Technical Field
[0001] The present disclosure relates to a high-strength steel, in particular to a high-strength
low-carbon martensitic high hole expansion steel and a manufacturing method thereof.
Background Art
[0002] With the development of national economy, the production of automobiles has increased
significantly and the use of steel plates has been increasing. The original design
of vehicle parts, such as chassis parts of automobiles, torsion beams, subframes of
cars, wheel spokes and rims, front and rear axle assemblies, body structural parts,
seats, clutches, seat belts, box panels of trucks, protective nets, automotive girders,
and other parts for many vehicle models in the domestic automotive industry requires
the use of hot-rolled or pickled plates. Among them, the proportion of chassis steel
to the total steel used in the car can reach 24-34%.
[0003] The light weighting of passenger cars is not only a development trend in the automotive
industry, but also a requirement of laws and regulations. Fuel consumption is stipulated
in laws and regulations, which is actually a disguised requirement to reduce the weight
of the body, and the requirements reflected in the material are high strength, thinning
and lightweight. High strength and weight reduction are inevitable requirements for
subsequent new models. It is certain that higher steel grades are required and the
chassis structure will inevitably change. For example, more complex parts result in
higher requirement of material properties, surface and like and progress of molding
technology, such as hydroforming, hot stamping, laser welding, etc., which converts
to higher requirement of the material performance, such as high strength, stamping,
flanging, resilience and fatigue, etc.
[0004] The domestic high-strength and high hole expansion steel not only has a relatively
low strength level, but also has poor performance stability compared with that in
other countries. For example, the high hole expansion steel used by domestic auto
parts enterprises is basically high-strength steel having a tensile strength of 600MPa
or less. There is an intense competition for high hole expansion steel of 440MPa or
less. High hole expansion steel having a tensile strength in a grade of 780MPa is
gradually beginning to be used in large quantities, but it also puts forward high
requirements for two important indicators of elongation and hole expansion ratio.
The high hole expansion steel having a strength of 980MPa or more is still in the
stage of research and development assessment, and has not yet reached the stage of
mass use. High strength high hole expansion steels having higher strength grades such
as 1180MPa or more have not yet been developed. However, 980 MPa high hole expansion
steel with higher strength and higher hole expansion ratio is an inevitable development
trend in the future. In order to better meet the potential future needs of users,
it is necessary to develop high hole expansion steel having good hole expansion performance
of the 980MPa grade or more.
[0005] There are very few literatures related to 980 MPa-grade high hole expansion steel
and even no literature related to 1180 MPa-grade high hole expansion steel. At present,
most of the relevant patent documents relate to 780MPa or less grade high hole expansion
steel. There are very few documents involving high hole expansion steel of 980MPa
grade or more. The Chinese patent publication
CN106119702A discloses a 980MPa grade hot-rolled high hole expansion steel, the main feature of
which is low-carbon V-Ti microalloying design. It has a microstructure of granular
bainite and a small amount of martensite with trace Nb and Cr added. It is substantially
different from the present disclosure in terms of composition, process and structure.
[0006] It can be seen from the literature that under normal circumstances, the elongation
of a material is inversely proportional to the hole expansion ratio, that is, the
higher the elongation, the lower the hole expansion ratio; conversely, the lower the
elongation, the higher the hole expansion ratio. It is very difficult to obtain high
hole expansion steels having high-elongation, high-hole expansion ratio and high strength
at the same time. In addition, under the same or similar strengthening mechanism,
the higher the strength of the material is, the lower the hole expansion ratio is.
[0007] In order to obtain steel having good plasticity and hole expansion flanging properties,
it is required to balance the relationship therebetween better. Obviously, the hole
expansion ratio of a material is closely related to many factors, the most important
of which include structure uniformity, level of inclusion and segregation control,
different structure types, and measurement of hole expansion ratio. In general, a
single homogeneous structure is conducive to obtaining higher hole expansion ratios,
whereas dual or multiphase structures are generally not conducive to increasing the
hole expansion ratio.
Summary
[0008] An object of the present disclosure is to provide a low carbon martensitic high hole
expansion steel having a tensile strength of 980MP or more and a manufacturing method
thereof. The high hole expansion steel has a yield strength of ≥ 800 MPa, a tensile
strength of ≥ 980 MPa, and a transverse elongation A
50 of ≥8%, and a hole expansion ratio of ≥30%, preferably ≥50%. The high hole expansion
steel can be applied to chassis parts of a passenger car such as control arms and
subframes, where high strength and thinning are required. In some embodiments, the
high hole expansion steel has a yield strength of ≥ 900 MPa, a tensile strength of
≥ 1180 MPa, and a transverse elongation A
50 of ≥10%, and a hole expansion ratio of ≥30%. In some embodiments, the high hole expansion
steel according to the present disclosure has passed cold bending performance test
(d<_4a, 180°).
[0009] To achieve the above object, the technical solution of the present disclosure is
as follows:
Lower C content is adopted in the designed composition of the steel of the present
disclosure to ensure that the steel has excellent weldability when used by the user
and the obtained martensitic structure has good hole expansion performance and impact
toughness. Higher Si content is designed to match with the process for obtaining more
residual austenite, thereby improving the plasticity of the material. At the same
time, the higher Si content is conducive to reducing the subcrystallization temperature
of steel, so that the dynamic recrystallization process can be completed in a wide
final rolling temperature range, thereby refining the austenitic grain and the size
of final martensitic grain, and improving plasticity and hole expansion ratio.
[0010] Specifically, the low carbon martensitic high hole expansion steel having a tensile
strength of 980MP or more according to the present disclosure has a chemical composition
based on mass percentage of: C 0.03~0.10%, Si 0.5~2.0%, Mn 1.0~2.0%, P≤0.02%, S≤0.003%,
Al 0.02~0.08%, N≤0.004%, Mo 0.1~0.5%, Ti 0.01~0.05%, O ≤0.0030%, and a balance of
Fe and other unavoidable impurities.
[0011] Further, it further comprises one or more elements of Cr≤0.5%, B≤0.002%, Ca≤0.005%,
Nb≤0.06%, V≤0.05%, Cu≤0.5%, Ni≤0.5%.
[0012] In some embodiments, the low carbon martensitic high hole expansion steel having
a tensile strength of 980MP or more according to the present disclosure has a chemical
composition based on weight percentage of: C 0.03~0.10%, Si 0.5~2.0%, Mn 1.0~2.0%,
P≤0.02%, S≤0.003%, Al 0.02~0.08%, N≤0.004%, Mo 0.1~0.5%, Ti 0.01~0.05%, O≤0.0030%,
Cr≤0.5%, B≤0.002%, Ca≤0.005%, Nb≤0.06%, V≤0.05%, Cu≤0.5%, Ni≤0.5% and a balance of
Fe and other unavoidable impurities. Preferably, the low carbon martensitic high hole
expansion steel comprises at least one of Cr, B, Ca, Nb, V, Cu and Ni. In some preferred
embodiments, the low carbon martensitic high hole expansion steel at least comprises
Ni. Preferably, the content of Ni is 0.1~0.5%, more preferably 0.1-0.3%. In some preferred
embodiments, the low carbon martensitic high hole expansion steel at least comprises
Cr and/or B. Preferably, the content of Cr is 0. 1-0.5%, preferably 0.2-0.4%. Preferably,
the content of B is 0.0005-0.002%.
[0013] In some preferred embodiments, the content of Cr is preferably 0.2-0.4%; the content
of B is preferably 0.0005-0.0015%; the content of Ca is preferably ≤0.002%; the content
of Nb, V is preferably ≤0.03%, respectively; and the content of Cu, Ni is preferably
≤0.03%, respectively.
[0014] Further, the low carbon martensitic high hole expansion steel having a tensile strength
of 980MP or more according to the present disclosure has a microstructure of martensite.
In some embodiments, the microstructure is martensite or tempered martensite. Preferably,
the content of residual austenite in the microstructure of the low carbon martensitic
high hole expansion steel is ≤5% by volume. In some embodiments, the content of austenite
is 0.5-5%.
[0015] Further, the low carbon martensitic high hole expansion steel having a tensile strength
of 980MP or more according to the present disclosure has a yield strength of ≥ 800
MPa, preferably ≥ 900 MPa, a tensile strength of ≥ 980 MPa, preferably ≥1180MPa, a
transverse elongation A
50 of ≥8%, preferably ≥10%, and a hole expansion ratio of ≥30%, preferably ≥50%.
[0016] Preferably, the low carbon martensitic high hole expansion steel having a tensile
strength of 980MP or more according to the present disclosure has an impact toughness
at -40°C of ≥60J, preferably ≥70J. In some embodiments, the low carbon martensitic
high hole expansion steel having a tensile strength of 980MP or more according to
the present disclosure has an impact toughness at -40°C of ≥140J, preferably ≥150J,
more preferably ≥160J.
[0017] Preferably, the low carbon martensitic high hole expansion steel having a tensile
strength of 980MP or more according to the present disclosure has passed cold bending
test (d≤ 4a, 180°).
[0018] In some embodiments, the ultra-low carbon martensitic high hole expansion steel having
a tensile strength of 980MP or more provided in the present disclosure has a chemical
composition based on weight percentage of: C 0.03~0.06%, Si 0.5~2.0%, Mn 1.0~2.0%,
P≤0.02%, S≤0.003%, Al 0.02~0.08%, N≤0.004%, Mo 0.1~0.5%, Ti 0.01~0.05%, O≤0.0030%
and a balance of Fe and other unavoidable impurities.
[0019] Further, the ultra-low carbon martensitic high hole expansion steel having a tensile
strength of 980MP or more further comprises one or more elements of Cr≤0.5%, B≤0.002%,
Ca≤0.005%, Nb≤0.06%, V≤0.05%, Cu≤0.5%, Ni≤0.5%.
