Technical Field
[0001] The invention generally relates to a drinking straw structure. More particularly,
it is related to a drinking straw structure comprising a drinking straw and a drinking
straw wrap. The invention also relates to a sealing device for forming the drinking
straw structure. The invention also relates to a method for forming the drinking straw
structure. The invention also relates to a liquid food package comprising the drinking
straw structure.
Background Art
[0002] Liquid food packages holding drinkable food products and having a drinking straw
attached to an outside surface of the liquid food package are well-known in the art.
The straw is usually wrapped in an auxiliary package which is adhered to the liquid
food package. When the straw is intended to be used, the auxiliary package should
be torn and the straw is taken out, preferably pushed out from the auxiliary package.
[0003] Even though liquid food packages with adhered drinking straws have been used by consumers
for decades, there is room for improvement. For instance, a challenge with today's
liquid food packages with drinking straws is that the auxiliary package with the drinking
straw is easily removed from the liquid food package and there is a risk of losing
the auxiliary package with the straw before using the drinking straw or when the drinking
straw is taken out from the auxiliary package. Thereby the auxiliary package may end
up in the environment as a litter, especially when the auxiliary package is made from
synthetic materials like plastic films. A further challenge is, especially when the
drinking straw is a U-shaped drinking straw, that when the drinking straw is being
pushed out from the auxiliary package, it generates high forces to the auxiliary package
which may provide for that the auxiliary package may be unintentionally removed from
the liquid food package. A yet further challenge is, also especially when the drinking
straw is a U-shaped drinking straw, the drinking straw may be squeezed and/or damaged
when the drinking straw is being pushed out from the auxiliary package. For example,
it is due to guiding two distal ends of the U-straw into the same narrow exit channel
and the same exit point on the wrap by sealed area.
[0004] For these reasons, there is a demand for a drinking straw and an auxiliary package
that are capable of being separated from each other with a reduced risk of losing
the auxiliary package and to being able to push the drinking straw out from the auxiliary
package with a reduced risk of damaging the drinking straw.
Summary
[0005] It is an object of the disclosure to provide a drinking straw structure including
a drinking straw and an auxiliary package in form of a drinking straw wrap that are
capable of being separated from each other without the risk, or at least with a reduced
risk, of losing the drinking straw wrap from the liquid food package.
[0006] Another object is to provide a drinking straw structure in which the drinking straw
is capable to be pushed out from the drinking straw wrap without the risk, or at least
with a reduce risk, of damaging the drinking straw.
[0007] Another object is to provide a drinking straw structure which is environmentally
friendly.
[0008] Another object is to provide a cost-efficient drinking straw structure.
[0009] According to a first aspect it is provided a drinking straw structure for a liquid
food package holding a drinkable food product, the drinking straw structure comprising:
a U-shaped drinking straw comprising a first portion, a second portion and a bending
portion, wherein the first and second portions are connected via the bending portion,
and a drinking straw wrap enclosing the U-shaped drinking straw, wherein the first
and second portions of the U-shaped drinking straw extend substantially parallel along
a longitudinal axis of the drinking straw structure, the drinking straw wrap comprising:
a main seal being arranged along a circumference of the drinking straw wrap thereby
forming a first unsealed area of the drinking straw wrap, and a longitudinal seal
extending in a longitudinal direction of the drinking straw structure from the main
seal at a first edge of the drinking straw wrap along a longitudinal seal length (LSL).
[0010] The U-shaped drinking straw is herein also referred to as a straw. The drinking straw
wrap is herein also referred to as a wrap. The straw is preferably used for drinking
a drinkable food product held in the liquid food package in an easy way.
[0011] The drinking straw structure may also be referred to as a drinking straw assembly,
a drinking straw unit, a drinking straw arrangement etc. Thus, it should be understood
that the drinking straw structure comprises the straw and the wrap which together
form one unit, which in turn may be attached to an outside surface of the liquid food
package. The drinking straw structure may preferably be adhered to the outside surface
of a liquid food package.
[0012] The bending portion of the straw may be formed as a corrugated portion and/or an
extendable portion. Thereby, the length of the bending portion may be adjustable and
thus also the length of the straw. The bending portion is preferably U-shaped when
the straw is arranged in the wrap. The straw is preferably arranged in the first unsealed
area formed by the main seal arranged along the circumference of the wrap. The unsealed
area may be formed as a cavity in which the straw is arranged. In this context, the
term "the first and second portions of the straw are substantially parallel" should
be interpreted as the portions having a main component along the longitudinal axis
of the drinking straw structure such that the portions are arranged substantially
parallel.
