TECHNICAL FIELD
[0001] Object of the present invention is a lateral sliding roller insect screen provided
with a moving system configured to favour the opening and closing of the insect screen
itself smoothly and without waving.
STATE OF THE ART
[0002] In the referred technical field, roller insect screens with horizontal or vertical
sliding are quite known. Such insect screens are usually applied inside a window or
door frame. Generally, roller insect screens with lateral sliding in horizontal direction
comprise a box configured to receive therein a winding roller for the insect screen
net and a movable handle-bar configured to be moved upon intervention by the user
in horizontal direction forwards and rearwards to the box. The box is usually a metal
section fixed inside the frame of the window or door directly on the wall in lateral
position. Obviously, an end of the net of the insect screen is fixed to the winding
roller, while the other end is moved forwards and rearwards, since it is fixed to
the handle-bar. The winding roller comprises, according to cases, spring returning
means suitably preloaded for the net rolling up. The configuration of such insect
screens provides, in addition to the box, also the usage of one or more guiding means
configured to allow the respective upper and lower ends of the insect screens net
and movable bar to slide.
[0003] In the just described context, there are known some kinds of insect screens with
the guiding means for the net sliding which are constituted by net guiding chains
having the double function of lower and/or upper support for the net and of guide
for the forwards and rearwards horizontal sliding between a first closed position
and a second open position of the insect screen. In this kind of insect screen the
net guiding chains can be also vanishing, i.e. they can be configured to be contained
in some elements of the insect screen (for example the box) by means of suitable mechanisms,
usually quite complex, when the insect screen is in the open configuration. In some
cases, in this way it is allowed to eliminate the net-holder lower guide when the
insect screen is completely open.
[0004] Even if the just mentioned kind of insect screen is widely diffused on the market,
some problems of its functioning concerning the exact positioning of the handle-bar
during its travel remain still unsolved. In particular, among the systems currently
known and on the market, it often occurs the undesired so-called "waving" effect of
the insect screen, i.e. it is particularly difficult to make the handle-bar, on which
the net is fixed, move forward in a perfectly parallel way to the box, i.e. it is
difficult to maintain the most possible vertical position without differences in pitch
or advancement between the upper and lower end.
AIM OF THE INVENTION
[0005] Therefore, aim of the present invention is to solve the just described drawbacks
by using a moving system received inside the box of an insect screen and interacting
with suitable guide for the net which allows the insect screen net to move forwards
smoothly and with equal pitch between the upper and lower side of the insect screen.
[0006] Another aim of the invention is to realize a moving system for a lateral sliding
roller insect screen easy and cheap to be realized.
[0007] Another aim of the invention is to realize a moving system for a lateral sliding
roller insect screen which can be actuated both manually by the final user and alternatively
also automatically by means of electrically actuated movement transmission means.
[0008] The invention realizes the proposed aims since it is an insect screen according to
the technical features described in the independent claim 1 and in the dependent claims,
concerning preferred or particularly advantageous aspects of the invention.
DESCRIPTION OF THE FIGURES
[0009] Figures 1 to 12 show a preferred embodiment of the invention, figures 13 to 15 show
some equally advantageous alternative embodiments. In particular, figures 1 and 2
show two respectively front and rear assembly views of the insect screen, figures
3 to 8 show detail views of the transmission elements for the insect screen opening
and closing, figures 9 and 10 show section detail views of the vertical box elements
containing said transmission elements, figures 11 and 12 show details of the housing
means of the transmission elements, figures 13 and 14 show an alternative embodiment
of the invention, figure 15 shows the application of an electric motorization for
moving the insect screen.
DETAILED DESCRIPTION
[0010] With reference to the above cited figures, it will be described in the following
a preferred, purely not limiting embodiment of the present invention. The description
will refer to the preferred embodiment of a horizontal sliding roller insect screen,
i.e. with the main elements of the insect screen arranged vertically opposite to the
side ends of the frame of a window or French door.
[0011] With reference to figures 1 and 2, there are shown the main elements of the present
invention in its preferred embodiment. In particular, the insect screen (1) comprises
a side box (2) arranged vertically, i.e. a preferably metal box element, hollow inside
configured to enclose coaxially therein suitable moving means for the opening and
closing of the net (5) of the insect screen (1), a vertical handle-bar (4) configured
to be moved forwards and rearwards in horizontal direction to the box (2) between
a position of open insect screen and closed insect screen and to enclose coaxially
therein a winding roller (7) for the net (5), upper and lower closing means (3) of
the box (2) and upper and lower closing means (8) of the handle-bar (4), a screening
net (5) interposed between said box (2) and said bar (4), a couple of upper and lower
guide means (6, 6') for the net (5), said guide means being configured both to be
engaged with said moving means and to act as upper and lower support for the net (5).
