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(11) |
EP 4 006 323 B1 |
| (12) |
EUROPEAN PATENT SPECIFICATION |
| (45) |
Mention of the grant of the patent: |
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07.06.2023 Bulletin 2023/23 |
| (22) |
Date of filing: 26.11.2020 |
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International Patent Classification (IPC):
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Cooperative Patent Classification (CPC): |
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F02B 75/048 |
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AN INTERNAL COMBUSTION ENGINE INCLUDING VARIABLE COMPRESSION RATIO
BRENNKRAFTMASCHINE MIT VARIABLEM VERDICHTUNGSVERHÄLTNIS
MOTEUR À COMBUSTION INTERNE À TAUX DE COMPRESSION VARIABLE
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Designated Contracting States: |
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AL AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HR HU IE IS IT LI LT LU LV MC MK MT NL
NO PL PT RO RS SE SI SK SM TR |
| (43) |
Date of publication of application: |
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01.06.2022 Bulletin 2022/22 |
| (73) |
Proprietor: Gomecsys B.V. |
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1411 AR Naarden (NL) |
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| (72) |
Inventors: |
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- De Gooijer, Lambertus Hendrik
1401 EP BUSSUM (NL)
- Wagenaar, Sander
1274 GR HUIZEN (NL)
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| (74) |
Representative: De Vries & Metman |
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Overschiestraat 180 1062 XK Amsterdam 1062 XK Amsterdam (NL) |
| (56) |
References cited: :
EP-A1- 1 983 215 EP-A1- 3 726 023
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EP-A1- 2 905 448 DE-C- 164 819
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| Note: Within nine months from the publication of the mention of the grant of the European
patent, any person may give notice to the European Patent Office of opposition to
the European patent
granted. Notice of opposition shall be filed in a written reasoned statement. It shall
not be deemed to
have been filed until the opposition fee has been paid. (Art. 99(1) European Patent
Convention).
|
[0001] The present invention relates to an internal combustion engine including variable
compression ratio comprising a crankshaft being rotatable about a crankshaft axis
and having a crankpin, wherein the crankshaft axis and a centreline of the crankpin
span a crank plane, a connecting rod, a piston being rotatably connected to a distal
end portion of the connecting rod, an eccentric member being rotatably mounted on
the crankpin and comprising a bearing portion having an outer circumferential wall
which bears a proximal end portion of the connecting rod such that the connecting
rod is rotatably mounted on the bearing portion, wherein the bearing portion is eccentrically
disposed with respect to the crankpin and the eccentric member is provided with an
eccentric member gear which is drivably coupled to a gear train for rotating the eccentric
member with respect to the crankpin.
[0002] Such an internal combustion engine is known from
EP 3 365 544. In the known internal combustion engine the gear train comprises a first intermediate
gear which meshes with the eccentric member gear and which is fixed to a second intermediate
gear that has a smaller diameter than the first intermediate gear. The first and second
intermediate gears are rotatably mounted to the crankshaft and have a common axis
of rotation which extends parallel to the crankshaft axis and a centreline of the
crankpin. The gear train further comprises an actuating gear which meshes with the
second intermediate gear and which is fixed to an actuating shaft that extends through
the crankshaft. The actuating shaft is rotatable with respect to the crankshaft about
the crankshaft axis. It can be turned by a control mechanism in order to vary the
compression ratio of the internal combustion engine. In case of running at fixed compression
ratio the actuating shaft has a fixed angular position with respect to a crankcase
of the engine. The gear ratios of the gears of the gear train and the eccentric member
gear are such that under operating conditions, in case of a standstill of the actuating
gear, the eccentric member is rotated with respect to the crankpin at half speed of
the speed of the crankshaft with respect to the crankcase and in opposite direction
thereof. Hence, if the crankshaft rotates twice about the crankshaft axis, the eccentric
member rotates once about the crankpin in opposite direction; as seen from the crankcase
the eccentric member rotates once about the centreline of the crankpin in the same
rotational direction as the crankshaft.
[0003] Due to the eccentrical arrangement of the bearing portion an inertial force on the
eccentric member may lead to a torque about the centreline of the crankpin under operating
conditions when the direction of such inertial force is angled with respect to a plane
that is spanned by the centreline of the crankpin and a centreline of the bearing
portion of the eccentric member. The location of maximum eccentricity of the eccentric
member lies in this plane. The torque on the eccentric member is transferred to the
gear train and may lead to a relatively high force peak on gear teeth, particularly
on gear teeth of the relatively small actuating gear. This drawback typically increases
in case of small high-speed engines, which may run at a speed of more than 6000 rpm,
for example.
[0004] The present invention aims to improve the internal combustion as described above.
[0005] For this purpose the internal combustion engine according to the invention is characterized
in that the gear train comprises a balancing gear which is rotatably mounted to the
crankshaft and rotates with respect to the crankshaft about a balancing gear axis
at the same speed as the eccentric member gear under operating conditions, wherein
the crankshaft axis and the balancing gear axis span a balancing gear plane, wherein
the balancing gear has an eccentrical centre of gravity which is located such that
under operating conditions it causes a counter torque against a torque that is exerted
by the eccentric member gear onto the balancing gear due to an inertial force on the
eccentric member.
[0006] The counter torque is generated by a centrifugal force on the balancing gear which
has a direction from the crankshaft axis to the centre of gravity of the balancing
gear. An advantage of providing a counter torque by the balancing gear is that the
torque which is exerted by the eccentric member onto the balancing gear is not or
not fully transferred to one or more gears of the gear train which are drivably coupled
to the eccentric member gear via the balancing gear. The inertial force on the eccentric
member may be generated by inertia of at least one of the piston, the connecting rod
and the eccentric member itself.
