FIELD OF APPLICATION
[0001] The present invention relates to a device for mixing agricultural compounds, meaning
a device that can mix two or more products in such a way as to obtain an agricultural
compound.
PRIOR ART
[0002] The compounds mixed by the device according to the present invention may be, by way
of example, fertilizers, plant protection products or the like. A similar device to
that of the present invention may also be used to mix food products, pharmaceuticals,
detergents or the like.
[0003] There are devices of the prior art for mixing agricultural products. Such devices
comprise a tank in which the substances to be mixed are deposited, for example, water
and a powdered plant protection product. A mixer is placed in the tank, so as to exert
a mixing action that makes the mixture uniform. A dispensing conduit is connected
in fluid communication with the tank. A hydraulic pump is placed in communication
with the tank and with the conduit, so as to maintain a pre-established pressure within
such conduit to promote the dispensing of the mixed compound, for example, on a cultivated
field.
[0004] Disadvantageously, the need to mix the product within the tank constitutes a strong
limitation to the use of devices of the prior art. It is, in fact, necessary to estimate
the total quantity of product to be dispensed before mixing. Usually this quantity
is a function of the dimensions of the field, the type of product, the mixing percentage
and the type of crop. It is usual for such a quantity to be estimated in excess, therefore
some mixed product remains in the tank after the spraying of the field. The remaining
product must be stored according to special procedures, which prevent the dispersion
of the product into the environment. In this context, the technical task underpinning
the present invention is to provide a device for mixing agricultural compounds which
obviates the drawbacks of the prior art as cited above.
[0005] In particular, the object of the present invention is to provide a device for mixing
agricultural compounds which can mix a suitable but not excessive quantity of compound
for the user requirements.
[0006] EP2908929 B1 describes a device for mixing agricultural compounds, comprising a mixing member
having a discoidal shape, comprising a plurality of mixing chambers consisting of
through holes, and having an axis of rotation parallel to the longitudinal axis of
the hopper. The known mixing member is locked in a horizontal position between two
clamp discs which allow its rotation about an axis of rotation, although in contact
with the clamp discs. The clamp discs are fixed and are in turn supported by a frame.
[0007] The mixing member described in
EP2908929 B1 is made of ceramic materials, through the use of relevant moulds and at least one
pressing step. In figure 1, not pertaining to the present invention, there is a view
from above of the mixing member described in
EP2908929 B1, wherein the through openings 400 are visible on the peripheral zone of the discoidal
surface, which form part of the mixing chambers and are filled with a dose of product
to be mixed.
SUMMARY OF THE INVENTION
[0009] The set technical task and specified aims are substantially attained by a device
for mixing agricultural compounds according to claim 1.
[0010] Preferred embodiments of the invention are the subject matter of the dependent claims,
whose content is to be understood as forming an integral part of the present description.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Further characteristics and advantages of the present invention will become clearer
from the indicative, and therefore non-limiting, description of a preferred but not
exclusive embodiment of a device for mixing agricultural compounds, as illustrated
in the attached drawings, in which:
- figure 1, which does not pertain to the present invention, illustrates a view from
above of the discoidal mixing member described in EP2908929 B1;
- figure 2 is an overall lateral view of a device for mixing agricultural compounds
according to the present invention;
- figure 3 is a front sectional view of the device of figure 2;
- figure 4 is a lateral sectional view of the mixing device of figure 2;
- figure 5 shows a detail of a conical rotor the mixer of figure 2;
- figure 6 shows a detail of a stator of the mixer of figure 2, which can be coupled
to the rotor of figure 5;
- figure 7 shows a front view of the conical rotor of figure 5 coupled to the stator
of figure 6;
- figure 8 shows a rear view of the conical rotor of figure 5 coupled to the stator
of figure 6;
- figure 9 shows in detail the lower discharge holes in the stator of the mixing device
of figure 2;
- figure 10 is a cylindrical stator-rotor detail of the mixing device of figure 2;
- figure 11 is a block diagram representative of the operation of the device of figures
2 to 10;
- figure 12 shows three devices for mixing agricultural compounds connected to each
other.
DETAILED DESCRIPTION
[0012] With reference to the attached figures, 1 indicates a device for mixing agricultural
compounds according to the present invention. By way of example, the device 1 according
to the present invention is able to mix a first and a second product so as to obtain
a mixed agricultural compound. In particular, the first and the second product may
be fluids (in the liquid or gaseous state), semi-fluids (for example a paste or a
gel) or incoherent solids (for example powder or granules). Furthermore, the first
and the second product may not be uniform, but in turn be a pre-established mixture
of further products.
[0013] Finally, it should be noted that the device 1 according to the present invention
may mix any number of products, if the type of specific application requires it.
[0014] The device 1 comprises an inlet conduit 2 for the mentioned first product which may
be, by way of example, water or another solvent in liquid form. Preferably, the first
product is a pressurized liquid (e.g. pressurized water). Furthermore, the device
1 comprises an outlet conduit 3 for the mixed compound. Such outlet conduit 3 is placed
in fluid communication with the inlet conduit 2.
[0015] Dispensing means may be connected to the outlet conduit 3, so as to directly use
the mixed compound. Such dispensing means are not illustrated, since they are not
part of the present invention.
