network structure which is open for diffusion.
3. The insulation plate according to claim 1 or 2,
characterized in that
the coating (5) is applied so that the coating (5) substantially adheres to the wood
fibers and is configured open for diffusion and/or is anchored at the soft wood fiber
plate, wherein the coating is advantageously applied in a liquid form and/or in particular
in a form that is thinned with water.
4. The insulation plate one of the preceding claims,
characterized in that
the coating is provided based on polyvinyl acetate, poly acrylate or silica sol.
5. The insulation plate according to one of the preceding claims,
characterized in that
an applied amount of coating compound per square meter plate surface is in a range
of 10 - 200 g/m2, advantageously 10 - 100 g/m2, respectively with reference to the solid material after drying at 150° C for 2 hours.
6. The insulation plate according to one of the preceding claims,
characterized in that
the applied amount of the coating material based on polyvinyl acetate is in a range
of 70 g/m2 to 250 g/m2, advantageously 80 g/m2 to 180 g/m2 respectively with reference to solid material after drying at 150° C for 2 hours.
7. The insulation plate according to one of the claims 1-5,
characterized in that
the applied amount of the coating material based on polyacrylate is in a range of
12 g/m2 to 300 g/m2, advantageously 13 g/m2 to 170 g/m2 particularly advantageously within a range of greater than or equal to 14 g/m2 respectively with reference to solid material after drying at 150° C for 2 hours.
8. The insulation plate according to one of the claims 1-5,
characterized in that
the applied amount of the coating material based on silica sol is in a range of 10
g/m2, in particular 13 g/m2 to 150 g/m2 , advantageously in a range of 15 g/m2 to 100 g/m2 respectively with reference to solid material after drying at 150° C for 2 hours.
9. The insulation plate according to one of the preceding claims,
characterized in that
applying the coating (5) is performed by a sprayer, by a spatula or by rolling on
the coating material.
10. The insulation plate according to one of the preceding claims,
characterized in that
the entire plate surface (2) is coated.
11. The insulation plate according to one of the claims 1-9,
characterized in that
the surface of the soft wood fiber insulation plate is coated in sections, in particular
in uniform intervals, in particular with spot shaped portions with a surface area
of at least 150 cm2 in particular at least 200 cm2, wherein the portions are advantageously arranged within stride distance, in particular
at a distance of at least 40 cm.
12. The insulation plate according to one of the preceding claims,
characterized in that
a thickness of the insulation plate (1) is in a range of 20 - 200 mm.
13. The insulation plate according to one of the preceding claims,
characterized in that
the coating (5) is applied to one of the two main surfaces only.
1. Weiche Holzfaserdämmplatte zur Dämmung von Gebäuden, insbesondere für schräge Dächer,
die mit einer Beschichtung (5) auf mindestens einer von zwei Hauptflächen der weichen
Holzfaserdämmplatte versehen ist, wobei die Holzfaserdämmplatte (1) eine Rohdichte
in einem Bereich von 30-250 kg/m3 aufweist,
dadurch gekennzeichnet, dass
die weiche Holzfaserdämmplatte beschichtet ist, sodass ein Reibungswiderstand einer
beschichteten Fläche (2) im Vergleich zu einer identischen unbeschichteten weichen
Holzfaserdämmplatte um mindestens 10 % erhöht ist, vorteilhaft um 15 % erhöht ist,
besonders vorteilhaft um mindestens 30 % erhöht ist, wobei der Reibungswiderstand
nach der Norm TAPPI T 549 sowohl für die beschichtete Fläche (2) als auch für die
identische unbeschichtete weiche Holzfaserdämmplatte gemessen wird, wobei eine aufgebrachte
Menge der Beschichtungszusammensetzung pro Quadratmeter Plattenfläche in einem Bereich
von 10 bis 500 g/m2 in Bezug auf das feste Material nach dem Trocknen bei 150 °C über 2 Stunden liegt.
2. Dämmplatte nach Anspruch 1,
dadurch gekennzeichnet, dass
die Beschichtung (5) eine offene Netzwerkstruktur, die offen für Diffusion ist, bildet.