[0007] For example, when the piston is in bottom dead centre or top dead centre the inertial
force of the piston and the connecting rod onto the eccentric member is high; when
in this situation a plane that is spanned by the centreline of the crankpin and a
centreline of the bearing portion is angled with respect to the direction of the inertial
force, the inertial force generates a torque on the eccentric member about the centreline
of the crankpin. This torque is transferred to the balancing gear, but due to the
invention it is not or not fully transferred further to one or more gears of the gear
train which are drivably coupled to the eccentric member gear via the balancing gear.
It is noted that the gear train has more than one gear and is adapted such that the
balancing gear rotates about the balancing gear axis at the same speed as the eccentric
member gear rotates about the crankpin.
[0008] In a preferred embodiment the gear train is adapted such that the eccentric member
rotates with respect to the crankpin at half speed of the speed of the crankshaft
and in opposite direction thereof, since the relative motion of the eccentric member
and the crankpin, on the one hand, and of the eccentric member and the connecting
rod, on the other hand, is relatively small, which minimizes friction losses. In fact,
bearings between the bearing portion and the connecting rod and between the eccentric
member and the crankpin experience half the crankshaft speed.
[0009] The internal combustion engine may also have a control mechanism which is drivably
coupled to the gear train in order to vary the compression ratio of the internal combustion
engine.
[0010] In a particular embodiment the eccentric member has an eccentrical centre of gravity
and the inertial force is a centrifugal force caused by the eccentrical centre of
gravity of the eccentric member.
[0011] The centrifugal forces of the eccentric member and the balancing gear in the centres
of gravity of the eccentric member and the balancing gear, respectively, are directed
radially from the crankshaft axis; centrifugal forces in the centres of gravity due
to rotation of the eccentric member about the crankpin and the balancing gear about
the balancing gear axis, respectively, are neglected since their rotational speeds
are half of the rotational speed of the crankshaft.
[0012] In an embodiment the centre of gravity of the eccentric member lies in a plane that
is spanned by the centreline of the crankpin and a centreline of the bearing portion,
wherein the eccentric member and the balancing gear are arranged such that when under
operating conditions the centre of gravity of the eccentric member lies in the crank
plane, the centre of gravity of the balancing gear lies in the balancing gear plane.
This synchronizes the torque and counter torque under operating conditions, such that
the torque and counter torque increase at the same time and decrease at the same time.
When the centre of gravity of the eccentric member lies in the crank plane and the
centre of gravity of the balancing gear lies in the balancing gear plane the torque
and counter torque are zero. It is noted that in this case there may still be another
inertial force than the centrifugal force onto the eccentric member, which generates
a torque on the eccentric member.
[0013] In a more specific embodiment, when under operating conditions the centre of gravity
of the eccentric member lies in the crank plane and the centreline of the crankpin
lies between the crankshaft axis and the centre of gravity of the eccentric member,
the centre of gravity of the balancing gear lies between the crankshaft axis and the
balancing gear axis.
[0014] The eccentric member gear and the balancing gear may rotate in opposite direction
with respect to each other under operating conditions.
[0015] In the event that the eccentric member gear meshes with the balancing gear, they
rotate in opposite direction with respect to each other under operating conditions.
[0016] In an embodiment the gear train comprises an actuating gear which is drivably coupled
to the balancing gear and fixed to an actuating shaft, wherein the actuating shaft
is rotatably mounted to the crankshaft and rotatable about an axis which coincides
with the crankshaft axis, wherein under operating conditions the actuating shaft stands
still at fixed compression ratio. In practice the actuating gear may be located at
the same side of a crank arm of the crankshaft as the eccentric member gear and the
balancing gear, whereas the actuating shaft extends through the crankshaft. It is
noted that a stand still of the actuating shaft means that the actuating shaft has
a fixed position with respect to a crankcase of the internal combustion engine.
[0017] In a compact design of the internal combustion engine the balancing gear is a first
stage gear that is fixed to a second stage gear and which has a larger diameter than
the second stage gear, wherein the second stage gear meshes with the actuating gear.
The second stage gear also forms part of the gear train.
[0018] The crank plane and the balancing gear plane may coincide.
[0019] In an alternative embodiment the balancing gear is an intermediate gear which meshes
with the actuating gear. In this case the number of teeth of the intermediate gear
equals the number of teeth of the eccentric member gear and equals twice the number
of teeth of the actuating gear. The intermediate meshes with the actuating gear and
the eccentric member gear.
[0020] The intermediate gear may extend beyond the eccentric member gear, whereas the actuating
gear at least partly overlaps the eccentric member gear. This provides the opportunity
to design an internal combustion engine including a relatively short stroke.
[0021] The crank plane and the balancing gear plane may be angled with respect to each other.
[0022] The counter torque may be smaller than the torque that is exerted by the eccentric
member onto the balancing gear. The level of the counter torque can be adapted by
selecting the location of the centre of gravity of the balancing gear.
