[0001] This invention relates to fans, in particular ventilation fans such as extractor
fans of the type suitable for affixing to a wall or a ceiling or in a window.
[0002] Fans of this type may be used to ventilate a room via a wall or ceiling duct. They
typically employ a motor driven impeller to draw air through the duct. A grill or
cover plate is normally disposed in front of the impeller. The grill or cover plate
serves to prevent objects such as body parts or items of clothing coming into contact
with or potentially being caught in the fast-spinning impeller. Cover plates are often
used to improve the visual appeal of the fan by obscuring the view of the internal
components of the fan.
[0003] A grill, disposed in front of the impeller, provides low impedance to air flowing
towards the impeller. However grills can be unsightly as the front facing gaps still
allow the spinning impeller and other internals of the fan to be seen from the front,
i.e. from within the room. Grills are also susceptible to dust build up and can be
difficult to clean.
[0004] As an alternative to a grill, a cover plate may be provided in front of the fan.
Such solid cover plates hide the impeller and the rest of the internal fan structure
completely and allow no frontal access at all to the impeller. To allow for air flow
into the fan, these types of cover plates must be positioned slightly away from the
wall via an opening created around the sides of the cover plate and consequently,
while these cover plates are more visually appealing from the front, they protrude
from the wall or ceiling more than other designs.
[0005] In addition, compared with a grill, a cover plate means that the air must travel
a more circuitous route to reach the impeller, involving at least one change of direction
as it travels behind the cover plate and then through the fan. Thus, the cover plate
may slightly impede the air flow. Additionally, as air is drawn in around the cover
plate from all directions, the air from different directions may collide and interfere,
causing turbulence. Turbulence can result in inefficiency, requiring more power for
a given throughput of air and may also result in increased noise.
[0006] JP 2008 190781 A discloses a ventilating device having a decoration panel for closing a front face
of a suction opening of an axial flow-type air blower. An approximately conical guide
member is disposed on a back side of the decoration panel.
JP 2003 120596 A discloses a portable blower comprising a frame having a horizontal part mounted with
a blower and a vertical part on one side of which the back of a worker abuts and to
the other side of which the air inlet port of the blower is opposed. The other side
of the vertical part of the frame is provided with a laminar flow means for suppressing
the turbulence of sucked air.
JP H04 1349 U discloses a ventilation system which is mounted on a ceiling or the like and which
exhausts indoor air into an outdoor space through a ventilation duct.
WO 2013/181904 A1 discloses an oblique flow fan for an air conditioning indoor unit, the oblique flow
fan comprising a wheel hub with a conical or spherical air guide surface.
[0007] From a first aspect, the invention provides a domestic ventilation fan according
to claim 1.
[0008] The fan comprises a cover plate that comprises:
an outer surface; and
an inner surface;
wherein the inner surface comprises a tapering projection that projects and narrows
away from the outer surface.
[0009] Thus a cover plate for a fan is provided that improves air flow into the fan, reducing
cross-currents, eddies and turbulence and making the flow more laminar. Air flowing
from the edge of the cover plate towards the centre is guided substantially perpendicularly
away from the cover plate by the projection such that air flowing from opposing edges
of the cover plate is largely prevented from colliding and causing turbulence. A reduction
in turbulent flow improves efficiency and enables a greater air flow rate for a given
opening and a given fan speed This improvement in efficiency may be used to allow
the cover plate to be positioned closer to a wall, ceiling or mounting plate, i.e.
providing a smaller opening around and behind the cover plate.
[0010] Alternatively, the improved efficiency may be used to draw more air through the fan
for a given power and/or fan speed.
[0011] Minimising noise is also generally an important consideration in fan design as fans
are often used in domestic settings, e.g., a bathroom or a kitchen, where noisy fans
can be a nuisance. Turbulence is often a significant contributor to noise and therefore
the reduction in turbulent flow provided by the cover plate projection reduces the
amount of noise produced by a fan. In addition, the fact that a fan equipped with
such a cover plate may be operated at a lower speed while providing the same level
of airflow can also help to minimise the production of noise.
[0012] The tapering projection may take any suitable form so as to provide the best guidance
of airflows towards the impeller of the fan. In some cases, air flow could be expected
to arrive at the fan in an asymmetric manner and the projection may be asymmetrically
designed accordingly for best flow management. However in the majority of circumstances
where the flow into the fan is expected to be substantially symmetrical, the tapering
portion is preferably rotationally symmetric about a central axis. This further reduces
turbulence by ensuring that air flowing towards the projection from any one direction
is guided smoothly away from the cover plate, with minimal interference from air flowing
towards the projection from any other direction.
