TECHNICAL FIELD
[0001] The present invention relates to the technical field of cutting machines, and in
particular to a die cutter clamping and limiting device and a cutting and processing
center using the device.
BACKGROUND
[0002] The cutting machines requires frequent change of die cutters based on cutting patterns,
and the die cutters are usually disposed on die cutter plates. For the existing cutting
machines, the die cutters are mostly changed manually, which leads to long change
time and low efficiency. Furthermore, the position of the changed die cutters has
poor repeatability and the size of the cut products is low in accuracy. Although some
cutting machines adopt a mechanical device for automatic change of die cutter, the
mechanical device is complex in structure and the size accuracy of the cut products
is still unsatisfactory.
SUMMARY
Technical problem
[0003] In order to address the above technical problems, the present invention provides
a die cutter clamping and limiting device and a cutting and processing center using
the device, so as to achieve clamping on a die cutter automatically and change the
die cutter automatically. It is simple in structure and can shorten the time for changing
the die cutter and noticeably improve the use efficiency of the cutting machine. Further,
the position repeatability and the positioning accuracy of changing the die cutter
are improved, and the size accuracy and stability of the cut products are also increased,
so as to satisfy the users.
Solutions to the problems and technical solutions
[0004] The present invention is achieved by providing a die cutter clamping and limiting
device. The die cutter clamping and limiting device includes a clamping assembly and
a limiting assembly which are mounted on a die cutter fixing plate of a cutting machine.
The clamping assembly includes a left die pressing plate, a right die pressing plate,
and pressing cylinders. The left die pressing plate and the right die pressing plate
are disposed on the left and right side edges of a lower surface of the die cutter
fixing plate respectively. The pressing cylinders are disposed inside the die cutter
fixing plate and drive the left die pressing plate and the right die pressing plate
respectively to press the die cutter closely against the lower surface of the die
cutter fixing plate. The limiting assembly includes front limiting components and
rear limiting components located at front and rear side surfaces of the die cutter
fixing plate. At least one of the front limiting component and the rear limiting component
is a movable limiting component and the other is a fixed limiting component or movable
limiting component. The movable limiting components perform limiting or unlocking
for the front and rear side surfaces of the die cutter by performing linkage with
the left die pressing plate or the right die pressing plate.
[0005] Furthermore, two pressing cylinders are disposed at the right and left sides of the
die cutter fixing plate respectively. The two pressing cylinders act simultaneously
to press or release the die cutter.
[0006] Furthermore, the pressing cylinder includes a cylindrical hole, a valve core shaft,
an upper piston, a lower piston, an upper air chamber and a lower air chamber, where
the cylindrical hole is disposed inside the die cutter fixing plate, and the valve
core shaft, the upper piston, the lower piston, the upper air chamber and the lower
air chamber are disposed inside the cylindrical hole. The upper piston and the lower
piston are disposed on the valve core shaft respectively. The upper air chamber is
disposed between the upper piston and the top wall of the cylindrical hole. The lower
air chamber is disposed between the upper piston and the lower piston. An upper air
pipe connector and a lower air pipe connector are disposed on the die cutter fixing
plate respectively. The upper air pipe connector and the lower air pipe connector
are in communication with the upper air chamber and the lower air chamber through
an upper channel and a lower channel disposed in the die cutter fixing plate.
[0007] Furthermore, a stop washer is disposed on an inner wall of the cylindrical hole to
limit a movement position of the lower piston.
[0008] Furthermore, the fixed limiting component includes a limiting block and a fastening
bolt. The limiting block limits the movement position of the die cutter, and the fastening
bolt fixes the limiting block on a side surface of the die cutter fixing plate.
[0009] Furthermore, the movable limiting component includes a first connection bar, a second
connection bar, a first rotary shaft, a second rotary shaft, and a third rotary shaft.
The first rotary shaft is fixed on the die cutter fixing plate, and the third rotary
shaft is fixed on the left die pressing plate or the right die pressing plate. The
first rotary shaft is movably disposed in the middle of the first connection bar,
and the second rotary shaft movably connects an end of the first connection bar to
an end of the second connection bar. A blocking portion is disposed on the other end
of the first connection bar to limit the die cutter, and the other end of the second
connection bar is movably connected with the third rotary shaft.
[0010] Furthermore, one segment of inclined surface or arc-shaped surface is disposed on
the blocking portion of the first connection bar.
[0011] Furthermore, limiting screws are disposed between the left die pressing plate/the
right die pressing plate and the die cutter fixing plate. The limiting screws are
used to limit a maximum distance between the left die pressing plate/the right die
pressing plate and the die cutter fixing plate respectively.
[0012] Furthermore, side covers are also disposed on the die cutter fixing plate.