An end of the net (5) is fastened to be box (2), while the other end is configured
to be wound around the winding roller (7) inside the handle-bar (4). Moreover, said
guide means (6, 6') for the net during its sliding, i.e. during the opening and closing
of the insect screen (1), have an end fastened to the closing means (8) for the handle-bar
(4) and the opposed end free and configured so that it can slide inside the box (2)
in a suitable seat.
[0012] Said moving means for the net opening and closing comprise a couple of upper and
lower gear wheels (9) whose respective shafts are rigidly coupled to a hollow cylindrical
element (10) so that the rotation of the upper gear wheel corresponds exactly to the
lower one, i.e. it occurs with the same pitch. The resulting coupling of the shafts
of the gear wheels (9) and the cylindrical element (10) results introduced coaxially
inside a hollow seat (22) of the box (2). Said gear wheels (9) are also configured
to be engaged with said lower and upper guide means (6, 6') so that the upper gear
wheel (9) can interact with said upper guide means (6') and the lower gear wheel (9)
can interact with said lower guide means (6).
[0013] Moreover, always with reference to figures 1 and 2, it is shown that the handle-bar
(4) is constituted as well by a preferably metal box element, hollow inside, inside
which it is obtained a suitable hollow seat (41) configured to receive a winding roller
(7) for the net (5) of the insect screen. In such way, an end of the net is fixed
to the winding roller (7), while the opposite end of the net (5) is fixed and integral
to the box (2). The handle-bar as well is provided with upper and lower closing means
(8) for the metal section of the bar, said closing means (8) comprising suitable seats
for receiving supporting means for the rotation of the winding roller (7). The winding
roller comprises also spring means associated thereto configured to guarantee the
rolling of the net around the roller or to allow that the net of the insect screen
can be stopped in an intermediate position between the complete opening and complete
closing. Said spring means associated to the winding roller are widely known in the
referred technical field and so they are to be considered prior art, and their schematic
representation is omitted.
[0014] Figures 3 to 8 show a detail of the moving means (9, 10) and lower (6) and upper
(6') guide means for the net of the insect screen. The moving means comprise: a couple
of upper and lower gear wheels (9) configured to be coupled coaxially to a hollow
cylindrical element (10) interposed between said couple of gear wheels (9) so to transfer
a rotation torque to said cylindrical element (10). Preferably the upper and lower
gear wheel are identical to each other, but simply mounted the one on the upper portion
of the insect screen at the upper closing plug, the other one in the lower portion
at the lower plug. Obviously, the upper gear wheel (9) is configured to interact with
the corresponding upper guide means (6'), while similarly the lower gear wheel (9)
is configured to interact with the lower guide means (6). In other terms, said guide
means (6, 6') are configured to interact mutually with said moving means (9, 10) so
that upon an outer action on the handle-bar (4) the rotation of at least a gear wheel
(9) causes a displacement of said upper guide means (6') of equal pitch as the one
of said lower guide means (6) or vice versa. Preferably said cylindrical element (10)
is a hollow tube with cylindrical shape. In particular, with reference to figure 3,
the gear wheel (9) comprises a gear (91) configured to be engaged with suitable seats
of the guide means (6), said gear (91) being provided with a respective shaft (92)
having a shaped portion so that it can be engaged with a respective complementary
shaped portion obtained in the inner surface of said tube (10). In other terms, the
innerly hollow tube (10) can be assimilable to a hub coupled to the respective shaft
of a gear wheel. Preferably, but not limitingly, said shaped portion of the shaft
(92) is constituted by a grooved profile (921) projecting in axial direction configured
to be engaged with a respective slot (922) with complementary shape to the grooved
profile (921) obtained in the inner surface of the tube (10). Yet preferably and not
limitingly, the shaped section of the shaft (92) of the gear wheel (9) comprises a
couple of opposite projections (921) configured to be engaged with a couple of complementary
recesses (922) inside the cylindrical element (10). In other terms, the coupling of
the couple of gear wheels and the cylindrical element can be assimilable to the coupling
of a grooved shaft and a grooved hub, with the difference that in this case it is
sufficient the presence of at least a projection (921) on the shaft (92) of the gear
wheel (9) and a corresponding slot (922) with complementary shape to the projection
realized on the inner surface of the hub (10). It is clear that a number of projections
(or bosses) on the gear wheel and complementary slots in the tube greater than one
is however technically possible on the basis of the measure of the torque to be transferred.