[0016] In particular, the device 1 comprises at least one mixing chamber 4 associated with
the inlet 2 and outlet 3 conduits. In particular, the mixing chamber 4 is switchable
at least between a collection position and a mixing position.
[0017] In detail, in the collection position the mixing chamber 4 is filled with a predetermined
dose of the second product to be mixed with the mentioned first product. In other
words, the mixing chamber 4 is placed in fluid communication with a source 5 of second
product. Such second product may be, by way of example, a powdered fertilizer or a
plant protection product for agricultural use, also in liquid form.
[0018] In the mentioned mixing position, the mixing chamber 4 is placed in fluid communication
with the inlet 2 and outlet 3 conduits, so as to effectively operate the mixing of
the first and the second product, and obtain a mixed agricultural compound. In other
words, the first product enters the mixing chamber 4 previously filled with the second
product, becoming mixed with it and producing the mixed agricultural product. Such
agricultural compound therefore flows through the already mentioned outlet conduit
3. The device 1 further comprises movement means 6 of the mixing chamber 7, which
can move it at least between the collection and mixing positions with a frequency
"f". Note that, given a flow rate of the first product that crosses the inlet conduit
2, the concentration of the second product in the mixed compound will be directly
proportional to the frequency "f" with which the mixing chamber 4 alternates between
the collection and mixing positions.
[0019] With reference in particular to figure 4, the device 1 comprises a mixing member
7 which has an axis of rotation "A". Preferably, the axis of rotation "A" is substantially
perpendicular to the central axis "B" of the source of the second product 5. Preferably,
the axis of rotation "A" is substantially perpendicular to the gravitational acceleration
vector g, i.e. it is substantially horizontal. In particular, the mixing member 7
is rotatable about the axis of rotation "A", and has a lateral surface 7a.
[0020] The mixing chamber 4 is in particular afforded on the lateral surface 7a of the mixing
member. In this way, the rotation of the mixing member 7 about the axis of rotation
"A" performs the switching of the mixing chamber 4 between the mentioned collection
and mixing positions. Note that on lateral surface 7a of the mixing member 7 a number
of mixing chambers 4 can be afforded, preferably angularly equally spaced with respect
to the axis of rotation "A".
[0021] The movement means 6 comprises a motor 8 connected to the mixing member 7 so as to
make it rotate with a rotational speed Vr about the axis of rotation "A". In particular,
the motor 8 is of the hydraulic type and, preferably, is regulated by a hydraulic
circuit valve (neither shown in the attached figures). The opening of such valve corresponds
to a proportional increase in the rotational speed Vr. In an alternative embodiment
of the invention, the motor 8 is an electric motor, e.g. a direct current brushless
motor.
[0022] With particular reference to figures 3, 4 and 6, the mixing member 7 is comprised
of a rotor 7 having a cylindrical or conical (truncated cone) shape, and the axis
of rotation "A" passes, respectively, through the axis of the cylinder or of the cone.
[0023] The lateral surface 7a of the rotor will be cylindrical or conical, respectively.
[0024] Note that the mixing member or rotor 7 is arranged inside a stator 11 suitable for
rotatably housing the member 7 internally. The stator 11 and the mixing member 7 are
coaxially coupled. Preferably, the rotor 7 is completely arranged inside the stator
11. In particular, the stator 11 comprises an internal surface conjugated to the outer
lateral surface of the rotor 7.
[0025] Preferably, between the outer lateral surface of the rotor 7 and the inner surface
of the stator there are 1 to 5 µm; advantageously, about 2.5 µm. It is also to be
noted that beyond 5 µm, leaks of the first product may occur. The rotor 7 is kept
inside the stator 11 through constant pressure (e.g. through a spring) when it has
a conical shape. For the cylindrical shaped rotor it is not necessary to supply any
pressure to keep it inside the stator 11. As shown, for example, in figure 4, the
rotor 7 and the stator 11 are arranged horizontally, one housed inside the other and,
in particular, they are arranged coaxially to each other.
[0026] Note that the stator 11, with the rotor 7 housed internally, is arranged between
a spacer element 10 and a clamping element 12. The spacer element 10 is placed to
the rear of the stator 11, on the side of the movement means, while the clamping element
12 is arranged to the front of the stator 11.
[0027] The function of the spacer element 10 is to centre the motor shaft with the mixer
unit comprised of the rotor stator coupling. The clamping element 12 has the function
of diverting by 90° the first product at the inlet and the mixed product at the outlet
from the rotor 7 stator 11 coupling, both for conical and cylindrical rotors.
[0028] In the presence of a conical stator, the clamping element 12 also performs the function
of a presser unit to keep the cylindrical stator in position inside the stator.
[0029] The movement means 6 comprises a shaft 15, arranged parallel to the axis of rotation
"A". More particularly, the shaft 15 rotates about the axis of rotation "A". The mixing
member 7 is fitted onto such shaft 15, so as to be set in rotation by the motor 8
through the shaft 15.
[0030] The stator 11, the spacer element 10 and the clamping element 12 are not fitted onto
the shaft 15 and, consequently, the mixing member 7 rotates with respect thereto,
inside the stator 11.
[0031] Preferably, a mechanical reducer 13 is interposed between the motor 8 and the stator
11.