[0013] The profile of the tapering projection may influence the flow of air and consequently
the degree of turbulence experienced. The profile of the tapering projection may be
designed for a particular application and for the expected airflows in that application.
However, in general, a tapering projection with only a shallow gradient (i.e. one
in which the diameter of the projection decreases quickly as it projects away from
the outer surface) may result in air flowing from opposing sides of the cover plate
towards the projection not being redirected effectively such that it still collides
at least to some extent, causing turbulence. Alternatively, a tapering projection
with only a steep gradient (i.e. one in which the diameter of the projection decreases
slowly as it projects away from the outer surface) may cause air flowing from the
sides of the cover plate towards the projection to be reflected back on itself, again
causing turbulence.
[0014] These problems can be mitigated by providing a tapering projection that comprises
portions of both shallow gradient and steep gradient. Preferably the tapering projection
has a curved profile that varies in gradient. As the airflow typically enters behind
the cover plate substantially parallel to the wall or ceiling and enters the fan substantially
perpendicular to that direction, in some embodiments the tapering projection has a
shallower gradient in regions where it has its greatest diameter. Preferably the tapering
projection has a steeper gradient in regions where it has its narrowest diameter.
In other words, the tapering projection preferably has a profile with shallow gradient
nearer to the outer surface and a steeper gradient further away from the outer surface.
In preferred embodiments the projection has a curved profile that smoothly varies
from a shallow gradient to a steep gradient as it projects from the outer surface.
Preferably a shallow gradient is no more than 30 degrees, preferably no more than
20 degrees, more preferably no more than 10 degrees, and a steep gradient is preferably
at least 60 degrees, more preferably at least 70 degrees, yet more preferably at least
80 degrees. These angles may be defined relative to a mounting plane being a plane
of the surface to which the fan is mounted such as a wall or ceiling. It may be noted
that the tapering projection typically extends perpendicular to that plane.
[0015] It is often desirable for reasons of aesthetics for the front facing most visible
surface of a cover plate to comprise at least one substantially planar region, typically
arranged to be parallel to the mounting surface such as a wall or ceiling. The projection
preferably projects along a projection axis which is perpendicular to this planar
region.
[0016] The profile of the tapering projection may comprise a section that makes an angle
of no more than 60 degrees with the projection axis, preferably no more than 45 degrees,
more preferably no more than 30 degrees.
[0017] The projection has a substantially conical shape in that it tapers from a wide base
towards a point (although preferably in a curved profile as discussed above). The
projection preferably tapers to a narrowest point. Preferably the narrowest point
is located at the most distant point of the projection from the outer surface. The
narrowest point may form a sharp point or a rounded point or it may be the narrowest
point of a frustum, i.e. still having a non-insignificant width parallel to the mounting
plane (perpendicular to the conic projection's axis). However, the narrowest point
may also be a waist such that the projection widens again as it projects further from
the outer surface of the cover plate, thus directing air radially outwardly at its
distal end.
[0018] The size of the projection will have an impact on the effectiveness of the cover
plate in redirecting air appropriately. A large projection, with a large width (perpendicular
to the extension direction of the projection) and height (in the extension direction
of the projection), enables the air to be redirected more gently (i.e. the effective
radius of curvature may be greater) thus reducing turbulence. However a larger projection
may require more material to manufacture, rendering the cover plate heavier, more
expensive and more complicated to produce. If the projection were too large, it could
also increase the size of the cover plate, which in space limited applications can
be important or it could adversely affect the aesthetics if it required a wider cover
plate or caused the cover plate to extend further away from the wall/ceiling. Contrastingly,
a small projection, while cheaper to produce, lighter and more compact, may, if too
small, be ineffective at guiding the airflow while preventing turbulent flow. Accordingly,
in some arrangements such as in cover plates for fans suitable for mounting in 100
mm or 150 mm ducts, the projection may have an axial extent (in the direction perpendicular
to the wall/ceiling) of at least 1 cm, preferably at least 2 cm, more preferably at
least 3 cm. The projection preferably has an axial extent of no more than 8 cm, preferably
no more than 6 cm, more preferably no more than 5 cm. The projection may have a width
(in the direction parallel to the wall/ceiling) of at least 3 cm, preferably at least
4 cm, more preferably at least 5 cm. The projection preferably has a width of no more
than 20 cm, preferably no more than 15 cm, more preferably no more than 10 cm.
