TECHNICAL FIELD
[0001] In a first aspect, the invention relates to a method for shaking foam cans following
a production and filling process.
[0002] In a second aspect, the invention relates to a shaking device for shaking cans.
[0003] In a third aspect, the invention relates to the use of a method according to the
first aspect and/or a shaking device according to the second aspect.
[0004] In a fourth aspect, the invention relates to an end product obtained by a method
according to the first aspect.
PRIOR ART
[0005] A known method for shaking foam cans, following a production and filling process,
is known per se. A known method comprises shaking the foam cans in a shaking frame
whereby a liquid in the foam cans is given an impulse in a single direction. The impulse
is given by vibrating a vibrating table wherein the shaking frame is releasably mounted
on the vibrating table in a lying position. When the foam cans are loaded into the
shaking frame, they are shaken in a standing position. The impulse is hereby given
upwards and in a vertical direction to the liquid of the foam cans. This known method
involves some problems and drawbacks.
[0006] A problem with the known method is that foam cans must be shaken a considerable number
of times before all components present in the foam cans are mixed homogeneously. There
is a need for a method that can shake foam cans in an economically efficient manner.
[0007] A drawback of the known method is that if foam cans are shaken for too long or if
too strong an impulse is given to the foam cans, there is an increased risk of the
foam cans exploding. There is therefore a need for a safe method of shaking foam cans
wherein the number of times of shaking remains limited and impulses are given in a
dosed manner.
[0008] A problem of the known method is that an impulse is only given in a vertical direction
upwards. In the vertical downward direction, mixing of the liquid in the foam cans
only occurs due to the influence of gravity. Consequently, the mixing of the liquid
remains limited. There is a need for an improved method wherein the shaking effects
a more efficient mixing of the liquid in the foam cans.
[0009] DE 195 04 748 describes a device for mechanical agitation of aerosols with limited miscibility.
This device is disadvantageous because of a complex mechanical construction.
[0010] The present invention aims to find a solution for at least some of the above problems.
SUMMARY OF THE INVENTION
[0011] In a first aspect, the invention relates to a method for shaking foam cans according
to claim 1. More specifically, the method according to the first aspect of the invention
comprises that a shaking frame is rotatable about a lying axis, wherein a holder of
the shaking frame is parallel to the lying axis, wherein the holder of the shaking
frame is lifted after loading a predetermined number of foam cans by rotation about
the lying axis to a first position, the first position being on a first side of a
standing plane, wherein the lying axis lies in the standing plane, wherein the foam
cans are shaken by moving the shaking frame from the first position to a second position
and back a number of times, the second position being on a second opposite side of
the standing plane, wherein the foam cans move through a circular arc of at least
30° and at most 90° and wherein the shaking frame, after shaking the foam cans, lowers
to a lying position for unloading the shaken foam cans.
[0012] An advantage of a method according to the first aspect is that when the foam cans
are shaken, by rotating the shaking frame about a lying axis from a first position
to a second position and back, an impulse is given to the liquid in the foam cans
twice. A first pulse is given at the start of the rotation from the first position
to the second position and a second pulse is given at the rotation from the second
position back to the first position. Because an impulse is given twice, the liquid
is subject to much more thorough and uniform mixing compared to giving only one impulse.
Both impulses are also given in an opposite direction, wherein both impulses are directed
towards each other, making efficient use of the given impulses for mixing the liquid.
[0013] An additional advantage of a method according to the first aspect is that by moving
the shaking frame through a circular arc of at least 30° and at most 90°, the liquid
not only moves in an impulse direction, but also according to a direction of movement
of the shaking frame over the circular arc. This also results in a more thorough mixing
of the liquid.
[0014] A remarkable advantage of a method according to the first aspect is that a more efficient
mixing of the liquid in the foam cans results in a lower number of times of shaking
that is necessary to obtain a homogeneously mixed liquid. Consequently, the risk of
explosion of a foam can is limited and this results in a safe method.
[0015] A surprising advantage of a method according to the first aspect is that such a method
comprises a fully mechanical method. This results in a time-saving and cost-efficient
method. In addition, such a method limits a need for human actions. This results in
a safe method as human complications are avoided if an unwanted explosion of a foam
can occurs.