[0032] In further detail, the device 1 comprises a support frame inside which the mentioned
inlet 2 and outlet 3 conduits are afforded.
[0033] Preferably, the mixing member 7 comprises a plurality of mixing chambers 4.
[0034] In particular, the mixing chambers 4 are cavities afforded on the lateral surface
7a of the rotor 7.
[0035] Preferably, the mixing chambers or cavities 4 are circumferentially aligned with
respect to the axis of rotation "A". The presence of a plurality of circumferentially
aligned cavities 4 allows the first product to be mixed with the second product in
continuous flow without any interruption.
[0036] In further detail, the stator 11 comprises a plurality of through openings 17,18,19
arranged on a lateral surface 11a thereof.
[0037] Such through openings are arranged so that, with the rotation of the mixing member
7 with respect to the rotor 11, the mixing chamber 4 transits at such openings 17,
18, 19 and is in fluid communication therewith.
[0038] Preferably, the stator 11 comprises at least two through openings 17, 18 arranged
on the lateral surface 11a thereof, .e.g. circumferentially distanced by 90° from
each other.
[0039] In particular, a first collection opening 17 of the predetermined dose of second
product is arranged above the stator 11 when in use, at the source of second product
5.
[0040] A second mixing opening 18 is placed about 90° from the first opening 17. As illustrated
in figure 3, the mixing opening 18 is placed on the side of the mixing member 7, when
in use, at the inlet 2 and outlet 3 conduits (substantially parallel direction to
the axis of rotation A-A).
[0041] Preferably, one or more discharge openings 19 of the unmixed first product, are arranged
at a lower level with respect to the upper collection opening 17, i.e. substantially
diametrically opposite.
[0042] Consequently, with the rotation of the mixing member 7, the mixing chamber 4 transits
at the upper opening 17, in particular when it is in the collection position. In fact,
the second product is inserted into the mixing chamber 4 through the first opening
17, in particular through a hopper 16 placed at the opening 17. The second product
to be mixed passes from the hopper 16 to the mixing chamber 4 by gravity, in particular
until the complete filling of the mixing chamber 4.
[0043] The stator 11 has a further through opening 18, also placed substantially at the
same distance from the axis of rotation "A" of the mixing chamber 4, but at a different
angular position with respect to the upper opening 17. In particular, the mixing chamber
transits at the further opening 18 and enters into fluid communication therewith when
it is in the mixing position.
[0044] In fact, the inlet conduit 2 is oriented in the direction of the further opening
18, so as to direct a flow of first product towards it, in particular through a nozzle
33. When the mixing chamber 4 transits at the further opening 18, the flow of first
product is dispensed directly towards the mixing chamber 4 and is mixed with the second
product. The resulting compound then passes out of the nozzle 33, and then flows into
the outlet conduit 3. As illustrated in figure 3, the nozzle 33 of the inlet conduit
2 is arranged internally and coaxially to the outlet conduit 3, in proximity to the
mixing opening 18. Such arrangement allows the first product to be mixed with the
second product in a continuous flow without any interruptions. Preferably, the flow
of first product is input under pressure so as to pass through the mixing opening
18 and hit the dose of second product contained in the cavity 4 of the rotor 7.
[0045] Preferably, the diameter of the inlet conduit 2 is less than or equal to the diameter
of the outlet conduit 3.
[0046] In a particular embodiment, the flow of first pressurized product contributes to
giving a thrust to the rotor 7, provided by the impact of pressurized fluid against
the outer lateral surface of the rotor 7 and the cavity 4. In particular, the kinetic
energy of the first product, hitting the cavity and the rotor, provides rotational
power.
[0047] The particular rotor stator arrangement also allows a drastic reduction of the friction
in play between the parts, with respect to known mixers for example. Such an advantageous
arrangement of the rotor and the stator further allows the exploitation of the thrust
of the flow of first pressurized product at the inlet from the conduit 2.
[0048] The two previous characteristics of the invention allow a drastic reduction in the
power required for moving the rotor through the movement means. The rotor stator seal
is completely tight, both against the first and the second product, without the need
to exert significant pressure forces as happens in the prior art.
[0049] Preferably, the diameter of the second mixing opening 18 and the arrangement of the
mixing chambers 4 are such as to direct the flow of first product simultaneously onto
at least two mixing chambers 4, as illustrated in figure 3.
[0050] It is to be noted that, following the passage at the mixing opening 18, the mixing
chamber 4 may contain possible residues of first product at the inlet from the nozzle
33.
[0051] Preferably, the nozzle 33 inserts a much higher volume of first product than the
quantity of second product to be mixed contained in the mixing chamber 4.
[0052] In this way, per volume, once the second product has been collected and mixed, the
mixing chamber 4 is cleaned from any mixed product residues, potentially harmful to
the environment, and could be filled with first product residues for discharging subsequently.
[0053] In this way, after the first product has been dispensed from the nozzle 33 and mixed
in the opening 18, the nozzle continues to insert quantities of first product under
pressure and the rotor 7 to turn. At this point, the mixing chamber 4 is filled with
first product, which must be discharged before passing again to the initial collection
step from the source of second product 5. Therefore, the through opening 19 present
in the lower part of the stator 11 is used for discharging residual quantities of
first product by gravity and repeating the collection cycle again from the upper opening
17. It is to be noted that the quantities of product at the outlet from the opening
19 can be discharged to the ground as they exclusively contain first product residues
and should they contain any second product residues they would be so diluted in the
first product as to comply with legislation on disposal on the ground.