[0013] The wrap may be formed by two films which are sealed to each other by the main seal
and the longitudinal seal and thereby also forming the unsealed area in which the
straw is arranged. Preferably, the wrap is assumed as roughly a rectangle and hence
also the first unsealed area. However, it should be noted that other shapes may be
used as well. The longitudinal seal is configured to seal the two films along the
longitudinal seal. Preferably, the main seal and the longitudinal seal are sealed
by heat sealing. Other sealing techniques such as ultrasonic welding may be used to
advantage.
[0014] The longitudinal seal is preferably arranged as extending inside of the first unsealed
area as having sections of the first unsealed area on its both sides. The longitudinal
seal is preferably centrally arranged of the wrap seen along a transverse direction
such that, when the straw is pushed out from the wrap, the first portion and the second
portion being arranged on opposite sides of the longitudinal seal. By directing the
first and second portions on opposite sides of the longitudinal seal provides for
that the first and second portions are pushed out from the wrap at different positions
along the first edge of the wrap. Thereby, the forces provided on the wrap when the
straw being pushed out from the wrap is divided along the first edge of the wrap.
Thus, the forces being divided along the main seal of the first edge of the wrap.
This is advantageous in that it enables for, when the drinking straw structure is
adhered to the liquid food package, that the straw may be able to be pushed out from
the wrap in an easy and efficient way with a reduced risk of losing the wrap from
the liquid food package before, during, and after the straw is pushed out from the
wrap. This is further advantageous in that the wrap may be discharged with the liquid
food package with a reduce risk of losing the wrap that may end up in the environment,
especially when the wrap is made from synthetic materials like plastic films. Thus,
the drinking straw structure is advantageous in that it may enable a reduced risk
of littering.
[0015] In addition, by being able to push out the straw from the wrap by arranging the first
portion and the second portion of the straw on opposite sides of the longitudinal
seal, the risk of damaging the straw when pushing it out from the wrap due to guiding
both portions of the straw toward the same side of the longitudinal seal, meaning
into the same exit route and exit point similar to the prior art may be reduced. In
addition, by reducing the forces applied to the seal, the wrap may be kept to the
liquid food package in an easier way.
[0016] The longitudinal seal is further advantageous in that it allows for the straw to
be kept in a desired way when pushing it out from the wrap. Thus, the position of
the straw when pushing it out from the wrap is controllable in an easy and efficient
way due to the longitudinal seal.
[0017] Thus, the drinking straw structure provides an improved drinking straw structure
compared to conventional drinking straw structures.
[0018] The first portion of the U-shaped drinking straw may be longer than the second portion
of the U-shaped drinking straw thereby a distal end of the first portion may be arranged
further away from the bending portion than a distal end of the second portion. Thus,
the distal end of the first portion may contact and tear the main seal earlier than
the distal end of the second portion, so dividing the force needed to tear the main
seal and to take the straw out of the wrap may facilitate to take the straw out the
wrap without causing the separation of the wrap from the liquid food package.
[0019] The first portion of the straw is preferably inserted into the liquid food package
before drinking the liquid food product held in the liquid food package. The distal
end of the first portion may be a cut tip. The cut tip may be cut and shaped to have
a sharp edge. The cut tip may be able to tear a weakened area of the liquid food package
and break the liquid food package material. The weakened area is usually a hole laminated
with thin layers of materials, such as polymer and aluminum or other barrier materials.
The cut tip may be obtained by cutting one end of the straw along a hypothetical line
angled compared to the longitudinal axis thereby forming a tip angle.
[0020] The distal end of the second portion may be a suction tip from which the consumer
may drink the drinkable food product contained in the liquid food package.
[0021] The longitudinal seal may have a longitudinal seal width of 1-3 mm as seen along
a transverse axis being transverse to the longitudinal axis. This is advantageous
in that it allows for a stable seal which is both easy to open as well as being robust.
[0022] The longitudinal seal may have a longitudinal seal length of 10-100 mm as seen along
the longitudinal axis. This is advantageous in that it allows for a stable seal which
is both easy to open as well as being robust.
[0023] The longitudinal seal length may be shorter than a distance between the respective
distal ends of the first and second portions of the U-shaped drinking straw seen along
the longitudinal axis. This is advantageous in that it allows for that the distal
end of the first portion of the straw may break or penetrate a portion of the main
seal of the wrap without being influenced by the longitudinal seal, for instance by
avoiding the contact of the longitudinal seal to the bending portion and/or the second
portion.
[0024] The drinking straw wrap may further comprise a transverse seal extending in a transverse
direction of the drinking straw structure from the main seal at a second edge of the
drinking straw wrap.
[0025] This is advantageous in that is allows for the straw to be pushed out from the wrap
in an easy way providing lower forces compared to conventional solutions. By having
both the transverse seal and the longitudinal seal, the forces provided on the wrap
when pushing out the straw from the wrap are divided at different seals, i.e., the
main seal and the transverse seal, of the wrap.