[0016] In a second aspect, the invention relates to a shaking device according to claim
8. More specifically, the shaking device comprises a first upright arm, a second upright
arm and at least one rotatable arm, which first upright arm and second upright arm
are attached to a base on a proximal side and are provided with an air-spring bellows
at a distal end, wherein the distal end of the first upright arm and the second upright
arm are located on a first side of a standing plane, wherein the rotatable arm is
rotatable about a lying axis of rotation between a first arm position and a second
arm position, wherein an air-spring bellows is attached to a distal end of the rotatable
arm, the distal end of the rotatable arm in the first arm position and the second
arm position being on a second opposite side of the standing plane, wherein in the
first arm position the shaking frame is in a lying position and wherein, in the second
arm position, the shaking frame is rotatable between the air-spring bellows of the
first upright arm and the second upright arm and the air-spring bellows of the at
least one rotatable arm, around a lying axis, the lying axis being in the standing
plane.
[0017] An advantage of a shaking device according to the second aspect is that a rotatable
arm in a first arm position is suitable for loading or unloading cans into the shaking
frame and wherein the cans can be shaken in a second arm position. Moreover, such
a shaking device has the further advantage that, by rotating a rotatable arm to the
second arm position, the shaking frame can move during shaking through a circular
arc of at least 30° and at most 90°.
[0018] An additional advantage of a shaking device according to the second aspect is that
the shaking device is provided with air-spring bellows. Air-spring bellows are very
advantageous as they can be expanded or contracted very quickly by changing the air
pressure in the air-spring bellows. This makes them suitable for giving a large impulse
to a liquid. In addition, both a first upright arm, a second upright arm and a rotatable
arm comprise an air-spring bellows. As a result, the shaking device has the advantage
that it is suitable for giving several impulses to the shaking frame. Being able to
give impulses efficiently by means of air-spring bellows results in an economic advantage
of the shaking device requiring fewer impulses until cans are completely homogeneously
mixed.
[0019] In a third aspect, the invention relates to a use of a method according to the first
aspect and/or a use of a shaking device according to the second aspect. In particular,
use for shaking foam cans, which foam cans comprise at least a fraction of polyol,
a fraction of methylenediphenyl diisocyanate (MDI) and a fraction of propellant gas.
An advantage of a use according to the third aspect is that foam cans can be homogeneously
mixed in an economically efficient manner. An additional advantage is that the use
is safe.
[0020] In a fourth aspect, the invention relates to a final product according to claim 15.
Specifically, a final product comprising a foam can comprising at least a fraction
of polyol, a fraction of methylenediphenyl diisocyanate (MDI) and a fraction of propellant
gas. An advantage of a final product according to the fourth aspect is that all components
present in the final product are completely homogeneously mixed.
DESCRIPTION OF THE FIGURES
[0021]
Fig. 1 illustrates a schematic representation of a side view of a shaking device according
to preferred embodiments of the invention, wherein the shaking frame is in a lying
position.
Fig. 2 illustrates a schematic representation of a side view of a shaking device according
to preferred embodiments of the invention, wherein the shaking frame is in a first
position.
Fig. 3 illustrates a schematic representation of a side view of a shaking device according
to preferred embodiments of the invention, wherein the shaking frame is in a second
position.
DETAILED DESCRIPTION
[0022] Unless otherwise defined, all terms used in the description of the invention, including
technical and scientific terms, have the meaning as commonly understood by a person
skilled in the art to which the invention pertains. For a better understanding of
the description of the invention, the following terms are explained explicitly.
[0023] The term "foam can" in this text is mainly intended to mean a cylindrical container
or can with an opening in the top face and a closed bottom face, the opening being
closed with a valve. The foam cans are filled with an insulating foam or an adhesive
foam, for example a fraction of polyol and a fraction of methylenediphenyl diisocyanate
(MDI), further provided with a propellant gas.
[0024] Under the present invention, an air-spring bellows comprises a rubber housing clamped
at the top and bottom by steel crimp rings. These crimp rings are secured to a lower
rolling piston and upper mounting plate of the air-spring bellows. Together, this
forms an airtight construction in which compressed air is contained. By adjusting
an air pressure in the air-spring bellows, the rubber housing rolls up or down over
the lower rolling piston, which causes a change in height as the air-spring bellows
expands or contracts.
[0025] Under the present invention, a base comprises any surface on which a proximal end
of an arm rests and/or is attached.