[0054] To dispose of the first product residues, the mixing chamber 4 is switchable to a
discharge position, in which it is in fluid communication with an outlet conduit and
with the vent or through opening 19.
[0055] Preferably, discharge tanks 20 and 21 afforded below the lower through openings 19
are placed in fluid communication with the outlet conduit 9.
[0056] Therefore, when the mixing chamber 4 passes into the discharge position it enters
into fluid communication with the lower through opening 19 and with the discharge
conduit 9. The mixing chamber 4 therefore pours its contents into the discharge tanks
20, 21 and the discharge conduit 9, and is therefore emptied before passing into the
collection position. Preferably, there may be a plurality of discharge through openings
19 on the stator 11, so as to allow quicker discharging of the excess first product.
Note that, during the operating cycle of the device 1, a presser member keeps the
rotor 7 internally in close contact with the stator 11, so as to prevent any leakages
between them. Purely by way of example, such presser member may be a spring, arranged
coaxially with respect to the shaft 15. Additionally or alternatively to such spring,
the presser member may comprise a plurality of vices (not illustrated).
[0057] The cavities 4 may, by way of example, be circle, ellipse, truncated cone or polygon
shaped, with a depth that is preferably variable from 1 mm to 50 mm.
[0058] The rotor 7 and the stator 11 are made using stainless steels appropriately treated
with special coatings to increase the surface hardness. Optionally, the rotor 7 and
the stator 11 are made of ceramic materials, through the use of relevant moulds and
at least one pressing step.
[0059] The seal for preventing leakage of the first and/or second product is by friction.
The mechanical seal is guaranteed through a uniform thrust on the axis of rotation
"A" performed by springs or any other preloaded or fixed system.
[0060] As illustrated in figure 12, it is possible to connect various mixing devices 1 together
in series.
[0061] Advantageously, in the embodiments with a conical or cylindrical rotor, the source
of second product 5 is removably fixed to the clamping element 12 through a closing
pin 28.
[0062] In the embodiment with a conical rotor 7, centrally to the clamping element 12 there
is a preloading cylindrical pin 29 that is used to preload the spring acting on the
conical rotor 7 or on the preloading system on the conical system.
[0063] Furthermore, in such embodiment, the seal is made by interference and there is no
need to press on the rotor, which is free to rotate inside the jacket.
[0064] Advantageously, the inclination of the truncated cone shaped stator is comprised
between 8° and 15° (sexagesimal degrees). Preferably, the inclination is comprised
between 9° and 11°.
[0065] Advantageously, the stator may be cylinder shaped, with the consequent lower construction
costs, greater construction simplicity and without the need for the presence of a
preloading system such as in the conical rotor. The invention achieves a plurality
of technical effects:
- modularity of the mixing device, as it is possible to connect numerous devices, without
being obliged to place them all in line and at the same level but being able to position
them however and wherever necessary;
- possibility to mix any formulation directly in water or another product effectively
distributed, avoiding pre-mixing in a tank, implying advantages in terms of safety
for the operator and for the environment;
- direct mixing allows the elimination of numerous components, including the stirring
system, with the consequent possibility to use pumps with lower flow rates in favour
of containing the absorbed power;
- reduced risk of contamination;
- reduced possibility of dosing errors;
- reduced absorbed power, as there is less friction and the particular stator/rotor
arrangement allows the thrust of the flow of first pressurized product to be exploited;
- 30%-40% more compact device with respect to known ones;
- possibility to create devices of any size and at reduced costs, never having to use
ceramic materials and pressing systems as in known devices;
- construction simplicity with respect to known devices, having to use two elements
(rotor and stator) instead of three elements (ceramic discoidal mixing member between
two clamping discs);
- lower first product inlet pressure, with up to 80% reductions with respect to known
devices, as there is a substantial reduction in friction between the parts and due
to the particular arrangement of the mixing chambers;
- lower pressure of the presser member to keep the rotor inside the stator;
- less wear on the components, as there is less friction and lower pressure of the presser
member;
- lower manufacturing costs of the mixing member.
[0066] As shown, for example, in figure 11, the device 1 comprises a sensor 22 associated
with the inlet conduit 2. Such sensor 22 is configured to detect a signal "S1" representative
of a first product flow rate in the inlet conduit 2. In particular, the sensor 22
is a flow meter. For example, the sensor 22 may be of the turbine, vane, nutating
disc or electromagnetic type.
[0067] In greater detail, the device 1 comprises a processing unit 23 associated with the
sensor 22 and with said movement means 6 of the mixing chamber 4.
[0068] In general, it should be noted that in the present context and in the subsequent
claims, the processing unit 23 is presented as being split into distinct functional
modules (storage modules or operating modules) for the sole purpose of describing
its functionalities clearly and completely.
[0069] In actual fact, this processing unit 23 can comprise a single electronic device,
appropriately programmed to perform the functionalities described, and the different
modules can correspond to hardware entities and/or routine software that are part
of the programmed device.
[0070] Alternatively or additionally, such functions may be performed by a plurality of
electronic devices over which the aforesaid functional modules can be distributed.