[0023] It is possible that the counter torque is higher than the torque which is exerted
by the eccentric member onto the balancing gear due to the centrifugal force caused
by the eccentrical centre of gravity of the eccentric member in order to at least
partly balance an additional imbalance, which is caused by another inertial force
on the eccentric member. For example, under operating conditions there is also a centrifugal
force of the proximal end portion or big end of the connecting rod, which has a direction
from the crankshaft axis to its centre of gravity and at least partly acts onto the
eccentric member through the centreline of the bearing portion which is located eccentrically
with respect to the centreline of the crankpin. This leads to a torque onto the eccentric
member when the centrifugal force is angled with respect to the plane that is spanned
by the centrelines of the crankpin and the bearing portion. The torque is transferred
to the balancing gear; this torque may also at least partly be reduced by selecting
an appropriate location of the centre of gravity of the balancing gear. Similarly,
it is also possible to balance inertial forces of the piston and/or connecting rod,
particularly peak inertial forces at or near top dead centre and bottom dead centre
of the piston, in the event that these forces occur at a certain rotational position
of the eccentric member, which leads to relatively high torque. Because of several
different inertial forces the location of the centre of gravity of the balancing gear
may be compromised in practice.
[0024] The eccentrical centre of gravity of the balancing gear may be created by a cavity
in the balancing gear, but alternative manners are conceivable. For example, the balancing
gear may be thicker at a side of the balancing gear axis where its centre of gravity
is intended such that its teeth are also longer at that side.
[0025] The invention will hereafter be elucidated with reference to the schematic drawings
showing embodiments of the invention by way of example.
Fig. 1 is a side view of a part of an embodiment of an internal combustion engine
according to the invention.
Fig. 2 is a perspective view of the embodiment as shown in Fig. 1.
Fig. 3 is an enlarged view of a part of the embodiment as shown in Figs. 1 and 2.
Fig. 4 is a similar view as Fig. 3, showing the part of the embodiment from a different
side.
Figs. 5-9 are side views of the embodiment as shown in Fig. 1, illustrating different
situations under operating conditions.
Figs. 10 and 11 are similar views as Figs. 5 and 7, respectively, showing parts thereof.
Fig. 12 is a similar view as Figs. 5-11, showing another embodiment on a larger scale.
Fig. 13 is a perspective view of a part of the embodiment of Fig. 12.
[0026] Figs. 1-4 show parts of an embodiment of an internal combustion engine 1 including
variable compression ratio according to the invention. Figs. 5-11 show different situations
of this embodiment under operating conditions. The engine 1 comprises a crankshaft
2 which is rotatably mounted to a crankcase (not shown) and rotatable about a crankshaft
axis 3. The crankshaft 2 has a crankpin 4 on which an eccentric member 5 is rotatably
mounted. The eccentric member 5 is rotatable about a centreline of the crankpin 4.
The eccentric member 5 comprises a bearing portion 6 which has an outer circumferential
wall that bears a proximal end portion or a big end of a connecting rod 7. Hence,
the connecting rod 7 is rotatably mounted on the bearing portion 6 and rotatable about
a centreline of the bearing portion 6, which is parallel to the centreline of the
crankpin 4. In other words, the bearing portion 6 is eccentrically disposed with respect
to the crankpin 4. Fig. 4 shows a small circle on the eccentric member 5 which indicates
the angular location where the eccentricity of the bearing portion 6 has its maximum.
This angular location lies in a plane that is spanned by the centreline of the crankpin
4 and the centreline of the bearing portion 6. Due to the eccentricity the eccentric
member 5 has an eccentrical centre of gravity, see Figs. 10 and 11 in which the centre
of gravity is indicated by reference sign 5a. In this case the angular location of
the centre of gravity 5a is the same as the angular location where the eccentricity
of the bearing portion 6 has its maximum.
[0027] The internal combustion engine 1 is further provided with a piston 8 which is rotatably
connected to a distal end portion or a small end of the connecting rod 7. In this
case the engine 1 has a single cylinder but a multi-cylinder is also conceivable.
[0028] The eccentric member 5 is provided with an eccentric member gear 9 which has an axis
of rotation that coincides with the centreline of the crankpin 4. The eccentric member
5 is drivably coupled to a gear train 10 for rotating the eccentric member 5 with
respect to the crankpin 4 at half speed of the speed of the crankshaft 2 and in opposite
direction thereof. This means that if the crankshaft 2 rotates twice about the crankshaft
axis 3 in clockwise direction, the eccentric member 5 rotates once about the crankpin
4 in anti-clockwise direction.
[0029] In the embodiment as shown in Figs. 1-11 the gear train comprises a first stage gear
11 that meshes with the eccentric member gear 9, a second stage gear 12 which is fixed
to the first stage gear 11 and an actuating gear 13 which meshes with the second stage
gear 12. The first stage gear 11 and the second stage gear 12 are rotatably mounted
to the crankshaft 2 and have a common axis of rotation. The actuating gear 13 is fixed
to an actuating shaft 14 that extends through the crankshaft 2. The actuating shaft
14 is rotatable with respect to the crankshaft 2 about the crankshaft axis 3.
[0030] A worm wheel 15 is fixed on the actuating shaft 14 and the worm wheel 15 meshes with
a worm 16 that is drivable by an electric motor 17. The electric motor 17, worm 16
and worm wheel 15 form part of a control mechanism which is drivably coupled to the
gear train 10. The actuating shaft 14 can be turned by the electric motor 17 in order
to vary the compression ratio of the internal combustion engine 1. This provides the
opportunity to operate the internal combustion engine 1 at a high compression ratio
under low load conditions in order to improve its efficiency. Under high load conditions,
the compression ratio can be decreased to avoid detonations. In case of running at
fixed compression ratio the actuating shaft 14 has a fixed angular position with respect
to the crankcase.