[0026] Preferably, when the straw is being pushed out from the wrap, the distal end of the
first portion of the straw breaks a portion of the main seal at the first edge of
the wrap and the distal end of the second portion breaks a portion of the transverse
seal. Thereafter, the distal end of the second portion breaks a further portion of
the main seal at the first edge. The further portion of the main seal is different
than the portion of the main seal through which the distal end of the first portion
of the straw is pushed out.
[0027] The transverse seal may have a transverse seal width of 1-3 mm as seen along the
longitudinal axis. This is advantageous in that it allows for a stable seal which
is both easy to open as well as being robust.
[0028] The transverse seal may have a transverse seal length of 5-30 mm as seen along the
transverse axis. This is advantageous in that it allows for a stable seal which is
both easy to open as well as being robust.
[0029] The transverse seal may extend to the longitudinal seal. Preferably, the transverse
seal extends to the longitudinal seal such that the transverse seal and the longitudinal
seal are arranged end to end with each other. It should be noted that the transverse
seal may extend to any other portion of the longitudinal seal as well such that the
edge of the transverse seal comes in contact with the longitudinal seal in any other
way than edge to edge or end to end. It should also be noted that the longitudinal
seal may extend to any portion of the transverse seal such that the edge of the longitudinal
seal comes in contact with the transverse seal in any other way than edge to edge
or end to end.
[0030] On the other hand, for an end-to-end contact, the transverse seal may support the
longitudinal seal in the transverse direction against any possible force applied on
the longitudinal seal by the first portion of the straw during for instance transporting
or similar.
[0031] A portion of the main seal at the first edge of the drinking straw wrap, a portion
of the main seal at the second edge of the drinking straw wrap, the longitudinal seal
and the transverse seal may form a second unsealed area being separate from the first
unsealed area. Preferably, the second unsealed area is assumed as roughly a quadrilateral,
for instance a rectangle. The second unsealed area in the form of a quadrilateral
preferably having right angled edges may provide the advantage of supporting the longitudinal
seal by the transverse seal in the transverse direction against any possible force
applied on the longitudinal seal by the first portion of the straw during for instance
transporting or similar. However, it should be noted that other shapes may be used
as well.
[0032] The U-shaped drinking straw may be made of paper-based material or synthetic-based
material. Preferably, the straw is made from a paper-based material. Paper-based material
is environmentally friendly and can be recycled in a simple manner. Since paper-based
materials are relatively weaker compared to the synthetic-based materials, the beforementioned
advantages may be more visible for the paper-based straws. It may be noted that the
straw may be made of other materials.
[0033] The drinking straw wrap may be made of paper-based material or synthetic-based material.
Preferably, the wrap is made from a synthetic material, e.g., a plastic material.
The synthetic material should be robust enough to not crack in distribution. The synthetic
material is suitable to be used in a sealing device configured to form the seals of
the wrap. Synthetic-based material may form a robust wrap for the straw which is easy
to open.
[0034] According to a second aspect it is provided a sealing device for forming a drinking
straw structure according to the first structure, the sealing device comprising a
sealing roller and an abutment device, the sealing device being configured to: receive
the U-shaped drinking straw being arranged between a first film and a second film,
the first and second films being configured to form the drinking straw wrap, the U-shaped
drinking straw being arranged such that the first portion and the second portion of
the U-shaped drinking straw extend substantially parallel along a longitudinal axis
of the drinking straw wrap, and provide the main seal, sealing the first film to the
second film, and extending along the circumference of the drinking straw wrap and
the longitudinal seal, sealing the first film to the second film, and extending in
the longitudinal direction of the drinking straw structure from the main seal at the
first edge of the drinking straw wrap by compressing the sealing roller towards the
abutment device thereby forming the drinking straw structure.
[0035] The sealing device may be further configured to provide the transverse seal, sealing
the first film to the second film, and extending in the transverse direction of the
drinking straw structure from the main seal at the second edge of the drinking straw
wrap by compressing the sealing roller towards the abutment device thereby forming
the drinking straw structure. Therefore, any aspect stated below also may suit for
the transverse seal.
[0036] Preferably, the sealing roller is a heated sealing roller such that the respective
seal or seals may be provided by heat sealing. Preferably, the abutment device is
a cold abutment device. The abutment device is configured to provide a sealing pressure
towards the wrap together with the sealing roller. The abutment device may to advantage
be made of a flexible or resilient material such as rubber, an elastomeric material
or similar.
[0037] This is advantageous in that it allows for the sealing device to be able to form
the main seal and the longitudinal seal as discussed above.