[0071] The processing unit 23 can also make use of one or more processors for executing
the instructions contained in the storage modules.
[0072] The aforementioned functional modules can also be distributed on different local
or remote computers, depending on the architecture of the network in which they reside.
[0073] The processing unit 23 comprises a reading module 24 configured to acquire a value
"Q" of the mentioned signal "S1". In detail, the reading module 24 acquires such value
"Q" in digital form. In an alternative embodiment, the value "Q" may be kept in analog
form.
[0074] The processing unit 23 further comprises a control module 25 configured to obtain
a target value "f0" of the switching frequency "f" of the mixing chamber 4 as a function
of the mentioned value "Q". In other words, the control module 25 is able, as a function
of the value "Q" detected of the flow rate of first product within the inlet conduit
2, to calculate the corresponding frequency value "f" (i.e. the number of steps of
the mixing chamber 4 in the unit of time) necessary in order for the mixing percentage
between the first and the second product to be kept constant.
[0075] In particular, the control module 25 is configured to obtain the target value "f0"
of frequency "f" in a directly proportional way to the value "Q". In yet further detail,
the calculation module 25 is configured in order to calculate the target value "f0"
by multiplying the value "Q" of the signal "S1" by a pre-established gain "G".
[0076] The processing unit 23 further comprises an operating module 26, configured to activate
the movement means 6 and therefore to vary the frequency "f" as a function of the
target value "f0". In particular, the operating module 26 is associated with the motor
8, and is able to increase and/or decrease the revolutions of the motor 8 as a function
of the target value "f0" of frequency "f". In other words, the operating module 26
is configured to vary the rotational speed "Vr" of the motor 8 as a function of the
target value "f0" of frequency "f".
[0077] In particular, the operating module 26 is configured to increase the frequency "f",
in particular the revolutions of the motor 8, in the event that such frequency "f"
is less than the target value "f0". Likewise, the operating module 26 is configured
to reduce the frequency "f" in the event that the frequency "f" is higher than the
target value "f0". In other words, the operating module 26 is configured to pursue
the target value "f0".
[0078] In further detail, the operating module 26 is configured to send a control signal
"U" to the motor 8. Such control signal "U" is representative of a target rotational
speed "V0" of the motor 8. It is to be noted that the target rotational speed "V0"
is directly proportional to the target frequency "f0". The processing unit 23 is further
configured to calculate the mentioned gain "G" as a function of a pre-established
parameter "c" to be inserted by a user. Such a parameter "c" is in particular representative
of a mixing ratio between the first and the second product. Even more in particular,
the processing unit 23 comprises an interface module "27" configured to enable a user
to enter such a parameter "c". Merely by way of example, such interface module 27
may comprise a monitor or a keyboard, a knob or equivalent devices.
[0079] The present invention reaches the proposed object. Since the mixing is performed
at the same time as the dispensing of the product mixed by the outlet conduit, only
the amount of compound effectively needed is produced, avoiding the problems connected
with excess mix.
[0080] The present invention also provides important advantages. In fact, the processing
unit is able to guarantee a suitable mix for varying the incoming amount of first
product, guaranteeing the effectiveness of the mixing device in a wide interval of
values of such flow rate.
[0081] The user further has the possibility to select the mixing ratio and, once it has
been selected, the device can keep it constant.
1. Device (1) for mixing agricultural compounds, comprising:
- an inlet conduit (2) arranged for sending pressurized water towards one of a plurality
of mixing chambers (4) of the device (1);
- a source (5) of a second product having a central axis (B) substantially vertical,
said source (5) being in fluidic communication with the one of the plurality of mixing
chambers (4);
- an outlet conduit (3) placed in fluid communication with said inlet conduit (2)
and arranged for taking a mixed product from the one of the plurality of mixing chambers
(4) and for sending it outside the device (1), wherein said one of the plurality of
mixing chambers (4) is coupleable with said inlet (2) and outlet conduits (3), said
mixing chamber (4) being switchable at least between
a collection position in which it is filled with a predetermined dose of the second product coming from
said source (5) by gravity, and
a mixing position in which it is in fluid communication with said inlet (2) and outlet (3) conduits
so as to mix said pressurized water and second product, the one of the plurality of
mixing chambers (4) being, when in the mixing position, substantially horizontal;
- movement means (6) for moving said one of the plurality of mixing chambers (4) at
least between said collection and mixing positions with a frequency (f),
- a mixing member (7) constituted by a rotor that is cylindrical or conical in shape, the mixing member
(7) having an axis of rotation (A) and a lateral surface (7a) on which said plurality
of mixing chambers (4) are afforded and circumferentially aligned with respect to
said axis of rotation (A), the mixing member (7) being rotatable about said axis of
rotation (A) so as to switch said one of the plurality of mixing chambers (4) between
said collection position and said mixing position, the movement means (6) comprising
a motor (8) and a shaft (15) arranged to rotate about said axis of rotation "A", the
mixing member (7) being fitted onto said shaft (15) so as to be set in rotation by
the motor (8) through the shaft (15);
- a stator (11) suitable for rotatably housing said mixing member (7) internally,
said stator (11) comprising an internal surface conjugated to the outer lateral surface
of the mixing member (7) and being coaxially coupled with said mixing member (7),
wherein said stator (11) comprises a plurality of through openings (17, 18, 19) arranged
on a lateral surface (11a) thereof wherein a collection opening (17) for collecting
the predetermined dose of the second product is arranged above the stator (11) when
in use, and a further opening (18) is arranged at the same distance from the axis
of rotation (A) of the one of the plurality of mixing chamber (4) at a different angular
position with respect to the upper collection opening (17) and is oriented in the
direction of the inlet conduit (2) so that when the at least one of the plurality
of mixing chambers (4) transits at the further opening (18), the flow of pressurized
water is dispensed directly towards the mixing chamber (4) so that the pressurized
water is mixed with the second product in continuous flow without any interruption,
characterized in that
- the stator (11) and the mixing member (7) are arranged between a spacer element
(10), placed to the rear of the stator (11) on the side of the movement means (6)
and arranged for centering the shaft (15) with the mixing member (7) and stator (11),
and a clamping element (12) arranged to the front of the stator (11 ) for diverting
by 90° the pressurized water at the inlet conduit (2) and the mixed product at the
outlet conduit (3), and
- one or more discharge openings (19) of unmixed first product are arranged diametrically
opposite with respect to the upper collection opening (17).