[0031] When the internal combustion engine 1 is running the eccentrical centre of gravity
5a of the eccentric member 5 generates a centrifugal force on the eccentric member
5, which is directed radially from the crankshaft axis 3. During periods in which
the centre of gravity 5a of the eccentric member 5 lies outside a crank plane in which
the crankshaft axis 3 and the centreline of the crankpin 4 lie, the centrifugal force
leads to a fluctuating torque about the centreline of the crankpin 4. The fluctuating
torque is exerted onto the first stage gear 11 by the eccentric member 5 via the eccentric
member gear 9. In order to at least partly reduce transferal of the fluctuating torque
via the second stage gear 12 to the relatively small actuating gear 13 so as to avoid
overload of its gear teeth, the first stage gear 11 is a balancing gear. This means
that the first stage gear 11 has the same number of teeth as the eccentric member
gear 9, such that it rotates at the same speed as the eccentric member gear 9 under
operating conditions and that the first stage gear 11 has an eccentrical centre of
gravity 11a, see Figs. 10 and 11 in which the centre of gravity is indicated by reference
sign 11a.
[0032] Furthermore, the centre of gravity 11a of the first stage gear 11 is located such
that under operating conditions it causes a counter torque against the torque that
is exerted by the eccentric member 5 onto the first stage gear 11 due to the centrifugal
force. In this case the centre of gravity 11a of the first stage gear 11 is located
eccentrically because of the presence of a cavity 18 in the first stage gear 11, but
this can be created in an alternative manner. The centre of gravity 11a of the first
stage gear 11 and the cavity 18 are located at opposite sides of the common axis of
rotation of the first stage gear 11 and the second stage gear 12. The common axis
of rotation of the first stage gear 11 and the second stage gear 12 may be called
a balancing gear axis. It is noted that since the first stage gear 11 and the second
stage gear 12 are fixed to each other the eccentrical centre of gravity 11a may also
be created at the second stage gear 12, for example by creating a cavity in the second
stage gear 12.
[0033] Figs. 5-9 show successive situations of the engine 1 under operating conditions when
the piston 8 moves from top dead centre, where firing starts, to bottom dead centre,
where gas exchange starts, and back to top dead centre where gas exchange stops, hence
during one revolution of the crankshaft 2. The figures show that during one revolution
of the crankshaft 2 in clockwise direction the crank member 5 rotates by a half revolution
about the crankpin 4 in anti-clockwise direction. Figs. 10 and 11 illustrate the locations
of the centres of gravity 5a, 11a of the eccentric member 5 and the first stage gear
11 in the situations as shown in Figs. 5 and 7, respectively.
[0034] In the situation as shown in Figs. 5 and 10 the crankshaft axis 3, the centreline
of the crankpin 4 and the centre of gravity 5a of the eccentric member 5 lie in the
crank plane, whereas the centreline of the crankpin 4 lies between the crankshaft
axis 3 and the centre of gravity 5a of the eccentric member 5. In this situation the
crankshaft axis 3 and the axis of rotation of the first stage gear 11 lie in a balancing
gear plane, which coincides with the crank plane because of the arrangement and dimensions
of the actuating gear 13, the first stage gear 11, the second stage gear 12 and the
eccentric member gear 9. Furthermore, the centre of gravity 11a of the first stage
gear 11 is located in the balancing gear plane and lies between the crankshaft axis
3 and the axis of rotation of the first stage gear 11.
[0035] Fig. 10 illustrates the centrifugal forces in the respective centres of gravity 11a
and 5a, which centrifugal forces are directed radially from the crankshaft axis 3.
Because of the locations of the centre of gravity 11a of the first stage gear 11 and
the centre of gravity 5a of the eccentric member 5 the respective centrifugal forces
are directed in opposite direction. The centrifugal force on the eccentric member
5 is directed through the centreline of the crankpin 4 and the centrifugal force on
the first stage gear 11 is directed through its axis of rotation, which means that
in this situation they do not generate a torque about the centreline of the crankpin
4 and the axis of rotation of the first stage gear 11, respectively. It is noted that
the centrifugal forces in the centres of gravity 5a, 11a due to rotation of the eccentric
member 5 about the crankpin 4 and the first stage gear 11 about its axis of rotation
are neglected since their rotational speeds are half of the rotational speed of the
crankshaft 2. Besides, they do not result in a torque on the eccentric member 5 and
the first stage gear 11.
[0036] Fig. 11 shows a situation in which the piston 8 is in bottom dead centre. Since the
first stage gear 11 and the eccentric member gear 9 mesh with each other the centres
of gravity 11a, 5a of the first stage gear 11 and the eccentric member 5 have rotated
in opposite directions with respect to each other compared to the situation as shown
in Fig. 10. In the situation as shown in Fig. 11 the centre of gravity 5a of the eccentric
member 5 lies outside the crank plane that is spanned by the crankshaft axis 3 and
the centreline of the crankpin 4, and the centre of gravity 11a of the first stage
gear 11 lies outside the balancing gear plane that is spanned by the crankshaft axis
3 and the axis of rotation of the first stage gear 11.
[0037] The centrifugal force in the centre of gravity 5a of the eccentric member 5 generates
a torque in clockwise direction which torque is exerted via the eccentric member gear
9 onto the first stage gear 11. Due to the opposite rotational motions of the meshing
eccentric member gear 9 and the first stage gear 11 the centrifugal force in the centre
of gravity 11a of the first stage gear 11 also generates a torque in clockwise direction
which forms a counter torque against the torque that is exerted by the eccentric member
gear 9. The counter torque avoids that the torque which is exerted by the eccentric
member 5 is entirely transferred to the relatively small actuating gear 13 such that
its teeth are prevented from overload. In practice the first stage gear 11 may be
adapted such that the counter torque is smaller than the torque that is generated
by the eccentric member.