[0013] The present invention is achieved by providing a cutting and processing center, which
includes a die cutter fixing plate and a die cutter for cutting an object. The die
cutter clamping and limiting device mentioned above is disposed on the die cutter
fixing plate to clamp the die cutter.
Beneficial effects of the present invention
[0014] Compared with the prior arts, in the die cutter clamping and limiting device and
the cutting and processing center using the device in the present invention, the clamping
and limiting device includes a clamping assembly and a limiting assembly and is mounted
on the die cutter fixing plate of the cutting machine. The clamping assembly presses
the die cutter closely against the lower surface of the die cutter fixing plate, and
the limiting assembly performs limitation for the front and rear side surfaces of
the die cutter, thereby achieving automatic clamping on the die cutter and automatic
change for the die cutter. The present invention is simple in structure and can shorten
the time for changing the die cutter and noticeably improve the use efficiency of
the cutting and processing center. Further, the position repeatability and the positioning
accuracy of changing the die cutter are improved, and the size accuracy and stability
of the cut products are also increased.
BRIEF DESCRIPTION OF THE DRAWINGS
[0015]
FIG. 1 is a stereoscopic schematic diagram of a die cutter clamping and limiting device
assembled onto a cutting machine according to the present invention.
FIG. 2 is a stereoscopic schematic diagram of a preferred embodiment of the die cutter
clamping and limiting device according to the present invention.
FIG. 3 is a stereoscopic schematic diagram of FIG. 2 from another perspective, showing
M-M section.
FIG. 4 is a stereoscopic schematic diagram of a first connection bar in FIG. 2.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0016] In order to make the technical problems, the technical solutions and the beneficial
effects of the present invention clearer and more intelligible, the present invention
will be further elaborated in combination with accompanying drawings and specific
embodiments. It should be understood that the specific embodiments described herein
are used only to explain the present invention rather than limit the present invention.
[0017] By referring to FIGS. 1, 2, and 3 at the same time, a preferred embodiment of a die
cutter clamping and limiting device and a cutting machine using the device in the
present invention includes a clamping assembly 1 and a limiting assembly which are
mounted on a die cutter fixing plate 3 of the cutting machine.
[0018] The clamping assembly 1 includes a left die pressing plate 4, a right die pressing
plate 5, and pressing cylinders 6. The left die pressing plate 4 and the right die
pressing plate 5 are disposed on the left and right side edges of a lower surface
of the die cutter fixing plate 3 respectively. The pressing cylinders 6 are disposed
inside the die cutter fixing plate 3 and located at four corners of the die cutter
fixing plate 3 in a manner of left-right and back-front symmetry. The pressing cylinders
6 drive the left die pressing plate 4 and the right die pressing plate 5 respectively
to press the die cutter A closely against the lower surface of the die cutter fixing
plate 3.
[0019] The limiting assembly includes front limiting components and rear limiting components
located at front and rear side surfaces of the die cutter fixing plate 3, where at
least one of the front limiting component and the rear limiting component is a movable
limiting component 7 and the other is a fixed limiting component or movable limiting
component 7. The movable limiting components 7 perform limiting or unlocking for the
front and rear side surfaces of the die cutter A by performing linkage with the left
die pressing plate 4 or the right die pressing plate 5. As shown in FIGS. 1, 2, and
3, the movable limiting components 7 are respectively disposed at the front and rear
side surfaces of the die cutter fixing plate 3.
[0020] When the die cutter A is in a clamped state, the left die pressing plate 4 and the
right die pressing plate 5 press the die cutter A closely against the lower surface
of the die cutter fixing plate 3 along an up-down direction under the drive of the
pressing cylinders 6. At this time, the limiting assembly performs limiting for the
front and rear side surfaces of the die cutter A. In this way, the position repeatability
and positioning accuracy of changing the die cutter are improved and the size accuracy
of the cut products is also improved.
[0021] The limiting assembly acts in the following process: when the left die pressing plate
4 and the right die pressing plate 5 of the clamping assembly 1 press the die cutter
A closely against the lower surface of the die cutter fixing plate 3, the movable
limiting components 7 perform limiting for the front side surface and/or rear side
surface of the die cutter A immediately. On the contrary, when the left die pressing
plate 4 and the right die pressing plate 5 of the clamping assembly 1 release the
up-down press on the die cutter A, the movable limiting components 7 release limitation
for the front side surface and/or the rear side surface of the die cutter A immediately.
[0022] Two pressing cylinders 6 are disposed at the right and left sides of the die cutter
fixing plate 3 respectively. The two pressing cylinders 6 act simultaneously to press
or release the die cutter A.
