[0001] The present disclosure generally relates to electric power distribution, and more
particularly to a switching device for opening and closing a circuit between a first
electrical terminal and a second electrical terminal in electric power distribution.
[0002] A switching device (also commonly known as switchgear) is an apparatus used for controlling,
regulating, switching on and off the electrical circuit in electrical power distribution.
In electrical power distribution, the switching device is directly linked to the supply
system. The switching device is typically placed in both the high and low voltage
side of the power transformer, and is used for de-energizing the equipment for testing
and maintenance and for clearing the fault. For instance, when the fault occurs in
the power system, heavy current flow through equipment due to which there is a risk
that the equipment may get damaged, and the service also get interrupted. Therefore,
in order to protect the lines, generators, transformers and other electrical equipment
from damage, automatic protective devices or switchgear devices are required.
[0003] The switching device needs to have high dielectric strength to withstand high voltages.
In the case of switching device, and even other devices such as transformer (s), power
line (s) (especially high-voltage electrical power transmission line (s)), busbar
(s), circuit breaker, circuit breaker, switch disconnector, earthing switch, (Switching)
contactor (s), waveguides, etc., and where large electrical voltages (from about 1
kV and greater) and / or strong electric fields may occur, typically a gas or gas
mixture for electrical insulation of the electrical active (i.e. exposed to electrical
or a strong electric field exposed) parts is utilized. Gas insulation offers significantly
improved dielectric strength compared to air. In the switching device, the electrical
contacts are sealed inside a tank with pressurized insulating gas. The sealed-tank
design also eliminates the need for contactor maintenance. Separately installed switch
disconnectors with inert gas insulation are known.
[0004] A particular type of switching device is a vacuum circuit interrupter apparatus which
includes separable main contacts disposed in an insulated housing. Generally, one
of the contacts is fixed relative to both the housing and to an external electrical
conductor which is interconnected with the circuit to be controlled by the vacuum
circuit interrupter. The other main contact is movable and usually comprises a cylindrical
stem having the contact at one end thereof enclosed in a vacuum chamber and driving
mechanism at the other end thereof external to the vacuum chamber. Often the electrical
interconnection between the circuit to be protected by the circuit interrupter and
the movable contact is made on the cylindrical stem. Conventionally, a flexible connector
is used for connecting the movable contact to the fixed contact. Typically, the flexible
connector is a stack of flexible sheets of a conducting material and is constructed
such that it can accommodate the movement of the movable contact. For example, the
flexible connector is made from multiple copper foils of 0.1mm thickness, which are
brazed together to achieve the desired shape and thickness. The flexibility of the
flexible connector ensures that there is always a contact between the movable contact
and the stationary contact. The two ends of the flexible connector are typically bolted
to the stationary contact and the movable contact using bolts.
[0005] U.S. Patent No. 6,310,310 discloses a high voltage electric switch which includes an insulated housing with
an opening therethrough and an interior surface. The housing has an upper open end
and a lower open end. A conductive upper terminal pad has a downwardly extending bar,
wherein the upper terminal pad encloses the upper open end. A vacuum interrupter has
a stationary stem that is electrically connected to the bar, and a moving stem extending
in a direction opposite the stationary stem. A dielectric material is permanently
bonded to at least a portion of the vacuum interrupter and substantially fills any
voids between the vacuum interrupter and the interior surface. The dielectric material
and the vacuum interrupter are selectively removable from the housing when the upper
terminal pad is removed. A moving end assembly is connected to the moving stem and
includes a highly conductive outer sleeve which receives a high strength inner sleeve
having a cross-hole therethrough. A flexible shunt assembly is connected to the outer
sleeve with a conductive lower terminal pad substantially enclosing the lower open
end. The lower terminal pad has an opening therethrough to allow access to the flexible
shunt connected to the lower terminal pad. A pull rod axially extends through the
lower terminal pad opening, wherein the pull rod is connected to a pin with a cross-pin
slot. The pin is connected to the inner sleeve by a cross-pin received through the
cross-hole and the cross-pin slot. An over-travel spring received within the inner
sleeve and biasing the slotted pin attached to the pull rod. Axial movement of the
pull rod axially moves the moving stem to connect or disconnect with the stationary
stem within the vacuum interrupter.
[0006] U.S. Patent No. 5,530,216 A discloses a flexible connector for a circuit breaker. The flexible connector preferably,
comprises a plurality of flexible sheets arranged in a stack. The stack defines an
opening having an edge including at least one tab extending inwardly from the edge
of the opening. The tabs are adapted to bend so that they make a secure interference
fit with a movable contact so that current can flow directly from the movable contact
into the flexible connector. A circuit interrupter system is also disclosed.