[0026] Under the present invention, a sensor comprises an electronically, mechanically or
software controlled sensing instrument which essentially measures a physical quantity
and converts the measured quantity into a standardized signal.
[0027] In this document, "a" and "the" refer to both the singular and the plural, unless
the context presupposes otherwise. For example, "a segment" means one or more segments.
[0028] When the term "around" or "about" is used in this document with a measurable quantity,
a parameter, a duration or moment, and the like, then variations are meant of approx.
20% or less, preferably approx. 10% or less, more preferably approx. 5% or less, even
more preferably approx. 1% or less, and even more preferably approx. 0.1% or less
than and of the quoted value, insofar as such variations are applicable in the described
invention. However, it must be understood that the value of a quantity used where
the term "about" or "around" is used, is itself specifically disclosed.
[0029] The terms "comprise," "comprising," "consist of," "consisting of," "provided with,"
"have," "having," "include," "including," "contain," "containing" are synonyms and
are inclusive or open terms that indicate the presence of what follows, and which
do not exclude or prevent the presence of other components, characteristics, elements,
members, steps, as known from or disclosed in the prior art.
[0030] Quoting numerical intervals by endpoints comprises all integers, fractions and/or
real numbers between the endpoints, these endpoints included.
[0031] In a first aspect, the invention relates to a method for shaking foam cans following
a production and filling process. The method comprises the following steps:
- supplying foam cans by means of a conveyor belt;
- machine-loading a predetermined number of foam cans in a standing position into a
holder of a shaking frame in a lying position;
- shaking the shaking frame mechanically;
- mechanically unloading the foam cans onto a conveyor belt, resulting in shaken foam
cans,
wherein the shaking frame is rotatable about a lying axis, wherein the holder of the
shaking frame is parallel to the lying axis, wherein the holder of the shaking frame
is lifted after loading the predetermined number of foam cans by rotation about the
lying axis to a first position, the first position being on a first side of a standing
plane, wherein the lying axis lies in the standing plane, wherein the foam cans are
shaken by moving the shaking frame from the first position to a second position and
back a number of times, the second position being on a second opposite side of the
standing plane, wherein the foam cans move through a circular arc of at least 30°
and at most 90° and wherein the shaking frame, after shaking the foam cans, lowers
to a lying position for unloading the shaken foam cans.
[0032] An advantage of a method according to the first aspect is that when the foam cans
are shaken, by rotating the shaking frame about a lying axis from a first position
to a second position and back, an impulse is given to the liquid in the foam cans
twice. A first pulse is given at the start of the rotation from the first position
to the second position and a second pulse is given at the rotation from the second
position back to the first position. Because an impulse is given twice, the liquid
is subject to much more thorough and uniform mixing compared to giving only one impulse.
Both impulses are also given in an opposite direction, wherein both impulses are directed
towards each other, making efficient use of the given impulses for mixing the liquid.
[0033] An additional advantage of a method according to the first aspect is that by moving
the shaking frame through a circular arc of at least 30° and at most 90°, the liquid
not only moves in an impulse direction, but also according to a direction of movement
of the shaking frame over the circular arc. This also results in a more thorough mixing
of the liquid.
[0034] A remarkable advantage of a method according to the first aspect is that a more efficient
mixing of the liquid in the foam cans results in a lower number of times of shaking
that is necessary to obtain a homogeneously mixed liquid. Consequently, the risk of
explosion of a foam can is limited and this results in a safe method.
[0035] A surprising advantage of a method according to the first aspect is that such a method
comprises a fully mechanical method. This results in a time-saving and cost-efficient
method. In addition, such a method limits a need for human actions. This results in
a safe method as human complications are avoided if an unwanted explosion of a foam
can occurs.
[0036] In an embodiment of the present invention, the shaking frame is moved from a first
position to a second position and back by cyclically increasing and decreasing an
air pressure in at least two air-spring bellows. By increasing the air pressure in
an air-spring bellows, the air-spring bellows expands and consequently an impulse
is given to the shaking frame. When the air pressure decreases, the air-spring bellows
is contracted. The cyclic raising and lowering involves appropriately and quickly
increasing the air pressure in the air-spring bellows when the shaking frame rests
against this air-spring bellows. This moves the shaking frame from the first position
to the second position or from the second position to the first position. After this,
the air pressure is reduced again until the shaking frame rests against the air-spring
bellows again.
