TECHNICAL FIELD
[0001] The disclosure relates to the field of logistics transportation, more specifically
to a storage and transportation container and even more specifically to a tank container.
BACKGROUND
[0002] A storage and transportation container is mainly used for storging and transporting
material, e.g. liquefied petroleum gas, ammonia, refrigerant and other non-refrigeration
gas. The storage and transportation container can be a tank container.
[0003] The tank container is usually designed to meet the standard of ISO tank container
according to the international transport regulation (e.g. IMDG-International Maritime
Dangerous Goods Code, ADR- European Agreement on the international carriage of dangerous
goods, China standard JB/T 4781- "liquefied gas tank container", etc.).
[0004] ISO tank container generally includes a frame and a tank located in the frame. The
tank includes a cylinder body and two sealing heads configured to seal two ends opening
of the cylinder body respectively. To meet the standard of the ISO, the tank itself
and all the connecting piece and device must be arranged within the range of ISO standard
specified size. For example, the size of outside frame of 20 feet tank container is
8 feet (2438 mm) in width, 20 feet in length and 8.5 feet in height.
[0005] When the medium in the tank container is the liquefied gas, which is marked in domestic
and international standards and specifications (international standards-"IMDG", "ADR",
and China standard JB/T 4781), eg. liquefied petroleum gas, refrigerant, ect, the
cylinder body should have enough thickness to bear the maximum allowable working pressure(MAWP).
As this kind of liquefied gas in the sealed tank is generally under saturated gas-liquid
mixed state, with the temperature going up, the pressure of the saturated state goes
up, and the pressure within the tank will rise accordingly.
[0006] The minimum thickness of the cylinder body is usually calculated according to the
standard of the pressure vessel (eg. according to ASME Section VIII, Division 2, AD
2000 Merkblatt, EN 13445, CODAP 2005 or others).
[0007] The formula recorded in ASME Section VIII, Division 2 is as following:

[0008] The "t" represents minimum thickness of the cylinder body. The "D" represents inner
diameter of the cylinder body. The "P" represents design pressure. The "E" represents
welding coefficient, with its value between 0.85 to 1. The "S" represents the value
of allovable stress under design temperature.
[0009] The design pressure "P" of the cylinder body should not be less than the maximum
allowable working pressure (MAWP). The value of maximum allowable working pressure
(MAWP) is related to absolute steam pressure of non refrigant liquiefied gas under
the design reference temperature. The lower of the design reference temperature, the
lower the absolute steam pressure of non refrigant liquiefied gas will be, the lower
maximum allowable working pressure will be, and the lower the design pressure will
be.
[0010] As stipulated in regulations of IMDG-International Maritime Dangerous Goods Code,
without heating insulating layer or shading device, the design reference temperature
of the cylinder body should be designed to 60 °C. Having shading device, the design
reference temperature of the cylinder body should be designed to 55°C. Having heating
insulating layer, the design reference temperature of the cylinder body should be
designed to 50°C.
[0011] Conventionally, as shown in Fig.1, a shading plate 102 is disposed on the top of
the tank 101 to shade the tank 101 from direct sunshine and avoid the temperature
rising in the tank. According to international regulations, having shading device,
the design reference temperature of the cylinder body should be designed to 55°C,
that is, the design pressure of the cylinder body deceases compared with the cylinder
body without shading device.
[0012] This design reference temperature can be reduced to 50 °C by employing a complete
tank insulation.
[0013] However, the weight of the shading plate is more than 80kg, which increases the net
weight of the tank container and a suitable insulation (including insulation and an
insulation cladding) adds an additional weight of about 200 kg.
[0014] Therefore the problem exists to provide a tank container for non-refrigerated liquefied
gases with a low weight and a high volume which is on the one hand designed for a
design reference temperature which allows for higher strength values of the tank material
but on the other hand without adding additional components to achieve such a lower
design reference temperature.
CN 203 190 021 U discloses a tank container, an outer surface of which is coated with a sunshade layer.
The sunshade layer comprises three layers. The bottom layer is an adhesive layer,
the middle layer is an anticorrosion layer, and the outer layer is reflective layer.
The adhesive layer is used to bond the tank body and the sunshade layer. The anticorrosion
layer has a function of anti-corrosion to ensure that the entire reflective layer
can effectively cover the body of the tank body after a long period of use, and that
no part of the sunshade layer is uncovered by the sunshade layer with a part of the
body of the tank body corroded.
CN 104 356 734 A discloses a novel nano ceramic reflective insulation paint. A nano rare-earth material
and hollow ceramic microspheresare combined to form a nano rare-earth film on the
surface of the hollow ceramic microspheres. The nano film has high reflection actions
on both infrared light and ultraviolet light.
SUMMARY
[0015] According to an aspect of the present disclosure, a storage and transportation container,
includes a tank and a heat insulation and reflective layer. The tank includes a cylinder
body and two sealing heads configured to seal two end openings of the cylinder body
respectively; The heat insulation and reflective layer is disposed on the outer surface
of the tank. The heat insulation and reflective layer at least covers an upper surface
of the cylinder body including a top surface of the cylinder body and a part of side
surface extending from the top surface. The heat insulation and reflective layer covers
an area of the cylinder body at least one third of the total area.