[0038] The sealing roller may have a sealing mold or pattern. The sealing mold may comprise
elevated portions configured to form the main seal and the longitudinal seal in an
easy and efficient way. The sealing mold may further comprise an elevated portion
configured to form the transverse seal in an easy and efficient way. The sealing roller
may further comprise a cavity in order to form the first unsealed area as discussed
above. When forming the drinking straw structure, the straw is preferably arranged
in the cavity of the sealing roller, having a first film below and a second film on
top of the straw in order to from the wrap. The sealing roller may be formed by attaching
elevated portions to an outside surface of the sealing roller thereby forming the
elevated portions of the sealing roller and the cavities are formed between the elevated
portion. The sealing roller may be formed by removing material from the outside surface
of the sealing roller thereby forming the cavities. The elevated portions are thereby
arranged at the sealing roller where no material has been removed.
[0039] The sealing roller and the abutment device may be retrofitting parts configured to
be introduced in conventional sealing devices.
[0040] According to a third aspect it is provided a method for forming a drinking straw
structure according to the first aspect. The method comprising: arranging the U-shaped
drinking straw between a first film and a second film, the first and second films
being configured to form the drinking straw wrap, the U-shaped drinking straw being
arranged such that the first portion and the second portion of the U-shaped drinking
straw extend substantially parallel along the longitudinal axis of the drinking straw
wrap, and providing the main seal, sealing the first film to the second film, and
extending along the circumference of the drinking straw wrap and the longitudinal
seal, sealing the first film to the second film, and extending in the longitudinal
direction of the drinking straw structure from the main seal at the first edge of
the drinking straw wrap.
[0041] The method may further comprise providing the transverse seal, sealing the first
film to the second film, and extending in the transverse direction of the drinking
straw structure from the main seal at the second edge of the drinking straw wrap.
[0042] According to a fourth aspect it is provided a liquid food package for holding a liquid
food product, the liquid food package comprising: a main body for holding the liquid
food product, and a drinking straw structure (200) according to the first aspect being
attached to an outside surface of the main body.
[0043] Effects and features of the second and third aspects are largely analogous to those
described above in connection with the first aspect.
[0044] Still other objectives, features, aspects and advantages will appear from the following
detailed description as well as from the drawings.
Brief Description of the Drawings
[0045] Embodiments will now be described, by way of example, with reference to the accompanying
schematic drawings, in which
Fig. 1 is a perspective view of a liquid food package comprising a drinking straw
structure.
Fig. 2 illustrates a drinking straw structure.
Fig. 3 illustrates an arrangement of drinking straw structures.
Fig. 4 is a perspective view of a sealing device for forming a drinking straw structure.
Fig. 5 is a detailed view of a sealing roller and an abutment device which are comprised
in the sealing device as illustrated in Fig. 4.
Fig. 6 is a flowchart illustrating steps of a method for forming a drinking straw
structure.
Detailed description
[0046] With reference to figure 1 a liquid food package 100 is illustrated by way of example.
The liquid food package 100 is for holding a drinkable food product or a liquid food
product. The liquid food package 100 is formed as a rectangular bottle formed by a
carton-based main body 102. The carton-based main body 102 is preferably made of carton-based
laminate. It should be noted that the liquid food package 100 may be formed in any
suitable way, from any suitable material, as long as it is configured to hold the
drinkable food product, preferably in an easy and safe way.
[0047] The liquid food package further 100 comprises a drinking straw structure 200 which
is further illustrated and discussed in connection with figures 2 and 3. The drinking
straw structure 200 is attached to an outside surface 104 of the main body 102. The
drinking straw structure 200 is preferably adhered to the outside surface 104 of the
main body 102. The drinking straw structure 200 may be glued to the outside surface
104 of the main body 102.
[0048] The liquid food package 100 further comprises a weakened area 106. The weakened area
106 is arranged on a top surface 108 of the main body 102, or another suitable position
known in the art. The weakened area 106 is usually a hole laminated with thin layers
of materials, such as polymer and aluminum or other barrier materials.
[0049] With reference to figure 2, the drinking straw structure 200 as introduced in figure
1 is illustrated by way of example. The drinking straw structure 200 comprises a U-shaped
drinking straw 220, herein also referred to as a straw 220, and a drinking straw wrap
240, herein also referred to as a wrap 240.
[0050] The straw 220 comprising a first portion 221, a second portion 222 and a bending
portion 223. The first and second portions 221, 222 are connected via the bending
portion 223. The straw 220 is preferably formed as one unit, wherein the first portion
221, the second portion 222 and the bending portion 223 are integrally formed. The
dotted lines between the first portion 221 and the bending portion 223 and between
the second portion 222 and the bending portion 223 are only for illustrative purposes.
The first portion 221 has a first length L1 seen in a longitudinal direction LD. The
second portion 222 has a second length L2 seen in the longitudinal direction LD. The
second length L2 is short than the first length L1 and thus, the first portion 221
is longer than the second portion 222 seen along a longitudinal axis LA.