[0020] In some embodiments, the ultra-low carbon martensitic high hole expansion steel having
a tensile strength of 980MP or more has a chemical composition based on weight percentage
of: C 0.03~0.06%, Si 0.5~2.0%, Mn 1.0~2.0%, P≤0.02%, S≤0.003%, Al 0.02~0.08%, N≤0.004%,
Mo 0.1~0.5%, Ti 0.01~0.05%, O≤0.0030%, Cr≤0.5%, B≤0.002%, Ca≤0.005%, Nb≤0.06%, V≤0.05%,
Cu≤0.5%, Ni≤0.5% and a balance of Fe and other unavoidable impurities. Preferably,
the ultra-low carbon martensitic high hole expansion steel having a tensile strength
of 980MP or more at least comprises Cr and/or B; preferably, the content of Cr is
0.1~0.5%, preferably 0.2-0.4%. Preferably, the content of B is 0.0005-0.002%.
[0021] In some embodiments, the content of Cr is preferably 0.2-0.4%; the content of B is
0.0005-0.0015%; the content of Ca is preferably ≤0.002%; the content of Nb, V is preferably
≤0.03%, respectively; and the content of Cu, Ni is preferably ≤0.03%, respectively.
[0022] In a preferred embodiment, the ultra-low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to the present disclosure has
a microstructure of martensite or tempered martensite. In some embodiments, the structure
of ultra-low carbon martensitic high hole expansion steel having a tensile strength
of 980MP or more further comprises a small amount of residual austenite. Preferably,
the content of residual austenite in the microstructure of the ultra-low carbon martensitic
high hole expansion steel is ≤5% by volume. In some embodiments, the content of austenite
is 0.5-5%.
[0023] In a preferred embodiment, the ultra-low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to the present disclosure has
a yield strength of ≥ 800 MPa, preferably ≥ 820 MPa, a tensile strength of ≥ 980 MPa,
preferably ≥1000MPa, a transverse elongation A
50 of ≥8%, preferably ≥10%, and a hole expansion ratio of ≥50%, preferably ≥55% and
has passed cold bending test (d≤4a, 180°). In a preferred embodiment, the ultra-low
carbon martensitic high hole expansion steel having a tensile strength of 980MP or
more according to the present disclosure has an impact toughness at -40°C of ≥140J,
preferably ≥150J, more preferably ≥160J. In a preferred embodiment, the ultra-low
carbon martensitic high hole expansion steel having a tensile strength of 980MP or
more according to the present disclosure has a yield strength of 800~890MPa, a tensile
strength of 980~1150MPa, a transverse elongation A
50 of 8~13%, a hole expansion ratio of 50~85%, and an impact toughness at -40°C of 140~185J
and has passed cold bending test (d<_4a, 180°). Preferably, the ultra-low carbon martensitic
high hole expansion steel having a tensile strength of 980MP or more has a microstructure
of martensite + residual austenite, wherein the volume percentage of the residual
austenite in the microstructure is ≤5% as aforementioned.
[0024] In some embodiments, the low carbon martensitic high hole expansion steel having
a tensile strength of 980MP or more according to the present disclosure is a high
plasticity high hole expansion steel having a tensile strength of 1180MPa or more,
which has a chemical composition based on weight percentage of: C 0.06~0.10%, Si 0.8~2.0%,
Mn 1.5~2.0%, P≤0.02%, S≤0.003%, Al 0.02~0.08%, N≤0.004%, Mo 0.1~0.5%, Ti 0.01~0.05%,
O≤0.0030% and a balance of Fe and other unavoidable impurities.
[0025] Further, the high plasticity high hole expansion steel having a tensile strength
of 1180MPa or more further comprises one or more elements of Cr≤0.5%, B≤0.002%, Ca≤0.005%,
Nb≤0.06%, V≤0.05%, Cu≤0.5%, Ni≤0.5%.
[0026] In some embodiments, the high plasticity high hole expansion steel having a tensile
strength of 1180MPa or more has a chemical composition based on weight percentage
of: C 0.06~0.10%, Si 0.8~2.0%, Mn 1.5~2.0%, P≤0.02%, S≤0.003%, Al 0.02~0.08%, N≤0.004%,
Mo 0.1~0.5%, Ti 0.01~0.05%, O≤0.0030%, Cr≤0.5%, B≤0.002%, Ca≤0.005%, Nb≤0.06%, V≤0.05%,
Cu≤0.5%, Ni≤0.5% and a balance of Fe and other unavoidable impurities. Preferably,
in some embodiments, the high plasticity high hole expansion steel having a tensile
strength of 1180MPa or more at least comprises Ni. Preferably, the content of Ni is
0.1-0.3%. Preferably, the high plasticity high hole expansion steel having a tensile
strength of 1180MPa or more at least comprises Cr and/or B. Preferably, the content
of Cr is 0.1~0.5%, preferably 0.2-0.4%. Preferably, the content of B is 0.0005-0.002%.
[0027] In some embodiments, the content of Cr is preferably 0.2-0.4%; the content of Cu,
Ni is preferably ≤0.3%, respectively; the content of Nb, V is preferably ≤0.03%, respectively;
the content of B is preferably 0.0005-0.0015%; and the content of Ca is preferably
≤0.002%.
[0028] In a preferred embodiment, the high plasticity high hole expansion steel having a
tensile strength of 1180MPa or more has a microstructure of tempered martensite. In
some embodiments, the microstructure of the high plasticity high hole expansion steel
having a tensile strength of 1180MPa or more further comprises a small amount of residual
austenite. Preferably, the content of residual austenite in the microstructure is
≤5% by volume. In some embodiments, the content of austenite is 2~5%.
[0029] In a preferred embodiment, the high plasticity high hole expansion steel having a
tensile strength of 1180MPa or more has a yield strength of ≥ 900 MPa, preferably
≥ 930MPa, more preferably ≥ 950MPa, a tensile strength of ≥1180 MPa, preferably ≥1200MPa,
more preferably ≥1220MPa, a transverse elongation A
50 of ≥10%, and a hole expansion ratio of ≥30%, preferably ≥35%. In a preferred embodiment,
the ultra-low carbon martensitic high hole expansion steel having a tensile strength
of 980MPa or more has an impact toughness at -40°C of ≥60J, preferably ≥70J, more
preferably ≥80J. Preferably, the high plasticity high hole expansion steel having
a tensile strength of 1180MPa or more has passed cold bending test (d<_4a, 180°).
[0030] In a preferred embodiment, the high plasticity high hole expansion steel having a
tensile strength of 1180MPa or more has a yield strength of 900~1000MPa, a tensile
strength of 1200~1280MPa, a transverse elongation A
50 of 10~13%, a hole expansion ratio of 30~50%, and an impact toughness at -40°C of
60J-100J. Preferably, the high plasticity high hole expansion steel having a tensile
strength of 1180MPa or more has a microstructure of tempered martensite and residual
austenite, wherein the volume percentage of residual austenite in the microstructure
is ≤5% as aforementioned. Preferably, the high plasticity high hole expansion steel
having a tensile strength of 1180MPa or more has passed cold bending test (d<_4a,
180°).
[0031] In other preferred embodiments, the high plasticity high hole expansion steel having
a tensile strength of 1180MPa or more has a yield strength of 940~1000MPa, a tensile
strength of 1210~1300MPa, a transverse elongation of 10~13%, a hole expansion ratio
of 30~50%, and an impact toughness at -40°C of 80J-110J and has passed cold bending
test (d<_4a, 180°). Preferably, the high plasticity high hole expansion steel having
a tensile strength of 1180MPa or more has a microstructure of tempered martensite
and residual austenite, wherein the volume percentage of residual austenite in the
microstructure is ≤5% as aforementioned.
[0032] In the compositional design of the high hole expansion steel according to the present
disclosure:
Carbon is a basic element in steel, but also one of the important elements in the
present disclosure. Carbon expands the austenite phase region and stabilizes austenite.
Carbon, as a gap atom in steel, plays a very important role in improving the strength
of steel, and has the greatest impact on the yield strength and tensile strength of
steel. In the present disclosure, since the structure to be obtained is low-carbon
or ultra-low-carbon martensite, in order to obtain high-strength steel with a tensile
strength of 980MPa, it is necessary to ensure that the carbon content is no less than
0.03%. If the carbon content is below 0.03%, even if it is completely quenched to
room temperature, its tensile strength cannot reach 980MPa. However, the carbon content
should not be higher than 0.10%. If the content of C is too high, the strength of
the low-carbon martensite formed will be too high, and the elongation and hole expansion
ratio are relatively low. Therefore, the content of C should be controlled at 0.03-0.10%.
In some embodiments, the content of C is preferably 0.04-0.055%. In further embodiments,
the content of C is preferably 0.07-0.09%.
[0033] Silicon is a basic element in steel, but also one of the important elements in the
present disclosure. The increase of Si content not only improves the solid solution
strengthening effect, but more importantly, plays two roles. One is that it greatly
reduces the subcrystallization temperature of the steel, so that the dynamic recrystallization
of the steel can be completed in a low temperature range. In this way, in the actual
rolling process, rolling can be performed in a relatively wide range of final rolling
temperature, such as 800-900 °C, so that the anisotropy of the structure can be greatly
improved and thus the anisotropy of the final martensite structure is reduced, which
is conducive to improving the strength and plasticity, and also conducive to obtaining
a good hole expansion ratio. Another important role of Si is that it can inhibit cementite
precipitation. Under appropriate conditions of rolling process, especially when martensite-dominated
structures are obtained, a certain amount of residual austenite can be retained, which
is conducive to improving elongation. It is well known that under the same strength
level, the elongation of martensite is usually the lowest. In order to improve the
elongation of martensite, one of the important means is to retain a certain amount
of stable residual austenite. This effect of Si is usually manifested when its content
reaches more than 0.5%. However, the content of Si should not be too high, otherwise
the rolling force load in the actual rolling process is too large, which is not conducive
to the stable production of the product. Therefore, the content of Si in steel is
usually controlled at 0.5-2.0%, preferably 0.8-1.4%. In some embodiments, the content
of Si is controlled at 1.0-1.4%.
[0034] Manganese is the most basic element of steel, and at the same time one of the most
important elements in the present disclosure. It is well known that Mn is an important
element for expanding the austenite phase region, which can reduce the critical quenching
rate of steel, stabilize austenite, refine grains, and delay the transition of austenite
to pearlite. In the present disclosure, to ensure the strength of the steel plate
and stabilize the residual austenite at the same time, the content of Mn should generally
be controlled at 1.0% or more. At the same time, the content of Mn should generally
not exceed 2.0%, otherwise Mn segregation is easy to occur during steelmaking, and
hot cracking is also prone to occur during continuous casting of slabs. Therefore,
the content of Mn in steel is generally controlled at 1.0-2.0%, preferably 1.4-1.8%.