2. The device (1) according to claim 1, characterized in that it comprises three through openings (17, 18, 19) arranged on the lateral surface
of the stator and circumferentially spaced from each other by 90°.
3. The device (1) according to any one of the preceding claims, characterized in that said motor (8) is configured to make the mixing member (7) rotate at a rotational
speed (Vr).
4. The device (1) according to any one of the preceding claims, characterized in that said mixing chamber (4) can be switched into a discharge position in which, by means
of the opening (19) in the stator (11), it is in fluid communication with a vent conduit
(9), so as to be emptied before passing into the collection position.
5. The device (1) according to any one of the preceding claims, characterized in that it comprises a sensor (22) that is associated with said inlet conduit (2) and configured
to detect a signal (S1) representing a flow rate of the pressurized water in said
inlet conduit (2); a processing unit (23) that is associated with said sensor (22)
and with said movement means (6), said processing unit comprising a reading module
(24) that is configured to acquire a value (Q) of said signal (S1), a control module
(25) that is configured to obtain a target value (f0) of said frequency (f) as a function
of said value (Q), an operating module (26) that is configured to activate said movement
means (6) and vary said frequency (f) as a function of the target value (f0).
6. The device (1) according to any one of the preceding claims, characterized in that a portion of the inlet conduit (2) is internally and coaxially arranged to a portion
of the outlet conduit (3), close to the mixing opening (18).
1. Vorrichtung (1) zum Mischen landwirtschaftlicher Verbindungen, die Folgendes umfasst:
- eine Einlassleitung (2), angeordnet, um Druckwasser zu einer aus einer Vielzahl
von Mischkammern (4) der Vorrichtung (1) zu leiten;
- eine Quelle (5) für ein zweites Produkt, dessen Mittelachse (B) im Wesentlichen
vertikal ist, wobei die Quelle (5) in Fluidaustausch mit der einen der Vielzahl von
Mischkammern (4) steht;
- eine Auslassleitung (3), positioniert in Fluidaustausch mit der Einlassleitung (2)
und angeordnet, um ein gemischtes Produkt aus einer der Vielzahl von Mischkammern
(4) zu entnehmen und zur Außenseite der Vorrichtung (1) zu leiten; wobei die eine
der Vielzahl von Mischkammern (4) mit den Einlass- (2) und Auslassleitungen (3) gekoppelt
werden kann, wobei die Mischkammer (4) mindestens zwischen Folgendem umschaltbar ist:
einer Sammelposition, in welcher sie mit einer vordefinierten Dosis des zweiten Produkt gefüllt wird, das
aufgrund der Schwerkraft von der Quelle (5) kommt, und
einer Mischposition, in welcher sie in Fluidaustausch mit den Einlass- und Auslass-(3)Leitungen steht,
um das Druckwasser und das zweite Produkt zu mischen, wobei die eine der Vielzahl
von Mischkammern (4), wenn sie sich in der Mischposition befindet, im Wesentlichen
horizontal ist;
- Bewegungsmittel (6) zum Bewegen der einen der Vielzahl von Mischkammern (4) mindestens
zwischen den Sammel- und Mischpositionen mit einer Frequenz (f),
- ein Mischungsglied (7), bestehend aus einem Rotor, der eine zylindrische oder konische Form hat, wobei
das Mischungsglied (7) eine Drehachse (A) und eine Seitenfläche (7a) hat, an der die
Vielzahl von Mischkammern (4) aufgebracht und in Umfangsrichtung mit Bezug auf die
Drehachse (A) ausgerichtet sind, wobei das Mischungsglied (7) um die Drehachse (A)
drehbar ist, um die eine der Vielzahl von Mischkammern (4) zwischen der Sammelposition
und der Mischposition umzuschalten; wobei die Bewegungsmittel (6) einen Motor (8)
und eine Welle (15) umfassen, angeordnet, um sich um die Drehachse "A" zu drehen,