[0016] The technical solution of the present disclosure has advantageous effects as following:
A heat insulation and reflective layer is coated on the tank, the heat insulation
and reflective layer at least coveres the upper surface, the coverage area of the
heat insulation and reflective layer at least covers one third of the total area of
the cylinder body. The heat insulation and reflective layer has high reflectivity
to sunshine, the sunshine shining on the surface of the tank may be well reflected
back. Whereby, the technical solution provided in this disclosure may totally replace
the shading device used in the prior art. Meanwhile, the heat insulation and reflective
layer has good heat insulating effect, which may obviously reduce heat transmission
between the tank and outerspace, thereby reduce liquid vaporization as the rise of
the temperature within the tank, keeping the pressure from rising, and avoiding potential
risk caused by high pressure within the tank. Therefore, compared to the traditional
shading plate, the heat insulation and reflective layer is thinner and lighter, accordingly
the net weight of the storage and transportation container reduces obviously.
[0017] Further aspects and features result from the dependant claims, the attached drawings
and the following description of embodiments of the present invention. Embodiments
are described by way of example in relation to the attached drawings.
[0018] It should be undersood that the above general description and the following detail
description is just exemplary, not to limit the present disclosure.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019]
Fig. 1 is a perspective view showing a shading plate disposed on the top of a tank
container in the prior art.
Fig. 2a is a perspective view of a tank container according to the first embodiment
of the present disclosure.
Fig. 2b is a view showing partial enlargement of A district of Fig.2a.
Fig. 3a is perspective view of a tank container according to the second embodiment
of the present disclosure.
Fig. 3b is a view showing partial enlargement of B district of Fig.3a.
Fig. 4a is perspective view of a tank container according to the first arrangement
of the present disclosure.
Fig. 4b is a view showing partial enlargement of C district of Fig.4a.
Fig. 5a is perspective view of a tank container according to the second arrangement
of the present disclosure.
Fig. 5b is a view showing partial enlargement of D district of Fig.5a.
DETAILED DESCRIPTION
[0020] Prior to a detailed description of the embodiments and arrangements according to
Figs. 2 to 5b general explanations are provided with regard to general embodiments.
[0021] The present invention provides a tank container according to independent claims 1
and 7. Preferred embodiments are defined by the dependent claims.
[0022] A freight container may comprise a vessel for retaining the pressurized liquid within
a shell comprising a cylindrical section and heads enclosing opposite ends of the
cylindrical section, a frame connected to the vessel to transmit operational loads
between the vessel and handling devices at least one opening for filling and/or discharging
the vessel, a thermal system covering not less than the upper third of an outer surface
of the shell, wherein the thermal system provides an insulation effect which is at
least equivalent to the insulation effect of a shield separated from the outer surface
of the shell by an airspace of not less than 40 mm, and the thermal system comprises
a thermal coating comprising a heat-reflective, heat-absorbing and/or insulating liquid
based material containing insulating, heat-absorbing and/or reflecting particles.
[0023] In such a freight container the thermal system is provided which achieves an insulation
effect which is at least equivalent to the insulation effect of a shield separated
from the outer surface of the shell by an airspace of not less than 40 mm. And specifically,
this thermal system is achieved by a thermal coating comprising a liquid based material
containing insulating, heat-absorbing and/or reflective particles. Therefore the thermal
properties are achieved by a material, which is added and/or included into a painting
material (matrix). The particles provide insulating, heat-absorbing and/or reflecting
properties.
[0024] The particles may comprise ceramic and/or nano-particles. Such particles or nano-particles
may comprise silicate or tombarthite particles, which increase the insulating quality
of such a coating.
[0025] The coating may comprise irregular silicate particles 5 to 100 µm in seize.
[0026] The coating may comprise fine non-metallic hollow microspheres which have a high
reflectivity for light and/or infrared radiation and form numerous small cavities
inside the coating layers (similar to a foam structure) which decrease the thermal
conduction of the coating. Such hollow beads or spherical beads therefore combine
reflecting and insulating features.
[0027] The insulating/reflecting particles may contain thermochromic dyes, particularly
in the form of microcapsules, containing special dyes which changes its colour due
to a change of temperature and/or radiation. Such thermochromic dyes may for example
change their colour from dark (low reflective) to bright (high reflective) under the
influence of sun radiation and/or an increase of the surface temperature due to such
radiation.
[0028] The insulating/reflecting/thermo-active particles may contain particles with a latent
heat storage function by exploiting the enthalpy of a reversible thermodynamic state,
in particular solid to liquid or vice versa. They take up a lot of heat energy (irradiated
by the sun) and convert it into the so called "heat of fusion" without changing the
temperature. This process is reversible and the storage medium releases the same amount
of heat energy during solidification (e.g. during the night). Latent heat storage
material is available in the form of microencapsulated particles containing a latent
heat storing substance (e.g. based on a paraffin wax).
[0029] The thermal coating may be based on a white or translucent matrix based on a component
selected from epoxy resins, polyurethanes, acrylates, styrene acrylates, silicone
polymers, polyester resins, and/or natural resins and other components suitable of
forming a coating matrix.
[0030] The thermal insulating coating may comprise an outer surface having a high emissivity,
which allows for a high irradiation of heat from the container vessel itself, i. e.
from the container vessel surface. Such a surface having a high emissivity can be
formed by a special coating layer and/or may be formed by a sheet layer and/or a membrane
layer which is applied to the coating in a wrapping and/or plating process.
[0031] Such a sheet layer may be formed by a thin, highly reflective metal foil (e.g. aluminium
foil) and/or by a metalized plastic tape or foil. It may also be formed by a fiber
reinforced foil or membrane having increased mechanically properties.
[0032] Such a membrane sheet and/or membrane layer may also contain an adhesive layer, which
is suitable to fix the layer or sheet onto the coating layer.
[0033] The outer surface may also be formed from a non-metallic bead coating with high reflective
bead components.