[0008] The gas most commonly used as a switchgear insulating medium is Sulfur Hexafluoride
(SF6). SF6 offers very good insulating properties (dielectric strength about 2.7 times
better than air) as well as very good extinguishing properties (no conductive decomposition
products). In addition, SF6 encapsulated systems provide a very high level of reliability,
personal protection (SF6 is chemically very stable) and lifetime (up to 30 years)
and require only a very low level of maintenance. However, SF6 has a relatively high
global warming potential (GWP) considered with respect to CO2. Due to its high global
warming potential SF6 was included in the list of gases according to the Kyoto Protocol
of 1997, whose entry into the atmosphere is to be limited. As per EU guidelines for
clean air switchgear, some manufacturers have started to build a portfolio in medium
voltage switchgear to shift from SF6 gas insulated switchgear to clean air solution.
As there is change in insulating medium, the dielectric properties also change accordingly.
[0009] Conventionally, the flexible connection used for connecting the movable contact to
the stationary contact includes multiple copper strips, and is bolted at both their
ends. Such flexible connection typically has sharp edges, thus there is a possibility
of dielectric flashovers due to change in insulating medium. Moreover, the need to
bolt the flexible connection, especially at the top end requires access space which
needs to be incorporated into the design of the switching device.
[0010] Hence, there is a need to develop an improved arrangement for switching device which
can safely work within the limitations of dielectric strength of new type of insulating
gases being employed, and can be easily assembled therefor.
[0011] One object of the invention is to provide a switching device for electric power distribution
which can work with clean air insulating medium, such as SF
6 free gases, like mixture of carbon dioxide gas and nitrogen gas.
[0012] The object of the present disclosure is achieved by a switching device according
to claim 1.
[0013] In an embodiment, the rigid conductive member has one or more multi-laminated contacts
arranged proximal to the second end thereof. The stationary contact is in electrical
connection for current transfer with the one or more multi-laminated contacts when
the movable contact is in the first position. In one example, the rigid conductive
member has two number of multi-laminated contacts. The one or more multi-laminated
contacts ensures proper contact between the rigid conductive member and the stationary
contact for current transfer.
[0014] In an embodiment, the rigid conductive member has one or more grooves formed therein,
to support the one or more multi-laminated contacts therein. The one or more grooves
are dimensioned to provide a space to accommodate the one or more multi-laminated
contacts while keeping a corresponding wall or surface smooth for proper reciprocating
movement thereof.
[0015] In an embodiment, the rigid conductive member is fixed to the movable contact proximal
to the first end thereof by means of fasteners. Such arrangement allows for an easy
assembly to provide that the rigid conductive member can reciprocate along with the
movable contact to engage and disengage in electrical connection with the stationary
contact.
[0016] In an embodiment, the movable contact is a vacuum interrupter unit. The rigid conductive
member is fixed to a stem of the vacuum interrupter unit. The rigid conductive member
effectively replaces the flexible connector of the prior-art design, and is constructed
such that it can accommodate the reciprocating movement of the movable contact.
[0017] In an embodiment, the stem of the vacuum interrupter unit and the rigid conductive
member are enclosed in a casing. The casing is provided with a slot to accommodate
a protrusion from the stem of the vacuum interrupter unit and thereby restrict reciprocating
movement thereof. Such arrangement ensures that the movement of the rigid conductive
member is restricted up to the stationary contact within the enclosure.
[0018] In an embodiment, the rigid conductive member has a hollow cylindrical shape. The
hollow cylindrical shape makes the rigid conductive member light in weight and allows
for sliding of the rigid conductive member over the stem of the vacuum interrupter
unit and bolted thereto with ease, thus also making it possible to automate the assembly
process for the switching device.
[0019] In an embodiment, the rigid conductive member is formed of a material comprising
at least copper. The use of copper material for the rigid conductive member provides
sufficient conductivity required for current transfer between the movable contact
and the stationary contact.
[0020] In an embodiment, the actuating arrangement comprises a rotary to linear conversion
mechanism. In particular, the actuating arrangement comprises a slider-crank mechanism.
Herein, the actuating arrangement is connected to a rotating shaft extending from
outside into the enclosure to provide input rotations to be converted into reciprocating
linear movement of the movable contact inside the enclosure.
[0021] SF6 having a relatively high global warming potential, thus the SF6 free gas would
help reducing global warming effect of present switching device.
[0022] In an embodiment, the insulating gas comprises carbon dioxide gas and nitrogen gas.
That is, the insulating gas is a mixture of carbon dioxide gas and nitrogen gas. Such
insulating gas has good dielectric properties, and while being SF6 free gas have low
global warming potential.