wobei das Mischungsglied (7) auf die Welle (15) aufgesetzt ist, um vom Motor (8) durch
die Welle (15) in Drehung versetzt zu werden;
- einen Stator (11), geeignet, das Mischungsglied (7) drehbar in seinem Inneren aufzunehmen,
wobei der Stator (11) eine Innenfläche umfasst, die mit der äußeren Seitenfläche des
Mischungsglieds (7) konjugiert und koaxial mit dem Mischungsglied (7) gekoppelt ist;
wobei
der Stator (11) eine Vielzahl von Durchgangsöffnungen (17, 18, 19) umfasst, angeordnet
an einer Seitenfläche (11a) desselben, wobei eine Sammelöffnung (17) zum Sammeln der
vordefinierten Dosis des zweiten Produkts im Gebrauch oberhalb des Stators (11) angeordnet
ist
und eine weitere Öffnung (18) in demselben Abstand von der Drehachse (A) der einen
der Vielzahl von Mischkammern (4) in einer anderen Winkelposition angeordnet ist als
die obere Sammelöffnung (17) und in die Richtung der Einlassleitung (2) ausgerichtet
ist, so dass, wenn die mindestens eine der Vielzahl von Mischkammern (4) sich an der
weiteren Öffnung (18) vorbei bewegt, der Strom von Druckwasser direkt zur Mischkammer
(4) abgegeben wird, so dass das Druckwasser mit dem zweiten Produkt in Dauerdurchfluss
ohne Unterbrechung gemischt wird; dadurch gekennzeichnet, dass
- der Stator (11) und das Mischungsglied (7) angeordnet sind zwischen einem Abstandselement
(10), positioniert auf der Rückseite des Stators (11) auf der Seite der Bewegungsmittel
(6) und angeordnet zum Zentrieren der Welle (15) mit dem Mischungsglied (7) und dem
Stator (11), und einem Klemmelement (12), angeordnet an der Vorderseite des Stators
(11), um das Druckwasser an der Einlassleitung (2) und das Mischprodukt an der Auslassleitung
(3) um 90° umzulenken, und
- eine oder mehrere Ablassöffnungen (19) ungemischten ersten Produkts diametral der
oberen Sammelöffnung (17) entgegengesetzt angeordnet sind.
2. Die Vorrichtung (1) gemäß Anspruch 1, dadurch gekennzeichnet, dass sie drei Durchgangsöffnungen (17, 18, 19) umfasst, angeordnet an der Seitenfläche
des Stators und in Umfangsrichtung um 90° voneinander beabstandet.
3. Die Vorrichtung (1) gemäß einem beliebigen der obigen Ansprüche, dadurch gekennzeichnet, dass der Motor (8) ausgebildet ist, um das Mischungsglied (7) mit einer Drehgeschwindigkeit
(Vr) zum Drehen zu bringen.
4. Die Vorrichtung (1) gemäß einem beliebigen der obigen Ansprüche, dadurch gekennzeichnet, dass die Mischkammer (4) in eine Ablassposition geschaltet werden kann, in welcher sie,
über die Öffnung (19) im Stator (11), in Fluidaustausch mit einer Entlüftungsöffnung
(9) steht, um geleert zu werden, bevor sie in die Sammelposition übergeht.
5. Die Vorrichtung (1) gemäß einem beliebigen der obigen Ansprüche, dadurch gekennzeichnet, dass sie einen Sensor (22) umfasst, der mit der Einlassleitung (2) verbunden und ausgebildet
ist, um ein Signal (S1) zu erfassen, das für eine Strömungsrate des Druckwassers in
der Einlassleitung (2) steht; eine Verarbeitungseinheit (23), die mit dem Sensor (22)
und mit den Bewegungsmitteln (6) verbunden ist, wobei die Verarbeitungseinheit ein
Lesemodul (24) umfasst, das ausgebildet ist, um einen Wert (Q) des Signals (S1) zu
erfassen, ein Steuermodul (25), das ausgebildet ist, um einen Zielwert (f0) der Frequenz
(f) als Funktion des Wertes (Q) zu erfassen, ein Bedienmodul (26), das ausgebildet
ist, um die Bewegungsmittel (6) zu aktivieren und die Frequenz (f) als Funktion des
Zielwerts (f0) zu verändern.
6. Die Vorrichtung (1) gemäß einem beliebigen der obigen Ansprüche, dadurch gekennzeichnet, dass ein Abschnitt der Einlassleitung (2) innerhalb des und koaxial mit einem Abschnitt
der Auslassleitung (3), nahe der Durchgangsöffnung (18), angeordnet ist.