[0034] The thermal system provides an insulation effect which is at least equivalent to
the insulation effect of a complete cladding of the vessel having a thermal conductance
of not more than 0,67 Wm
-2K
-1. Such a thermal system is able to replace a complete thermal insulation, which usually
comprises an insulation layer of more than 20 mm. If the thermal system is designed
accordingly it is possible to gain an diameter increasement which results in an additional
volume for a 20' ISO container.
[0035] Hereinafter, the disclosure will be further explained with reference to the accompanying
drawings.
[0036] The storage and transportation container of the present disclosure may be applied
to transportable pressure vessel, more specifically to the vessel for transporting
non-refrigeration liquid gas. In the following embodiments, the disclosure will be
explained by exampling of a tank container for transporting liquefied petroleum gas.
Embodiment One
[0037] Fig. 2a is a perspective view of a tank container according to the first embodiment
of the present disclosure. The tank container 10 includes a frame 11 and a tank 12
disposed in the frame 11. The tank 12 includes a cylinder body 121 and two sealing
heads 122 for sealing the two end openings of the cylinder body 121 respectively.
[0038] The upper surface of the cylinder body 121 is covered by a heat insulation and reflective
layer 13. The area of the upper surface represents one third of the total area of
the cylinder body 121, that is, the coverage erea of the heat insulation and reflective
layer 13 represents one third of the total area of the cylinder body 121. The upper
surface of the cylinder body includes a top surface of the cylinder body and a portion
of side surface extending from the top surface. The total area of the top surface
and the part of side surface represents one third of the total area of the cylinder
body 121.
[0039] The heat insulation and reflective layer 13 has heat insulation and reflective function.
The heat insulation and reflective layer 13 is a single layer structure. The single
layer structure includes a plurality of non-metal hollow microspheres 131 having heat
insulation and reflective function. The matrix of the heat insulation and reflective
layer 13 may be a high polymer material layer. The heat insulation and reflective
layer 13 may be composed of resin matrix and non-metal hollow microspheres filled
in the resin matrix. The non-metal hollow microspheres 131 may produce sphere prism
reflection effect, which may reduce sunshine energy invading into the tank, thus achieving
the reflecting effect to sunshine. Meamwhile, a large number of hollow structures
of non-metal hollow microspheres 131 form a heat insulation layer to stop heat conduction,
thereby achieving the heat insulation effect.
[0040] As non-metal hollow microspheres 131 may reflect sunshine, the non-metal hollow microspheres
131 disposed on the upper surface of the cylinder body 121 may reflect visible light
and infrared ray. Therefore the heat insulation and reflective layer 13 may have function
of the shading plate.
[0041] The diameter of the non-metal hollow microsphere 131 may be between Sum to 100um.
The non-metal hollow microsphere 131 may be a glass hollow microsphere, a ceramic
hollow microsphere or other non-metal hollow sphere. These hollow spheres 131 perform
as insulating and reflecting particles. The hollow space, which is filled by a gas,
increases the insulating capacity of the reflective layer 13 because the thermal conductance
of gases is much lower than the thermal conductance of a solid or liquid. The hollow
spheres 131 also reflect visible light and/or infrared irradiation at their outer
and/or inner surfaces and therefore keep the radiation away from the cylinder body
121 and therefore operate like an internal sunshield.
[0042] The heat insulation and reflective layer is a coating layer formed on the cylinder
body 121 by brush coating or spray coating. The thickness of the coating layer is
between 0.1mm to 2mm.
[0043] The heat insulation and reflective layer may be a thin pasting-film or a thin blanket
(e.g. a sheet layer or membrane layer formed from a metallic or metallized foil with
high reflectivity/emissivity). The thin pasting-film or the thin blanket is bonded
to the cylinder body 121 by pasting. The thickness of the pasting-film or the thin
blanket is between 0.1mm to 10mm.
[0044] In addition, to further reinforce the reflecting property of the the heat insulation
and reflective layer 13, titanium dioxide may be added into the resin matrix.
Embodiment Two
[0045] Refering to Fig. 3a is perspective view of a tank container according to the second
embodiment of the present disclosure. Fig. 3b is a view showing partial enlargement
of B district of Fig.3a. The tank container 20 includes a frame 21 and a tank 22 disposed
in the frame 21. The tank 22 includes a cylinder body 221 and two sealing heads 222
configured to seal the two end openings of the cylinder body 221 respectively.
[0046] The upper surface of the cylinder body 221 is covered by a heat insulation and reflective
layer 23. The area of the upper surface represents one third of the total area of
the cylinder body 221, that is, the coverage area of the heat insulation and reflective
layer 23 represents one third of the total area of the cylinder body 221. The upper
surface of the cylinder body 221 includes a top surface of the cylinder body and a
portion of side surface extending from the top surface. The total area of the top
surface and the part of side surface represents one third of the total area of the
cylinder body 221.
[0047] The heat insulation and reflective layer 23 has heat insulation and reflective function.
The heat insulation and reflective layer 23 is a double-layer structure. The heat
insulation and reflective layer 23 includes a heat insulation inner layer 232 and
a reflective outer layer 233. The heat insulation inner layer 232 is made of heat-preservation
material, and the heat-preservation material may be selected from any one from silicate,
rare earth and aerogel. But not limited to these kinds of material, the heat-preservation
material may also be other material with function of heat preservation or heat insulation.
[0048] The reflective outer layer 233 may form a reflecting surface on the surface of the
heat insulation inner layer 232 to achieve reflecting effect.