[0023] A more complete appreciation of the present disclosure and many of the attendant
aspects thereof will be readily obtained as the same becomes better understood by
reference to the following description when considered in connection with the accompanying
drawings:
- FIG 1
- is a diagrammatic planar front view representation of a switching device, in accordance
with an embodiment of the present invention;
- FIG 2
- is a diagrammatic planar front view representation of a circuit breaker compartment
of the switching device of FIG 1, in accordance with an embodiment of the present
invention;
- FIG 3
- is a diagrammatic planar top view representation of the circuit breaker compartment,
in accordance with an embodiment of the present invention;
- FIG 4
- is a diagrammatic planar side view representation of the circuit breaker compartment,
in accordance with an embodiment of the present invention;
- FIG 5
- is a diagrammatic perspective representation of the circuit breaker compartment with
a section of an enclosure thereof removed for depicting components arranged therein,
in accordance with an embodiment of the present invention;
- FIG 6
- is a diagrammatic perspective representation of a vacuum interrupter unit of the switching
device along with a rigid conductive member fixed therewith, in accordance with an
embodiment of the present invention;
- FIG 7
- is a diagrammatic exploded representation depicting the assembly of the vacuum interrupter
unit with the rigid conductive member of the switching device, in accordance with
an embodiment of the present invention; and
- FIG 8
- is a diagrammatic perspective representation of the rigid conductive member, in accordance
with an embodiment of the present invention.
[0024] Various embodiments are described with reference to the drawings, wherein like reference
numerals are used to refer the drawings, wherein like reference numerals are used
to refer to like elements throughout. In the following description, for the purpose
of explanation, numerous specific details are set forth in order to provide thorough
understanding of one or more embodiments. It may be evident that such embodiments
may be practiced without these specific details.
[0025] In the following description, for the purposes of explanation, numerous specific
details are set forth in order to provide a thorough understanding of the embodiments
of the invention. It is apparent, however, to one skilled in the art that the embodiments
of the invention may be practiced without these specific details or with an equivalent
arrangement. In other instances, well-known structures and devices are shown in block
diagram form in order to avoid unnecessarily obscuring the embodiments of the invention.
[0026] Example embodiments of a switching device described herein is a vacuum switch which
may be included in a medium voltage switchgear unit. Such vacuum switch can be used
in several different applications. The switching device may be used for capacitor
switching or for sectionalizing a line or system of switches. The switching device
may also be molded into a "load break" elbow connector to interrupt currents of medium
voltage distribution systems. Examples of the switching device as per the embodiments
of the present disclosure has been fully described with reference to FIG 1 through
FIG 8 herein.
[0027] FIG 1 is a diagrammatic representations of an exemplary switching device 100, in
accordance with one or more embodiments of the present disclosure. In the present
illustration, the depicted switching device 100 is a medium voltage switchgear; however,
for the purposes of the present disclosure, the switching device 100 may be any type
of switchgear as known in the art. In the present embodiments, the switching device
100 may be implemented as a gas-insulated switchgear, a vacuum interrupter or an air-break
disconnector. The switching device 100 may be connected to a generator or to a consumer
line, in which the generator or the consumer line is disconnectable from or connectable
to the energy line by means of the switching device 100, as per the embodiments of
the present disclosure.
[0028] As illustrated, the switching device 100 includes an enclosure 102. The enclosure
102 is generally hollow and may have any suitable shape based on the design and configuration
of the switching device. Herein, the enclosure 102 is typically grounded during operation,
i.e. electrically connected to earth. Advantageously, the enclosure 102 is made of
a suitable electrically conductive material, e.g. aluminum, such as cast aluminum.
Casting, or molding, an aluminum enclosure is a non-expensive procedure. However,
the enclosure 102 can also be made of copper, zinc or any other suitable electrically
conductive material. Advantageously, the enclosure 102 may be strategically plated
with nickel or silver at certain locations, e.g. at electric connection areas.
[0029] In the switching device 100, the enclosure 102 is filled with insulating gas. In
the present embodiments, the insulating gas is sulfur hexafluoride (SF
6) free gas. In a particular embodiment, the insulating gas comprises carbon dioxide
gas and nitrogen gas, i.e. the insulating gas is a mixture of carbon dioxide gas and
nitrogen gas. In one example, the insulating gas may have carbon dioxide gas and nitrogen
gas in a ratio of 20:80. In another example, the insulating gas may have carbon dioxide
gas and nitrogen gas in a ratio of 40:60. It may be appreciated that the given ratios
are exemplary only and shall not be construed as limiting to the present disclosure
in any manner. Alternatively, as a gaseous insulating medium, various insulating gases,
in particular hydrofluoroolefins, perfluoroketones, perfluoronitriles, hydrofluoroxiranes,
perfluoroxiranes, hydrofluoroethers, perfluoroether, or a mixture of said gases may
be utilized. These are media which, at the operating temperature of the high or medium-voltage
arrangements, are generally gaseous, or liquid and gaseous with a gaseous fraction
having a high dielectric strength. It may be understood that in order to accommodate
the insulating gas, the enclosure 102 is sealed and in turn may preferably be made
of a material which is gas-impermeable, such as glass, polymers or resins.