In some embodiments, the content of Mn is controlled at 1.6-1.9%.
[0035] Phosphorus is an impurity element in steel. P is very prone to segregate to grain
boundaries. When the content of P in steel is high (≥0.1%), Fe
2P is formed and precipitated around the grain, reducing the plasticity and toughness
of steel. Thus, the lower the content of P, the better. The content of P is generally
controlled at 0.02% or less and it does not increase the cost of steelmaking.
[0036] Sulfur is an impurity element in steel. S in steel is usually combined with Mn to
form MnS inclusions. Especially when the contents of S and Mn are both high, more
MnS will be formed in the steel. MnS itself has a certain plasticity, and MnS is deformed
along the rolling direction during the subsequent rolling process, which not only
reduces the transverse plasticity of the steel, but also increases the anisotropy
of the structure, not conducive to the hole expansion performance. Therefore, the
lower the S content in the steel, the better. Considering that the content of Mn in
the present disclosure must be at a higher level, in order to reduce the content of
MnS, the S content should be strictly controlled. The S content is required to be
controlled at 0.003% or less, preferably 0.0015% or less.
[0037] Al: The role of Al in steel is mainly for deoxygenation and nitrogen fixation. Under
the premise of the presence of strong carbide-forming elements such as Ti, Nb and
V, Al has the main effect of deoxygenation and grain refinement. In the present disclosure,
Al is used as a common element for deoxygenation and grain refinement and its content
is usually controlled at 0.02-0.08%. If the Al content is less than 0.02%, it will
not have the effect of refining grains. At the same time, if the Al content is higher
than 0.08%, the grain refinement effect will be saturated. Therefore, the amount of
Al in the steel is controlled at 0.02%-0.08%, preferably 0.02-0.05%.
[0038] Nitrogen belongs to an impurity element in the present disclosure. The lower the
N content, the better. But nitrogen is an unavoidable element in the steelmaking process.
Although its content is small, it combines with strong carbide-forming elements such
as Ti, etc. The formed TiN particles are very detrimental to the performance of steel,
especially the hole expansion performance. Due to the square shape of TiN, there is
a large stress concentration between its sharp corner and the matrix, and cracks are
easily formed during the deformation process of hole expansion due to the stress concentration
between TiN and the matrix, which greatly reduces the hole expansion performance of
the material. Under the premise of controlling the nitrogen content as much as possible,
the lower the content of strong carbide forming elements such as Ti, the better. In
the present disclosure, a trace amount of Ti is added to fix nitrogen, so as to minimize
the adverse effects of TiN. Therefore, the content of N should be controlled at 0.004%
or less, preferably 0.003% or less.
[0039] Titanium is one of the important elements in the present disclosure. Ti mainly plays
two roles in the present disclosure: one is to combine with the impurity element N
in steel to form TiN, which plays a part of effect of "nitrogen fixation" and the
other is to form a certain amount of dispersed fine TiN during the subsequent welding
process of the material, so as to inhibit the austenite grain size, refine the structure
and improve the low-temperature toughness. Therefore, the content of Ti in steel is
controlled at 0.01-0.05%, preferably 0.01-0.03%.
[0040] Molybdenum, is one of the important elements of the present disclosure. The addition
of molybdenum to steel can greatly delay the phase transition of ferrite and pearlite.
This effect of molybdenum is conducive to the adjustment of various processes in the
actual rolling process, such as segmented cooling after the end of final rolling,
or air cooling and then water cooling, etc. In the present disclosure, a process of
air cooling first followed by water cooling or direct water cooling after rolling
is adopted. The addition of molybdenum can ensure that ferrite or pearlite and other
structures will not be formed in the air-cooling process; at the same time, the dynamic
recovery of austenite deformed may occur during the air-cooling process, which is
conducive to improving the structure uniformity. Molybdenum is highly resistant to
welding softening. Since the main purpose of the present disclosure is to obtain a
single structure of low-carbon martensite with a small amount of residual austenite,
and low-carbon martensite tends to soften after welding, the addition of a certain
amount of molybdenum can effectively reduce the degree of welding softening. Therefore,
the content of Mo should be controlled at 0.1-0.5%, preferably 0.15-0.35%.
[0041] Chromium is one of the optional elements in the present disclosure. The addition
of a small amount of Cr is not intended to improve the hardenability of steel, but
to combine with B, which is conducive to the formation of needle-like ferrite structure
in the welding heat-affected zone after welding and can greatly improve the low-temperature
toughness of the welding heat-affected zone. Since the final application parts of
the present disclosure are chassis products of passenger cars, the low temperature
toughness of the welding heat-affected zone is an important indicator. In addition
to ensuring that the strength of the welding heat-affected zone cannot be reduced
too much, the low-temperature toughness of the welding heat-affected zone must also
meet certain requirements. In addition, Cr itself also has some resistance to welding
softening. Therefore, the added amount of Cr in the steel is generally ≤0.5%, preferably
0.2-0.4%.
[0042] Boron is one of the optional elements in the present disclosure. The role of B in
steel is mainly to be segregated at the austenite grain boundary and inhibit the formation
of proeutectoid ferrite. The addition of boron to steel can also greatly improve the
hardenability of steel. However, in the present disclosure, the main purpose of adding
trace B element is not to improve hardenability, but to combine with Cr to improve
the structure of welding heat-affected zone and obtain a needle-like ferrite structure
with good low-temperature toughness. The added amount of B element in steel is generally
controlled at 0.002% or less, preferably 0.0005-0.0015%.
[0043] Calcium is an optional additive element in the present disclosure. Ca can improve
the morphology of sulfides such as MnS, so that long strips of MnS and other sulfides
become spherical CaS, which is conducive to improving inclusion morphology, thereby
reducing the adverse effects of long strips of sulfides on hole expansion performance.
But the addition of too much calcium will increase the amount of calcium oxide, which
is detrimental to hole expansion performance. Therefore, the added amount of Ca in
steel is usually ≤0.005%, preferably ≤0.002%.
[0044] Oxygen is an inevitable element in the steelmaking process. In the present disclosure,
the content of O in steel can generally reach 30ppm or less after deoxidation, and
will not cause obvious adverse effects on the performance of the steel plate. Therefore,
it is fine to control the content of O in steel at 30ppm or less.
[0045] Niobium is one of the optional additive elements of the present disclosure. Nb, similar
to Ti, is a strong carbide element in steel. The addition of niobium in steel can
greatly increase the subcrystallization temperature of steel, provide deformed austenite
with higher dislocation density in the finish rolling stage, and refine the final
phase transition structure in the subsequent transformation process. However, the
amount of niobium added should not be too much. If the amount of niobium added exceeds
0.06%, it is prone to form a relatively coarse niobium carbonitride in the structure,
which consumes part of the carbon atoms and reduces the precipitation and strengthening
effect of carbide. At the same time, larger amount of niobium is easy to cause anisotropy
of hot-rolled austenite structure, which is inherited to the final structure during
the subsequent cooling phase transition, which is not conducive to the hole expansion
performance. Therefore, the content of Nb in steel is usually controlled at ≤0.06%,
preferably ≤0.03%.
[0046] Vanadium is an optional element in the present disclosure. Vanadium, similar to Ti
and Nb, is also a strong carbide-forming element. However, the solid solution or precipitation
temperature of vanadium carbide is low and vanadium carbide is usually all solid dissolved
in austenite in the finish rolling stage. Vanadium carbides begins to form in ferrite
when the phase transition starts as the temperature decreases. In the present disclosure,
the main purpose of adding vanadium together with molybdenum is to improve softening
resistance of the welding heat-affected zone. Molybdenum and vanadium have the strongest
anti-welding softening effect. If molybdenum is present, vanadium can be optionally
added. Therefore, the amount of vanadium added to the steel is generally ≤0.05%, preferably
≤0.03%.
[0047] Copper is an optional additive element in the present disclosure. The addition of
copper in steel can improve the corrosion resistance of steel. The corrosion resistance
effect is better when Cu is added with P element. When the amount of Cu added exceeds
1%, the precipitation phase of ε-Cu may be formed under certain conditions, which
has a relatively strong precipitation strengthening effect. However, the addition
of Cu is easy to form "Cu brittleness" phenomenon in the rolling process. In order
to make full use of Cu to improve corrosion resistance in some applications, without
causing significant "Cu brittleness" phenomenon, the content of Cu is usually controlled
at 0.5% or less, preferably 0.3% or less.
[0048] Nickel is an optional additive element in the present disclosure. The addition of
nickel in steel provides certain corrosion resistance. But its corrosion resistance
effect is weaker than copper. The addition of nickel in steel has little effect on
the tensile properties of steel, but can refine the structure and precipitation phase
of steel and greatly improve the low-temperature toughness of steel. At the same time,
in steel with copper added, the addition of a small amount of nickel can inhibit the
occurrence of "Cu brittleness". The addition of higher amount of nickel has no obvious
adverse effect on the properties of the steel itself. If copper and nickel are added
at the same time, it can not only improve the corrosion resistance, but also refine
the structure and precipitated phase of the steel, greatly improving the low-temperature
toughness. However, copper and nickel are relatively valuable alloying elements. Therefore,
in order to minimize the cost of alloy, the added amount of nickel is typically ≤0.5%,
preferably ≤0.3%.
[0049] The manufacturing method of the low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to the present disclosure comprises
the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1100°C;
wherein 3-5 passes of heavy reduction rolling at ≥950°C is performed and the cumulative
deformation is ≥50%, with a main purpose of refining austenite grains; optionally,
the intermediate blanket is held till 900-950°C, then subjected to final 3-7 passes
of rolling with a cumulative deformation of ≥70%; wherein a final rolling temperature
is 800-950 °C;
- 4) Cooling:
first, air-cooling for 0-10s is carried out for dynamic recovery and dynamic recrystallization,
and then the strip steel is water cooled at a cooling rate of ≥30°C/s to a certain
temperature of Ms or lower (between room temperature and Ms point), then coiled and
cooled (preferably at a cooling rate of ≤20°C/h) to room temperature after coiling,
or the strip steel is air cooled for 0-10s, followed by direct water cooled at a cooling
rate of ≥30°C/s to room temperature for coiling, or the strip steel is air cooled
for 0-10s, followed by water cooled at a cooling rate of ≥30°C/s to a martensite phase
transition start temperature Ms or a lower temperature, then coiled and slowly cooled
(preferably at a cooling rate of ≤20°C/h) to room temperature after coiling;
- 5) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-100 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤2% to reduce elongation loss of the strip steel; wherein the
strip steel is then subjected to rinsing, surface drying, and oiling.