[0023] The pressing cylinder 6 includes a cylindrical hole 61, a valve core shaft 62, an
upper piston 63, a lower piston 64, an upper air chamber 65 and a lower air chamber
66, where the cylindrical hole 61 is disposed inside the die cutter fixing plate 3
and the valve core shaft 62, the upper piston 63, the lower piston 64, the upper air
chamber 65 and the lower air chamber 66 are disposed inside the cylindrical hole 61.
The upper piston 63 and the lower piston 64 are disposed on the valve core shaft 62
respectively. The upper air chamber 65 is disposed between the upper piston 63 and
the top wall of the cylindrical hole 61. The lower air chamber 66 is disposed between
the upper piston 63 and the lower piston 64. An upper air pipe connector 8 and a lower
air pipe connector 9 are disposed on the die cutter fixing plate 3 respectively. The
upper air pipe connector 8 and the lower air pipe connector 9 are in communication
with the upper air chamber 65 and the lower air chamber 66 through an upper channel
67 and a lower channel 68 disposed in the die cutter fixing plate 3.
[0024] In the present invention, the pressing cylinders 6 are directly made inside the die
cutter fixing plate 3, which simplifies the structure of the die cutter clamping and
limiting device, reduces the weight of the die cutter fixing plate 3 and improves
its stability.
[0025] The pressing cylinders 6 act in the following process: when high pressure air is
introduced into the upper air chamber 65 via the upper air pipe connector 8, the lower
air chamber 66 recovers air via the lower air pipe connector 9, and then the valve
core shaft 62 is driven to move down together with the upper piston 63 and the lower
piston 64 disposed thereon, and then the valve core shaft 62 pushes open the left
die pressing plate 4 or the right die pressing plate 5, thereby unlocking the die
cutter A. When high pressure air is introduced into the lower air chamber 66 via the
lower air pipe connector 9, the upper air chamber 65 recovers air via the upper air
pipe connector 8, and then the valve core shaft 62 is driven to move up for resetting
together with the upper piston 63 and the lower piston 64 disposed thereon, and then
the valve core shaft 62 drives the left die pressing plate 4 or the right die pressing
plate 5 closely against the die cutter A.
[0026] A stop washer 69 is disposed on an inner wall of the cylindrical hole 61 to limit a
movement position of the lower piston 64, so as to limit a movement position of the
valve core shaft 62, thereby limiting a telescoping height of the pressing cylinder
6.
[0027] The fixed limiting component includes a limiting block and a fastening bolt (not
shown). The limiting block limits the movement position of the die cutter A, and the
fastening bolt fixes the limiting block on a side surface of the die cutter fixing
plate 3.
[0028] The movable limiting component 7 includes a first connection bar 71, a second connection
bar 72, a first rotary shaft 73, a second rotary shaft 74, and a third rotary shaft
75. The first rotary shaft 73 is fixed on the die cutter fixing plate 3, and the third
rotary shaft 75 is fixed on the left die pressing plate 4 or the right die pressing
plate 5. The first rotary shaft 73 is movably disposed in the middle of the first
connection bar 71, and the second rotary shaft 74 movably connects an end of the first
connection bar 71 to an end of the second connection bar 72. A blocking portion 76
is disposed on the other end of the first connection bar 71 to limit the die cutter
A, and the other end of the second connection bar 72 is movably connected with the
third rotary shaft 75.
[0029] As shown in FIG. 4, one segment of inclined surface or arc-shaped surface 77 is disposed
on the blocking portion 76 of the first connection bar 71 , and thus it is convenient
to push the die cutter A back to a correct limiting position when the first connection
bar 71 performs limiting for the die cutter A.
[0030] The movable limiting component 7 acts in the following process: when the pressing
cylinders 6 drive the left die pressing plate 4 or the right die pressing plate 5
to move down, the third rotary shaft 75 and the second connection bar 72 move down
accordingly, and the second connection bar 72 also drives, via the second rotary shaft
74, an end of the first connection bar 71 to move down. Thus, the first connection
bar 71 rotates around the first rotary shaft 73, so as to lift up the other end of
the first connection bar 71, thus releasing the limited die cutter A. When the pressing
cylinders 6 drive the left die pressing plate 4 or the right die pressing plate 5
to move up, the third rotary shaft 75 and the second connection bar 72 move up accordingly,
and the second connection bar 72 drives, via the second rotary shaft 74, an end of
the first connection bar 71 to move up. Thus, the first connection bar 71 rotates
around the first rotary shaft 73, so as to lower the other end of the first connection
bar 71, thus limiting the die cutter A.
[0031] Limiting screws 2 are disposed between the left die pressing plate 4/the right die
pressing plate 5 and the die cutter fixing plate 3. The limiting screws 2 are used
to adjust and limit a maximum distance between the left die pressing plate 4/the right
die pressing plate 5 and the die cutter fixing plate 3.