1. Dispositif (1) pour mélanger des composés agricoles, comprenant :
un conduit d'entrée (2) agencé pour envoyer de l'eau sous pression vers l'une d'une
pluralité de chambres de mélange (4) du dispositif (1) ;
une source (5) d'un second produit ayant un axe central (B) sensiblement vertical,
ladite source (5) étant en communication fluidique avec l'une de la pluralité de chambres
de mélange (4) ;
un conduit de sortie (3) placé en communication de fluide avec ledit conduit d'entrée
(2) et agencé pour prendre un produit mélangé de l'une de la pluralité de chambres
de mélange (4) et pour l'envoyer à l'extérieur du dispositif (1), dans lequel ladite
une de la pluralité de chambres de mélange (4) peut être couplée avec lesdits conduits
d'entrée (2) et de sortie (3), ladite chambre de mélange (4) pouvant être commutée
au moins entre :
une position de collecte dans laquelle elle est remplie avec une dose prédéterminée
du second produit provenant de ladite source (5) par gravité, et
une position de mélange dans laquelle elle est en communication de fluide avec lesdits
conduits d'entrée (2) et de sortie (3) afin de mélanger ladite eau sous pression et
le second produit, l'une de la pluralité de chambres de mélange (4) étant, lorsqu'elle
est dans la position de mélange, sensiblement horizontale ;
des moyens de déplacement (6) pour déplacer ladite une de la pluralité de chambres
de mélange (4) au moins entre lesdites positions de collecte et de mélange avec une
fréquence (f),
un élément de mélange (7) constitué par un rotor qui est de forme cylindrique ou conique,
l'élément de mélange (7) ayant un axe de rotation (A) et une surface latérale (7a)
sur laquelle ladite pluralité de chambres de mélange (4) sont agencées et circonférentiellement
alignées par rapport audit axe de rotation (A), l'élément de mélange (7) pouvant tourner
autour dudit axe de rotation (A) afin de commuter ladite une de la pluralité de chambres
de mélange (4) entre ladite position de collecte et ladite position de mélange, les
moyens de déplacement (6) comprenant un moteur (8) et un arbre (15) agencé pour tourner
autour dudit axe de rotation « A », l'élément de mélange (7) étant monté sur ledit
arbre (15) afin d'être placé en rotation par le moteur (8) par le biais de l'arbre
(15) ;
un stator (11) approprié pour loger en rotation ledit élément de mélange (7) intérieurement,
ledit stator (11) comprenant une surface interne conjuguée à la surface latérale externe
de l'élément de mélange (7) et étant couplé de manière coaxiale avec ledit élément
de mélange (7), dans lequel :
ledit stator (11) comprend une pluralité d'ouvertures débouchantes (17, 18, 19) agencées
sur sa surface latérale (11a), dans lequel une ouverture de collecte (17) pour collecter
la dose prédéterminée du second produit est agencée au-dessus du stator (11) lors
de l'utilisation, et une autre ouverture (18) est agencée à la même distance de l'axe
de rotation (A) de l'une de la pluralité de chambres de mélange (4) à une position
angulaire différente par rapport à l'ouverture de collecte supérieure (17) et est
orientée dans la direction du conduit d'entrée (2) de sorte que lorsque la au moins
une de la pluralité de chambres de mélange (4) transite au niveau de l'autre ouverture
(18), l'écoulement de l'eau sous pression est distribué directement vers la chambre
de mélange (4) de sorte que l'eau sous pression est mélangée avec le second produit
en flux continu sans aucune interruption, caractérisé en ce que :
le stator (11) et la chambre de mélange (7) sont agencés entre un élément d'espacement
(10), placé à l'arrière du stator (11) sur le côté des moyens de déplacement (6) et
agencé pour centrer l'arbre (15) avec l'élément de mélange (7) et le stator (11),
et un élément de serrage (12) agencé à l'avant du stator (11) pour dévier de 90° l'eau
sous pression au niveau du conduit d'entrée (2) et le produit mélangé au niveau du
conduit de sortie (3), et
une ou plusieurs ouvertures de décharge (19) du premier produit non mélangé sont agencées
de manière diamétralement opposée par rapport à l'ouverture de collecte supérieure
(17).
2. Dispositif (1) selon la revendication 1, caractérisé en ce qu'il comprend trois ouvertures débouchantes (17, 18, 19) agencées sur la surface latérale
du stator et circonférentiellement espacées les unes par rapport aux autres de 90°.
3. Dispositif (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que ledit moteur (8) est configuré pour faire tourner l'élément de mélange (7) à une
vitesse de rotation (Vr).
4. Dispositif (1) selon l'une quelconque des revendications précédentes, caractérisé en ce que ladite chambre de mélange (4) peut être commutée dans une position de décharge dans
laquelle, au moyen de l'ouverture (19) dans le stator (11), elle est en communication
de fluide avec un conduit d'évent (9), afin d'être vidée avant de passer dans la position
de collecte.
5. Dispositif (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'il comprend un capteur (22) qui est associé audit conduit d'entrée (2) et configuré
pour détecter un signal (S1) représentant une vitesse d'écoulement de l'eau sous pression
dans ledit conduit d'entrée (2) ; une unité de traitement (23) qui est associée avec
ledit capteur (22) et avec lesdits moyens de déplacement (6), ladite unité de traitement
comprenant un module de lecture (24) qui est configuré pour acquérir une valeur (Q)
dudit signal (S1), un module de contrôle (25) qui est configuré pour obtenir une valeur
cible (f0) de ladite fréquence (f) en fonction de ladite valeur (Q), un module opérationnel
(26) qui est configuré pour activer lesdits moyens de déplacement (6) et modifier
ladite fréquence (f) en fonction de la valeur cible (f0).
6. Dispositif (1) selon l'une quelconque des revendications précédentes, caractérisé en ce qu'une partie du conduit d'entrée (2) est agencée intérieurement et de manière coaxiale
sur une partie du conduit de sortie (3), à proximité de l'ouverture de mélange (18).