[0050] Preferably, after step 5) of pickling, the strip steel is rinsed at a temperature
of 35-50 °C to ensure the surface quality of the strip steel, and the strip steel
surface is dried at 120-140 °C and oiled.
[0051] In some embodiments, the method further comprises step 4-1) between step 4) and 5):
annealing, wherein bell type annealing is carried out at a heating rate of ≥20°C/h,
wherein a bell type annealing temperature is 100-300 °C and a bell type annealing
time is 12-48h; wherein the steel plate is cooled to ≤100°C at a cooling rate of ≤50°C/h
and leaves the furnace.
[0052] In some embodiments, the manufacturing method of the low carbon martensitic high
hole expansion steel having a tensile strength of 980MP or more according to the present
disclosure comprises the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1100°C;
wherein 3-5 passes of heavy reduction rolling at ≥950°C is performed and the cumulative
deformation is ≥50%, preferably ≥60%, with a main purpose of refining austenite grains;
the intermediate blanket is held till 920-950°C, then subjected to final 3-5 passes
of rolling with a cumulative deformation of ≥70%, preferably ≥85%; wherein a final
rolling temperature is 800-920 °C;
- 4) Cooling:
wherein air cooling is performed for 0-10 s first for dynamic recovery and dynamic
recrystallization, and then the strip steel is water cooled at a cooling rate of ≥50°C/s,
preferably 50-85°C/s to Ms point or a lower temperature (between room temperature
and Ms point), and then coiled and cooled (preferably at a cooling rate ≤20°C/h) to
room temperature after coiling;
- 5) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-100 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤2% to reduce elongation loss of the strip steel; wherein the
strip steel is then subjected to rinsing, surface drying, and oiling.
[0053] In some embodiments, the manufacturing method of the high plasticity high hole expansion
steel having a tensile strength of 1180MPa or more according to the present disclosure
comprises the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1100°C;
wherein 3-5 passes of heavy reduction rolling at ≥950°C is performed and the cumulative
deformation is ≥50%, preferably ≥60%; then subjected to 3-7 passes of rolling with
a cumulative deformation of ≥70%, preferably ≥85%; wherein a final rolling temperature
is 800-950 °C;
- 4) Cooling:
wherein air cooling is performed for 0-10 s first, and then the strip steel is water
cooled at a cooling rate of ≥30°C/s, preferably 30-65°C/s to room temperature and
then coiled;
- 5) Annealing
wherein bell type annealing is carried out at a heating rate of ≥20°C/h, preferably
20-40°C/h, wherein a bell type annealing temperature is 100-300 °C and a bell type
annealing time is 12-48h; wherein the steel plate is cooled to ≤100°C at a cooling
rate of ≤50°C/h, preferably 15-50 °C/h and leaves the furnace;
- 6) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-90 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤1.5%; wherein the strip steel is then subjected to rinsing
at a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
[0054] Preferably, after step 6) of pickling, the strip steel is subjected to rinsing at
a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
[0055] In some other embodiments, the manufacturing method of the high plasticity high hole
expansion steel having a tensile strength of 1180MPa or more according to the present
disclosure comprises the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1100°C;
wherein 3-5 passes of heavy reduction rolling at ≥950°C is performed and the cumulative
deformation is ≥50%, preferably ≥60%; then the intermediate blanket is held till 900-950°C,
then subjected to 3-7 passes of rolling with a cumulative deformation of ≥70%, preferably
≥85%; wherein a final rolling temperature is 800-900 °C;
- 4) Cooling:
wherein air cooling is performed for 0-10 s first, and then the strip steel is water
cooled at a cooling rate of ≥30°C/s, preferably 30-70°C/s to martensite phase transition
start temperature Ms or a lower temperature, then coiled and cooled slowly (preferably
at a cooling rate of ≤20°C/h) to room temperature;
- 5) Annealing
wherein bell type annealing is carried out at a heating rate of ≥20°C/h, preferably
20-50°C/s, wherein a bell type annealing temperature is 100-300 °C and a bell type
annealing time is 12-48h; wherein the steel plate is cooled to ≤100°C at a cooling
rate of ≤50°C/h, preferably 20-50 °C/h and leaves the furnace;
- 6) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-90 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤1.5% to reduce elongation loss of the strip steel; wherein
the strip steel is then subjected to rinsing, surface drying, and oiling.
[0056] Preferably, after step 6) of pickling, the strip steel is subjected to rinsing at
a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
The innovation of the present disclosure lies in:
[0057] The composition of the present disclosure is designed with a lower C content, which
can ensure that the steel has excellent weldability during use by the user, and the
obtained martensitic structure has good hole expansion performance and impact toughness.
In the case of the tensile strength of ≥1180MPa, on the basis that the tensile strength
of ≥1180MPa is satisfied, the lower the carbon content, the better. The design of
higher Si content can match with the process and obtain more residual austenite, thereby
improving the plasticity of the material. At the same time, the higher Si content
is conducive to reducing the subcrystallization temperature of steel, so that the
dynamic recrystallization process can be completed in a wide final rolling temperature
range, thereby refining the austenite grain and the size of final martensitic grain,
and improving plasticity and hole expansion ratio. In addition, in the process of
bell type annealing, part of quenching stress is eliminated, so that it can improve
the structure uniformity, increase the plasticity and the hole expansion ratio.
[0058] In the composition design, the design idea of low-carbon martensite is adopted, and
higher silicon is added to inhibit and reduce the formation of cementite. At the same
time, the subcrystallization temperature is reduced. Rolling and air cooling after
rolling in a relatively wide final rolling temperature range allows for formation
of original austenite grains with fine and uniform equiaxed structure, so that a uniform
structure of martensite and residual austenite is finally obtained. The residual austenite
endows the steel plate with high plasticity and cold bending performance, and martensite
endows the steel plate with high strength, and the uniform and fine structure endows
the steel plate higher hole expansion performance and low temperature impact toughness.
[0059] In terms of the design of the rolling process, at the rough rolling stage and the
finishing rolling stage, the rolling procedure shall be completed as quickly as possible.
After the final rolling is completed, air cooling is carried out for a certain period
of time first. The main purpose of air cooling is explained as follows: the designed
composition comprises relatively high contents of manganese and molybdenum. Manganese
is an element that stabilizes austenite, while molybdenum significantly delays phase
transformation of ferrite and pearlite. Therefore, during the air cooling for a certain
period of time, the deformed austenite in the rolled steel will not undergo phase
transformation. That is, no ferrite structure will be formed. Instead, dynamic recrystallization
and relaxation will occur. The dynamic recrystallization of the deformed austenite
allows for formation of quasi-equiaxed austenite having a uniform structure, and the
dislocations in the relaxed austenite grains will be reduced notably. The combination
of these two aspects enables obtainment of martensite having a uniform structure in
the subsequent water hardening process. In order to obtain the martensite structure,
the water-cooling rate should be greater than the critical cooling rate of low-carbon
martensite. In the present disclosure, in order to ensure that all compositions in
conformity with the design can provide martensite, the rate for water cooling the
strip steel is required to be ≥30°C/s.
[0060] Since the microstructure involved in the present disclosure is low-carbon or ultra-low-carbon
martensite, after the final rolling is completed, the steel strip only needs to be
cooled to the martensite phase transition start temperature Ms or a lower temperature
at a cooling rate greater than the critical cooling rate. The content of residual
austenite at room temperature varies as a function of the cooling stop temperature.
Generally, there is an optimal range of quenching stop temperature, which varies as
a function of the alloy composition, generally in the range of 150-350 °C. In order
to obtain a high-strength steel having both good plasticity and hole expansion ratio,
it is necessary to quench the strip steel to a temperature that is not higher than
the Ms point. According to theoretical calculations and as verified by practical tests,
when the strip steel is quenched to a temperature ≤ 400°C, a structure having excellent
comprehensive performances can be obtained. If the quenching temperature is ≥ 400°C,
although the amount of residual austenite is large, bainite will appear in the structure,
so that the required strength of 980 MPa or higher cannot be achieved. For the above
reasons, the coiling temperature needs to be controlled at ≤ 400°C. It is based on
this innovative concept in the design of the composition and process that the 980
MPa-grade ultra-low-carbon martensite high hole expansion steel having excellent strength,
plasticity, toughness, cold bending performance and hole expansion performance according
to the present disclosure is obtained.
[0061] In some embodiments, the microstructure involved in the present disclosure is low-carbon
tempered martensite. Thus, after the final rolling is completed, the steel strip only
needs to be cooled to room temperature at a cooling rate greater than the critical
cooling rate. In the subsequent bell type annealing process, the bell type annealing
temperature and time are controlled at a certain range, so that an ultra-high strength
hole expansion steel having a balanced performance of strength, plasticity, hole expandability,
and the like can be obtained.
[0062] During the bell type annealing process, the steel coil is heated at a heating rate
of ≥ 20°C/s to 100-300°C first, held at this temperature range for a relatively long
period of 12-48h, so that the temperature across the whole steel coil is uniform,
which is conductive to stabilization of the structure and performance. The lower the
holding temperature, the longer the corresponding holding time; conversely, the higher
the holding temperature, the shorter the corresponding holding time. Finally, the
steel coil is cooled at a cooling rate of ≤ 50°C/s to 100°C or lower and leaves the
bell type annealing furnace for natural cooling.