[0019] Producing a cover plate that comprises a tapering projection can be challenging using
conventional techniques. For example, it is undesirable to form the projection as
a solid structure as this would require a significant material cost and added weight.
Equally, it is difficult to produce components with large enclosed voids. Therefore,
in some preferred embodiments the cover plate comprises at least a main portion and
a detachable portion. This allows the cover plate to be produced as two components,
which are then assembled to produce the final cover plate, allowing production to
use conventional machines and techniques. Preferably the projection is formed on the
main portion. Preferably the detachable portion forms part of the outer surface, allowing
the detachable portion to be attached to the main portion even when the inner surface
is not accessible, e.g. when the cover plate is mounted on a fan or against a wall.
The projection on the inner surface may then be formed as a thin walled structure
such that a cavity is formed behind the projection (i.e. on the outer surface side
of the main portion of the cover plate). This cavity can then be closed off by the
detachable portion which essentially forms a cap that forms a substantially continuous
surface over the cavity to make the cover plate as a whole aesthetically pleasing
without excessive weight or cost.
[0020] In some embodiments the inner surface of the cover plate may comprise a section which
is substantially parallel to the outer surface of the cover plate. Preferably the
tapering projection curves smoothly to meet this parallel section which is in turn
preferably parallel to the mounting plane (wall or ceiling). In some embodiments the
cover plate may have a radially outer portion that extends in the same direction as
the tapering projection, i.e. it extends back towards the wall or ceiling (or other
structure) to which the fan is mounted, thus producing an overall dome shape for the
cover plate.
[0021] In some sets of embodiments, the cover plate does not contain any substantial through
holes from the outer surface to the inner surface, such that air is largely prevented
from flowing through the cover plate. It is preferable that the ingress of air through
the cover plate is reduced so as to minimise turbulence at the rear of the cover plate.
A cover plate with no substantial holes may also be easier to clean.
[0022] Fans are often installed vertically within ceilings with the cover plate facing down
into the room. In wet or humid environments such as bathrooms and kitchens, the fan
can be susceptible to water (e.g. from splashing or from condensation) dripping or
collecting on the inner surface of the cover plate. Accordingly, in some embodiments
the cover plate comprises one or more drip holes (or paths) from the inner surface
to the outer surface. These holes provide a pathway for water to travel from the inner
surface out to the outer surface of the cover plate to avoid pooling and potential
damage. Advantageously, such drip holes may be formed as part of the attachment mechanism
for the detachable part discussed above. The detachable part may be clipped onto the
main part through holes in the main part which can also serve as the drip holes for
water.
[0023] The fan comprises:
a cover plate according to the disclosure herein; and
an impeller comprising an axis of rotation;
wherein the cover plate is positioned such that the tapering projection is aligned
with the axis of rotation of the impeller.
[0024] The improved appearance, energy consumption and reduced noise production of a fan
according to the present invention make it particularly suitable for domestic settings,
for example in a bathroom or a kitchen. The fan is a domestic ventilation fan such
as those used in household kitchens and bathrooms. Preferably the fan is mountable
on a wall or a ceiling or in a window.
[0025] It has been further realised that air flow can be further improved by adjusting the
shape of the impeller.
[0026] The impeller may comprise a hub with a plurality of blades extending therefrom. The
impeller comprises an inlet side and an outlet side, and the hub comprises a tapering
projection on the inlet side that narrows as it projects away from the hub.
[0027] Having a tapering projection extending away from the hub provides an additional air
guiding surface that operates in conjunction with the tapering projection on the cover
plate to receive the air directed towards the impeller by the cover plate and continue
to guide the air efficiently towards the blades of the impeller. By guiding the air
directly and smoothly to the impeller blades there is a reduction in turbulence and
a corresponding reduction in noise as well as an improvement in power efficiency.
The tapering projection on the impeller is preferably centrally located and preferably
symmetrical around the rotational axis of the impeller so that the impeller is mass
balanced around its rotational axis to avoid unwanted oscillations / vibrations. As
with the tapering projection on the cover plate, the tapering projection on the impeller
preferably has a surface that tapers from a shallow gradient to a steeper gradient
as it narrows away from the hub. The tapering projection of the impeller and the tapering
projection of the cover plate taper away from one another such that in some preferred
embodiments their narrowest portions (e.g. tips) face each other.