3. Dämmplatte nach Anspruch 1 oder 2,
dadurch gekennzeichnet, dass
die Beschichtung (5) aufgebracht wird, so dass die Beschichtung (5) im Wesentlichen
an den Holzfasern anhaftet und offen für Diffusion ausgebildet wird und/oder an der
weichen Holzfaserdämmplatte verankert wird, wobei die Beschichtung vorteilhaft in
einer flüssigen Form und/oder insbesondere in einer Form, die mit Wasser verdünnt
ist, aufgebracht wird.
4. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
die Beschichtung auf der Basis von Polyvinylacetat, Polyacrylat oder Kieselsäuresol
bereitgestellt ist.
5. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
eine aufgebrachte Menge der Beschichtungszusammensetzung pro Quadratmeter Plattenfläche
in einem Bereich von 10-200 g/m2, vorteilhaft 10-100 g/m2, jeweils in Bezug auf das feste Material nach dem Trocknen bei 150 °C über 2 Stunden,
liegt.
6. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
die aufgebrachte Menge des Beschichtungsmaterials auf der Basis von Polyvinylacetat
in einem Bereich von 70 g/m2 bis 250 g/m2, vorteilhaft 80 g/m2 bis 180 g/m2, jeweils in Bezug auf das feste Material nach dem Trocknen bei 150 °C über 2 Stunden,
liegt.
7. Dämmplatte nach einem der Ansprüche 1-5,
dadurch gekennzeichnet, dass
die aufgebrachte Menge des Beschichtungsmaterials auf der Basis von Polyacrylat in
einem Bereich von 12 g/m2 bis 300 g/m2, vorteilhaft 13 g/m2 bis 170 g/m2, besonders vorteilhaft in einem Bereich von größer oder gleich 14 g/m2, jeweils in Bezug auf das feste Material nach dem Trocknen bei 150 °C über 2 Stunden,
liegt.
8. Dämmplatte nach einem der Ansprüche 1-5,
dadurch gekennzeichnet, dass
die aufgebrachte Menge des Beschichtungsmaterials auf der Basis von Kieselsäuresol
in einem Bereich von 10 g/m2, insbesondere 13 g/m2 bis 150 g/m2, vorteilhaft in einem Bereich von 15 g/m2 bis 100 g/m2, jeweils in Bezug auf das feste Material nach dem Trocknen bei 150 °C über 2 Stunden,
liegt.
9. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
das Aufbringen der Beschichtung (5) mit einem Sprühgerät, mit einem Spachtel oder
durch Aufwalzen des Beschichtungsmaterials durchgeführt wird.
10. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
die gesamte Plattenfläche (2) beschichtet ist.
11. Dämmplatte nach einem der Ansprüche 1-9,
dadurch gekennzeichnet, dass
die Oberfläche der weichen Holzfaserdämmplatte in Bereichen beschichtet ist, insbesondere
in gleichmäßigen Abständen, insbesondere mit punktförmigen Teilbereichen mit einer
Fläche von mindestens 150 cm2, insbesondere mindestens 200 cm2, wobei die Teilbereiche vorteilhaft im Schrittabstand, insbesondere in einem Abstand
von mindestens 40 cm, angeordnet sind.
12. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
eine Dicke der Dämmplatte (1) in einem Bereich von 20-200 mm liegt.
13. Dämmplatte nach einem der vorangehenden Ansprüche,
dadurch gekennzeichnet, dass
die Beschichtung (5) nur auf eine der zwei Hauptflächen aufgebracht ist.
1. Plaque d'isolation en fibre de bois molle pour isoler des constructions, en particulier
pour des toits en pente qui est fournie avec un revêtement (5) sur au moins une des
deux principales surfaces de la plaque d'isolation en fibre de bois molle, la plaque
d'isolation en fibre de bois molle (1) ayant une densité brute dans une plage de 30
à 250 kg/m3,
caractérisée en ce
que la plaque d'isolation en fibre de bois molle est revêtue de sorte qu'une résistance
au frottement d'une surface revêtue (2) est augmentée d'au moins 10 % par rapport
à une plaque d'isolation en fibre de bois molle non revêtue identique, avantageusement
augmentée de 15 %, en particulier avantageusement augmentée d'au moins 30 %, la résistance
au frottement est mesurée conformément à la norme TAPPI T 549 à la fois pour la surface
revêtue (2) et pour la plaque d'isolation en fibres de bois molle non revêtue identique,
une quantité appliquée de composé de revêtement par surface de plaque au mètre carré
se situant dans une plage de 10 à 500 g/m2 avec référence au matériau solide après séchage à 150 °C durant 2 heures.