[0049] In addition, the reflective outer layer 233 may be made of reflective material. The
reflective material may be fluorocarbon coating. The fluorocarbon coating may be composed
of 4F type fluororesin and special heat insulation material. In case that the fluorocarbon
coating forms a film, a coating film which has high reflectivity and high themal resistance
is formed. When the sunshine shines on the coating film, major of energy of the sunshine
will be reflected back, and is prevented from transmiting into the tank.
[0050] In addition, the reflective material is not limited to the fluorocarbon coating,
but other reflective material.
[0051] The heat insulation inner layer 232 and the reflecting layer 233 may be coated on
the tank 22 by many kinds of manners.
[0052] In one manner, the heat insulation inner layer 232 is a coating layer formed on the
cylinder body 121 by brush coating or spray coating of heat-preservation material.
The reflective outer layer 233 is a thin pasting-film or a thin blanket made of fluorocarbon
material, which may be bonded to the heat insulation inner layer 232 by pasting. The
total thickness of the heat insulation inner layer 232 and the reflective outer layer
233 is between 0.1mm to 10mm.
[0053] In another manner, the heat insulation inner layer 232 is a thin pasting-film or
a thin blanket made of heat-preservation material, which may be bonded to the cylinder
body 121 by pasting. The reflective outer layer 233 is a coating layer formed on the
heat insulation inner layer 232 by brush coating or spray coating of fluorocarbon
material. The total thickness of the heat insulation inner layer 232 and the reflective
outer layer 233 is between 0.1mm to 10mm.
[0054] In further another manner, the heat insulation inner layer 232 is a coating layer
formed on the cylinder body 121 by brush coating or spray coating of heat-preservation
material. The reflective outer layer 233 is a coating layer formed on the heat insulation
inner layer 232 by brush coating or spray coating of fluorocarbon material. The total
thickness of the heat insulation inner layer 232 and the reflective outer layer 233
is between 0.1mm to 2 mm.
[0055] In further another manner, the heat insulation inner layer 232 is a thin pasting-film
or a thin blanket made of heat-preservation material, which may be bonded to the cylinder
body 121 by pasting. The reflective outer layer 233 is a thin pasting-film or a thin
blanket made of fluorocarbon material, which may be bonded to the heat insulation
inner layer 232 by pasting. The total thickness of the heat insulation inner layer
232 and the reflective outer layer 233 is between 0.1mm to 10 mm
[0056] In the above two embodiments, A heat insulation and reflective layer is coated on
the tank, the heat insulation and reflective layer at least coveres the upper surface,
the coverage area of the heat insulation and reflective layer at least covers one
third of the total area of the cylinder body. The heat insulation and reflective layer
has high reflectivity to sunshine, the sunshine shining on the surface of the tank
may be well reflected back. Whereby, the technical solution provided in this disclosure
may totally replace the shading device used in the prior art. Meanwhile, the heat
insulation and reflective layer has good heat insulating effect, which may obviously
reduce heat transmission between the tank and outerspace, thereby reduce liquid vaporization
as the rise of the temperature within the tank, keeping the pressure from rising,
and avoiding potential risk caused by high pressure within the tank.
[0057] As coated on the surface of the tank in the present disclosure, the heat insulation
and reflective layer is not easy to be damaged, and the durability of the heat insulation
and reflective layer increases at least 30%.
[0058] According to relevant standard, in case of having shading device, the design reference
temperature of the tank may reduce from 60°C to 55 °C. The design reference temperature
has reduced, the design pressure also has reduced, and accordingly the safety of the
tank increases.
[0059] Moreover, as the heat insulation and reflective layer itself is thin, of which the
thickness is between 0.1mm to 10 mm, compared to the conventional shading plate of
the weight of 80kg, the net weight of the tank reduces obviously. For some higher
density goods, the tank may carry more goods.
[0060] In the conventional art, the height of the shading plate is beyond the tank, which
is not easy to transport. However, the heat insulation and reflective layer dicrectly
covers on the tank in present disclosure, which overcomes the shortcoming of the shading
plate caused by the excessive height.
[0061] In the above two embodiments, the tank is coated by a heat insulation and reflective
layer, and the coverage area of the heat insulation and reflective layer represents
one third of the total area of the cylinder body. But not limit to this ratio, the
coverage area at least represents one third of the total area of the cylinder body,
e.g. the coverage area may represent two third. Moreover, the coverage area includes
not only the surface of the cylinder body, but also a partion of or all of surface
of the sealing heads.
Arrangement One
[0062] Refering to Fig. 4a and Fig.4b, Fig. 4a is perspective view of a tank container according
to the first arrangement of the present disclosure. Fig. 4b is a view showing partial
enlargement of C district of Fig.4a. The tank container 30 includes a frame 31 and
a tank 32 disposed in the frame 31. The tank 32 includes a cylinder body 321 and two
sealing heads 322 for sealing the two end openings of the cylinder body 321 respectively.
[0063] The outer surface of the tank 32 (including the outer surface of the cylinder body
321 and the sealing heads 322) is coated by a heat insulation and reflective layer
33 completely. The heat insulation and reflective layer 33 covers the whole tank 32,
that is, all the outer surface of the tank 32 is coated by the heat insulation and
reflective layer 33, as to form an entire heat insulation layer to clad the whole
tank 32. The heat insulation effect of the entire heat insulation layer may achieve
the level of "having heat insulation layer" regulated in the regulation of IMDG-"International
Maritime Dangerous Goods Code".
[0064] The heat insulation and reflective layer 33 has heat insulation and reflective function.