[0030] According to the invention, a filler material (not shown) surrounds the enclosure
102 filled with the gaseous insulating medium, with the filler material having a higher
specific permittivity as compared to the enclosure 102 filled with the gaseous insulating
medium. This relationship reduces dielectric requirements for the insulating gas,
because the electric field is increased in areas of low electrical permittivity over
areas of high dielectric permittivity. The filler material may be a liquid dielectric,
a solid dielectric, but also supercritical fluids, suspensions, in particular colloids
or other mixed-phase substances. A liquid fluid may in particular be an oil based
on fluorinated hydrocarbons or a silicone oil. A solid fluid may be a polymer or a
resin. In principle, the filler material may also be a gas which has a higher dielectric
strength than the gaseous insulating medium in the hollow enclosure 102.
[0031] In some implementations, an outer shape, or an outer geometry, of the enclosure 102
is smooth to distribute the electric field generated by the current through the switching
device 100. The outer surface of the enclosure 102 is designed to be smooth to distribute
the electric field generated by the current through the switching device 100. The
outer surface of the enclosure 102 is smooth in that the enclosure 102 does not have
an angular outer shape and is without roughness. That is, the outer surface of the
enclosure 102 is smooth in that the outer surface has no roughness, sharp projections
or sharp indentations.
[0032] FIGS 2-4 are diagrammatic representations of a circuit breaker compartment 104 of
the switching device 100, in accordance with one or more embodiments of the present
disclosure. It may be understood that the enclosure 102 is divided into multiple compartments.
In particular, the enclosure 102 comprises an electrical conductor compartment, a
disconnector compartment and a circuit breaker compartment (such as, the circuit breaker
compartment 104). It may be appreciated that the circuit breaker compartment 104 forms
a part or a section of the enclosure 102 of the switching device 100. Hereinafter,
the various components and assemblies of the circuit breaker compartment 104 have
been described generally being part of the switching device 100 without any limitations.
[0033] As illustrated, the switching device 100, or in particular the circuit breaker compartment
104, has a top opening 106 and a side opening 108. It may be understood by a person
skilled in the art that the disconnector compartment (as may be seen from FIG 1) is
mounted on top of the circuit breaker compartment 104 and is accessible via the top
opening 106. The top opening 106 and the side opening 108 may have circular grooves
that receive O-rings to preclude entry of moisture into the enclosure 102. Generally,
the circuit breaker compartment 104 receives a first electrical terminal (not shown)
and a second electrical terminal (not shown) of the switching device 100. Typically,
the first electrical terminal is received generally at a top region of the circuit
breaker compartment 104, i.e. near the top opening 106; and the second electrical
terminal is received generally at a bottom region of the circuit breaker compartment
104. It may be appreciated that the first electrical terminal and the second electrical
terminal may each include multiple electrical lines based on the design and configuration
(e.g., multi-phase configuration) of the switching device 100. In some examples, the
first electrical terminal and the second electrical terminal may be busbars, but can
also be in the form of any other electrical conductor without any limitations. In
particular, the first electrical terminal and the second electrical terminal may include
a number of electrical bushings (not shown) penetrating into the circuit breaker compartment
104, one for each phase of a plural phase system. The bushings may be brazed in end
covers. On the outside of the enclosure 102, the first electrical terminal and the
second electrical terminal are connected to cables (not shown) which either connect
the switching device 100 to a load or to a medium or high voltage power distribution
line. The first electrical terminal and the second electrical terminal may each engage
a fitting (not shown) to join the power cables of the power distribution line.
[0034] Referring now to FIG 5, illustrated is a diagrammatic representation of the circuit
breaker compartment 104 with a section of the enclosure 102 removed for depicting
components arranged therein, in accordance with one or more embodiments of the present
disclosure. In the present illustrations, the switching device 100 is depicted to
be disposed in its closed circuit configuration. The circuit breaker compartment 104
encloses an arrangement for opening and closing a circuit between the first electrical
terminal and the second electrical terminal of the switching device 100. The circuit
breaker compartment 104 includes a stationary contact (generally referred by numeral
110) disposed in the enclosure 102. Further, the circuit breaker compartment 104 includes
a movable contact (generally referred by numeral 112) arranged inside the enclosure
102. Typically, as illustrated, the stationary contact 110 is located at the top region
of the circuit breaker compartment 104, and the movable contact 112 is located at
the bottom region of the circuit breaker compartment 104. Specifically, the stationary
contact 110 is disposed on a terminal end of the first electrical terminal and the
moveable contact 112 is mounted on a contact support (generally referred by the numeral
114) associated with the second electrical terminal, of the switching device 100.