2. Plaque d'isolation selon la revendication 1,
caractérisée en ce
que le revêtement (5) forme une structure de réseau ouvert qui est ouvert pour la diffusion.
3. Plaque d'isolation selon la revendication 1 ou 2,
caractérisée en ce
que le revêtement (5) est appliqué de sorte que le revêtement (5) colle essentiellement
aux fibres de bois et est configuré ouvert pour la diffusion et/ou est ancré à la
plaque en fibre de bois molle, le revêtement étant avantageusement appliqué sous une
forme liquide et/ou en particulier sous une forme qui est amincie avec l'eau.
4. Plaque d'isolation selon une des revendications précédentes,
caractérisée en ce
que le revêtement est fourni sur la base d'un acétate de polyvinyle, de polyacylate ou
d'un sol de silice.
5. Plaque d'isolation selon l'une des revendications précédentes,
caractérisée en ce
qu'une quantité appliquée de composé de revêtement par surface de plaque au mètre carré
se situe dans une plage de 10 à 200 g/m2, avantageusement 10 à 100 g/m2, respectivement avec référence au matériau solide après séchage à 150 °C durant 2
heures.
6. Plaque d'isolation selon l'une des revendications précédentes,
caractérisée en ce
que la quantité appliquée du matériau de revêtement sur la base de l'acétate de polyvinyle
se situe dans une plage de 70 g/m2 à 250 g/m2, avantageusement de 80 g/m2 à 180 g/m2 respectivement avec référence au matériau solide après séchage à 150 °C durant 2
heures.
7. Plaque d'isolation selon l'une des revendications 1 à 5,
caractérisée en ce
que la quantité appliquée du matériau de revêtement sur la base du polyacrylate se situe
dans une plage de 12 g/m2 à 300 g/m2, avantageusement de 13 g/m2 à 170 g/m2 en particulier avantageusement dans une plage supérieure ou égale à 14 g/m2 respectivement avec référence au matériau solide après séchage à 150 °C durant 2
heures.
8. Plaque d'isolation selon l'une des revendications 1 à 5,
caractérisée en ce
que la quantité appliquée du matériau de revêtement sur la base du sol de silice est
située dans une plage de 10 g/m2, en particulier de 13 g/m2 à 150 g/m2, avantageusement dans une plage de 15 g/m2 à 100 g/m2 respectivement avec référence au matériau solide après séchage à 150 °C durant 2
heures.
9. Plaque d'isolation selon l'une des revendications précédentes,
caractérisée en ce
que l'application du revêtement (5) est effectuée par un pulvérisateur, par une spatule
ou par roulement sur le matériau de revêtement.
10. Plaque d'isolation selon l'une des revendications précédentes,
caractérisée en ce
que la surface de la plaque entière (2) est revêtue.
11. Plaque d'isolation selon l'une des revendications 1 à 9,
caractérisée en ce
que la surface de la plaque d'isolation en fibre de bois molle est revêtue en sections,
en particulier en intervalles uniformes, en particulier avec des parties en forme
de point avec une surface d'au moins 150 cm2 en particulier d'au moins 200 cm2, les parties étant avantageusement disposées dans une distance de foulée, en particulier
à une distance d'au moins 40 cm.
12. Plaque d'isolation selon l'une des revendications précédentes,
caractérisée en ce
qu'une épaisseur de la plaque d'isolation (1) se situe dans une plage de 20 à 200 mm.
13. Plaque d'isolation selon l'une des revendications précédentes,
caractérisée en ce
que le revêtement (5) est appliqué à une des deux surfaces principales seulement.