[0051] The first portion 221 comprises a distal end 221a. In this context, the distal end
should be seen as a distal end of the first portion 221 in relation to the bending
portion 223. The distal end 221a of the first portion 221 may be a cut tip. The cut
tip is cut and shaped to have a sharp edge. The cut tip is able to tear the weakened
area 106 of the liquid food package 100 and break the liquid food package material.
The cut tip may be obtained by cutting one end of the straw 220 along a hypothetical
line angled compared to the longitudinal axis LA thereby forming a tip angle.
[0052] The second portion 222 comprises a distal end 222a. In this context, the distal end
222a should be seen as a distal end of the second portion 222 in relation to the bending
portion 223. The distal end 222a of the second portion 222 may be a suction tip from
which the consumer is configured to drink the drinkable food product held in the liquid
food package 100. As the first portion 221 is longer than the second portion 222,
the distal end 221a of the first portion 221 is arranged further away from the bending
portion 223 than the distal end 222a of the second portion 222. Thereby, the distal
end 221a of the first portion 221 and the distal end 222a of the second portion 222
are arranged at a distance D from each other seen along the longitudinal axis LA.
[0053] Although not illustrated, the bending portion 223 may be a corrugated portion having
an adjustable length.
[0054] The straw 220 is enclosed by the wrap 240. The straw 220 is arranged inside the wrap
240 such that the first portion 221 and the second portion 222 are arranged in parallel
along the longitudinal axis LA of the drinking straw structure 200. Although the warp
240 is illustrated as being of a rectangular shape, the wrap 240 may have any suitable
shape. The wrap 240 is preferably formed by a first film 401 and a second film 402
(illustrated in figure 4). The straw 220 is arranged between the first and second
films 401, 402.
[0055] The wrap 240 comprises a main seal 241. The main seal 241 is arranged along a circumference
of the wrap 240. The main seal 241 forms a first unsealed area 242. Put differently,
the unsealed area 242 is surrounded by the main seal 241.
[0056] The wrap 240 further comprises a longitudinal seal 243. The longitudinal seal 243
extends in the longitudinal direction LD of the drinking straw structure 200 from
the main seal at a first edge 247 of the wrap 240. The longitudinal seal 243 is arranged
in parallel with the first portion 221 of the straw 220. The longitudinal seal 243
has a longitudinal seal width LSW of 2 mm as seen along a transverse axis TA, being
transverse to the longitudinal axis LA. Other longitudinal seal widths, such as a
longitudinal seal width of 1-3 mm, may be used to advantage. The longitudinal seal
243 has a longitudinal seal length of 60 mm as seen along the longitudinal axis LA.
Other longitudinal seal lengths, such as a longitudinal seal length of 10-100 mm,
may be used to advantage.
[0057] The wrap 240 further comprises a transverse seal 245. The transverse seal 245 extends
in the transverse direction TD of the drinking straw structure 200 from the main seal
241 at a second edge 248 of the wrap 240 to the longitudinal seal 243. The longitudinal
seal 243 and the transverse seal 245 are arranged end to end with each other. The
transverse seal 245 has a transverse seal width TSW of 2 mm as seen along the longitudinal
axis LA. Other transverse seal widths, such as a transverse seal width of 1-3 mm,
may be used to advantage. The transverse seal 245 has a transverse seal length of
15 mm as seen along the transverse axis TA. Other transverse seal lengths, such as
a transverse seal length of 5-30 mm, may be used to advantage.
[0058] It is further illustrated in figure 2 that a portion of the main seal 241 at the
first edge 247 of the wrap 240, a portion of the main seal 241 at the second edge
248 of the wrap 240, the longitudinal seal 243 and the transverse seal 245 forms a
second unsealed area 246. The second unsealed area 246 is separated from the first
unsealed area 242. The second unsealed area 246 is arranged in parallel with the first
portion 221 of the straw 220 seen along the longitudinal axis LA of the drinking straw
structure 200. The second unsealed area 246 is arranged in line with the second portion
222 of the straw 220 seen along the longitudinal axis LA of the drinking straw structure
200. Thus, when the straw 220 is pushed out from the wrap 240, the first portion 221
of the straw 220 breaks a portion of the main seal at the first edge 247 of wrap 240
and the second portion 222 of the straw 220 breaks the transverse seal 245 of the
wrap 240, preferably at different times, for instance by a delay in time. Thereafter,
the second portion 222 is moved within the second unsealed area 246 before breaking
a further portion the main seal 241 at the first edge 247 of the wrap 240. The further
portion of the main seal 241 at the first edge 247 is different than the portion of
the main seal 241 at the first edge 247. Thus, the second end 222 breaks the main
seal 241 at the first edge 247 at a different position of the main seal 241 than the
first portion 221.
[0059] The straw 220 may be made of paper-based material or synthetic-based material. The
wrap 240 may be made of paper-based material or synthetic-based material.