[0028] The impeller may be designed according to particular requirements of the fan. The
impeller may be an axial impeller or a centrifugal impeller. However, in preferred
embodiments the impeller is a mixed flow impeller. A mixed flow impeller combines
the characteristics of an axial flow impeller such as resistance to back flow with
the improved rates of air movement of a centrifugal impeller. The blades of the mixed
flow impeller project axially forwards from the hub (towards the air inlet side) so
as to push the air outwards (centrifugally) as well as extending radially outwardly
from the hub so as to push the air backwards (axially). The tapering projection helps
to redirect the air towards the mixed flow blades in a more efficient manner. It has
been found that without the tapering projection, mixed flow impellers typically interact
with the incoming air predominantly at the lower part of the blades (nearest the hub)
with the upper parts of the blades (furthest from the blades) not contributing as
much to the movement of air. The tapering projection guides the air towards the blades
more uniformly such that the air interacts with the mixed flow blades across the whole
length of the blades making better use of the whole blade surface, thus increasing
the efficiency of the impeller as a whole and increasing the amount of air that it
can move for a given size of impeller and rotational speed.
[0029] The tapering projection of the impeller may have a similar profile to the tapering
projection of the cover plate, but this is not necessary and it can be designed to
redirect air optimally for any particular design of impeller blades. However, preferably
the projection has a significant axial extent so as to provide a long guiding path
to the air with a relatively large radius of curvature. The tapering projection extends
the axial length of the impeller such that in preferred embodiments the axial extent
of the impeller is greater than the radius of the hub. In some preferred embodiments
(e.g. for impellers for 100 mm or 150 mm ventilation fans) the impeller has an axial
extent (including the tapering projection) of at least 1.5 cm, preferably at least
1.75 cm, more preferably at least 2 cm.
[0030] Additionally, the tapering projection preferably has a curved profile that varies
in gradient. The tapering projection may have a profile with a shallower gradient
at the radially outward part of the hub and a steeper gradient towards the impeller
rotational axis.
[0031] An impeller for a fan is disclosed that comprises:
a hub; and
one or more blades; wherein
the one or more blades project from the hub; and
wherein the impeller comprises an inlet side and an outlet side, and the hub comprises
a tapering projection on the inlet side that narrows as it projects away from the
hub.
[0032] Thus it will be seen by those skilled in the art that an impeller for a fan is disclosed
that improves air flow and reduces turbulence. In addition, the shape of the impeller's
hub pushes air to the edges of the blades, ensuring that an increased surface area
of each blade may be utilised to impel air, leading to more efficient operation of
the impeller.
[0033] The tapering projection causes air flowing towards the inlet side of the impeller
to be guided away from the centre of the impeller. This promotes more laminar airflow
and minimises the prevalence of turbulence that might otherwise form near the centre
of the impeller. Reduced turbulence leads to improved air flow for a given noise and
power usage.
[0034] Preferably the tapering projection is rotationally symmetric about the impeller's
axis of rotation. A rotationally symmetric hub may guide air flow more evenly, and
may reduce vibration, which can be produced when an asymmetric hub is rotated. Such
vibrations are undesirable, as they produce noise. An asymmetric hub may also draw
a variable load when driven to rotate at a constant rate, which is undesirable in
some drive systems.
[0035] The invention applies to centrifugal, mixed flow and axial type impellers, however
preferably the impeller is a mixed flow type. Centrifugal impellers have blades with
a leading edge extending substantially parallel to the axis of rotation of the impeller
whereas axial impellers have blades with the leading edge extending substantially
perpendicular to the axis of rotation of the impeller. Mixed flow type impellers are
a hybrid type with blades angled in between the axial and centrifugal arrangements,
i.e. the blades are angled so as to impart some radial and some axial momentum to
the air.
[0036] The tapering projection preferably has a surface that tapers from a shallow gradient
to a steeper gradient as it narrows away from the hub. The axial extent of the impeller
is preferably greater than the radius of the hub. The impeller may in some embodiments
have an axial extent of at least 1.5 cm, preferably at least 1.75 cm, more preferably
at least 2 cm.
[0037] In some examples an impeller as disclosed herein comprises part of a fan, preferably
one that also comprises a cover plate according to the present disclosure. In these
examples the tapering projections of the both the cover plate and the impeller are
aligned, and positioned to minimise the distance between the two. This configuration
results in a minimal amount of turbulence. While it is desirable to have the two tapering
portions as proximal as possible, manufacturing limitations (tolerances) may result
in a practical separation being required, but in some examples it is preferred that
this separation be no more than 2mm. Keeping the two projections as close as possible
minimises cross-flow and turbulence arising at the gap between the two projections.