[0015] The couple of gear wheels (9) is also provided with an axial recess (93) in the longitudinal
direction along the main axis of the wheel. Said recess (93) is suitably shaped so
that it can be engaged with an outer transmission means, such for example an electric
motor outside the insect screen, as it will be described better in the following.
[0016] With particular reference to figures 4 to 8, it is shown that the guide means (6,
6') for the net are configured both to interact with the couple of gear wheels (9)
and to act as upper and lower support for the net (5). The guide means for the net
consist substantially of a lower transmission chain (6) and an upper chain (6') both
comprising a plurality of meshes (61, 61') consecutively interconnected to each other
and configured so that, once connected to each other, it is possible to define a suitable
seat (62) for receiving the lower edge of the net in the case of the lower chain,
and of the upper edge of the net in the case of the upper chain. Moreover, laterally
on the outer edge of the chain (6, 6') facing the gear wheel (9) there are defined
a plurality of seats (63) configured to be engaged with the gears (91) of the gear
wheel (9). In figure 5, it is shown a representation of the single element or mesh
(61) constituting the lower transmission chain (6), i.e. the one arranged in the lower
portion of the space where the insect screen is to be installed. In particular, the
single mesh is nearly "U" shaped and it is configured so that the recessed portion
of the "U" constitutes the seat (62) for receiving the net, once all the meshes (61)
are interconnected to each other. Moreover, the mesh (61) comprises another seat (63)
on the side wall configured to be engaged with the gear (91) of the gear wheel (9).
Obviously, once the single meshes (61) are interconnected to each other it is obtained
a transmission chain (6) having a predefined length and comprising a plurality of
seats (63) on the outer edge of the chain (6) facing the gear wheel (9). The interconnection
between the plurality of meshes (61) can be realized simply by providing on the mesh
(61) the realization of a couple of projections (611) and respective recessed seats
configured to be engaged with respective holed bosses (612) so that the projections
(611) of a single mesh (61) can be engaged with the respective holed bosses (612)
of the immediately following mesh. In such way, it is obtained a chain (6) formed
by a plurality of meshes (61) which define a unique seat (62) obtained by the union
in series of all the "U" shaped recessed portions of the single mesh (61). Furthermore,
the chain (6) obtained is configured so that the single meshes (61) can rotate around
the projections (611) thus causing a rotation of the chain (6) when forcedly subjected
to a rotation. Similarly, the plurality of seats (63) results consecutively arranged
the one after the other one upon connection of the meshes (61) with such a pitch that
it is possible to realize the gear with the teeth of the gear wheel (9), as it is
shown schematically in figure 6. Figure 7 shows instead a representation of the single
element or mesh (61') constituting the upper transmission chain (6'), i.e. the one
to be fixed in the upper portion of the space where the insect screen is to be installed.
The meshes (61') constituting the upper chain (6') have substantially the same shape
as the meshes (61) constituting the lower chain (6), as yet described, i.e. the single
mesh is nearly "U" shaped and is configured so that the recessed portion of the "U"
constitutes the seat (62) for receiving the net, once all the meshes (61) are interconnected
to each other. Similarly, it is also provided the other seat (63) on the side wall
configured to be engaged with the gear (91) of the gear wheel (9). The only variant
to the mesh (61) of the lower chain (6) is the presence of a shaped opening (64) configured
to define a seat for the sliding of the upper chain (6) on a track (65) with "T" shaped
section or anyway with complementary shape to the seat defined by the union of all
the openings (64), once all the meshes (61') are interconnected to each other. Such
measure allows the upper chain (6') not to be bended owing to its weight when the
insect screen is completely or partially closed.