[0037] In a further embodiment, a first air-spring bellows are located on the first side
and the second air-spring bellows are located on the second side of the standing plane,
wherein when the first air-spring bellows and the second air-spring bellows are projected
along the lying axis on a plane transverse to the lying axis, the projections of the
first air-spring bellows and the second air-spring bellows are symmetrical with respect
to the standing plane. An advantage of such an embodiment is that an air-spring bellows
only has to give an impulse that is sufficient for the shaking frame to rotate beyond
a vertical position of the shaking frame, wherein the shaking frame in the vertical
position is parallel to the standing plane. An additional advantage is that the first
air-spring bellows and the second air-spring bellows must give approximately the same
magnitude of impulse and therefore have approximately the same effect.
[0038] In an embodiment of the present invention, the air pressure in an air-spring bellows
is set in the range of 3.5-10 bar, preferably in the range of 4-9 bar and more preferably
in the range of 5-8 bar. An air pressure higher than 10 bar will result in an impulse
that is too strong, which can damage the shaking frame when the impulse is given.
In addition, the impulse given at 10 bar poses too great a risk of explosion of the
insulation cans. An air pressure lower than 3.5 bar will result in an impulse that
is too weak, so that the shaking frame cannot move from the first position to the
second position or from the second position to the first position or moves too slowly,
so that thorough mixing does not occur.
[0039] Such an embodiment has the advantage that an air pressure in the range of 3.5-10
bar gives an impulse that is powerful enough to move the shaking frame from the first
position to the second position or from the second position to the first position
without damaging the shaking frame or creating an explosion hazard and where thorough
mixing takes place.
[0040] In an embodiment of the present invention, foam cans are shaken at a shaking frequency
in the range of 20-500 shakes per minute, preferably in the range of 50-300 shakes
per minute, more preferably in the range of 75-250 shakes per minute and most preferably
in the range of 100-200 shakes per minute. Herein, one shake comprises moving the
shaking frame from the first position to the second position or from the second position
to the first position. A frequency higher than the specified range will result in
too great an explosion hazard for the foam cans. In addition, insufficient mixing
occurs because the liquid has insufficient time to move in the direction of the impulse,
because an impulse is already being given in the opposite direction. A frequency lower
than the specified range is not economically relevant as the insulation cans must
be shaken for a considerable time before they are homogeneously mixed.
[0041] In an embodiment of the present invention, the number of times the shaking frame
is moved from the first position to the second position and back is in the range of
20-750 times, preferably in the range of 20-500 times, and more preferably in the
rangeof 20-400 times. Several times higher than the specified range will result in
too great an explosion hazard for the foam cans. Several times lower than the specified
range will result in no homogeneous mixing of the foam cans.
[0042] In an embodiment of the present invention, during machine loading of foam cans, at
least two insulation cans are loaded into the holder of the shaking frame. An advantage
of such an embodiment is that it is not economically relevant to shake only one foam
can.
[0043] In an embodiment of the present invention, the predetermined number of foam cans
is counted by a sensor before loading. The foam cans are supplied by means of a conveyor
belt, where a sensor is provided before loading. In a particular embodiment, a supplied
foam can that no longer belongs to a certain quantity is stopped by a star wheel so
that it is not loaded. Such embodiments have the advantage that the desired number
of foam cans is always loaded mechanically.
[0044] In a second aspect, the invention relates to a shaking device for shaking cans, in
particular foam cans, the shaking device comprising a shaking frame, the shaking frame
being provided at a distal end with a holder for holding at least one can, and wherein
the shaking frame is movable back and forth, wherein the shaking device further comprises
a first upright arm, a second upright arm and at least one rotatable arm, which first
upright arm and second upright arm are attached to a base on a proximal side and are
provided with an air-spring bellows at a distal end, wherein the distal end of the
first upright arm and the second upright arm are located on a first side of a standing
plane, wherein the rotatable arm is rotatable about a lying axis of rotation between
a first arm position and a second arm position, wherein an air-spring bellows is attached
to a distal end of the rotatable arm, the distal end of the rotatable arm in the first
arm position and the second arm position being on a second opposite side of the standing
plane, wherein in the first arm position the shaking frame is in a lying position
and wherein, in the second arm position, the shaking frame is rotatable between the
air-spring bellows of the first upright arm and the second upright arm and the air-spring
bellows of the at least one rotatable arm, around a lying axis, the lying axis being
in the standing plane.