[0038] Features of any aspect or embodiment described herein may, wherever appropriate,
be applied to any other aspect or embodiment described herein. Where reference is
made to different embodiments or sets of embodiments, it should be understood that
these are not necessarily distinct but may overlap.
[0039] Certain preferred embodiments of the invention will now be described, by way of example
only, with reference to the accompanying drawings, in which:
Figure 1 is a cross sectional schematic view of a cover plate according to an embodiment
of the invention;
Figure 2 is a cross sectional schematic view of a fan not forming part of the invention;
Figure 3 is a cross sectional schematic view of an impeller according to an embodiment
of the invention; and
Figure 4 is a cross sectional schematic view of a fan comprising a cover plate and
an impeller according to an embodiment of the invention.
[0040] Figure 1 shows a cross section of a circular cover plate for a fan according to one
embodiment of the present invention. The cover plate 2 comprises a main body 4 and
a detachable face plate 6. The face plate 6 comprises a cylinder which is detachably
connected to the main body 4 by means of clips 16. The face plate 6, main body 4 and
cover plate 2 as a whole are substantially rotationally symmetric around a central
axis C.
[0041] The main body 4 comprises a radially outer portion 8 with a hollow frustroconical
shape and a radially inner portion 10. The radially inner portion 10 comprises a projection
12 that projects and narrows along the central axis C on a rear side of the cover
plate 2 to a central point 14. The projection 12 is substantially conical in shape.
The profile of the projection 12 comprises a gradient that varies smoothly from a
shallower gradient at its base to a steeper gradient as it nears the central point
14.
[0042] The inner portion 10 also comprises the clips 16, which detachably connect the face
plate 6 to the main body 4 on a front side of the cover plate 2, opposite to the rear
side. When the face plate 6 is connected to the main portion 4, a contiguous front
surface 18 is formed, comprised of front facing surfaces of the outer portion 8 and
the face plate 6.
[0043] The cover plate also comprises a contiguous inner surface 19, comprised of rearward
facing surfaces of the main body 4 and the inner portion 10, that curves smoothly
from a radially outermost edge to the central point 14.
[0044] The operation of the cover plate 2 described above will now be described with reference
to Figure 2 which shows a cross sectional schematic view of a fan comprising the cover
plate 2.
[0045] A fan 20 comprises the cover plate 2 of Figure 1, a mounting plate 22 and an impeller
24, all of which are substantially rotationally symmetric and lie with their axis
of rotational symmetry on a central axis C. The mounting plate 22 comprises a central
cavity in which the impeller 24 is disposed, and the cover plate 2 is disposed in
front of both of the mounting plate 22 and the impeller 24, such that the inner surface
19 of the cover plate 2 faces both the mounting plate and the impeller 24. The tapering
projection 12 of the cover plate 2 projects away from the inner surface 19 towards
the impeller 24. Although not illustrated in Fig. 2, the cover plate 2 is rigidly
connected to the mounting plate 22.
[0046] The cover plate 2 is spaced away from the mounting plate 22 such that an inlet gap
26 is formed at the edge of the fan 20, between a radially outermost edge of the cover
plate 2 and the outer edge of the mounting plate 22.
[0047] The mounting plate 22 (and hence the rest of the fan 20) is attached to a fixed surface
28 (e.g. a wall) which comprises a cylindrical duct 30 (e.g. a ventilation duct).
The cylindrical duct 30 lies with its axis of rotational symmetry on the central axis
C, such that it is aligned with the central cavity of the mounting plate 22. The front
surface 18 of the cover plate 2 faces away from the fixed surface 28 and defines the
front of the fan 20. The cover plate 2 has a larger diameter than the mounting plate
22 and impeller 24 such that, when the fan 20 is mounted as described, the mounting
plate 22 and impeller 24 are not visible from the front.
[0048] The impeller 24 comprises a plurality of blades 32, and in use, the impeller 24 is
driven to rotate about the central axis by a driving means (e.g. a motor, not shown).
As the impeller 24 rotates, the resultant motion of the blades 32 causes air surrounding
the fan 20 to be drawn through the inlet gap 26, through the impeller 24 and into
the duct 30, illustrated here by air flow paths 34.
[0049] The profile of the projection 12 smoothly guides the air flowing in from the inlet
gap 26 perpendicularly away from the cover plate 2 towards the impeller 24, reducing
turbulence caused by air flowing from opposite edges of the fan 20 meeting at the
centre. The reduction in turbulence due to the shape of the cover plate 2 means that
the same volume of air flow can be provided while producing less noise, using less
energy and with a smaller inlet gap 26 than would be required with a conventional
cover plate.