[0017] The final result obtained is that the action of the gear wheel (9) on the corresponding
chain (6, 6') possibly reproduces a gear equal as the one between a gear wheel and
a rack. With reference to figures 1 and 2, the chain (6) or rack has a first end fastened
to the closing means (8) of the handle-bar (4), while the opposite end is free and
configured to slide and be received coaxially inside a seat (22) of the box at the
seat (21) of the cylindrical tube (10) interposed between the gear wheels (9). Figure
9 shows a particular in section of the box (2), wherein there are shown respectively
the first seat (21) where the tube element (10) is introduced coaxially and the second
seat (22) where the free end of the chain (6) slides. Similarly, figure 10 shows a
section view of the handle-bar (4), wherein it is shown the hollow seat (41) for receiving
the net-holder (5) roller (7). Moreover, the handle-bar (4) is conveniently provided
with a couple of recesses (42) shaped so that the user can carry out the opening and
closing operations of the insect screen. With particular reference to figure 11, instead,
it is shown the inner portion of the upper plug (3) and the interaction with the corresponding
upper chain (6'), which is configured to enter inside the upper plug (3) by means
of a suitable opening in order to be guided then suitably in vertical direction downwards
inside the seat (22) obtained inside the box (2) upon a deviation of the chain about
90 degrees, induced by suitable guide means. Always in figure 11, it is shown also
the seat inside which it is received the gear wheel (9) configured to interact with
the chain (6'). For easiness of representation, the upper chain (6') schematized in
figure 11 has the same shape as the lower chain (6), however it can be realized also
according to what described in the previous paragraphs, in particular with reference
to figures 7 and 8. Similarly, the lower chain (6) is configured to enter inside the
box at the lower plug (3) and to be guided in vertical direction upwards inside the
same seat (22) of the box (2), as it is shown in figure 12.
[0018] Preferably, but not limitingly, the length of the chain (6, 6') is nearly equal as
the width of the insect screen to be installed.
[0019] From an operational point of view, the insect screen according to the just described
preferred embodiment is surely very advantageous. In closed position, the insect screen
(1) has the handle-bar (4) completely alongside the box (2), the net (5) completely
rolled around the roller (7) housed coaxially inside the handle-bar (4), the couple
of transmission chains (6) housed inside their seat (22, 221, 222) in the box (2).
The open position of the insect screen (1) can be obtained instead by exerting a displacement
outer action of the handle-bar (4) in horizontal direction moving away or near the
box (2) by means of the handle (42). The movement of the bar (4) generates the rotation
of the gear wheels (9), which interact with the respective transmission chains (6,
6'). Moreover, the rigid coupling in coaxial direction of the couple of gear wheels
(9) and the cylindrical tube (10) allows to obtain a very smooth advancement of the
net (5) with equal pitch both in the upper and lower portion. It is quite clear and
obvious that in an insect screen realized according to the present invention, on the
basis of the position of the bar (4) chosen by the final user, it is possible to obtain
a configuration of closed insect screen, a configuration of open insect screen but
also any intermediate position of the net, and so, of the bar between the closed and
open configuration.
[0020] Figure 13 shows an alternative equally advantageous embodiment of the present invention.
Despite all the technical features of the insect screen described so far in the preferred
embodiment according to figures 1 to 12, the unique variant of this alternative embodiment
is in the inner structure of the box (2) which is provided with a couple of inner
hollow seats (221, 222) configured to allow the respective free end of the upper transmission
chain (6') and lower one (6) to slide in two separate seats, respectively a first
seat (221) for the upper chain (6') and a second seat (222) for the lower chain (6).
[0021] Moreover, another embodiment of the insect screen is the one in which it is provided
the application of an automatic movement of electric type to generate the movement
of the net of the insect screen, as it is shown schematically in figure 15. It results
particularly effective in fact to apply an electric motor configured to be keyed directly
to the upper gear wheel (9) of the insect screen. In particular, as it is shown in
figure 15, the rotation shaft (11) of the electric motor (12) has a complementary
shape to the one of the axial recess (93) obtained on the head of the gear wheel (9)
so that it is put in rotation. Advantageously, the movement of the upper gear wheel
(9) actuated by the electric motor (12) is equally transferred to the lower gear wheel
owing to the provision of the rigid coupling in coaxial direction of the couple of
upper and lower gear wheels (9) and the cylindrical tube (10) interposed therebetween.
In this way, it is possible to realize an automized movement of the insect screen
which is very smooth and without waving between the upper portion and the lower one.
[0022] Obviously, the insect screen with the just described technical measures provides
the expert in the field with information to be able to realize at least an example
embodiment of the invention, with particular attention to the net movement mechanism
which can be clearly replaced by other equivalent systems. The protection scope of
the present invention comprises all the technical applicative modifications of the
described elements, as referred in the claims and by the respective technical-legal
equivalents.