[0045] An advantage of a shaking device according to the second aspect is that a rotatable
arm in a first arm position is suitable for loading or unloading cans into the shaking
frame and wherein the cans can be shaken in a second arm position.
[0046] An additional advantage of a shaking device according to the second aspect is that
the shaking device is provided with air-spring bellows. Air-spring bellows are very
advantageous as they can be expanded or contracted very quickly by changing the air
pressure in the air-spring bellows. This makes them suitable for giving a large impulse
to a liquid. In addition, both a first upright arm, a second upright arm and a rotatable
arm comprise an air-spring bellows. As a result, the shaking device has the advantage
that it is suitable for giving several impulses to the shaking frame. Being able to
give impulses efficiently by means of air-spring bellows results in an economic advantage
of the shaking device requiring fewer impulses until cans are completely homogeneously
mixed.
[0047] In an embodiment of the present invention, in the second arm position, the shaking
frame is rotatable through a circular arc of at least 30° and at most 90° between
the air-spring bellows of the first upright arm and the second upright arm and the
air-spring bellows of a rotatable arm. Particularly advantageous values are circular
arcs of 60° and 80°. Such an embodiment has the advantage that by rotating a rotatable
arm to the second arm position, the shaking frame is moved during shaking over the
circular arc described above. As a result, the foam cans are shaken at an angle, so
that the liquid in the foam cans is mixed more efficiently.
[0048] In an embodiment of the present invention, one or more shaking plates are mounted
on an inner surface of the shaking frame, the shaking plates comprising a top face
and a bottom face, the top face and the bottom face making an angle of at least 15°
and at most 45°. Such shaking plates provide the shaking frame with a parallel contact
surface with the air-spring bellows, for an optimal distribution of a given impulse
over the shaking frame, as well as provide an angle that allows the cans to be shaken
at an angle of at least 15° and at most 45° for efficient mixing. In a further embodiment,
a shaking plate comprises a cylindrical disc the top face and the bottom face making
a discrete angle of 30° or 40°.
[0049] In an embodiment of the present invention, the shaking device comprises a compressor,
in which the compressor delivers a pressure of at least 8 bar when in operation. The
compressor supplies an air-spring bellows with a required air pressure in the air-spring
bellows so that the air-spring bellows is able to give an impulse to the shaking frame
when expanded.
[0050] In an embodiment of the present invention, in the second arm position, projections
of the air-spring bellows of the first upright arm and the second upright arm and
the air-spring bellows of the at least one rotatable arm according to the direction
of the lying axis on a plane transverse to the lying axis are symmetrical with respect
to the standing plane.
[0051] An advantage of such an embodiment is that an air-spring bellows only has to give
an impulse that is sufficient for the shaking frame to rotate beyond a vertical position
of the shaking frame, wherein the shaking frame in the vertical position is parallel
to the standing plane. An additional advantage is that the first air-spring bellows
and the second air-spring bellows must give approximately the same magnitude of impulse
and therefore have approximately the same effect.
[0052] In an embodiment of the present invention, the holder of the shaking frame has a
capacity for up to thirty-two foam cans. Such an embodiment has the advantage that
this capacity is an optimum capacity for processing a supply speed of foam cans originating
from a production and/or filling process at an economically relevant speed.
[0053] One skilled in the art will appreciate that a method according to the first aspect
is preferably performed with a device according to the second aspect and that a device
according to the second aspect is preferably configured for performing a method according
to the first aspect. Each feature described in this document, both above and below,
can therefore relate to any of the four aspects of the present invention.
[0054] In a third aspect, the invention relates to a use of a method according to the first
aspect and/or a shaking device according to the second aspect, suitable for shaking
foam cans, which foam cans comprise at least a fraction of polyol, a fraction of methylenediphenyl
diisocyanate (MDI) and a fraction of propellant gas.
[0055] An advantage of a use according to the third aspect is that foam cans can be homogeneously
mixed in an economically efficient manner. An additional advantage is that the use
is safe.
[0056] In a fourth aspect, the invention relates to a final product obtained by a method
according to the first aspect, wherein the final product comprises a foam can comprising
at least a fraction of polyol, a fraction of methylenediphenyl diisocyanate (MDI)
and a fraction of propellant gas. An advantage of a final product according to the
fourth aspect is that all components present in the final product are completely homogeneously
mixed.