[0050] Turbulence may be further reduced, and efficiency further increased by providing
a specially shaped impeller with a tapering projection similar to that of the cover
plate, as illustrated in Figure 3.
[0051] Figure 3 shows an impeller 100 that comprises a hub 102 and a plurality of blades
104. The impeller 100 is a mixed flow type impeller wherein the blades 104 extend
radially and forwards from the hub 102. The impeller 100 is substantially rotationally
symmetric about a central axis C and comprises a central drive connector 105, disposed
on the central axis C, to which a drive means (not shown) may be connected to rotate
the impeller 100 about the central axis C.
[0052] The impeller 100 comprises an inlet side and an outlet side, and the hub 102 comprises
a tapering projection 106, rotationally symmetric about the central axis C, on the
inlet side that narrows as it projects forwards away from the hub 102 to a central
point 108 that lies on the central axis C. The tapering projection 106 has a curved
profile that varies smoothly from a shallower gradient nearest to the outlet side
to a steeper gradient as it nears the central point 108.
[0053] Figure 4 shows a fan 120 that comprises the cover plate 2 of Figure 1, a mounting
plate 22 and the impeller 100 of Figure 3, all of which are substantially rotationally
symmetric and lie with their axis of rotational symmetry on a central axis C. As with
the fan illustrated in Figure 2, the mounting plate 22 comprises a central cavity
in which the impeller 100 is disposed, and the cover plate 2 is disposed in front
of both of the mounting plate 22 and the impeller 100, such that the inner surface
19 of the cover plate 2 faces both the mounting plate 22 and the impeller 100.
[0054] As before, the cover plate 2 is spaced away from the mounting plate 22 such that
an inlet gap 26 is formed at the edge of the fan 120, between a radially outermost
edge of the cover plate 2 and the outer edge of the mounting plate 22. The fan is
mounted to a fixed surface 28 (e.g. a wall) such that the mounting plate 22 and impeller
100 are not visible from the front.
[0055] In use, the impeller 100 is driven to rotate about the central axis C by a driving
means (e.g. a motor, not shown) connected to the driving connector 105. As the impeller
100 rotates, the resultant motion of the blades 104 impels air surrounding the fan
120 through the inlet gap 26, through the impeller 100 from the inlet side to the
outlet side and into the duct 30, illustrated here by air flow paths 134 (illustrated
here on only one side of the fan, for clarity).
[0056] The profile of the projection 12 of the cover plate 2 smoothly guides air flowing
in from the inlet gap 26 perpendicularly away from the cover plate 2 towards the impeller
24, and the tapering projection 106 of the impeller 100 then smoothly guides air towards
the outside of the impeller 100. This reduces turbulence caused by air from opposite
sides of the fan 120 meeting at the centre, and also improves the utilisation of the
entire length of the blades 104 by pushing air out to the radial extremities of the
impeller 100. This has the effect of increasing the amount of air that the impeller
100 can move for a given size and rotational speed.
[0057] The central point 14 of the cover plate 2 and the central point 108 of the impeller
100 are proximal, such that they are separated by only a small gap. This reduces the
chances of cross-flow and turbulence arising at the gap.
[0058] It will be appreciated by those skilled in the art that the invention has been illustrated
by describing one or more specific embodiments thereof, but is not limited to these
embodiments; many variations and modifications are possible, within the scope of the
accompanying claims.
1. A domestic ventilation fan (120) comprising:
a cover plate (2) comprising an outer surface (18) and an inner surface (19), wherein
the inner surface (19) comprises a tapering projection (12) that projects and narrows
away from the outer surface (18), having a shape that tapers from a wide base towards
a point; and
an impeller (100) comprising an axis of rotation (C) and a hub (102); wherein the
impeller (100) comprises an inlet side and an outlet side;
characterised in that the hub (102) comprises a tapering projection (106) on the inlet side that narrows
as it projects away from the hub (102), having a shape that tapers from a wide base
towards a point;
wherein the cover plate (2) is positioned such that the tapering projection (12) of
the cover plate (2) is aligned with the axis of rotation (C) of the impeller (100).
2. A domestic ventilation fan (120) as claimed in claim 1, wherein the tapering projection
(12) of the cover plate (2) is rotationally symmetric about a central axis (C).