The heat insulation and reflective layer 33 may be a single layer structure. The heat
insulation and reflective layer 33 with single layer structure includes a plurality
of non-metal hollow microspheres 331 with heat insulation and reflective function.
[0065] The matrix of the heat insulation and reflective layer 33 may be a high polymer material
layer. The heat insulation and reflective layer 33 may be composed of resin matrix
and non-metal hollow microspheres 331 filled in the resin matrix. The non-metal hollow
microspheres 331 may produce sphere prism reflection effect, which may reduce sunshine
energy invading into the tank, as to achieve the reflecting effect to sunshine. Meamwhile,
a large number of hollow structures of non-metal hollow microspheres 331 form a heat
insulating layer to stop heat conduction, thereby achieving the heat insulation effect.
[0066] As non-metal hollow microspheres 331 may reflect sunshine, the non-metal hollow microspheres
331 disposed on the the tank32 may reflect visible light and infrared ray. Therefore,
the heat insulation and reflective layer 33 may have function of the shading plate.
[0067] The diameter of the non-metal hollow microsphere 331 may be between Sum to 100um.
The non-metal hollow microsphere 331 may be a glass hollow microsphere, a ceramic
hollow microsphere or other non-metal hollow sphere.
[0068] The heat insulation and reflective layer 33 is a coating layer formed on the tank
32 by brush coating or spray coating. The thickness of the coating layer is between
0.1mm to 2mm.
[0069] The heat insulation and reflective layer 33 may be a thin pasting-film or a thin
blanket. The thin pasting-film or the thin blanket is bonded to the tank 32 by pasting.
The thickness of the pasting-film or the thin blanket is between 0.1mm to 10mm.
[0070] In addition, in order to further reinforce the reflecting property of the the heat
insulation and reflective layer 33, titanium dioxide may be added into the resin matrix.
Arrangment Two
[0071] Refering to Fig. 5a and Fig.5b, Fig. 5a is perspective view of a tank container according
to the second arrangement of the present disclosure. Fig. 5b is a view showing partial
enlargement of D district of Fig.5a. The tank container 40 includes a frame 41 and
a tank 42 disposed in the frame 41. The tank 42 includes a cylinder body 421 and two
sealing heads 422 for sealing the two end openings of the cylinder body 421 respectively.
[0072] The outer surface of the tank 42 (including the outer surface of the cylinder body
421 and the sealing heads 422) is coated by a heat insulation and reflective layer
43 completely. The heat insulation and reflective layer 43 covers the whole tank 42,
that is, all the outer surface of the tank 42 is coated by the heat insulation and
reflective layer 43, as to form an entire heat insulation layer to clad the whole
tank 42. The heat insulation effect of the entire heat insulation layer may achieve
the level of t"having heat insulation layer" regulated in the regulation of IMDG-"International
Maritime Dangerous Goods Code".
[0073] The heat insulation and reflective layer 43 has heat insulation and reflective function.
The heat insulation and reflective layer 43 is a double-layer structure. The heat
insulation and reflective layer 43 includes a heat insulation inner layer 432 and
a reflective outer layer 433.
[0074] The heat insulation inner layer 432 is made of heat-preservation material, and the
heat-preservation material may be selected from any one of silicate, rare earth, aerogel.
But not limited to this, the heat-preservation material also may be other material
with a function of heat preservation or heat insulation.
[0075] The reflective outer layer 433 may form a reflecting surface on the surface of the
heat insulation inner layer 432 to achieve reflecting effect.
[0076] In addition, the reflective outer layer 433 may be made of reflective material. The
reflective material may be fluorocarbon coating. The fluorocarbon coating may be composed
of 4F type fluororesin and special heat insulation material. After the fluorocarbon
coating forms a film, a coating film is formed which has high reflectivity and high
themal resistance. When the sunshine shines on the coating film, major of energy of
the sunshine will be reflected back, and is prevented from transmiting to the inner
of the tank.
[0077] In addition, the reflective material is not limited to the fluorocarbon coating,
but also may be other reflective material.
[0078] The heat insulation inner layer 432 and the reflecting layer 433 may be coated on
the tank 42 by many kinds of manners.
[0079] In one manner, the heat insulation inner layer 432 is a coating layer formed on the
tank 42 by brush coating or spray coating of heat-preservation material. The reflective
outer layer 433 is a thin pasting-film or a thin blanket made of fluorocarbon material,
which may be bonded to the heat insulation inner layer 432 by pasting. The total thickness
of the heat insulation inner layer 432 and the reflective outer layer 433 is between
0.1mm to 10mm.
[0080] In another manner, the heat insulation inner layer 432 is a thin pasting-film or
a thin blanket made of heat-preservation material, which may be bonded to the tank
22 by pasting. The reflective outer layer 433 is a coating layer formed on the heat
insulation inner layer 432 by brush coating or spray coating of fluorocarbon material.
The total thickness of the heat insulation inner layer 432 and the reflective outer
layer 433 is between 0.1mm to 10mm
[0081] In further another manner, the heat insulation inner layer 432 is a coating layer
formed on the tank 42 by brush coating or spray coating of heat-preservation material.
The reflective outer layer 433 is a coating layer formed on the heat insulation inner
layer 432 by brush coating or spray coating of fluorocarbon material. The total thickness
of the heat insulation inner layer 432 and the reflective outer layer 433 is between
0.1mm to 2 mm.
[0082] In further another manner, the heat insulation inner layer 432 is a thin pasting-film
or a thin blanket made of heat-preservation material, which may be bonded to the tank42
by pasting. The reflective outer layer 433 is a thin pasting-film or a thin blanket
made of fluorocarbon material, which may be bonded to the heat insulation inner layer
432 by pasting. The total thickness of the heat insulation inner layer 432 and the
reflective outer layer 433 is between 0.1mm to 10 mm.