[0057] In what follows, the invention is described by way of non-limiting figures illustrating
the invention, and which are not intended to and should not be interpreted as limiting
the scope of the invention.
FIGURES
[0058] A shaking device according to an embodiment of the present invention is illustrated
in Fig. 1, Fig. 2 and Fig. 3. The shaking device is suitable for carrying out a method
according to the first aspect of the invention.
[0059] The shaking device 1 has a first upright arm 3 which is attached vertically along
a proximal side to a base 2. An air-spring bellows 5 is attached to a distal side
of the first upright arm 3 . A rotatable arm 4 is coupled along a proximal end to
the first upright arm 3. An air-spring bellows 5 is attached to a distal end of the
rotatable arm 4. A U-shaped shaking frame 6 is provided with a holder 7, which holder
7 is attached to an inner surface of the shaking frame 6. The holder 7 is suitable
for holding cylindrical cans, in particular foam cans 8. The shaking frame 6 is rotatable
about a lying axis 9 wherein the holder 7 is always positioned parallel to the lying
axis 9. A foam can 8 is supplied by means of a conveyor belt 10 in a standing position.
A sensor 12 is provided on the conveyor belt for counting the foam cans 8 before loading.
A star wheel 11 is also provided on the conveyor belt for retaining foam cans 8.
[0060] For clarification, Fig. 1 illustrates a schematic representation of a side view of
a shaking device. In Fig. 1, the shaking device 1 is illustrated in a first operative
condition. In this first operative condition, the rotatable arm 4 is in a first arm
position. Moreover, the shaking frame 6 is herein in a lying position. In this first
arm position, a predetermined number of foam cans 8 can be loaded into the holder
7 of the shaking frame 6.
[0061] In Fig. 2, the shaking device 1 is illustrated in a second operative condition. In
this second operative condition, the rotatable arm 4 is in a second arm position.
In this second arm position, the shaking frame 6 rests on the air-spring bellows 5
of the rotatable arm 4. The shaking frame is in the first position.
[0062] In Fig. 3, the shaking device 1 is illustrated in a third operative condition. In
this third operative condition, the rotatable arm 4 remains in a second arm position.
Furthermore, the shaking frame 6 now rests against the air-spring bellows 5 of the
first upright arm 3. The shaking frame is in the second position.
[0063] During the shaking of the foam cans 8, the shaking device is alternately in the second
and third operative condition. During the loading and unloading of the foam cans,
the shaking device is in the first operative condition.
[0064] Below is an overview of the meaning of the numbers used in the figures:
- 1
- shaking device
- 2
- base
- 3
- first upright arm
- 4
- rotatable arm
- 5
- air-spring bellows
- 6
- shaking frame
- 7
- holder
- 8
- foam can
- 9
- lying axis
- 10
- conveyor belt
- 11
- star wheel
- 12
- sensor
[0065] The present invention should not be construed as being limited to the embodiments
described above and certain modifications or changes may be added to the examples
described without having to re-evaluate the appended claims.
1. Method for shaking foam cans (8) following a production and filling process, comprising
the following steps:
- supplying foam cans (8) by means of a conveyor belt (10);
- machine-loading a predetermined number of foam cans (8) in a standing position into
a holder (7) of a shaking frame (6) in a lying position;
- shaking the shaking frame (6) mechanically;
- mechanically unloading the foam cans (8) onto a conveyor belt (10) resulting in
shaken foam cans (8),
characterized in that the shaking frame (6) is rotatable about a lying axis (9), wherein the holder (7)
of the shaking frame (6) is parallel to the lying axis (9), wherein the holder (7)
of the shaking frame (6) is lifted after loading the predetermined number of foam
cans (8) by rotation about the lying axis (9) to a first position, the first position
being on a first side of a standing plane, wherein the lying axis (9) lies in the
standing plane, wherein the foam cans (8) are shaken by moving the shaking frame (6)
from the first position to a second position and back a number of times, the second
position being on a second opposite side of the standing plane, wherein the foam cans
(8) move through a circular arc of at least 30° and at most 90° and wherein the shaking
frame (6), after shaking the foam cans (8), lowers to a lying position for unloading
the shaken foam cans (8).