[0063] Generally, the bell type annealing temperature is inversely proportional to the bell
type annealing time. The lower the bell type annealing temperature, the longer the
bell type annealing time; conversely, the higher the bell type annealing temperature,
the shorter the bell type annealing time. If the bell type annealing temperature is
lower than 100°C, the strength is relatively high and the hole expansion ratio is
relatively low and cannot reach 30% or more; if the bell type annealing temperature
is higher than 300°C, the strength cannot satisfy the requirement of ≥1180MPa. Therefore,
the bell type annealing temperature is selected to be 100-300°C. Since the design
concept of high silicon composition is adopted, during the low temperature bell type
annealing process, silicon can effectively inhibit formation of cementite in the steel
and promote dispersion of carbon atoms from martensite to residual austenite, further
increasing stability of residual austenite. Thus, the strip steel has higher elongation
and better formability than other high strength steels of the same strength grade.
[0064] The present disclosure has the following beneficial effects:
- (1) A 980MPa grade high hole expansion steel having excellent strength, plasticity,
toughness, cold bending and hole expansion performance can be obtained by adopting
the design concept of a relatively economical composition and adopting innovative
cooling process routes;
- (2) Steel coil or steel plate has excellent matching of strength, plasticity and toughness
and also has good cold bending performance and hole expandability/flanging ability.
It has a yield strength of ≥ 800MPa, a tensile strength of ≥ 980MPa, and has good
elongation (transverse A50 ≥8%) and hole expansion performance (hole expansion ratio ≥30%) and has passed cold
bending test (d ≤4a, 180°). It can be applied to automobile chassis, subframe and
other parts that require high strength and thinning, and hole expansion and flanging,
and has a very broad application prospect.
Description of the Drawings
[0065]
Fig. 1 is a process flow diagram of the manufacturing method of 980MPa grade ultra-low-carbon
martensitic high hole expansion steel described in the present disclosure.
Fig. 2 is a schematic diagram of the rolling process in the manufacturing method of
980MPa grade ultra-low-carbon martensitic high hole expansion steel described in the
present disclosure.
Fig. 3 is a schematic diagram of the cooling process in the manufacturing method of
980MPa grade ultra-low-carbon martensitic high hole expansion steel described in the
present disclosure.
Fig. 4 is a process flow diagram of the manufacturing method of the high plasticity
high hole expansion steel of 1180MPa grade described in Preparation Example II and
III of the present disclosure.
Fig. 5 is a schematic diagram of the rolling process in the manufacturing method of
the high plasticity high hole expansion steel of 1180MPa grade described in Preparation
Example II of the present disclosure.
Fig. 6 is a schematic diagram of the cooling process in the manufacturing method of
the high plasticity high hole expansion steel of 1180MPa grade described in Preparation
Example II of the present disclosure.
Fig. 7 is a schematic diagram of the bell type annealing process in the manufacturing
method of the high plasticity high hole expansion steel of 1180MPa grade described
in Preparation Example II and III of the present disclosure.\
Fig. 8 is a typical metallographic photo of the high hole expansion steel of Example
10 according to the present disclosure.
Fig. 9 is a typical metallographic photo of the high hole expansion steel of Example
12 according to the present disclosure.
Fig. 10 is a typical metallographic photo of the high hole expansion steel of Example
14 according to the present disclosure.
Fig. 11 is a typical metallographic photo of the high hole expansion steel of Example
16 according to the present disclosure.
Fig. 12 is a schematic diagram of the rolling process in the manufacturing method
of the high plasticity high hole expansion steel of 1180MPa grade described in Preparation
Example III of the present disclosure.
Fig. 13 is a schematic diagram of the cooling process in the manufacturing method
of the high plasticity high hole expansion steel of 1180MPa grade described in Preparation
Example III of the present disclosure.
Detailed Description
[0066] In the following examples, the tensile performances (yield strength, tensile strength,
elongation) were tested in accordance with International Standard ISO6892-2-2018;
the hole expansion ratio was tested in accordance with International Standard ISO16630-2017;
the impact toughness at -40°C was tested in accordance with International Standard
ISO14556-2015; and the bending performance was tested in accordance with International
Standard ISO7438-2005.
Preparation Example I
[0067] Referring to Fig. 1-Fig. 3, the method for manufacturing the 980 MPa-grade ultra-low-carbon
martensitic high hole expansion steel according to the present disclosure comprises
the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1100°C;
wherein cumulative deformation after 3-5 passes of heavy reduction rolling at ≥950°C
is ≥50%; the intermediate blanket is held till 920-950°C, then subjected to final
3-5 passes of rolling with a cumulative deformation of >70%; wherein a final rolling
temperature is 800-920 °C;
- 4) Cooling:
wherein air cooling is performed for 0-10 s first for dynamic recovery and dynamic
recrystallization, and then the strip steel is water cooled at a cooling rate of ≥50°C/s
to Ms point or a lower temperature (between room temperature and Ms point), and then
coiled and cooled (preferably at a cooling rate ≤20°C/h) to room temperature;
- 5) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-100 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤2%; wherein the strip steel is then subjected to rinsing at
a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
[0068] In the Preparation Example, the compositions of the Examples of the high hole expansion
steel according to the present disclosure are shown in Table 1. The production process
parameters for the Examples of the steel according to the present disclosure are listed
in Table 2 and Table 3, wherein the thickness of the steel blank in the rolling process
is 120 mm. The mechanical performances of the Examples of the steel plates according
to the present disclosure are listed in Table 4.
[0069] It can be seen from Table 4, the yield strength of the steel coil is ≥800 MPa, while
the tensile strength is ≥980 MPa, and the elongation is usually in the range of 8-13%.
The impact energy is relatively stable. The low-temperature impact energy at -40°C
is stabilized in the range of 140-180 J. The content of residual austenite varies
as a function of the coiling temperature, generally by 1.5-5%. The hole expansion
ratio satisfies ≥50%.
[0070] It can be seen from the above Examples, the 980 MPa high-strength steel according
to the present disclosure exhibits good matching of strength, plasticity, toughness
and hole expandability. It is especially suitable for parts that require high strength,
reduced thickness, hole expansion and flanging forming, such as a control arm in an
automobile chassis structure. It can also be used for parts such as wheels that need
hole flanging. Therefore, it has broad application prospects.
Table 1 (unit: weight%)
Ex. |
C |
Si |
Mn |
P |
S |
Al |
N |
Mo |
Ti |
Cr |
B |
Ca |
Nb |
V |
Cu |
Ni |
O |
1 |
0.060 |
1.98 |
1.76 |
0.0011 |
0.0028 |
0.066 |
0.0030 |
0.10 |
0.030 |
0.11 |
0.0011 |
/ |
0.035 |
/ |
/ |
/ |
0.0027 |
2 |
0.032 |
1.77 |
1.40 |
0.0013 |
0.0029 |
0.047 |
0.0027 |
0.17 |
0.025 |
0.35 |
/ |
0.0025 |
/ |
0.050 |
/ |
/ |
0.0020 |
3 |
0.048 |
0.84 |
1.68 |
0.0016 |
0.0030 |
0.023 |
0.0028 |
0.49 |
0.042 |
0.50 |
0.0005 |
/ |
0.058 |
/ |
/ |
0.30 |
0.0025 |
4 |
0.055 |
1.26 |
1.90 |
0.0014 |
0.0024 |
0.039 |
0.0029 |
0.29 |
0.014 |
0.28 |
0.0012 |
0.0030 |
/ |
/ |
0.50 |
/ |
0.0029 |
5 |
0.042 |
1.18 |
1.88 |
0.0010 |
0.0028 |
0.065 |
0.0038 |
0.38 |
0.028 |
/ |
/ |
/ |
0.020 |
0.040 |
/ |
/ |
0.0024 |
6 |
0.057 |
0.89 |
1.07 |
0.0015 |
0.0022 |
0.054 |
0.0033 |
0.33 |
0.050 |
0.37 |
0.0013 |
0.0020 |
/ |
0.030 |
/ |
0.50 |
0.0028 |
7 |
0.053 |
0.53 |
1.96 |
0.0014 |
0.0027 |
0.080 |
0.0035 |
0.43 |
0.010 |
0.43 |
0.0020 |
/ |
/ |
/ |
0.15 |
0.25 |
0.0021 |
8 |
0.041 |
1.64 |
1.73 |
0.0012 |
0.0025 |
0.036 |
0.0022 |
0.18 |
0.020 |
/ |
0.0019 |
0.0050 |
/ |
0.015 |
0.30 |
0.10 |
0.0030 |
Table 2
|
Heating temperature °C |
Holding time h |
Initial rolling temperature °C |
Rough rolling cumulative deformation % |
Intermediate blank temperature °C |
Finish rolling cumulative deformation % |
Final rolling temperature °C |
Air cooling time s |
Water cooling rate °C/s |
Steel plate thickness mm |
Coiling temperature °C |
Ex. 1 |
1170 |
1.2 |
1040 |
70 |
950 |
89 |
880 |
5 |
60 |
6 |
390 |
Ex. 2 |
1160 |
1.4 |
1100 |
50 |
920 |
92 |
860 |
9 |
50 |
5 |
125 |
Ex. 3 |
1200 |
1.0 |
1030 |
65 |
930 |
90 |
920 |
4 |
55 |
3 |
280 |
Ex. 4 |
1130 |
1.8 |
950 |
55 |
925 |
94 |
820 |
7 |
70 |
4 |
250 |
Ex. 5 |
1150 |
1.5 |
1020 |
60 |
940 |
88 |
850 |
10 |
65 |
4 |
Rt |
Ex. 6 |
1100 |
2.0 |
1000 |
75 |
935 |
93 |
800 |
6 |
80 |
2 |
180 |
Ex. 7 |
1140 |
1.6 |
980 |
80 |
930 |
90 |
890 |
0 |
75 |
3 |
230 |
Ex. 8 |
1180 |
1.1 |
1050 |
70 |
945 |
91 |
830 |
8 |
85 |
2 |
150 |
Table 3
|
Moving speed of strip steel during pickling m/min |
Pickling temperature °C |
Tension leveling rate % |
Rinsing temperature °C |
Drying temperature °C |
Ex. 1 |
65 |
80 |
1.8 |
40 |
135 |
Ex. 2 |
30 |
83 |
1.1 |
35 |
120 |
Ex. 3 |
90 |
77 |
0.4 |
47 |
128 |
Ex. 4 |
45 |
81 |
1.3 |
42 |
140 |
Ex. 5 |
70 |
85 |
0.6 |
50 |
133 |
Ex. 6 |
100 |
75 |
2.0 |
37 |
125 |
Ex. 7 |
60 |
82 |
1.0 |
41 |
134 |
Ex. 8 |
85 |
78 |
1.6 |
38 |
130 |
Table 4: Mechanical performances of steel plates
|
Yield strength MPa |
Tensile strength MPa |
Elongation % |
Hole expansion ratio % |
-40 °C impact energy J |
Residual austenite content % |
Ex. 1 |
809 |
1002 |
11.5 |
51.6 |
168 |
1.86 |
Ex. 2 |
821 |
1034 |
13.0 |
60.9 |
170 |
2.49 |
Ex. 3 |
806 |
1104 |
9.0 |
75.1 |
154 |
4.58 |
Ex. 4 |
850 |
1011 |
10.5 |
62.8 |
144 |
2.64 |
Ex. 5 |
819 |
1033 |
11.0 |
56.9 |
158 |
0.57 |
Ex. 6 |
820 |
1032 |
9.5 |
57.2 |
182 |
4.33 |
Ex. 7 |
883 |
1039 |
8.0 |
83.5 |
162 |
402 |
Ex. 8 |
866 |
1050 |
10.5 |
60.7 |
180 |
3.56 |
Note: The impact energy is obtained by converting the measured impact energy of a
sample having an actual thickness into the impact energy of a standard sample of 10*10*55
mm in proportion based on equivalent effect. |
Preparation Example II
[0071] Referring to Fig. 4-Fig. 7, the method for manufacturing the high plasticity high
hole expansion steel of 1180MPa grade according to the present disclosure comprises
the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein an initial rolling temperature is 950~1100°C; wherein cumulative deformation
after 3-5 passes of heavy reduction rolling at ≥950°C is ≥50%; then final 3-5 passes
of rolling is carried out and the cumulative deformation is >70%; wherein a final
rolling temperature is 800-950 °C;
- 4) Cooling:
wherein air cooling is performed for 0-10 s first, and then the strip steel is water
cooled at a cooling rate of ≥30°C/s to room temperature and then coiled;
- 5) Annealing:
wherein bell type annealing is carried out at a heating rate of ≥20°C/h, wherein a
bell type annealing temperature is 100-300 °C and a bell type annealing time is 12-48h;
wherein the steel plate is cooled to ≤100°C at a cooling rate of ≤50°C/h and leaves
the furnace.