[0038] Figs. 12 and 13 show a part of an alternative embodiment of the internal combustion
engine 1 of the invention. the gear train 10 of this embodiment is different from
that of the embodiment as shown in Figs. 1-11. The eccentric member gear 9 meshes
with an intermediate gear 19, which forms the balancing gear. The intermediate gear
19 extends beyond the eccentric member gear 9 such that it also meshes with the actuating
gear 13. The actuating gear 13 is located in front of the eccentric member gear 9
in axial direction thereof and partly overlaps the eccentric member gear 9. In this
case the crank plane is also spanned by the crankshaft axis 3 and a centreline of
the crankpin 4 and the balancing gear plane is also spanned by the crankshaft axis
3 and the axis of rotation of the intermediate gear 19, but the crank plane and the
balancing gear plane extend perpendicularly with respect to each other.
[0039] In the situation as shown in Fig. 12 the centre of gravity 5a of the eccentric member
5 lies at a side of the crank plane which is directed clockwise and the centre of
gravity of the intermediate gear 19 lies at a side of the balancing gear plane which
is directed clockwise such that the centrifugal force on the eccentric member 5 generates
a torque in anti-clockwise direction about the centreline of the crankpin 4 and the
centrifugal force on the intermediate gear 19 generates a counter torque in anti-clockwise
direction about the axis of rotation of the intermediate gear 19.
[0040] The invention also provides the opportunity to generate a counter torque against
a different inertial force onto the eccentric member 5, for example an inertial force
that is generated by the piston 8 and/or the connecting rod 7. For example, under
operating conditions the big end of the connecting rod 7 generates a centrifugal force
which is directed from the crankshaft axis 3 to its centre of gravity, which at least
partly acts onto the eccentric member 5 through the centreline of the bearing portion
6. This leads to a torque on the eccentric member 5 when the direction of this centrifugal
force is angled with the plane that is spanned by the centrelines of the crankpin
4 and the bearing portion 6. This condition would happen in the situation as shown
in Fig. 11, for example. Hence, even if the eccentric member 5 was balanced itself
by having its centre of gravity 5a at the centreline of the crankpin 4, the first
stage gear 11 or balancing gear could at least partly compensate the centrifugal force
that is generated by the big end.
[0041] Another example of other inertial forces onto the eccentric member 5 is inertia of
the piston 8 and the connecting rod 7 due to their reciprocating motion, which inertial
forces are highest in top dead centre and bottom dead centre of the piston 8. For
example, in the situation as shown in Fig. 11 the inertial forces of the piston 8
and the connecting rod 7 are exerted in downward direction onto the eccentric member
5 and are directed through the centreline of the bearing portion 6. This leads to
a torque on the eccentric member 5 since the direction of the inertial forces are
angled with respect to the plane that is spanned by the centrelines of the crankpin
4 and the bearing portion 6. The resulting torque can at least partly be compensated
by the first stage gear 11 or balancing gear.
[0042] From the foregoing, it will be clear that the invention provides an effective solution
to prevent overload of teeth of the actuating gear due to an inertial force onto the
eccentric member, in particular at high engine speed.
[0043] The invention is not limited to the embodiments shown in the drawings and described
hereinbefore, which may be varied in different manners within the scope of the appended
claims, defining the invention.
[0044] For example, the arrangement and dimensions of the eccentric member gear and the
gears of the gear train may be different.
1. An internal combustion engine (1) including variable compression ratio comprising
a crankshaft (2) being rotatable about a crankshaft axis (3) and having a crankpin
(4), wherein the crankshaft axis (3) and a centreline of the crankpin (4) span a crank
plane,
a connecting rod (4),
a piston (8) being rotatably connected to a distal end portion of the connecting rod
(4);
an eccentric member (5) being rotatably mounted on the crankpin (4) and comprising
a bearing portion (6) having an outer circumferential wall which bears a proximal
end portion of the connecting rod (4) such that the connecting rod (4) is rotatably
mounted on the bearing portion (6), wherein the bearing portion (9) is eccentrically
disposed with respect to the crankpin (4) and the eccentric member (5) is provided
with an eccentric member gear (9) which is drivably coupled to a gear train (10) for
rotating the eccentric member (5) with respect to the crankpin (4), characterized in that the gear train (10) comprises a balancing gear (11, 19) which is rotatably mounted
to the crankshaft (2) and rotates with respect to the crankshaft (2) about a balancing
gear axis at the same speed as the eccentric member gear (9) under operating conditions,
wherein the crankshaft axis (3) and the balancing gear axis span a balancing gear
plane, wherein the balancing gear (11) has an eccentrical centre of gravity (11a)
which is located such that under operating conditions it causes a counter torque against
a torque that is exerted by the eccentric member gear (9) onto the balancing gear
(11, 19) due to an inertial force on the eccentric member (5).
2. An internal combustion engine (1) according to claim 1, wherein the gear train (10)
is adapted such that the eccentric member (5) rotates with respect to the crankpin
(4) at half speed of the speed of the crankshaft (2) and in opposite direction thereof.
3. An internal combustion engine (1) according to claim 1 or 2, wherein the eccentric
member (5) has an eccentrical centre of gravity (5a) and the inertial force is a centrifugal
force caused by the eccentrical centre of gravity (5a) of the eccentric member (5).
4. An internal combustion engine (1) according to claim 3, wherein the centre of gravity
(5a) of the eccentric member (5) lies in a plane that is spanned by the centreline
of the crankpin (4) and a centreline of the bearing portion (6), wherein the eccentric
member (5) and the balancing gear (11, 19) are arranged such that when under operating
conditions the centre of gravity (5a) of the eccentric member (5) lies in the crank
plane, the centre of gravity (11a) of the balancing gear (11, 19) lies in the balancing
gear plane.