[0032] With the clamping and limiting device of the present invention, the die cutter A
can be quickly limited and clamped, thus achieving quick change of the die cutter
A. Further, good position repeatability and high positioning accuracy are ensured.
[0033] Side covers 10 are also disposed on the die cutter fixing plate 3 to cover the upper
air pipe connector 8 and the lower air pipe connector 9.
[0034] The present invention further provides a cutting and processing center (not shown),
including the die cutter fixing plate 3 and the die cutters A for cutting an object.
The above die cutter clamping and limiting device mentioned above is disposed on the
die cutter fixing plate 3 to clamp a die cutter A.
[0035] The above descriptions are made only to preferred embodiments of the present invention
rather than limit the present invention. Any modifications, equivalent substitutions
and improvements etc. made within the spirit and principle of the present invention
all shall be incorporated into the scope of protection of the present invention.
1. A die cutter clamping and limiting device, comprising a clamping assembly and a limiting
assembly which are mounted on a die cutter fixing plate of a cutting machine, wherein
the clamping assembly comprises a left die pressing plate, a right die pressing plate,
and pressing cylinders, the left die pressing plate and the right die pressing plate
are disposed on the left and right side edges of a lower surface of the die cutter
fixing plate respectively, the pressing cylinders are disposed inside the die cutter
fixing plate and drive the left die pressing plate and the right die pressing plate
respectively to press a die cutter closely against the lower surface of the die cutter
fixing plate, the limiting assembly comprises front limiting components and rear limiting
components located at front and rear side surfaces of the die cutter fixing plate,
at least one of the front limiting component and the rear limiting component is a
movable limiting component and the other is a fixed limiting component or movable
limiting component, and the movable limiting components perform limiting or unlocking
for the front and rear side surfaces of the die cutter by performing linkage with
the left die pressing plate or the right die pressing plate.
2. The die cutter clamping and limiting device of claim 1, wherein two pressing cylinders
are disposed at the right and left sides of the die cutter fixing plate respectively
and the two pressing cylinders act simultaneously to press or release the die cutter.
3. The die cutter clamping and limiting device of claim 1 or 2, wherein the pressing
cylinder comprises a cylindrical hole, a valve core shaft, an upper piston, a lower
piston, an upper air chamber and a lower air chamber, wherein the cylindrical hole
is disposed inside the die cutter fixing plate and the valve core shaft, the upper
piston, the lower piston, the upper air chamber and the lower air chamber are disposed
inside the cylindrical hole; the upper piston and the lower piston are disposed on
the valve core shaft respectively, the upper air chamber is disposed between the upper
piston and the top wall of the cylindrical hole, the lower air chamber is disposed
between the upper piston and the lower piston, an upper air pipe connector and a lower
air pipe connector are disposed on the die cutter fixing plate respectively, the upper
air pipe connector and the lower air pipe connector are in communication with the
upper air chamber and the lower air chamber through an upper channel and a lower channel
disposed in the die cutter fixing plate.
4. The die cutter clamping and limiting device of claim 3, wherein a stop washer is disposed
on an inner wall of the cylindrical hole to limit a movement position of the lower
piston.
5. The die cutter clamping and limiting device of claim 1, wherein the fixed limiting
component comprises a limiting block and a fastening bolt, the limiting block limits
the movement position of the die cutter, and the fastening bolt fixes the limiting
block on a side surface of the die cutter fixing plate.
6. The die cutter clamping and limiting device of claim 1, wherein the movable limiting
component comprises a first connection bar, a second connection bar, a first rotary
shaft, a second rotary shaft, and a third rotary shaft, the first rotary shaft is
fixed on the die cutter fixing plate, the third rotary shaft is fixed on the left
die pressing plate or the right die pressing plate, the first rotary shaft is movably
disposed in the middle of the first connection bar, the second rotary shaft movably
connects an end of the first connection bar to an end of the second connection bar,
a blocking portion is disposed on the other end of the first connection bar to limit
the die cutter, and the other end of the second connection bar is movably connected
with the third rotary shaft.
7. The die cutter clamping and limiting device of claim 6, wherein one segment of inclined
surface or arc-shaped surface is disposed on the blocking portion of the first connection
bar.
8. The die cutter clamping and limiting device of claim 1, wherein limiting screws are
disposed between the left die pressing plate/the right die pressing plate and the
die cutter fixing plate, and the limiting screws are used to limit a maximum distance
between the left die pressing plate/the right die pressing plate and the die cutter
fixing plate respectively.
9. The die cutter clamping and limiting device of claim 3, wherein side covers are also
disposed on the die cutter fixing plate.
10. A cutting and processing center, comprising a die cutter fixing plate and a die cutter
for cutting an object, wherein the die cutter clamping and limiting device according
to any one of claims 1 to 9 is disposed on the die cutter fixing plate to clamp the
die cutter.