- 6) Pickling:
wherein a moving speed of the strip steel is adjusted within a range of 30-90 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤1.5%; wherein the strip steel is then subjected to rinsing
at a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
[0072] In the Preparation Example, the compositions of the Examples of the high hole expansion
steel according to the present disclosure are shown in Table 5. The production process
parameters for the Examples of the steel according to the present disclosure are listed
in Table 6 and Table 7, wherein the thickness of the steel blank in the rolling process
is 120 mm. The mechanical performances of the Examples of the steel plates according
to the present disclosure are listed in Table 8.
[0073] It can be seen from Table 8, the yield strength of the steel coil is ≥900 MPa, while
the tensile strength is ≥1180 MPa, and the elongation is usually in the range of 10-13%.
The impact energy is relatively stable. The low-temperature impact energy at -40°C
is stabilized in the range of 60-100 J. The content of residual austenite varies as
a function of the coiling temperature. The hole expansion ratio satisfies ≥30%.
[0074] It can be seen from the above Examples, the high hole expansion steel of 1180MPa
grade according to the present disclosure exhibits good matching of strength, plasticity,
toughness and hole expandability. It is especially suitable for parts that require
high strength, reduced thickness, hole expansion and flanging forming, such as a control
arm in an automobile chassis structure. It can also be used for parts such as wheels
that need hole flanging and has broad application prospects.
[0075] Fig. 8-Fig. 11 shows the typical metallographic structure of the steel plate of Example
10#, 12#, 14# and 16#, respectively. It can be seen from the metallographic photos
that the structure is single-phase low-carbon martensite with a certain amount of
residual austenite, which exhibits relatively higher elongation and hole expansion
ratio at the same strength level.
Table 5 (unit: weight%)
Ex. |
C |
Si |
Mn |
P |
S |
Al |
N |
Mo |
Ti |
Cr |
B |
Ca |
Nb |
V |
Cu |
Ni |
O |
9 |
0.082 |
1.48 |
1.51 |
0.009 |
0.0023 |
0.065 |
0.0039 |
0.42 |
0.011 |
0.49 |
0.0010 |
/ |
/ |
/ |
/ |
/ |
0.0022 |
10 |
0.061 |
1.89 |
1.77 |
0.011 |
0.0018 |
0.034 |
0.0023 |
0.15 |
0.023 |
0.23 |
0.0009 |
/ |
0.015 |
/ |
/ |
/ |
0.0023 |
11 |
0.080 |
0.82 |
1.95 |
0.008 |
0.0009 |
0.078 |
0.0033 |
0.35 |
0.015 |
/ |
/ |
0.003 |
/ |
0.015 |
0.15 |
0.30 |
0.0020 |
12 |
0.068 |
1.74 |
1.55 |
0.009 |
0.0014 |
0.043 |
0.0025 |
0.17 |
0.036 |
/ |
/ |
/ |
0.020 |
/ |
/ |
0.20 |
0.0028 |
13 |
0.094 |
0.94 |
1.90 |
0.012 |
0.0015 |
0.052 |
0.0030 |
0.23 |
0.020 |
0.30 |
0.0015 |
0.002 |
0.060 |
/ |
0.30 |
0.50 |
0.0024 |
14 |
0.075 |
1.55 |
1.68 |
0.008 |
0.0010 |
0.022 |
0.0024 |
0.50 |
0.048 |
/ |
/ |
/ |
/ |
0.05 |
/ |
0.10 |
0.0026 |
15 |
0.083 |
1.02 |
1.83 |
0.013 |
0.0009 |
0.071 |
0.0028 |
0.28 |
0.018 |
/ |
0.0005 |
0.005 |
/ |
0.03 |
0.25 |
0.15 |
0.0025 |
16 |
0.100 |
1.13 |
1.59 |
0.010 |
0.0024 |
0.058 |
0.0038 |
0.18 |
0.014 |
/ |
/ |
0.001 |
0.030 |
/ |
0.50 |
0.25 |
0.0028 |
Table 6
|
Heating Temperature |
Holding time |
Initial rolling temperature |
Rough rolling cumulative deformation |
Finish rolling cumulative deformation |
Final rolling temperature |
Air cooling time |
Water cooling rate |
Steel plate thickness |
|
°C |
h |
°C |
% |
% |
°C |
s |
°C/s |
mm |
Ex. 9 |
1180 |
1.2 |
1050 |
70 |
89 |
950 |
3 |
55 |
4 |
Ex. 10 |
1160 |
1.4 |
1100 |
50 |
92 |
820 |
7 |
30 |
2 |
Ex. 11 |
1200 |
1.0 |
1050 |
65 |
90 |
900 |
2 |
50 |
6 |
Ex. 12 |
1140 |
1.7 |
1060 |
55 |
94 |
800 |
6 |
35 |
3 |
Ex. 13 |
1150 |
1.5 |
950 |
60 |
88 |
870 |
9 |
60 |
2 |
Ex. 14 |
1130 |
1.8 |
980 |
75 |
93 |
830 |
0 |
45 |
4 |
Ex. 15 |
1160 |
1.3 |
1000 |
80 |
90 |
880 |
5 |
40 |
5 |
Ex. 16 |
1100 |
2.0 |
1020 |
70 |
91 |
850 |
7 |
65 |
3 |
Table 7
|
Heating rate °C/h |
Bell type annealing temperature °C |
Bell type annealing time h |
Cooling rate °C/h |
Temperature for leaving the furnace °C |
Moving speed of strip steel during pickling m/min |
Pickling temperature °C |
Tension leveling rate % |
Rinsing temperature °C |
Drying temperature °C |
Ex. 9 |
30 |
230 |
20 |
30 |
75 |
80 |
82 |
1.3 |
40 |
135 |
Ex. 10 |
23 |
200 |
24 |
40 |
80 |
45 |
76 |
0.8 |
35 |
120 |
Ex. 11 |
35 |
100 |
48 |
20 |
50 |
70 |
75 |
1.5 |
47 |
128 |
Ex. 12 |
20 |
280 |
12 |
45 |
55 |
35 |
80 |
0.5 |
42 |
140 |
Ex. 13 |
32 |
150 |
36 |
20 |
60 |
50 |
77 |
1.0 |
50 |
133 |
Ex. 14 |
27 |
300 |
28 |
50 |
100 |
30 |
79 |
0.3 |
37 |
125 |
Ex. 15 |
25 |
125 |
42 |
25 |
65 |
90 |
81 |
0.9 |
41 |
134 |
Ex. 16 |
40 |
180 |
30 |
15 |
95 |
60 |
83 |
1.2 |
38 |
130 |
Table 8: Mechanical performances of steel plates
|
Yield strength MPa |
Tensile strength MPa |
Elongation % |
Hole expansion ratio % |
Residual austenite content % |
-40 °C impact energy J |
Ex. 9 |
905 |
1206 |
10.5 |
35 |
2.38 |
70 |
Ex. 10 |
953 |
1234 |
11.5 |
41 |
3.85 |
62 |
Ex. 11 |
932 |
1213 |
120 |
36 |
3.26 |
81 |
Ex. 12 |
941 |
1225 |
11.0 |
44 |
2.77 |
73 |
Ex. 13 |
990 |
1263 |
100 |
37 |
3.34 |
86 |
Ex. 14 |
963 |
1209 |
13.0 |
42 |
4.22 |
75 |
Ex. 15 |
975 |
1279 |
11.5 |
47 |
2.51 |
90 |
Ex. 16 |
966 |
1247 |
11.0 |
38 |
4.28 |
88 |
Note: The impact energy is obtained by converting the measured impact energy of a
sample having an actual thickness into the impact energy of a standard sample of 10*10*55
mm in proportion based on equivalent effect. |
Preparation Example III
[0076] Referring to Fig. 4, 7, 12 and Fig. 13, the method for manufacturing the high plasticity
high hole expansion steel of 1180MPa grade according to the present disclosure comprises
the following steps:
- 1) Smelting and casting:
wherein the above components are subjected to smelting by a converter or an electric
furnace, secondary refining by a vacuum furnace, and then casting to form a blank
or ingot;
- 2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
- 3) Hot rolling:
wherein an initial rolling temperature is 950~1100°C; wherein cumulative deformation
after 3-5 passes of heavy reduction rolling at ≥950°C is ≥50%; then the intermediate
blank is held till 900-950°C, then subjected to final 3-7 passes of rolling with a
cumulative deformation of >70%; wherein a final rolling temperature is 800-900 °C;
- 4) Cooling:
wherein air cooling is performed for 0-10 s first, and then the strip steel is water
cooled at a cooling rate of ≥30°C/s to Ms or a lower temperature, coiled and cooled
slowly (at a cooling rate of ≤20°C/h) to room temperature;
- 5) Annealing:
wherein bell type annealing is carried out at a heating rate of ≥20°C/h, wherein a
bell type annealing temperature is 100-300 °C and a bell type annealing time is 12-48h;
wherein the steel plate is cooled to ≤100°C at a cooling rate of ≤50°C/h and leaves
the furnace.