[0060] With reference to figure 3, an arrangement 300 of drinking straw structures 200 is
illustrated by way of example. The depicted arrangement 300 comprises eight drinking
straw structures 200 arranged in two rows, wherein each row comprises four drinking
straw structures 200. The drinking straw structures 200 of the respective row are
connected to each other. The rows of drinking straw structures 200 are also connected
to each other. The arrangement 300 comprises three perforated vertical lines 302 and
one perforated horizontal line 304. The perforated lines 302, 304 are arranged along
at least a portion of the main seal 241 of the respective drinking straw structure
200. The perforated lines 302, 304 are preferably formed by using a toothed knife
or toothed roller after the arrangement 300 has been formed.
[0061] In practice, a large number of drinking straw structures 200 are preferably formed
after each other when forming an arrangement 300 of drinking straw structures 200.
In other words, hundreds or thousands of drinking straw structures 200 may be connected
after each other in an arrangement 300 of drinking straw structures 200. Similarly,
a plurality of drinking straw structures 200 may be connected side by side in an arrangement
300 of drinking straw structures 200. For instance 3, 6, 10, 12 or 20 drinking straw
structures 200 may be connected side by side in an arrangement 300 of drinking straw
structures 200.
[0062] Preferably, the drinking straw structure 200 is formed as the arrangement 300 of
drinking straw structures 200 that can be fed to a straw structure application device
to attach a liquid food package. Before attaching a drinking straw structure 200 to
the liquid food package 100 as discussed above, a single drinking straw structure
200 is teared off from the arrangement 300 along the perforated lines 302, 304.
[0063] Each drinking straw structure 200 of the arrangement 300 comprises the features as
discussed in connection with figure 2.
[0064] It should be noted that the arrangement 300 may comprise any number of rows and any
number of columns of drinking straw structures 200.
[0065] With reference to figure 4, a sealing device 400 is illustrated by way of example.
The sealing device 400 is for forming the drinking straw structure 200 as discussed
above. As illustrated in figure 4, the sealing device 400 is forming the arrangement
300 of drinking straw structures 200 as discussed in connection with figure 3.
[0066] The sealing device 400 comprises a sealing roller 410 and an abutment device 430
which both are illustrated and discussed in further detail in connection with figure
5. The sealing device 400 further comprises a further roller 450 and a straw provider
or applicator 470. As illustrated in figure 4, the abutment device 430 and the further
roller 450 are configured to rotate in opposite directions as illustrated by the arrows
of the abutment device 430 and the roller 450, respectively, wherein the abutment
device 430 and the roller 450 are separated by a first gap G1. The abutment device
430 and the sealing roller 410 are configured to rotate opposite direction as further
illustrated by the arrows of the abutment device 430 and the sealing roller 410, respectively.
The surface area of the sealing roller 310 and the surface area of the abutment device
430 meet in a point P1.
[0067] The sealing device 400 is configured to receive a first film 401 via the abutment
device 430 and a second film 402 via the further roller 450. Due to the opposite directions
of rotation of the abutment device 430 and the further roller 450, the films 401,
402 are moved towards each other and towards the first gap G1 formed between the abutment
device 430 and the roller 450. It is to be noted that the abutment device 430 and
the further roller 450 are rotated at different rotational speeds such that the first
film 401 and the second film 402 are fed towards the first gap G1 formed between the
abutment device 430 and the further roller 450 at corresponding or similar speeds.
Before the films 401, 402 are moved towards each other and towards the first gap G1,
the straw provider 470 is configured to provide straws 220 to the first film 401.
When the sealing device 400 is forming the arrangement 300 of drinking straw structures
200, the straw provider 570 provides straws 220 to the first film 401 at a predetermined
interval. Thereby, when the films 401, 402 are moved towards each other, the one or
more straws 220 are arranged between the films 401, 402 which are configured to form
the drinking straw wrap 240. The one or more straws 220 are arranged between the films
401, 402 at predetermined intervals.
[0068] Due to the opposite directions of rotation of the abutment device 430 and the sealing
roller 410, the films 401, 402 and the straw 220, which is arranged between the films
401, 402, are moved towards the point P1. In the point P1, the sealing roller 410
is pressed towards the abutment device 430 such that the respective seal 241, 243,
245 is provided. It is to be noted that the abutment device 430 and the sealing roller
410 are rotated at different rotational speeds such that the first film 401 and the
second film 402 are fed towards the point P1 at corresponding or similar speeds.
[0069] Thus, the sealing device 400 is configured to provide the main seal 241, the longitudinal
seal 243 and the transverse seal 245, thereby sealing the first film 401 to the second
film 402, as said above. The sealing device 400 is configured to provide the respective
seal 241, 243, 245 by pressing the sealing roller 410 towards the abutment device
430 thereby forming the drinking straw structure 200. The sealing roller 410 is pressed
towards the abutment surface 430 at the point P1.