In one example, the stationary contact 110 and the movable contact 112 may have contact
points formed from copper-impregnated tungsten. Herein, the stationary contact 110
is disposed in electrical connection with the first electrical terminal and the movable
contact 112 is disposed in electrical connection with the second electrical terminal;
such that when the stationary contact 110 and the movable contact 112 are in contact
with each other, the circuit between the first electrical terminal and the second
electrical terminal is disposed in closed configuration, and when the stationary contact
110 and the movable contact 112 are not in contact with each other, the circuit between
the first electrical terminal and the second electrical terminal is disposed in open
configuration.
[0035] In the present embodiments, the movable contact 112 is a vacuum interrupter unit;
the two terms being interchangeably used and the vacuum interrupter unit being also
referred by the numeral 112 hereinafter. The vacuum interrupter unit 112 has a generally
cylindrical shape and has ribbed sections on its outer surface. The term "generally
cylindrical" is used to mean that a housing of the vacuum interrupter unit 112 is
substantially cylindrical but not necessarily of circular cross-section. Other less
preferred cross-sections may be employed, if desired. The vacuum interrupter unit
112 is aligned substantially coaxially to a central axis of the enclosure 102. As
a result, the vacuum interrupter unit 112 and the enclosure 102 are arranged substantially
coaxially with respect to one another in the circuit breaker compartment 104. As illustrated,
the vacuum interrupter unit 112 includes a stem 116 of circular cross-section. The
stem 116 may generally be extending in upward direction towards the stationary contact
110 disposed in the top region of the enclosure 102. Again, herein, the stem 116 has
a generally cylindrical shape.
[0036] According to embodiments of the present disclosure, the switching device 100 includes
a rigid conductive member 118. FIG 8 is a diagrammatic perspective representation
of the rigid conductive member 118, in accordance with an embodiment of the present
invention. The rigid conductive member 118 has a first end 118a and a second end 118b.
As illustrated, the rigid conductive member 118 has a hollow cylindrical shape. It
may be appreciated that the illustrated shape for the rigid conductive member 118
is exemplary only and shall not be construed as limiting to the present disclosure
in any manner. In the present embodiments, the rigid conductive member 118 is fixedly
connected to the vacuum interrupter unit 112. FIG 6 is a diagrammatic perspective
representation of the vacuum interrupter unit 112 along with the rigid conductive
member 118 fixed therewith, in accordance with an embodiment of the present disclosure.
Further, FIG 7 is a diagrammatic exploded representation depicting the assembly of
the vacuum interrupter unit 112 with the rigid conductive member 118, in accordance
with an embodiment of the present invention. Referring again to FIGS 5-8 in combination,
as illustrated, the rigid conductive member 118 is fixedly connected to the vacuum
interrupter unit 112 at the first end 118a thereof. Generally, the cross-sectional
shape of the rigid conductive member 118 is designed to be complementary to the shape
of the stem 116 of the vacuum interrupter unit 112, such that the rigid conductive
member 118 can slidably be received onto the stem 116 of the vacuum interrupter unit
112. Further, the rigid conductive member 118 is bolted to the stem 116 of the vacuum
interrupter unit 112 by means of fasteners (such as, fasteners 120 as shown best in
FIG 7).
[0037] In the switching device 100, the vacuum interrupter unit 112 is adapted to move linearly
inside the enclosure 102. As illustrated in FIG 5, the switching device 100 includes
an actuating arrangement 124 configured to reciprocate the vacuum interrupter unit
112 to move linearly inside the enclosure 102 to be disposed between a first position
and a second position. In one or more embodiments, the actuating arrangement 124 includes
a rotary to linear conversion mechanism. Specifically, the actuating arrangement 124
includes a slider-crank mechanism. Herein, the actuating arrangement 124 is connected
to a rotating shaft 124a extending from outside into the enclosure 102 to provide
input rotations to be converted into reciprocating linear movement of the vacuum interrupter
unit 112 inside the enclosure 102. Such actuating arrangement 124 may be contemplated
from the associated drawings by a person skilled in the art and thus has not been
described in detail herein for the brevity of the present disclosure.
[0038] In the present embodiments, with the rigid conductive member 118 being fixed to the
vacuum interrupter unit 112, the rigid conductive member 118 is adapted to move linearly
inside the enclosure 102. With its linear movement, the rigid conductive member 118
is adapted to engage in electrical connection with the stationary contact 110 at the
second end 118bthereof when the movable contact 112 (i.e. vacuum interrupter unit
112) is in the first position to dispose the switching device 100 in a closed circuit
configuration and is out of engagement with the stationary contact 110 when the movable
contact 112 (i.e. vacuum interrupter unit 112) is in the second position to dispose
the switching device 100 in an open circuit configuration. It may be understood that
the stationary contact 110 is also cylindrical with cross-sectional diameter being
slightly smaller than an inner diameter of the hollow cylindrical rigid conductive
member 118, so as to allow the rigid conductive member 118 to slide thereover and
being disposed in electrical connection therewith, when the movable contact 112 (i.e.
vacuum interrupter unit 112) is in the first position to dispose the switching device
100 in the closed circuit configuration.