- 6) Pickling:
wherein a moving speed of the strip steel is adjusted within a range of 30-90 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤1.5%; wherein the strip steel is then subjected to rinsing
at a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
[0077] In the Preparation Example, the compositions of the Examples of the high hole expansion
steel according to the present disclosure are shown in Table 9. The production process
parameters for the Examples of the steel according to the present disclosure are listed
in Table 10 and Table 11, wherein the thickness of the steel blank in the rolling
process is 120 mm. The mechanical performances of the Examples of the steel plates
according to the present disclosure are listed in Table 12.
[0078] It can be seen from Table 12, the yield strength of the steel coil is ≥900 MPa, while
the tensile strength is ≥1180 MPa, and the elongation is usually in the range of 10-13%.
The impact energy is relatively stable. The low-temperature impact energy at -40°C
is stabilized in the range of 80-110 J. The content of residual austenite varies as
a function of the coiling temperature. The hole expansion ratio satisfies ≥30%.
[0079] It can be seen from the above Examples, the high strength steel of 1180MPa grade
according to the present disclosure exhibits good matching of strength, plasticity,
toughness and hole expandability. It is especially suitable for parts that require
high strength, reduced thickness, hole expansion and flanging forming, such as a control
arm in an automobile chassis structure. It can also be used for parts such as wheels
that need hole flanging and has broad application prospects.
Table 9 (unit: weight%)
Ex. |
C |
Si |
Mn |
P |
S |
Al |
N |
Mo |
Ti |
Cr |
B |
Ca |
Nb |
V |
Cu |
Ni |
O |
17 |
0.065 |
1.98 |
1.76 |
0.0011 |
0.0028 |
0.066 |
0.0030 |
0.10 |
0.029 |
0.33 |
0.0010 |
/ |
0.030 |
/ |
0.50 |
/ |
0.0028 |
18 |
0.097 |
1.77 |
1.50 |
0.0013 |
0.0019 |
0.047 |
0.0027 |
0.15 |
0.025 |
0.35 |
/ |
0.002 |
/ |
0.030 |
/ |
/ |
0.0024 |
19 |
0.088 |
0.83 |
1.68 |
0.0016 |
0.0005 |
0.023 |
0.0028 |
0.49 |
0.022 |
0.29 |
0.0012 |
/ |
0.060 |
/ |
/ |
0.15 |
0.0026 |
20 |
0.090 |
1.01 |
1.98 |
0.0014 |
0.0024 |
0.039 |
0.0029 |
0.29 |
0.014 |
0.40 |
0.0011 |
0.001 |
/ |
/ |
0.10 |
/ |
0.0027 |
21 |
0.062 |
1.18 |
1.88 |
0.0010 |
0.0008 |
0.065 |
0.0038 |
0.38 |
0.050 |
0.28 |
0.0013 |
/ |
0.015 |
0.025 |
/ |
/ |
0.0024 |
22 |
0.080 |
1.89 |
1.77 |
0.0015 |
0.0022 |
0.054 |
0.0033 |
0.35 |
0.015 |
0.50 |
0.0005 |
0.005 |
/ |
0.013 |
/ |
0.30 |
0.0029 |
23 |
0.093 |
1.40 |
1.96 |
0.0014 |
0.0010 |
0.080 |
0.0035 |
0.43 |
0.011 |
0.33 |
0.0017 |
0.003 |
0.045 |
/ |
0.20 |
0.50 |
0.0022 |
24 |
0.071 |
1.64 |
1.83 |
0.0012 |
0.0025 |
0.036 |
0.0022 |
0.18 |
0.020 |
/ |
0.0019 |
/ |
/ |
0.050 |
0.30 |
0.10 |
0.0020 |
Table 10
Ex. |
Heating temperature °C |
Holding time h |
Initial rolling temperature °C |
Rough rolling cumulative deformation % |
Intermediate blank temperature °C |
Finish rolling cumulative deformation % |
Final rolling temperature °C |
Air cooling time s |
Water cooling rate °C/s |
Steel plate thickness mm |
Coiling temperature °C |
17 |
1170 |
1.4 |
1040 |
70 |
950 |
89 |
880 |
3 |
50 |
6 |
Rt |
18 |
1160 |
1.5 |
1100 |
50 |
900 |
92 |
800 |
8 |
60 |
5 |
225 |
19 |
1200 |
1.0 |
1070 |
65 |
930 |
90 |
840 |
4 |
35 |
3 |
200 |
20 |
1130 |
1.8 |
950 |
55 |
910 |
94 |
900 |
5 |
70 |
4 |
350 |
21 |
1150 |
1.6 |
1020 |
60 |
940 |
88 |
860 |
0 |
65 |
4 |
225 |
22 |
1100 |
2.0 |
1000 |
75 |
920 |
93 |
830 |
6 |
30 |
2 |
180 |
23 |
1140 |
1.7 |
980 |
80 |
930 |
90 |
870 |
0 |
55 |
3 |
330 |
24 |
1180 |
1.2 |
1050 |
70 |
925 |
91 |
820 |
6 |
65 |
2 |
250 |
Table 11
Ex. |
Heating rate °C/h |
Bell type annealing temperature °C |
Bell type annealing time h |
Cooling rate °C/h |
Temperature for leaving the furnace °C |
Moving speed of strip steel during pickling m/min |
Pickling temperature °C |
Tension leveling rate % |
Rinsing temperature °C |
Drying temperature °C |
17 |
40 |
140 |
26 |
26 |
80 |
70 |
82 |
1.4 |
40 |
135 |
18 |
32 |
240 |
18 |
20 |
65 |
90 |
76 |
0.8 |
35 |
120 |
19 |
25 |
260 |
14 |
40 |
100 |
30 |
75 |
1.2 |
47 |
128 |
20 |
44 |
120 |
32 |
34 |
40 |
65 |
80 |
1.0 |
42 |
140 |
21 |
30 |
300 |
12 |
50 |
75 |
80 |
77 |
0.7 |
50 |
133 |
22 |
35 |
150 |
40 |
22 |
55 |
40 |
79 |
1.5 |
37 |
125 |
23 |
20 |
100 |
48 |
30 |
85 |
85 |
81 |
0.5 |
41 |
134 |
24 |
37 |
200 |
20 |
38 |
70 |
55 |
83 |
1.1 |
38 |
130 |
Table 12: Mechanical performances of steel plates
Ex. |
Yield strength MPa |
Tensile strength MPa |
Elongation % |
Hole expansion ratio % |
-40 °C impact energy J |
Residual austenite content % |
17 |
968 |
1223 |
11.0 |
44.0 |
84 |
3.52 |
18 |
971 |
1276 |
12.0 |
36.0 |
96 |
4.26 |
19 |
983 |
1213 |
12.0 |
48.0 |
87 |
3.84 |
20 |
945 |
1283 |
12.5 |
42.0 |
110 |
4.88 |
21 |
994 |
1228 |
11.5 |
31.0 |
103 |
3.03 |
22 |
948 |
1282 |
12.0 |
39.0 |
85 |
3.95 |
23 |
953 |
1218 |
11.0 |
35.0 |
94 |
4.99 |
24 |
975 |
1279 |
11.5 |
46.0 |
99 |
3.87 |
Note: The impact energy is obtained by converting the measured impact energy of a
sample having an actual thickness into the impact energy of a standard sample of 10*10*55
mm in proportion based on equivalent effect. |
1. A low carbon martensitic high hole expansion steel having a tensile strength of 980MP
or more, comprising a chemical composition based on weight percentage of: C 0.03~0.10%,
Si 0.5~2.0%, Mn 1.0~2.0%, P≤0.02%, S≤0.003%, Al 0.02~0.08%, N≤0.004%, Mo 0.1~0.5%,
Ti 0.01-0.05%, O ≤0.0030%, and a balance of Fe and other unavoidable impurities.
2. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 1 comprising a chemical composition based on weight
percentage of: C 0.03~0.06%, Si 0.5~2.0%, Mn 1.0~2.0%, P≤0.02%, S≤0.003%, Al 0.02~0.08%,
N≤0.004%, Mo 0.1~0.5%, Ti 0.01~0.05%, O≤0.0030% and a balance of Fe and other unavoidable
impurities.
3. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 1 comprising a chemical composition based on weight
percentage of: C 0.06~0.10%, Si 0.8~2.0%, Mn 1.5~2.0%, P≤0.02%, S≤0.003%, Al 0.02~0.08%,
N≤0.004%, Mo 0.1~0.5%, Ti 0.01~0.05%, O≤0.0030% and a balance of Fe and other unavoidable
impurities.
4. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to any one of claims 1-3, wherein the low carbon martensitic
high hole expansion steel having a tensile strength of 980MP or more further comprises
one or more elements of Cr≤0.5%, B≤0.002%, Ca≤0.005%,Nb≤0.06%, V≤0.05%, Cu≤0.5%, and
Ni≤0.5%; wherein the content of Cr is preferably 0.2~0.4%, the content of B is preferably
0.0005~0.0015%, the content of Ca is preferably ≤0.002%; the content of Nb, V is preferably
≤0.03%, respectively; and the content of Cu, Ni is preferably ≤0.3%, respectively.
5. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 2 or 4, wherein the low carbon martensitic high hole
expansion steel having a tensile strength of 980MP or more has one or more of the
following characteristics: the content of C is 0.04-0.055%, the content of Si is 0.8-1.4%,
the content of Mn is 1.4-1.8%, the content of S is controlled at 0.0015% or lower,
the content of Al is 0.02-0.05%, the content of N is controlled at 0.003% or lower,
the content of Ti is 0.01-0.03% and the content of Mo is 0.15-0.35%.
6. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 3 or 4, wherein the low carbon martensitic high hole
expansion steel having a tensile strength of 980MP or more has one or more of the
following characteristics: the content of C is 0.07-0.09%, the content of Si is 1.0-1.4%,
the content of Mn is 1.6-1.9%, the content of S is controlled at 0.0015% or lower,
the content of Al is 0.02-0.05%, the content of N is controlled at 0.003% or lower,
the content of Ti is 0.01-0.03% and the content of Mo is 0.15-0.35%.
7. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to any one of claims 1-6, wherein the high hole expansion
steel has a microstructure of martensite or tempered martensite and residual austenite,
wherein the content of residual austenite in the microstructure is ≤5% by volume.
8. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to any one of claims 1-7, wherein the high hole expansion
steel has a yield strength of ≥800 MPa, a tensile strength of ≥980 MPa, a transverse
elongation A50 of ≥8%, a hole expansion ratio of ≥30%; preferably, the high hole expansion steel
has an impact toughness at -40°C of ≥60 J.
9. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 2 or 5, wherein the high hole expansion steel has
a yield strength of ≥800 MPa, a tensile strength of ≥980 MPa, a transverse elongation
A50 of ≥8%, a hole expansion ratio of ≥50%, and has passed cold bending test (d<_4a,
180°); preferably, the high hole expansion steel has an impact toughness at -40°C
of ≥140 J.
10. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 9, wherein the low carbon martensitic high hole expansion
steel having a tensile strength of 980MP or more has a yield strength of 800~890MPa,
a tensile strength of 980~1150MPa, a transverse elongation A50 of 8~13%, a hole expansion ratio of 50~85%, an impact toughness at -40°C of 140~185J,
and has passed cold bending test (d<_4a, 180°); wherein the low carbon martensitic
high hole expansion steel having a tensile strength of 980MP or more has a microstructure
of martensite + residual austenite, wherein the content of residual austenite in the
microstructure is ≤5% by volume.
11. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 3 or 6, wherein the high hole expansion steel has
a yield strength of ≥900 MPa, a tensile strength of ≥1180 MPa, a transverse elongation
A50 of ≥10%, a hole expansion ratio of ≥30%; preferably, the high hole expansion steel
has an impact toughness at -40°C of ≥60 J; preferably, the high hole expansion steel
has passed cold bending test (d<_4a, 180°).
12. The low carbon martensitic high hole expansion steel having a tensile strength of
980MP or more according to claim 11, wherein the high hole expansion steel has a yield
strength of 900~1000MPa, a tensile strength of 1200~1280MPa, a transverse elongation
of 10~13%, a hole expansion ratio of 30~50%, an impact toughness at -40°C of 60~100J;
preferably, the high hole expansion steel has a microstructure of tempered martensite
+ residual austenite, wherein the content of residual austenite in the microstructure
is ≤5% by volume as aforementioned; or the high hole expansion steel has a yield strength
of 940~1000MPa, a tensile strength of 1210~1300MPa, a transverse elongation of 10~13%,
a hole expansion ratio of 30~50%, an impact toughness at -40°C of 80~110J and has
passed cold bending test (d<_4a, 180°); preferably, the high hole expansion steel
has a microstructure of tempered martensite + residual austenite, wherein the content
of residual austenite in the microstructure is ≤5% by volume as aforementioned.
13. A method for manufacturing the low carbon martensitic high hole expansion steel having
a tensile strength of 980MP or more according to any one of claims 1-12, comprising
the following steps:
1) Smelting and casting:
wherein the above components according to any one of claims 1-6 are subjected to smelting
by a converter or an electric furnace, secondary refining by a vacuum furnace, and
then casting to form a blank or ingot;
2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1
100°C; wherein 3-5 passes of heavy reduction rolling at ≥950°C is carried out and
the cumulative deformation is ≥50%;then final 3-7 passes of rolling is carried out
and the cumulative deformation is >70%; wherein a final rolling temperature is 800-950
°C; optionally, after 3-5 passes of heavy reduction rolling, an intermediate blank
is held till 900-950°C, and then subjected to final 3-7 passes of rolling;
4) Cooling:
first, air-cooling for 0-10s is carried out, and then the strip steel is water cooled
at a cooling rate of ≥50°C/s to a certain temperature between room temperature and
Ms point, then coiled and cooled to room temperature after coiling, or the strip steel
is air cooled for 0-10s, followed by direct water cooled at a cooling rate of ≥30°C/s
to room temperature for coiling, or the strip steel is air cooled for 0-10s, followed
by water cooled at a cooling rate of ≥30°C/s to a martensite phase transition start
temperature Ms or a lower temperature, then coiled and slowly cooled to room temperature
after coiling;
5) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-100 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤2%; wherein the strip steel is then subjected to rinsing, surface
drying, and oiling.
14. The method for manufacturing the low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to claim 13, wherein, after step
5) of pickling, the strip steel is subjected to rinsing at a temperature of 35-50°C,
surface drying at a temperature of 120-140°C, and oiling.
15. The method for manufacturing the low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to claim 13 or 14, wherein the
method further comprises step 4-1) between step 4) and 5): annealing, wherein bell
type annealing is carried out at a heating rate of ≥20°C/h, wherein a bell type annealing
temperature is 100-300 °C and a bell type annealing time is 12-48h; wherein the steel
plate is cooled to ≤100°C at a cooling rate of ≤50°C/h and leaves the furnace.
16. The method for manufacturing the low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to claim 13 or 14, wherein the
method comprises the following steps:
1) Smelting and casting:
wherein the above components according to claim 2, 4 or 5 are subjected to smelting
by a converter or an electric furnace, secondary refining by a vacuum furnace, and
then casting to form a blank or ingot;
2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1
100°C; wherein 3-5 passes of heavy reduction rolling is performed at a temperature
of ≥950°C with a cumulative deformation of ≥50%, preferably ≥60%, to obtain an intermediate
blank; wherein the intermediate blank is held till 920-950°C, then subjected to 3-5
passes of rolling with a cumulative deformation of ≥70%, preferably ≥85%; wherein
a final rolling temperature is 800-920 °C;
4) Cooling:
wherein air cooling is performed for 0-10 s first for dynamic recovery and dynamic
recrystallization, and then the strip steel is water cooled at a cooling rate of ≥50°C/s,
preferably 50-85°C/s to a certain temperature of Ms or lower (between room temperature
and Ms point), coiled, and cooled to room temperature after coiling;
5) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-100 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤2% to reduce elongation loss of the strip steel; wherein the
strip steel is then subjected to rinsing, surface drying, and oiling.
17. The method for manufacturing the low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to claim 13 or 14, wherein the
method comprises the following steps:
1) Smelting and casting:
wherein the above components according to claim 3, 4 or 6 are subjected to smelting
by a converter or an electric furnace, secondary refining by a vacuum furnace, and
then casting to form a blank or ingot;
2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1
100°C; wherein 3-5 passes of heavy reduction rolling is performed at a temperature
of ≥950°C with a cumulative deformation of ≥50%, preferably ≥60%; then 3-7 passes
of rolling is performed with a cumulative deformation of ≥70%, preferably ≥85%; wherein
a final rolling temperature is 800-950 °C;
4) Cooling:
wherein air cooling is performed for 0-10 s first, and then the strip steel is water
cooled at a cooling rate of ≥30°C/s, preferably 30-65°C/s to room temperature, and
coiled;
5) Annealing
wherein bell type annealing is carried out at a heating rate of ≥20°C/h, preferably
20-40°C/h, wherein a bell type annealing temperature is 100-300 °C and a bell type
annealing time is 12-48h; wherein the steel plate is cooled to ≤100°C at a cooling
rate of ≤50°C/h,preferably 15-50 °C/h and leaves the furnace;
6) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-90 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤1.5%; wherein the strip steel is then subjected to rinsing
at a temperature of 35-50°C, surface drying at a temperature of 120-140°C, and oiling.
18. The method for manufacturing the low carbon martensitic high hole expansion steel
having a tensile strength of 980MP or more according to claim 13 or 14, wherein the
method comprises the following steps:
1) Smelting and casting:
wherein the above components according to claim 3, 4 or 6 are subjected to smelting
by a converter or an electric furnace, secondary refining by a vacuum furnace, and
then casting to form a blank or ingot;
2) Re-heating of the blank or ingot at a heating temperature of 1100-1200°C, holding
for 1-2 hours;
3) Hot rolling:
wherein the blank or ingot is hot rolled at an initial rolling temperature of 950~1100°C;
wherein 3-5 passes of heavy reduction rolling is performed at a temperature of ≥950°C
with a cumulative deformation of ≥50%, preferably ≥60% to obtain an intermediate blank;
wherein the intermediate blank is held till 900-950°C, then 3-7 passes of rolling
is performed with a cumulative deformation of ≥70%, preferably ≥85%; wherein a final
rolling temperature is 800-900 °C;
4) Cooling:
wherein air cooling is performed for 0-10 s first, and then the strip steel is water
cooled at a cooling rate of ≥30°C/s, preferably 30-70°C/s to a martensite phase transition
start temperature Ms or a lower temperature, coiled and slowly cooled to room temperature
after coiling;
5) Annealing
wherein bell type annealing is carried out at a heating rate of ≥20°C/h, preferably
20-50°C/s, wherein a bell type annealing temperature is 100-300 °C and a bell type
annealing time is 12-48h; wherein the steel plate is cooled to ≤100°C at a cooling
rate of ≤50°C/h,preferably 25-50 °C/h and leaves the furnace;
6) Pickling
wherein a moving speed of the strip steel is adjusted within a range of 30-90 m/min
during pickling; a pickling temperature is controlled at 75-85°C, and a tension leveling
rate is controlled at ≤1.5% to reduce elongation loss of the strip steel; wherein
the strip steel is then subjected to rinsing, surface drying and oiling.