5. An internal combustion engine (1) according to claim 4, wherein when under operating
conditions the centre of gravity (5a) of the eccentric member (5) lies in the crank
plane and the centreline of the crankpin (4) lies between the crankshaft axis (3)
and the centre of gravity (5a) of the eccentric member (5), the centre of gravity
(11a) of the balancing gear (11, 19) lies between the crankshaft axis (3) and the
balancing gear axis.
6. An internal combustion engine (1) according to any one of the preceding claims, wherein
the eccentric member gear (9) and the balancing gear (11, 19) rotate in opposite direction
with respect to each other under operating conditions.
7. An internal combustion engine (1) according to claim 6, wherein the eccentric member
gear (5) meshes with the balancing gear (11, 19).
8. An internal combustion engine (1) according to claim 7, wherein the gear train (10)
comprises an actuating gear (13) which is drivably coupled to the balancing gear (11,
19) and fixed to an actuating shaft (14), wherein the actuating shaft (14) is rotatably
mounted to the crankshaft (3) and rotatable about an axis which coincides with the
crankshaft axis (3), wherein under operating conditions the actuating shaft (14) stands
still at fixed compression ratio.
9. An internal combustion engine (1) according to claim 8, wherein the balancing gear
is a first stage gear (11) that is fixed to a second stage gear (12) and which has
a larger diameter than the second stage gear (12), wherein the second stage gear (12)
meshes with the actuating gear (13).
10. An internal combustion engine (1) according to any one of the preceding claims, wherein
the crank plane and the balancing gear plane coincide.
11. An internal combustion engine (1) according to any one of the claims 1-5 and claim
8, wherein the balancing gear is an intermediate gear (19) which meshes with the actuating
gear (13).
12. An internal combustion engine (1) according to claim 11, wherein the intermediate
gear (19) extends beyond the eccentric member gear (9) and the actuating gear at least
partly overlaps the eccentric member gear (9).
13. An internal combustion engine (1) according to claim 11 or 12, wherein the crank plane
and the balancing gear plane are angled with respect to each other.
14. An internal combustion engine according to any one of the preceding claims, wherein
the counter torque is smaller than the torque that is exerted by the eccentric member
(5) onto the balancing gear (11, 19).
15. An internal combustion engine according to any one of the preceding claims, wherein
the centre of gravity (11a) of the balancing gear (11) is created by a cavity (18)
in the balancing gear (11).
1. Brennkraftmaschine (1) mit variablem Verdichtungsverhältnis, die aufweist:
eine Kurbelwelle (2), die um eine Kurbelwellenachse (3) drehbar ist und einen Kurbelwellenzapfen
(4) hat, wobei die Kurbelwellenachse (3) und eine Mittellinie des Kurbelwellenzapfens
(4) eine Kurbelwellenebene aufspannen,
eine Verbindungsstange (7),
einen Kolben (8), der drehbar mit einem distalen Endabschnitt der Verbindungsstange
(7) verbunden ist,
ein exzentrisches Element (5), das drehbar auf dem Kurbelwellenstift (4) montiert
ist und einen Lagerabschnitt (6) mit einer Außenumfangswand, die einen proximalen
Endabschnitt der Verbindungsstange (7) trägt, aufweist, so dass die Verbindungsstange
(7) drehbar auf dem Lagerabschnitt (6) montiert ist, wobei der Lagerabschnitt (6)
in Bezug auf den Kurbelwellenstift (4) exzentrisch angeordnet ist und das exzentrische
Element (5) mit einem exzentrischen Elementzahnrad (9) versehen ist, das antreibbar
mit einem Rädertrieb (10) zum Drehen des exzentrischen Elements (5) in Bezug auf den
Kurbelwellenstift (4) gekoppelt ist, dadurch gekennzeichnet, dass der Rädertrieb (10) ein Ausgleichszahnrad (11, 19) aufweist, das drehbar an der Kurbelwelle
(2) montiert ist und sich unter Betriebsbedingungen in Bezug auf die Kurbelwelle (2)
um eine Ausgleichszahnradachse mit der gleichen Geschwindigkeit wie das exzentrische
Elementzahnrad (9) dreht, wobei die Kurbelwellenachse (3) und die Ausgleichszahnradachse
eine Ausgleichszahnradebene aufspannen, wobei das Ausgleichszahnrad (11) einen exzentrischen
Schwerpunkt (11a) hat, der derart angeordnet ist, dass er unter Betriebsbedingungen
aufgrund einer Trägheitskraft des exzentrischen Elements (5) ein Gegendrehmoment gegen
ein Drehmoment, das von dem exzentrischen Elementzahnrad (9) auf das Ausgleichszahnrad
(11, 19) ausgeübt wird, bewirkt.
2. Brennkraftmaschine (1) nach Anspruch 1, wobei der Rädertrieb (10) derart angepasst
ist, dass sich das exzentrische Element (5) in Bezug auf den Kurbelwellenstift (4)
mit der halben Geschwindigkeit der Geschwindigkeit der Kurbelwelle (2) und in die
dazu entgegengesetzte Richtung dreht.
3. Brennkraftmaschine (1) nach Anspruch 1 oder 2, wobei das exzentrische Element (5)
einen exzentrischen Schwerpunkt (5a) hat und die Trägheitskraft eine Zentrifugalkraft
ist, die durch den exzentrischen Schwerpunkt (5a) des exzentrischen Elements (5) bewirkt
wird.