[0039] For the purposes of the present disclosure, the rigid conductive member 118 is formed
of copper material. Generally, the rigid conductive member 118 may be formed of any
suitable conductive material with high current transfer characteristics known in the
art without any limitations. Further, the rigid conductive member 118 has one or more
multi-laminated contacts 126 (as shown in FIGS 5 and 6, not shown in FIG 8 for clarity
purposes) formed proximal to the second end 118b thereof. The multi-laminated contacts
126 may include a bunch or stack of flexible connectors which may help the engagement
between the rigid conductive member 118 and the stationary contact 110. Herein, the
stationary contact 110 is in electrical connection for current transfer with the one
or more multi-laminated contacts 126 when the movable contact 112 (i.e. vacuum interrupter
unit 112) is in the first position, to dispose the switching device 100 in the closed
circuit configuration. As may be seen from FIG 8, the rigid conductive member 118
has one or more grooves 128 formed therein, to support the one or more multi-laminated
contacts 126 therein. It may be appreciated that the grooves 128 may be bored into
inner surface of the hollow cylindrical rigid conductive member 118, and the multi-laminated
contacts 126, which are generally annular in shape, are arranged or seated into the
formed grooves 128. The multi-laminated contacts 126 acts as current transfer points
and can withstand and transfer high currents. It can be appreciated, therefore, that
significant amounts of electrical current may be channeled from the movable contact
112 to the stationary contact 110 by the rigid conductive member 118.
[0040] In the illustrated examples, the rigid conductive member 118 is shown to have two
number of grooves 128 formed therein, with two number of complementary multi-laminated
contacts 126. Although two number of complementary multi-laminated contacts 126 are
utilized for the illustrated embodiments, it may be appreciated that more or less
number of multi-laminated contacts 126 may be utilized based on the current transfer
requirements, without departing from the scope and the spirit of the present disclosure.
In one example, the rigid conductive member 118 is about twelve inches in length and
four inches in width, so as to ensure contact thereof with (i.e. sliding thereof over)
the stationary contact 110 for engagement therewith as required.
[0041] Also, as illustrated in FIG 6, the stem 116 of the vacuum interrupter unit 112 and
the rigid conductive member 118 are enclosed in a casing 122. The casing 122 may help
with heat conduction, to remove heat from inside of the circuit breaker compartment
104 to the ambient atmosphere. In one example, the casing 122 may be made of metal,
preferably stainless steel. In other examples, the casing 122 may be made of ceramic
insulators, such as ceramic insulators made of aluminum oxide (Al
2O
3). As illustrated, the casing 122 is a provided with a slot 130 to accommodate a protrusion
132 from the stem 116 of the vacuum interrupter unit 112. Such configuration restricts
reciprocating movement of the vacuum interrupter unit 112, or specifically the rigid
conductive member 118, and ensures that the second end 118b of the rigid conductive
member 118 move linearly upward only up to required distance for establishing contact
with the stationary contact 110 and not beyond thereof so as to avoid any damage thereto,
in spite of any extra linear movement provided by the actuating arrangement 124, if
any.
[0042] The switching device 100 of the present disclosure replaces the flexible connector
as used for engagement of the movable contact with stationary contact in the prior-art
with the rigid conductive member 118 as disclosed herein. The use of rigid conductive
member 118 reduces the possibility of dielectric flashovers at the stationary (disconnector)
contact due to change in insulating medium like the presently used mixture of carbon
dioxide gas (CO2) and nitrogen gas (N2), instead of SF6, while still achieving dielectric
test values similar to SF6 products for, for example, 36kv rating of the electrical
switchgear. The present switching device 100 is capable of transferring high current
in compact space using the same kinematics currently employed. The disclosed design
of the present switching device 100 provides that the rigid conductive member 118
can be pushed to fit inside the stem 116 of the vacuum interrupter unit 112 with ease
and further there is no need of bolting the rigid conductive member 118 to the stationary
(disconnector) contact 110 at the second end 118b thereof. Such configuration allows
to automate the process of assembly of the components inside the circuit breaker compartment
104, therefore providing a possible reduction in assembling costs and simplifying
the manufacturing process. It is to be noted that with the introduction of the rigid
conductive member 118, the overall dimensions of the circuit breaker compartment 104
remain the same, thus no significant change in product footprint size and manufacturing
process.