2. Method according to claim 1, characterized in that the shaking frame (6) is moved from a first position to a second position and back
by cyclically increasing and decreasing an air pressure in at least two air-spring
bellows (5).
3. Method according to any of the preceding claims, characterized in that an air pressure in an air-spring bellows (5) is set in the range of 3.5-10 bar, preferably
in the range of 4-9 bar and more preferably in the range of 5-8 bar.
4. Method according to any of the preceding claims, characterized in that foam cans (8) are shaken at a shaking frequency in the range of 20-500 shakes per
minute, preferably in the range of 50-300 shakes per minute, more preferably in the
range of 75-250 shakes per minute and most preferably in the range of 100-200 shakes
per minute.
5. Method according to any of the preceding claims, characterized in that the number of times the shaking frame (6) is moved from the first position to the
second position and back is in the range of 20-750 times, preferably in the range
of 20-500 times, and more preferably in the range of 20-400 times.
6. Method according to any of the preceding claims, characterized in that during the mechanical loading of foam cans (8) at least two foam cans (8) are loaded
into the holder (7) of the shaking frame (6).
7. Method according to any of the preceding claims, characterized in that the predetermined number of foam cans (8) is counted by means of a sensor (12) before
loading.
8. Shaking device (1) for shaking cans, in particular foam cans (8), wherein the shaking
device (1) comprises a shaking frame (6), wherein the shaking frame (6) is provided
at a distal end with a holder (7) for holding at least one can, and wherein the shaking
frame (6) is movable back and forth, characterized in that the shaking device (1) further comprises a first upright arm (3), a second upright
arm and at least one rotatable arm (4), which first upright arm (3) and second upright
arm are attached to a base (2) on a proximal side and are provided with an air-spring
bellows (5) at a distal end, wherein the distal end of the first upright arm (3) and
the second upright arm are located on a first side of a standing plane, wherein the
rotatable arm (4) is rotatable about a lying axis of rotation between a first arm
position and a second arm position, wherein an air-spring bellows (5) is attached
to a distal end of the rotatable arm (4), the distal end of the rotatable arm (4)
in the first arm position and the second arm position being on a second opposite side
of the standing plane, wherein in the first arm position the shaking frame (6) is
in a lying position and wherein, in the second arm position, the shaking frame (6)
is rotatable between the air-spring bellows (5) of the first upright arm (3) and the
second upright arm and the air-spring bellows (5) of the at least one rotatable arm
(4), around a lying axis (9), the lying axis (9) being in the standing plane.
9. Shaking device (1) according to the preceding claim, characterized in that in the second arm position the shaking frame (6) is rotatable through a circular
arc of at least 30° and at most 90° between the air-spring bellows (5) of the first
upright arm (3) and the second upright arm and the air-spring bellows (5) of the rotatable
arm (4).
10. Shaking device (1) according to any of the preceding claims 8-9, characterized in that one or more shaking plates are mounted on an inner surface of the shaking frame (6),
the shaking plates comprising a top face and a bottom face, the top face and the bottom
face making an angle of at least 15° and at most 45°.
11. Shaking device (1) according to any of the preceding claims 8-10, characterized in that the shaking device (1) comprises a compressor, in which the compressor delivers a
pressure of at least 8 bar when in operation.
12. Shaking device (1) according to any of the preceding claims 8-11, characterized in that in the second arm position the air-spring bellows (5) of the first upright arm (3)
and the second upright arm and the air-spring bellows (5) of the at least one rotatable
arm (4) as seen in the direction of the lying axis (9) are symmetrical with respect
to the standing plane.
13. Shaking device (1) according to any of the preceding claims 8-12, characterized in that the holder (7) of the shaking frame (6) has a capacity for a maximum of thirty-two
foam cans (8).
14. Use of a method according to any of the preceding claims 1-7 and/or a shaking device
(1) according to any of the claims 8-13, for shaking foam cans (8), which foam cans
(8) comprise at least a fraction of polyol, a fraction of methylenediphenyl diisocyanate
(MDI) and a fraction of propellant gas.
15. Final product obtained according to a method according to any of the preceding claims
1-7, characterized in that the final product comprises a foam can, which comprises at least a fraction of polyol,
a fraction of methylenediphenyl diisocyanate (MDI) and a fraction of propellant gas.