[0083] In above arrangments one and two, the outer surface of the tank is coated by a heat
insulation and reflective layer, which covers the whole tank, as to make an entire
heat insulation layer formed on the outside of the tank, which has a good heat insulation
effect. Compared to the manner of "a heat-preservation material layer is coated on
the outer of the tank, and fixed to the tank by an outer packing sheet (the total
weight of the heat-preservation material layer and the outer packing sheet is 200kg)"
in the traditional technique, the thickness and the weight of the heat insulation
and reflective layer in the present disclosure are reduced obviously.
[0084] The heat insulation and reflective layer has a good heat insulation and reflecting
effect, which may achieve the heat insulation level of "having heat insulation layer"
regulated in the IMDG-"International Maritime Dangerous Goods Code" or other laws
and regulations.
[0085] Therefore, according to regulations of the IMDG-"International Maritime Dangerous
Goods Code", the design reference temperature may decrease to 50°C. Accordingly, the
maximum allowable working pressure (MAWP) of the cylinder body also decreases, and
the design pressure decreases as well, thereby avoiding potential safe risk caused
by high pressure within the tank.
[0086] It should be noted that, the examples in the above embodiments are all tank container.
But not limited to tank container, the storage and transportation container in this
disclosure may be other transportable pressure vessel, eg. a pressure vessel without
frame.
[0087] Therefore, the embodiments described above are merely some perefable ones, and the
disclosure is not limited to any specific details of these embodiments. An oridinary
person skilled in the art would readily appreciate that modifications or changes based
on the principles of the disclosure. Accordingly, the scope of the present invention
should be limited solely by the appended claims.
1. Tank container (10, 20, 30, 40), comprising:
a tank (12, 22, 32, 43) comprising a cylinder body (121, 221, 321, 421) and two sealing
heads (122, 222, 322, 422) configured to seal two end openings of the cylinder body
(121, 221, 321, 421) respectively;
a heat insulation and reflective layer (13, 23, 33, 43) disposed on the outside of
the tank, wherein the heat insulation and reflective layer (13, 23, 33, 43)) covers
at least an upper surface of the cylinder body (121, 221, 321, 421) comprising a top
surface of the cylinder body and a part of side surface extending from the top surface,
and the heat insulation and reflective layer (13, 23, 33, 43) covers at least one
third of total area of the cylinder body (121);
characterized in that the heat insulation and reflective layer comprises (13, 33) non-metal hollow microspheres
(131, 331) with heat insulation and reflective function, the diameter of the non-metal
hollow microspheres (131, 331) is between 5µm and 100µm, and the heat insulation and
reflective layer (13, 23, 33, 43) further comprises resin matrix, in which the non-metal
hollow microspheres (131, 331) are filled.
2. Tank container (30, 40) according to claim 1, characterized in that the heat insulation and reflective layer (33, 43) covers the outer surfaces of the
cylinder body (321, 421) and the sealing heads (322, 422) to make the whole tank body
(32, 42) in the coverage.
3. Tank container (10, 20, 30, 40) according to claim 1 or 2, characterized in that the heat insulation and reflective layer (13, 33) is a coating layer formed on the
tank by brush coating or spray coating.
4. Tank container (10, 20, 30, 40) according to claim 3, characterized in that the thickness of the coating layer is between 0.1mm and 2mm.
5. Tank container (10, 20, 30, 40) according to claim 1 or 2, characterized in that the heat insulation and reflective layer (13, 33) is a thin pasting-film or a thin
blanket, the thickness of the pasting-film or the thin blanket is between 0.1mm and
10mm.
6. Tank container (10, 30) according to claim 1, characterized in that the non-metal hollow microspheres (131, 331) comprise glass hollow microspheres and/or
ceramic hollow microspheres.
7. Tank container (10, 20, 30, 40), comprising:
a tank (12, 22, 32, 43) comprising a cylinder body (121, 221, 321, 421) and two sealing
heads (122, 222, 322, 422) configured to seal two end openings of the cylinder body
(121, 221, 321, 421) respectively;
a heat insulation and reflective layer (13, 23, 33, 43) disposed on the outside of
the tank, wherein the heat insulation and reflective layer (13, 23, 33, 43)) covers
at least an upper surface of the cylinder body (121, 221, 321, 421) comprising a top
surface of the cylinder body and a part of side surface extending from the top surface,
and the heat insulation and reflective layer (13, 23, 33, 43) covers at least one
third of total area of the cylinder body (121);
characterized in that the heat insulation and reflective layer (23, 43) comprises a heat insulation inner
layer (232, 432) being made of a heat preservation material and a reflective outer
layer (233, 433) being made of a reflective material;
Wherein the total thickness of the heat insulation inner layer (232, 432) and the
reflective outer layer (233, 433) is between 0.1mm and 10mm;
the reflective outer layer (233, 433) forms a reflecting surface on the surface of
the heat insulation inner layer (232, 432), and the heat insulation inner layer (232,
432) is a coating layer formed on the cylinder body (121, 221, 321, 421).
8. Tank container (20, 40) according to claim 7, characterized in that the heat insulation inner layer (232, 432) is a coating layer, a pasting-film or
a thin blanket, and the reflective outer layer (233, 433) is a coating layer, a pasting-film
or a thin blanket.
9. Tank container (20, 40) according to one of claims 7 to 8, characterized in that the heat-preservation material is selected from any one of silicate, rare earth and
aerogel.