4. Brennkraftmaschine (1) nach Anspruch 3, wobei der Schwerpunkt (5a) des exzentrischen
Elements (5) in einer Ebene liegt, die von der Mittellinie des Kurbelstifts (4) und
einer Mittellinie des Lagerabschnitts (6) aufgespannt wird, wobei das exzentrische
Element (5) und das Ausgleichszahnrad (11, 19) derart angeordnet sind, dass der Schwerpunkt
(11a) des Ausgleichszahnrads (11, 19) in der Ausgleichszahnradebene liegt, wenn der
Schwerpunkt (5a) des exzentrischen Elements (5) unter Betriebsbedingungen in der Kurbelwellenebene
liegt.
5. Brennkraftmaschine (1) nach Anspruch 4, wobei der Schwerpunkt (11a) des Ausgleichszahnrads
(11, 19) zwischen der Kurbelwellenachse (3) und der Ausgleichszahnradachse liegt,
wenn der Schwerpunkt (5a) des exzentrischen Elements (5) unter Betriebsbedingungen
in der Kurbelwellenebene liegt und die Mittellinie des Kurbelwellenstifts (4) zwischen
der Kurbelwellenachse (3) und dem Schwerpunkt (5a) des exzentrischen Elements (5)
liegt.
6. Brennkraftmaschine (1) nach einem der vorhergehenden Ansprüche, wobei das exzentrische
Elementzahnrad (9) und das Ausgleichszahnrad (11, 19) sich in Bezug aufeinander unter
Betriebsbedingungen in entgegengesetzte Richtungen drehen.
7. Brennkraftmaschine (1) nach Anspruch 6, wobei das exzentrische Elementzahnrad (5)
mit dem Ausgleichszahnrad (11, 19) in Eingriff steht.
8. Brennkraftmaschine (1) nach Anspruch 7, wobei der Rädertrieb (10) ein Betätigungszahnrad
(13) aufweist, das antreibbar mit dem Ausgleichszahnrad (11, 19) gekoppelt und an
einer Betätigungswelle (14) fixiert ist, wobei die Betätigungswelle (14) drehbar an
der Kurbellwelle (3) montiert ist und um eine Achse, die mit der Kurbelwellenachse
(3) zusammenfällt, drehbar ist, wobei die Betätigungswelle (14) unter Betriebsbedingungen
bei festen Verdichtungsverhältnis stellsteht.
9. Brennkraftmaschine (1) nach Anspruch 8, wobei das Ausgleichszahnrad ein Zahnrad (11)
der ersten Stufe ist, das an einem Zahnrad (12) der zweiten Stufe fixiert ist und
das einen größeren Durchmesser als das Zahnrad (12) der zweiten Stufe hat, wobei das
Zahnrad (12) der zweiten Stufe mit dem Betätigungszahnrad (13) in Eingriff steht.
10. Brennkraftmaschine (1) nach einem der vorhergehenden Ansprüche, wobei die Kurbelwellenebene
und die Ausgleichszahnradebene zusammenfallen.
11. Brennkraftmaschine (1) nach einem der Ansprüche 1 - 5 und Anspruch 8, wobei das Ausgleichszahnrad
ein Zwischenzahnrad (19) ist, das mit dem Betätigungszahnrad (13) in Eingriff steht.
12. Brennkraftmaschine (1) nach Anspruch 11, wobei das Zwischenzahnrad (19) sich über
das exzentrische Elementzahnrad (9) hinaus erstreckt und das Betätigungszahnrad das
exzentrische Elementzahnrad (9) wenigstens teilweise überlappt.
13. Brennkraftmaschine (1) nach Anspruch 11 oder 12, wobei die Kurbelwellenebene und die
Ausgleichszahnradebene in einem Winkel aufeinander stehen.
14. Brennkraftmaschine nach einem der vorhergehenden Ansprüche, wobei das Gegendrehmoment
kleiner als das Drehmoment ist, das von dem exzentrischen Element (5) auf das Ausgleichzahnrad
(11, 19) ausgeübt wird.
15. Brennkraftmaschine nach einem der vorhergehenden Ansprüche, wobei der Schwerpunkt
(11a) des Ausgleichszahnrads (11) durch einen Hohlraum (18) in dem Ausgleichszahnrad
(11) erzeugt wird.
1. Moteur à combustion interne (1) comportant un taux de compression variable comprenant
un vilebrequin (2) qui est rotatif autour d'un axe de vilebrequin (3) et ayant un
maneton (4), dans lequel l'axe de vilebrequin (3) et une ligne centrale du maneton
(4) délimitent un plan de vilebrequin,
une bielle (4),
un piston (8) qui est relié de manière rotative à une partie d'extrémité distale de
la bielle (4) ;
un organe excentrique (5) qui est monté de manière rotative sur le maneton (4) et
comprenant une partie d'appui (6) ayant une paroi circonférentielle externe sur laquelle
s'appuie une partie d'extrémité proximale de la bielle (4) de sorte que la bielle
(4) soit montée de manière rotative sur la partie d'appui (6), dans lequel la partie
d'appui (9) est disposée de manière excentrique par rapport au maneton (4) et l'organe
excentrique (5) est muni d'un pignon d'organe excentrique (9) qui est couplé en entraînement
à un train d'engrenages (10) pour la mise en rotation de l'organe excentrique (5)
par rapport au maneton (4), caractérisé en ce que le train d'engrenages (10) comprend un pignon d'équilibrage (11, 19) qui est monté
de manière rotative sur le vilebrequin (2) et est en rotation par rapport au vilebrequin
(2) autour d'un axe de pignon d'équilibrage à la même vitesse que le pignon d'organe
excentrique (9) dans des conditions de fonctionnement, dans lequel l'axe de vilebrequin
(3) et l'axe de pignon d'équilibrage délimitent un plan de pignon d'équilibrage, dans
lequel le pignon d'équilibrage (11) possède un centre de gravité (11a) excentrique
qui est situé de sorte que, dans des conditions de fonctionnement, il provoque un
contre-couple à l'encontre d'un couple qui est exercé par le pignon d'organe excentrique
(9) sur le pignon d'équilibrage (11, 19) en raison d'une force d'inertie sur l'organe
excentrique (5).