1. A switching device (100) for opening and closing a circuit between a first electrical
terminal and a second electrical terminal, the switching device (100) comprising:
- an enclosure (102) filled with an insulating gas; and
- a stationary contact (110) disposed in the enclosure (102), in electrical connection
with the first electrical terminal;
- a movable contact (112) arranged inside the enclosure (102), in electrical connection
with the second electrical terminal;
- an actuating arrangement (124) configured to reciprocate the movable contact (110)
to move linearly inside the enclosure (102) to be disposed between a first position
and a second position; and
- a rigid conductive member (118) having a first end (118a) and a second end (118b),
wherein the rigid conductive member (118) is fixedly connected to the movable contact
(112) at the first end (118a) thereof to reciprocate therewith;
wherein the rigid conductive member (118) is adapted to engage in electrical connection
with the stationary contact (110) at the second end (118b) thereof when the movable
contact (112) is in the first position to dispose the switching device (100) in a
closed circuit configuration,
wherein the rigid conductive member (118) is adapted to be out of engagement with
the stationary contact (110) when the movable contact (112) is in the second position
to dispose the switching device (100) in an open circuit configuration,
characterized in that the insulating gas is Sulfur hexafluoride (SF6) free gas, and wherein a filler material surrounding the enclosure (102) has a higher
specific permittivity as compared to the enclosure (102) with insulating gas.
2. The switching device (100) as claimed in claim 1, characterized in that the rigid conductive member (118) has one or more multi-laminated contacts (126)
formed proximal to the second end (118b) thereof, wherein the stationary contact (110)
is in electrical connection, for current transfer, with the one or more multi-laminated
contacts (126) when the movable contact (112) is in the first position.
3. The switching device (100) as claimed in claim 2, characterized in that the rigid conductive member (118) has one or more grooves (128) formed therein, to
support the one or more multi-laminated contacts (126) therein.
4. The switching device (100) as claimed in any one of the claims 1 to 3, characterized in that the rigid conductive member (118) is fixed to the movable contact (112) by means
of fasteners (120) .
5. The switching device (100) as claimed in any one of the claims 1 to 4, characterized in that the movable contact (112) is a vacuum interrupter unit (112), wherein the rigid conductive
member (118) is fixed to a stem (116) of the vacuum interrupter unit (112).
6. The switching device (100) as claimed in claim 5, characterized in that the stem (116) of the vacuum interrupter unit (112) and the rigid conductive member
(118) are enclosed in a casing (122), wherein the casing (122) is provided with a
slot (130) to accommodate a protrusion (132) from the stem (116) of the vacuum interrupter
unit (112) and thereby restrict reciprocating movement thereof.
7. The switching device (100) as claimed in claim 1, characterized in that the rigid conductive member (118) has a hollow cylindrical shape.
8. The switching device (100) as claimed in claim 1, characterized in that the rigid conductive member (118) is formed of a material comprising at least copper.
9. The switching device (100) as claimed in claim 1, characterized in that the actuating arrangement (124) comprises a rotary to linear conversion mechanism.
10. The switching device (100) as claimed in claim 1, characterized in that the actuating arrangement (124) comprises a slider-crank mechanism.
11. The switching device (100) as claimed in any one of the claims 1 to 10, characterized in that the insulating gas comprises carbon dioxide gas and nitrogen gas.
1. Schaltvorrichtung (100) zum Öffnen und Schließen eines Stromkreises zwischen einem
ersten elektrischen Anschluss und einem zweiten elektrischen Anschluss, wobei die
Schaltvorrichtung (100) Folgendes umfasst:
- ein mit einem Isoliergas befülltes Gehäuse (102); und
- einen in dem Gehäuse (102) positionierten Festkontakt (110) in elektrischer Verbindung
mit dem ersten elektrischen Anschluss;
- einen innerhalb des Gehäuses (102) angeordneten beweglichen Kontakt (112) in elektrischer
Verbindung mit dem zweiten elektrischen Anschluss;
- eine Betätigungsanordnung (124), die konfiguriert ist, um den beweglichen Kontakt
(110) hin- und herzubewegen, damit er sich innerhalb des Gehäuses (102) linear bewegt,
um zwischen einer ersten Stellung und einer zweiten Stellung positioniert zu werden;
und
- ein starres leitendes Bauelement (118) mit einem ersten Ende (118a) und einem zweiten
Ende (118b), wobei das starre leitende Bauelement (118) mit dem beweglichen Kontakt
(112) am ersten Ende (118a) davon fest verbunden ist, um sich mit diesem hin- und
herzubewegen;
wobei das starre leitende Bauelement (118) dazu ausgelegt ist, mit dem Festkontakt
(110) am zweiten Ende (118b) davon in elektrischer Verbindung in Eingriff zu gelangen,
wenn der bewegliche Kontakt (112) in der ersten Stellung ist, um die Schaltvorrichtung
(100) in einer geschlossenen Stromkreiskonfiguration zu positionieren,
wobei das starre leitende Bauelement (118) dazu ausgelegt ist, mit dem Festkontakt
(110) nicht in Eingriff zu sein, wenn der bewegliche Kontakt (112) in der zweiten
Stellung ist, um die Schaltvorrichtung (100) in einer offenen Stromkreiskonfiguration
zu positionieren,
dadurch gekennzeichnet, dass das Isoliergas Schwefelhexafluorid(SF6)-freies Gas ist, und
wobei ein das Gehäuse (102) umgebendes Füllmaterial eine höhere spezifische Permittivität
als das Gehäuse (102) mit Isoliergas aufweist.