3. A cover plate as claimed in claims 1 or 2, wherein the tapering projection has a curved
profile that varies in gradient.
4. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the tapering
projection (12) of the cover plate (2) has a profile with a shallower gradient nearer
to the outer surface (18) and a steeper gradient further away from the outer surface
(18).
5. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the cover
plate (2) comprises a substantially planar region, and wherein the tapering projection
(12) of the cover plate (2) projects along a projection axis which is perpendicular
to the planar region.
6. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the tapering
projection (12) of the cover plate (2) has an axial extent of no more than 8 cm, preferably
no more than 6 cm, more preferably no more than 5 cm.
7. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the tapering
projection (12) of the cover plate (2) has a width of no more than 20 cm, preferably
no more than 15 cm, more preferably no more than 10 cm.
8. A domestic ventilation fan (120) as claimed in any preceding claim, the cover plate
(2) comprising a main portion (4) and a detachable portion (6), wherein the detachable
portion (6) forms part of the outer surface (18).
9. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the inner
surface (19) comprises a section which is substantially parallel to the outer surface
(18).
10. A domestic ventilation fan (120) as claimed in any preceding claim, the cover plate
(2) comprising one or more drip holes.
11. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the tapering
projection (106) of the impeller (100) is symmetrical around the rotational axis (C)
of the impeller (100).
12. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the axial
extent of the impeller (100) is greater than the radius of the hub (102).
13. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the impeller
(100) is a mixed flow impeller.
14. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the tapering
projection (106) of the impeller (100) and the tapering projection (12) of the cover
plate (2) taper away from one another.
15. A domestic ventilation fan (120) as claimed in any preceding claim, wherein the tapering
portion (106) of the impeller (100) and the tapering projection (12) of the cover
plate (2) are separated by no more than 2mm.
1. Wohnraumlüftungs-Lüfter (120), umfassend:
eine Abdeckplatte (2), die eine Außenfläche (18) und eine Innenfläche (19) umfasst,
wobei die Innenfläche (19) einen sich verjüngenden Vorsprung (12) umfasst, der von
der Außenfläche (18) entfernt vorspringt und schmäler wird, mit einer Form, die sich
von einer breiten Basis zu einem Punkt verjüngt; und
einen Impeller (100), der eine Drehachse (C) und eine Nabe (102) umfasst; wobei
der Impeller (100) eine Einlassseite und eine Auslassseite umfasst;
dadurch gekennzeichnet, dass die Nabe (102) auf der Einlassseite einen sich verjüngenden Vorsprung (106) umfasst
der, während er von der Nabe (102) entfernt vorspringt, schmäler wird, mit einer Form,
die sich von einer breiten Basis zu einem Punkt verjüngt;
wobei die Abdeckplatte (2) so positioniert ist, dass der sich verjüngende Vorsprung
(12) der Abdeckplatte (2) mit der Drehachse (C) des Impellers (100) fluchtet.
2. Wohnraumlüftungs-Lüfter (120) nach Anspruch 1, wobei der sich verjüngende Vorsprung
(12) der Abdeckplatte (2) um eine Mittelachse (C) herum rotationssymmetrisch ist.
3. Abdeckplatte nach den Ansprüchen 1 oder 2, wobei der sich verjüngende Vorsprung ein
gebogenes Profil aufweist, das im Gradienten variiert.
4. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei der sich verjüngende
Vorsprung (12) der Abdeckplatte (2) ein Profil mit einem flacheren Gradienten näher
an der Außenfläche (18) und einem steileren Gradienten weiter von der Außenfläche
(18) entfernt aufweist.
5. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei die Abdeckplatte
(2) einen im Wesentlichen ebenen Bereich umfasst, und wobei der sich verjüngende Vorsprung
(12) der Abdeckplatte (2) entlang einer Vorsprungsachse vorspringt, die zu dem ebenen
Bereich senkrecht steht.
6. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei der sich verjüngende
Vorsprung (12) der Abdeckplatte (2) eine axiale Erstreckung von nicht mehr als 8 cm,
vorzugsweise nicht mehr als 6 cm, bevorzugter nicht mehr als 5 cm aufweist.
7. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei der sich verjüngende
Vorsprung (12) der Abdeckplatte (2) eine Breite von nicht mehr als 20 cm, vorzugsweise
nicht mehr als 15 cm, bevorzugter nicht mehr als 10 cm aufweist.
8. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei die Abdeckplatte
(2) einen Hauptabschnitt (4) und einen abnehmbaren Abschnitt (6) umfasst, wobei der
abnehmbare Abschnitt (6) einen Teil der Außenfläche (18) bildet.
9. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei die Innenfläche
(19) ein Teilstück umfasst, das im Wesentlichen zur Außenfläche (18) parallel ist.
10. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei die Abdeckplatte
(2) ein oder mehrere Abtropflöcher umfasst.
11. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei der sich verjüngende
Vorsprung (106) des Impellers (100) um die Drehachse (C) des Impellers (100) herum
symmetrisch ist.
12. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei die axiale Erstreckung
des Impellers (100) größer ist als der Radius der Nabe (102).
13. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei es sich bei
dem Impeller (100) um einen Mischströmungs-Impeller handelt.
14. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei der sich verjüngende
Vorsprung (106) des Impellers (100) und der sich verjüngende Vorsprung (12) der Abdeckplatte
(2) sich voneinander entfernt verjüngen.
15. Wohnraumlüftungs-Lüfter (120) nach einem vorstehenden Anspruch, wobei der sich verjüngende
Abschnitt (106) des Impellers (100) und der sich verjüngende Vorsprung (12) der Abdeckplatte
(2) um nicht mehr als 2 mm getrennt sind.
1. Ventilateur domestique (120) comprenant :
une plaque de recouvrement (2) comprenant une surface externe (18) et une surface
interne (19), dans lequel la surface interne (19) comprend une projection conique
(12) qui se projette et rétrécit loin de la surface externe (18), présentant une forme
qui s'effile depuis une base large vers un point ; et
une hélice (100) comprenant un axe de rotation (C) et un moyeu (102) ; dans lequel
l'hélice (100) comprend un côté entrée et un côté sortie ;
caractérisé en ce que le moyeu (102) comprend une projection conique (106) sur le côté entrée qui rétrécit
lorsqu'elle se projette loin du moyeu (102), présentant une forme qui s'effile depuis
une base large vers un point ;
dans lequel la plaque de recouvrement (2) est positionnée de telle sorte que la projection
conique (12) de la plaque de recouvrement (2) est alignée avec l'axe de rotation (C)
de l'hélice (100).
2. Ventilateur domestique (120) selon la revendication 1, dans lequel la projection conique
(12) de la plaque de recouvrement (2) est symétrique en rotation autour d'un axe central
(C).
3. Plaque de recouvrement selon les revendications 1 ou 2, dans laquelle la projection
conique présente un profil incurvé qui varie en gradient.
4. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la projection conique (12) de la plaque de recouvrement (2) présente un profil avec
un gradient plus faible plus près de la surface externe (18) et un gradient plus prononcé
plus loin de la surface externe (18).
5. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la plaque de recouvrement (2) comprend une région sensiblement plane, et dans lequel
la projection conique (12) de la plaque de recouvrement (2) se projette le long d'un
axe de projection qui est perpendiculaire à la région plane.
6. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la projection conique (12) de la plaque de recouvrement (2) présente une étendue axiale
de pas plus de 8 cm, de préférence de pas plus de 6 cm, plus préférentiellement de
pas plus de 5 cm.
7. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la projection conique (12) de la plaque de recouvrement (2) présente une largeur de
pas plus de 20 cm, de préférence de pas plus de 15 cm, plus préférentiellement de
pas plus de 10 cm.
8. Ventilateur domestique (120) selon une quelconque revendication précédente, la plaque
de recouvrement (2) comprenant une portion principale (4) et une portion détachable
(6), dans lequel la portion détachable (6) fait partie de la surface externe (18).
9. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la surface interne (19) comprend une section qui est sensiblement parallèle à la surface
externe (18).
10. Ventilateur domestique (120) selon une quelconque revendication précédente, la plaque
de recouvrement (2) comprenant un ou plusieurs trous d'égouttement.
11. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la projection conique (106) de l'hélice (100) est symétrique autour de l'axe de rotation
(C) de l'hélice (100).
12. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
l'étendue axiale de l'hélice (100) est plus grande que le rayon du moyeu (102).
13. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
l'hélice (100) est une hélice à flux mixte.
14. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la projection conique (106) de l'hélice (100) et la projection conique (12) de la
plaque de recouvrement (2) s'effilent à l'opposé l'une de l'autre.
15. Ventilateur domestique (120) selon une quelconque revendication précédente, dans lequel
la projection conique (106) de l'hélice (100) et la projection conique (12) de la
plaque de recouvrement (2) sont séparées de pas plus de 2 mm.