10. Tank container (20, 40) according to one of claims 7 to 8, characterized in that the reflective material is a fluorocarbon coating.
1. Tankcontainer (10, 20, 30, 40), umfassend:
einen Tank (12, 22, 32, 43) umfassend einen Zylinderkörper (121, 221, 321, 421) und
zwei Dichtköpfe (122, 222, 322, 422), die so konfiguriert sind, dass sie jeweils zwei
Endöffnungen des Zylinderkörpers (121, 221, 321, 421) abdichten;
eine wärmedämmende und reflektierende Schicht (13, 23, 33, 43), die an der Außenseite
des Tanks angeordnet ist, wobei die wärmedämmende und reflektierende Schicht (13,
23, 33, 43) mindestens eine obere Fläche des Zylinderkörpers (121, 221, 321, 421)
bedeckt, die eine Deckfläche des Zylinderkörpers und einen Teil einer Seitenfläche
umfasst, der sich von der Deckfläche aus erstreckt, und die wärmedämmende und reflektierende
Schicht (13, 23, 33, 43) mindestens ein Drittel der Gesamtfläche des Zylinderkörpers
(121) bedeckt;
dadurch gekennzeichnet, dass die wärmedämmende und reflektierende Schicht (13, 33) nichtmetallische Mikrohohlkugeln
(131, 331) mit wärmedämmender und reflektierender Funktion umfasst, der Durchmesser
der nichtmetallischen Mikrohohlkugeln (131, 331) zwischen 5 µm und 100 µm liegt, und
die wärmedämmende und reflektierende Schicht (13, 23, 33, 43) ferner eine Harzmatrix
umfasst, in welche die nichtmetallischen Mikrohohlkugeln (131, 331) gefüllt sind.
2. Tankcontainer (30, 40) nach Anspruch 1, dadurch gekennzeichnet, dass die wärmedämmende und reflektierende Schicht (33, 43) die Außenflächen des Zylinderkörpers
(321, 421) und der Dichtköpfe (322, 422) bedeckt, um den gesamten Tankkörper (32,
42) zu bedecken.
3. Tankcontainer (10, 20, 30, 40) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die wärmedämmende und reflektierende Schicht (13, 33) eine Beschichtungsschicht ist,
die auf dem Tank durch Bürstenbeschichtung oder Sprühbeschichtung gebildet wird.
4. Tankcontainer (10, 20, 30, 40) nach Anspruch 3, dadurch gekennzeichnet, dass die Dicke der Beschichtungsschicht zwischen 0,1 mm und 2 mm beträgt.
5. Tankcontainer (10, 20, 30, 40) nach Anspruch 1 oder 2, dadurch gekennzeichnet, dass die wärmedämmende und reflektierende Schicht (13, 33) ein dünner Klebefilm oder eine
dünne Lage ist, wobei die Dicke des Klebefilms oder der dünnen Lage zwischen 0,1 mm
und 10 mm liegt.
6. Tankcontainer (10, 30) nach Anspruch 1, dadurch gekennzeichnet, dass die nichtmetallischen Mikrohohlkugeln (131, 331) Mikrohohlkugeln aus Glas und/oder
Mikrohohlkugeln aus Keramik umfassen.
7. Tankcontainer (10, 20, 30, 40), umfassend:
einen Tank (12, 22, 32, 43) umfassend einen Zylinderkörper (121, 221, 321, 421) und
zwei Dichtköpfe (122, 222, 322, 422), die so konfiguriert sind, dass sie jeweils zwei
Endöffnungen des Zylinderkörpers (121, 221, 321, 421) abdichten;
eine wärmedämmende und reflektierende Schicht (13, 23, 33, 43), die an der Außenseite
des Tanks angeordnet ist, wobei die wärmedämmende und reflektierende Schicht (13,
23, 33, 43) mindestens eine obere Fläche des Zylinderkörpers (121, 221, 321, 421)
bedeckt, die eine Deckfläche des Zylinderkörpers und einen Teil einer Seitenfläche
umfasst, der sich von der Deckfläche aus erstreckt, und die wärmedämmende und reflektierende
Schicht (13, 23, 33, 43) mindestens ein Drittel der Gesamtfläche des Zylinderkörpers
(121) bedeckt;
dadurch gekennzeichnet, dass die wärmedämmende und reflektierende Schicht (23, 43) eine wärmedämmende Innenschicht
(232, 432), die aus einem Wärmeerhaltungsmaterial hergestellt ist, und eine reflektierende
Außenschicht (233, 433), die aus einem reflektierenden Material hergestellt ist, umfasst;
wobei die Gesamtdicke der wärmedämmenden Innenschicht (232, 432) und der reflektierenden
Außenschicht (233, 433) zwischen 0,1 mm und 10 mm liegt;
die reflektierende Außenschicht (233, 433) eine reflektierende Oberfläche auf der
Oberfläche der wärmedämmenden Innenschicht (232, 432) bildet, und die wärmedämmende
Innenschicht (232, 432) eine auf dem Zylinderkörper (121, 221, 321, 421) gebildete
Beschichtungsschicht ist.
8. Tankcontainer (20, 40) nach Anspruch 7, dadurch gekennzeichnet, dass die wärmedämmende Innenschicht (232, 432) eine Beschichtungsschicht, ein Klebefilm
oder eine dünne Lage ist, und die reflektierende Außenschicht (233, 433) eine Beschichtungsschicht,
ein Klebefilm oder eine dünne Lage ist.