[0070] The sealing roller 410 is a heated sealing roller. The abutment device 430 and the
further roller 450 are cold devices.
[0071] Although not illustrated or discussed, it should be understood that the sealing device
400 may typically comprise other components than the sealing roller 410, the abutment
device 430, the roller 450 and the straw provider 470.
[0072] With reference to figure 5, the sealing roller 410 and the abutment device 430 as
introduced in connection with figure 4 are illustrated and discussed in further detail
by way of example.
[0073] When the sealing roller 410 is pressed towards the abutment device 430, the sealing
roller 410 and the abutment device 430 create a sealing pressure together such that
the seals 241, 243, 245 are being formed by heat sealing. The seals 241, 243, 245
are formed by the heated sealing roller 410. In other words, the heated sealing roller
410 locally melts and thus welds the first film 401 and the second film 402 together.
The sealing roller 410 and the abutment device 430 illustrated in figure 5 are configured
to form two rows of drinking straw structures 200 in parallel.
[0074] As illustrated in figure 5, the abutment device 430 comprises a plurality of slots
430a, 430b. For reasons of simplicity, only two slots 430a, 430b are illustrated.
It should however be noted that the abutment device 430 typically comprises as many
slots 430a, 430b as needed in order to form a full circle forming the complete abutment
device 430 as illustrated in figure 4. The slots are preferably rubber slots. Each
slot 430a, 430b comprises two cavities 431. Each cavity 431 is configured to receive
a straw 220 from the straw provider 470 before being moved towards the first gap G1.
The straw 220 is arranged on the first film 401 as discussed above.
[0075] The sealing roller 410 comprises a plurality of elevated portions 441 configured
to form the main seal 241 of the respective drinking straw structures 200. The sealing
roller 410 further comprises a plurality elevated portions 443 for forming the longitudinal
seal 243 of the respective drinking straw structure 200. The sealing roller 410 further
comprises a plurality of elevated portions 445 for forming the transverse seal 245
of the respective drinking straw structure 200. The depicted elevated portions 441,
443 and 445 are integrally formed in the depicted sealing roller 410. The elevated
portions 441, 443 and 445 may however be formed separately. The elevated portions
441, 443 and 445 may be formed of separate parts. The elevated portions 441, 443 and
445 may exhibit different shapes to advantage.
[0076] The sealing roller 410 comprises a plurality of first cavities 411 and a plurality
of second cavities 412. The sealing roller 410 and the abutment device 430 being arranged
such that, in the point P1, the cavity 431 of the abutment device 430 coincides with
a first cavity 411 of the sealing roller 410 thereby forming the first unsealed area
242 of the drinking straw structure 200 when the first and second films 401, 402 are
sealed to each other. The second cavities 412 is for forming the second unsealed area
246 of the drinking straw structure 200 when the first and second films 401, 402 are
sealed to each other.
[0077] With reference to figure 6, a flowchart illustrating a method 600 for forming the
drinking straw structure 200 by way of example. The method 600 comprises a first step
S602 in which the U-shaped drinking straw 220 is arranged between the first film 401
and the second film 402, wherein the films 401, 402 are configured to form the drinking
straw wrap 240. The U-shaped drinking straw 220 is arranged such that the first portion
and the second portion of the U-shaped drinking straw 220 extend substantially parallel
along the longitudinal axis LA of the drinking straw wrap 240. Thereafter, in a second
step S604, the main seal 241 and the longitudinal seal 243 is provided on the wrap
240 thereby sealing the first film 401 and the second film 402.
[0078] The main seal 241 and the longitudinal seal 243 may be formed simultaneously or separately.
[0079] Optionally, the transverse seal 245 may be provided on the wrap 240 thereby sealing
the first film 401 and the second film 402.
[0080] The main seal 241, the longitudinal seal 243 and the transverse seal 245 may be formed
simultaneously or separately.
[0081] Even though illustrated and described in a certain order, other orders may also be
used.
[0082] From the description above follows that, although various embodiments of the invention
have been described and shown, the invention is not restricted thereto, but may also
be embodied in other ways within the scope of the subject-matter defined in the following
claims.
1. A drinking straw structure (200) for a liquid food package (100) holding a drinkable
food product, the drinking straw structure (200) comprising:
a U-shaped drinking straw (220) comprising a first portion (221), a second portion
(222) and a bending portion (223), wherein the first and second portions (221, 222)
are connected via the bending portion (223), and
a drinking straw wrap (240) enclosing the U-shaped drinking straw (220), wherein the
first and second portions (221, 222) of the U-shaped drinking straw (220) extend substantially
parallel along a longitudinal axis (LA) of the drinking straw structure (200), the
drinking straw wrap (240) comprising:
a main seal (241) being arranged along a circumference of the drinking straw wrap
(240) thereby forming a first unsealed area (242) of the drinking straw wrap (240),
and
a longitudinal seal (243) extending in a longitudinal direction (LD) of the drinking
straw structure (200) from the main seal (241) at a first edge (247) of the drinking
straw wrap (240) along a longitudinal seal length (LSL).