1. Lateral sliding roller insect screen (1) comprising:
a side box (2) arranged vertically, configured to enclose coaxially therein moving
means (9, 10) of the net (5) of the insect screen (1) ; a vertical handle-bar (4)
configured to enclose coaxially therein a winding roller (7) for the net (5) and to
slide in horizontal direction forwards and rearwards to the box (2); upper and lower
closing means (3) of the box (2) and upper and lower closing means (8) of the handle-bar
(4); a screening net (5) interposed between said box (2) and said bar (4), said net
(5) being fastened to an end to the box (2) and to the other one to said winding roller
(7); a couple of guide means (6, 6'), respectively lower (6) and upper (6'), for the
net (5), said guide means (6, 6') being fastened to an end to said closing means (8)
of the handle-bar (4) and having the opposite end configured to be able to slide inside
the box (2);
said insect screen (1) being characterized in that
- said moving means (9, 10) are interposed between said upper and lower closing means
(3) of the box (2) ;
- said moving means of the net comprise a couple of gear wheels (9) configured to
be coaxially rigidly coupled to an innerly hollow cylindrical element (10) interposed
between said couple of gear wheels (9) inside a hollow seat (21) of the box (2), so
that the upper gear wheel can interact with said upper guide means and the lower gear
wheel can interact with said lower guide means,
- said guide means (6, 6') are configured to interact mutually with said moving means
(9, 10) so that upon an outer action on the handle-bar (4) the rotation of at least
a gear wheel (9) causes a displacement of said upper guide means (6') with equal pitch
as the one of said lower guide means (6) or vice versa.
2. Insect screen (1) according to claim 1, characterized in that said gear wheel (9) comprises a gear (91), said gear (91) being provided with a respective
shaft (92) with shaped portion (921) configured to be engaged with a respective complementary
shaped portion (922) obtained in the inner surface of said cylindrical element (10).
3. Insect screen (1) according to claim 1 and 2, characterized in that said shaped portion of the shaft (92) comprises at least a projecting profile (921)
in axial direction configured to be engaged with a respective recess (922) with complementary
shape to said grooved profile (921).
4. Insect screen (1) according to claims 1 to 3, characterized in that said couple of gear wheels (9) comprises also an axial recess (93) in longitudinal
direction passing through the main axis of the wheel (9), said recess (93) being shaped
outside so that it can be engaged with an outer transmission means.
5. Insect screen (1) according to claims 1 to 4, characterized in that said guide means are constituted by a couple of lower (6) and upper (6') transmission
chains, said chains being constituted respectively by a plurality of meshes (61) associated
to the lower chain (6) and a plurality of meshes (61') associated to the upper chain
(6'), said meshes (61, 61') being consecutively interconnected to each other and configured
so that a unique seat (62) is created to receive the lower and upper edge of the net
(5) and a plurality of seats (63) configured to be engaged with said gear (91) of
the gear wheel (9), once said plurality of meshes (61, 61') are connected to each
other.
6. Insect screen (1) according to claims 1 to 5, characterized in that said plurality of seats (63) is obtained laterally on the outer edge of the chain
(6, 6') facing the gear wheel (9).
7. Insect screen (1) according to claims 1 to 6, characterized in that said plurality of meshes (61, 61') are nearly "U" shaped and comprise a couple of
projections (611) and respective recesses configured to be engaged with respective
holed bosses (612), so that the projections (611) of a single mesh (61) can be engaged
with the respective holed bosses (612) of the immediate following mesh.
8. Insect screen (1) according to claims 1 to 7, characterized in that said plurality of meshes (61') associated to the upper chain (6') comprises also
a shaped opening (64) configured to define a seat for the sliding of the upper chain
(6) on a track (65) with shape section complementary to the seat defined as a whole
by the connection of all the openings (64), once all the meshes (61') are interconnected
to each other.
9. Insect screen (1) according to claims 1 to 8, characterized in that said free ends of the lower (6) and upper transmission chains (6) are configured
to slide coaxially inside a seat (22) of the box (2) at the seat (21) of the cylindrical
tube (10) interposed between the gear wheels (9).
10. Insect screen (1) according to claims 1 to 8, characterized in that said free end of the lower (6) and upper transmission chain (6') is configured to
slide coaxially inside a first seat (221) for the upper chain (6') and a second seat
(222) for the lower chain (6) respectively.
11. Insect screen (1) according to one of the preceding claims, configured to be electrically
moved by means of a coupling of the rotation shaft (11) of an electric motor (12)
outside the insect screen (1) and said axial recess (93) obtained on the head of the
gear wheel (9).