9. Tankcontainer (20, 40) nach einem der Ansprüche 7 bis 8, dadurch gekennzeichnet, dass das Wärmeerhaltungsmaterial aus einem Silikat, einer seltenen Erde oder einem Aerogel
ausgewählt ist.
10. Tankcontainer (20, 40) nach einem der Ansprüche 7 bis 8, dadurch gekennzeichnet, dass das reflektierende Material eine Fluorkohlenstoffbeschichtung ist.
1. Conteneur citerne (10, 20, 30, 40) comprenant :
une citerne (12, 22, 32, 43) comprenant un corps cylindrique (121, 221, 321, 421)
et deux têtes de scellage (122, 222, 322, 422) configurées pour sceller respectivement
deux ouvertures d'extrémité du corps cylindrique (121, 221, 321, 421);
une couche d'isolation thermique et de réflexion (13, 23, 33, 43) disposée à l'extérieur
de la citerne, où la couche d'isolation thermique et de réflexion (13, 23, 33, 43)
couvre au moins une surface supérieure du corps cylindrique (121, 221, 321, 421) comprenant
une surface de dessus du corps cylindrique et une partie d'une surface latérale s'étendant
à partir de la surface de dessus, et la couche d'isolation thermique et de réflexion
(13, 23, 33, 43) couvre au moins un tiers de la surface totale du corps cylindrique
(121) ;
caractérisé en ce que la couche d'isolation thermique et de réflexion comprend (13, 33) des microsphères
creuses non métalliques (131, 331) ayant une fonction d'isolation thermique et de
réflexion, le diamètre des microsphères creuses non métalliques (131, 331) est compris
entre 5 µm et 100 µm, et la couche d'isolation thermique et de réflexion (13, 23,
33, 43) comprend en outre une matrice de résine, dans laquelle les microsphères creuses
non métalliques (131, 331) sont remplies.
2. Conteneur citerne (30, 40) selon la revendication 1, caractérisé en ce que la couche d'isolation thermique et de réflexion (33, 43) couvre les surfaces extérieures
du corps cylindrique (321, 421) et des têtes de scellage (322, 422) pour que l'ensemble
du corps de la citerne (32, 42) soit recouvert.
3. Conteneur citerne (10, 20, 30, 40) selon la revendication 1 ou 2, caractérisé en ce que la couche d'isolation thermique et de réflexion (13, 33) est une couche de revêtement
formée sur la citerne par enduction à la brosse ou enduction par pulvérisation.
4. Conteneur citerne (10, 20, 30, 40) selon la revendication 3, caractérisé en ce que l'épaisseur de la couche de revêtement est comprise entre 0,1 mm et 2 mm.
5. Conteneur citerne (10, 20, 30, 40) selon la revendication 1 ou 2, caractérisé en ce que la couche d'isolation thermique et de réflexion (13, 33) est une fine couche d'encollage
ou une fine couverture, l'épaisseur de la couche d'encollage ou de la fine couverture
étant comprise entre 0,1 mm et 10 mm.
6. Conteneur citerne (10, 30) selon la revendication 1, caractérisé en ce que les microsphères creuses non métalliques (131, 331) comprennent des microsphères
creuses en verre et/ou des microsphères creuses en céramique.
7. Conteneur citerne (10, 20, 30, 40) comprenant :
une citerne (12, 22, 32, 43) comprenant un corps cylindrique (121, 221, 321, 421)
et deux têtes de scellage (122, 222, 322, 422) configurées pour sceller respectivement
deux ouvertures d'extrémité du corps cylindrique (121, 221, 321, 421) ;
une couche d'isolation thermique et de réflexion (13, 23, 33, 43) disposée à l'extérieur
de la citerne, où la couche d'isolation thermique et de réflexion (13, 23, 33, 43)
couvre au moins une surface supérieure du corps cylindrique (121, 221, 321, 421) comprenant
une surface de dessus du corps cylindrique et une partie d'une surface latérale s'étendant
à partir de la surface de dessus, et la couche d'isolation thermique et de réflexion
(13, 23, 33, 43) couvre au moins un tiers de la surface totale du corps cylindrique
(121) ;
caractérisé en ce que la couche d'isolation thermique et de réflexion (23, 43) comprend une couche intérieure
d'isolation thermique (232, 432) constituée d'un matériau de conservation de la chaleur
et une couche extérieure réfléchissante (233, 433) constituée d'un matériau réfléchissant
;
où l'épaisseur totale de la couche intérieure d'isolation thermique (232, 432) et
de la couche extérieure réfléchissante (233, 433) est comprise entre 0,1 mm et 10
mm ;
la couche extérieure réfléchissante (233, 433) forme une surface réfléchissante sur
la surface de la couche intérieure d'isolation thermique (232, 432), et la couche
intérieure d'isolation thermique (232, 432) est une couche de revêtement formée sur
le corps cylindrique (121, 221, 321, 421).
8. Conteneur citerne (20, 40) selon la revendication 7, caractérisé en ce que la couche intérieure d'isolation thermique (232, 432) est une couche de revêtement,
une couche d'encollage ou une fine couverture, et la couche extérieure réfléchissante
(233, 433) est une couche de revêtement, une couche d'encollage ou une fine couverture.
9. Conteneur citerne (20, 40) selon l'une des revendications 7 à 8, caractérisé en ce que le matériau de conservation de la chaleur est choisi parmi un silicate, une terre
rare ou un aérogel.
10. Conteneur citerne (20, 40) selon l'une des revendications 7 à 8, caractérisé en ce que le matériau réfléchissant est un revêtement en fluorocarbone.