2. The drinking straw structure (200) according to claim 1, wherein the first portion
(221) of the U-shaped drinking straw (220) is longer than the second portion (222)
of the U-shaped drinking straw (220) thereby a distal end (221a) of the first portion
(221) is arranged further away from the bending portion (223) than a distal end (222a)
of the second portion (222).
3. The drinking straw structure (200) according to claim 1 or 2, wherein the longitudinal
seal (243) has a longitudinal seal width (LSW) of 1-3 mm as seen along a transverse
axis (TA) being transverse to the longitudinal axis (LA).
4. The drinking straw structure (200) according to any one of the preceding claims, wherein
the longitudinal seal (243) has the longitudinal seal length (LSL) of 10-100 mm as
seen along the longitudinal axis (LA).
5. The drinking straw structure (200) according to any one of the preceding claims, wherein
the longitudinal seal length (LSL) is shorter than a distance (D) between the respective
distal ends (221a, 222a) of the first and second portions (221, 222) of the U-shaped
drinking straw (220) seen along the longitudinal axis (LA).
6. The drinking straw structure (200) according to any one of the preceding claims, wherein
the drinking straw wrap (240) further comprises a transverse seal (245) extending
in a transverse direction (TD) of the drinking straw structure (200) from the main
seal (241) at a second edge (248) of the drinking straw wrap (240).
7. The drinking straw structure (200) according to claim 6, wherein the transverse seal
(245) has a transverse seal width (TSW) of 1-3 mm as seen along the longitudinal axis
(LA).
8. The drinking straw (200) according to any one of claim 6 or 7, wherein the transverse
seal (245) has a transverse seal length (TSL) of 5-30 mm as seen along the transverse
axis (TA).
9. The drinking straw structure (200) according to any one of claims 6-8, wherein the
transverse seal (245) extends to the longitudinal seal (243).
10. The drinking straw structure (200) according to claim 9, wherein a portion of the
main seal (241) at the first edge (247) of the drinking straw wrap (240), a portion
of the main seal (241) at the second edge (248) of the drinking straw wrap (240),
the longitudinal seal (243) and the transverse seal (245) form a second unsealed area
(246) being separate from the first unsealed area (242).
11. The drinking straw structure (200) according to any one of the preceding claims, wherein
the U-shaped drinking straw (220) is made of paper-based material or synthetic-based
material.
12. The drinking straw structure (200) according to any one of the preceding claims, wherein
the drinking straw wrap (240) is made of paper-based material or synthetic-based material.
13. A sealing device (400) for forming a drinking straw structure (200) according to any
one of the preceding claims, the sealing device (400) comprising a sealing roller
(410) and an abutment device (430), the sealing device (400) being configured to:
receive a U-shaped drinking straw (220) being arranged between a first film (401)
and a second film (402), the first and second films (401, 402) being configured to
form the drinking straw wrap (240), the U-shaped drinking straw (220) being arranged
such that a first portion (221) and a second portion (222) of the U-shaped drinking
straw (220) extend substantially parallel along a longitudinal axis (LA) of the drinking
straw wrap (240), and
provide a main seal (241), sealing the first film (401) to the second film (402),
and extending along a circumference of the drinking straw wrap (240) and a longitudinal
seal (243), sealing the first film (401) to the second film (402), and extending in
a longitudinal direction (LD) of the drinking straw structure (200) from the main
seal (241) at the first edge (247) of the drinking straw wrap (240) by compressing
the sealing roller (410) towards the abutment device (430) thereby forming the drinking
straw structure (200).
14. A method (600) for forming a drinking straw structure (200) according to any one of
claims 1-11, the method (600) comprising:
arranging (S602) a U-shaped drinking straw (220) between a first film (401) and a
second film (402), the first and second films (401, 402) being configured to form
a drinking straw wrap (240), the U-shaped drinking straw (220) being arranged such
that a first portion (221) and a second portion (222) of the U-shaped drinking straw
(220) extend substantially parallel along a longitudinal axis (LA) of the drinking
straw wrap (240), and
providing (S604) a main seal (241), sealing the first film (401) to the second film
(402), and extending along a circumference of the drinking straw wrap (240) and a
longitudinal seal (243), sealing the first film (401) to the second film (402), and
extending in a longitudinal direction (LD) of the drinking straw structure (200) from
the main seal (241) at the first edge (247) of the drinking straw wrap (240).
15. A liquid food package (100) for holding a liquid food product, the liquid food package
(100) comprising:
a main body (102) for holding the liquid food product, and
a drinking straw structure (200) according to any one of claims 1-12 being attached
to an outside surface (104) of the main body (102).