2. Moteur à combustion interne (1) selon la revendication 1, dans lequel le train d'engrenages
(10) est adapté de sorte que l'organe excentrique (5) soit en rotation par rapport
au maneton (4) à la mi-vitesse de la vitesse du vilebrequin (2) et dans la direction
opposée de celui-ci.
3. Moteur à combustion interne (1) selon la revendication 1 ou 2, dans lequel l'organe
excentrique (5) possède un centre de gravité (5a) excentrique et la force d'inertie
est une force centrifuge provoquée par le centre de gravité (5a) excentrique de l'organe
excentrique (5).
4. Moteur à combustion interne (1) selon la revendication 3, dans lequel le centre de
gravité (5a) de l'organe excentrique (5) se trouve dans un plan qui est délimité par
la ligne centrale du maneton (4) et une ligne centrale de la partie d'appui (6), dans
lequel l'organe excentrique (5) et le pignon d'équilibrage (11, 19) sont agencés de
sorte que lorsque, dans des conditions de fonctionnement, le centre de gravité (5a)
de l'organe excentrique (5) se trouve dans le plan de vilebrequin, le centre de gravité
(11a) du pignon d'équilibrage (11, 19) se trouve dans le plan de pignon d'équilibrage.
5. Moteur à combustion interne (1) selon la revendication 4, dans lequel lorsque, dans
des conditions de fonctionnement, le centre de gravité (5a) de l'organe excentrique
(5) se trouve dans le plan de vilebrequin et la ligne centrale du maneton (4) se trouve
entre l'axe de vilebrequin (3) et le centre de gravité (5a) de l'organe excentrique
(5), le centre de gravité (11a) du pignon d'équilibrage (11, 19) se trouve entre l'axe
de vilebrequin (3) et l'axe de pignon d'équilibrage.
6. Moteur à combustion interne (1) selon l'une quelconque des revendications précédentes,
dans lequel le pignon d'organe excentrique (9) et le pignon d'équilibrage (11, 19)
sont en rotation dans une direction opposée l'un par rapport à l'autre dans des conditions
de fonctionnement.
7. Moteur à combustion interne (1) selon la revendication 6, dans lequel le pignon d'organe
excentrique (5) s'engrène avec le pignon d'équilibrage (11, 19).
8. Moteur à combustion interne (1) selon la revendication 7, dans lequel le train d'engrenages
(10) comprend un pignon d'actionnement (13) qui est couplé en entraînement au pignon
d'équilibrage (11, 19) et fixé à un arbre d'actionnement (14), dans lequel l'arbre
d'actionnement (14) est monté de manière rotative sur le vilebrequin (3) et est rotatif
autour d'un axe qui coïncide avec l'axe de vilebrequin (3), dans lequel, dans des
conditions de fonctionnement, l'arbre d'actionnement (14) reste immobile à un taux
de compression fixe.
9. Moteur à combustion interne (1) selon la revendication 8, dans lequel le pignon d'équilibrage
est un pignon de premier étage (11) qui est fixé à un pignon de second étage (12)
et qui possède un plus grand diamètre que le pignon de second étage (12), dans lequel
le pignon de second étage (12) s'engrène avec le pignon d'actionnement (13).
10. Moteur à combustion interne (1) selon l'une quelconque des revendications précédentes,
dans lequel le plan de vilebrequin et le plan de pignon d'équilibrage coïncident.
11. Moteur à combustion interne (1) selon l'une quelconque parmi les revendications 1
à 5 et la revendication 8, dans lequel le pignon d'équilibrage est un pignon intermédiaire
(19) qui s'engrène avec le pignon d'actionnement (13).
12. Moteur à combustion interne (1) selon la revendication 11, dans lequel le pignon intermédiaire
(19) s'étend au-delà du pignon d'organe excentrique (9) et le pignon d'actionnement
chevauche au moins partiellement le pignon d'organe excentrique (9).
13. Moteur à combustion interne (1) selon la revendication 11 ou 12, dans lequel le plan
de vilebrequin et le plan de pignon d'équilibrage sont inclinés l'un par rapport à
l'autre.
14. Moteur à combustion interne selon l'une quelconque des revendications précédentes,
dans lequel le contre-couple est inférieur au couple qui est exercé par l'organe excentrique
(5) sur le pignon d'équilibrage (11, 19).
15. Moteur à combustion interne selon l'une quelconque des revendications précédentes,
dans lequel le centre de gravité (11a) du pignon d'équilibrage (11) est créé par une
cavité (18) dans le pignon d'équilibrage (11).
REFERENCES CITED IN THE DESCRIPTION
This list of references cited by the applicant is for the reader's convenience only.
It does not form part of the European patent document. Even though great care has
been taken in compiling the references, errors or omissions cannot be excluded and
the EPO disclaims all liability in this regard.
Patent documents cited in the description