2. Schaltvorrichtung (100) nach Anspruch 1,
dadurch gekennzeichnet, dass das starre leitende Bauelement (118) einen oder mehrere nahe bei dem zweiten Ende
(118b) davon gebildete Mehrschichtkontakte (126) aufweist, wobei der Festkontakt (110)
zur Stromübertragung mit dem einen oder den mehreren Mehrschichtkontakten (126) in
elektrischer Verbindung ist, wenn der bewegliche Kontakt (112) in der ersten Stellung
ist.
3. Schaltvorrichtung (100) nach Anspruch 2,
dadurch gekennzeichnet, dass das starre leitende Bauelement (118) eine oder mehrere darin gebildete Nuten (128)
aufweist, um den einen oder die mehreren Mehrschichtkontakte (126) darin zu halten.
4. Schaltvorrichtung (100) nach einem der Ansprüche 1 bis 3, dadurch gekennzeichnet, dass das starre leitende Bauelement (118) mittels Befestigungsteilen (120) an dem beweglichen
Kontakt (112) befestigt ist.
5. Schaltvorrichtung (100) nach einem der Ansprüche 1 bis 4, dadurch gekennzeichnet, dass der bewegliche Kontakt (112) eine Vakuumschaltröhreneinheit (112) ist, wobei das
starre leitende Bauelement (118) an einem Fuß (116) der Vakuumschaltröhreneinheit
(112) befestigt ist.
6. Schaltvorrichtung (100) nach Anspruch 5,
dadurch gekennzeichnet, dass der Fuß (116) der Vakuumschaltröhreneinheit (112) und das starre leitende Bauelement
(118) in einem Gehäuse (122) eingeschlossen sind, wobei das Gehäuse (122) mit einem
Schlitz (130) versehen ist, um ein von dem Fuß (116) der Vakuumschaltröhreneinheit
(112) vorstehendes Teil (132) aufzunehmen und dadurch eine hin- und hergehende Bewegung
davon zu begrenzen.
7. Schaltvorrichtung (100) nach Anspruch 1,
dadurch gekennzeichnet, dass das starre leitende Bauelement (118) eine hohle Zylinderform aufweist.
8. Schaltvorrichtung (100) nach Anspruch 1,
dadurch gekennzeichnet, dass das starre leitende Bauelement (118) aus einem Material, das mindestens Kupfer umfasst,
gebildet ist.
9. Schaltvorrichtung (100) nach Anspruch 1,
dadurch gekennzeichnet, dass die Betätigungsanordnung (124) einen zur Umsetzung von Dreh- in Linearbewegungen
vorgesehenen Mechanismus umfasst.
10. Schaltvorrichtung (100) nach Anspruch 1,
dadurch gekennzeichnet, dass die Betätigungsanordnung (124) einen Schubkurbelmechanismus umfasst.
11. Schaltvorrichtung (100) nach einem der Ansprüche 1 bis 10, dadurch gekennzeichnet, dass das Isoliergas Kohlendioxidgas und Stickstoffgas umfasst.
1. Dispositif de commutation (100) pour ouvrir et fermer un circuit entre une première
borne électrique et une deuxième borne électrique, le dispositif de commutation (100)
comprenant :
- une enveloppe (102) remplie d'un gaz isolant ; et
- un contact fixe (110) placé dans l'enveloppe (102), en liaison électrique avec la
première borne électrique ;
- un contact mobile (112) agencé à l'intérieur de l'enveloppe (102), en liaison électrique
avec la deuxième borne électrique;
- un agencement d'actionnement (124) configuré pour faire aller et venir le contact
mobile (110) de façon à le déplacer linéairement à l'intérieur de l'enveloppe (102)
pour le placer entre une première position et une deuxième position ; et
- un organe conducteur rigide (118) pourvu d'une première extrémité (118a) et d'une
deuxième extrémité (118b), l'organe conducteur rigide (118) étant solidaire du contact
mobile (112) au niveau de sa première extrémité (118a) afin d'aller et venir avec
lui ;
l'organe conducteur rigide (118) étant adapté à s'engager en liaison électrique avec
le contact fixe (110) au niveau de sa deuxième extrémité (118b) lorsque le contact
mobile (112) occupe la première position afin de placer le dispositif de commutation
(100) dans une configuration de circuit fermé,
l'organe conducteur rigide (118) étant adapté à être désengagé du contact fixe (110)
lorsque le contact mobile (112) occupe la deuxième position afin de placer le dispositif
de commutation (100) dans une configuration de circuit ouvert,
caractérisé en ce que le gaz isolant est de l'hexafluorure de soufre (SF6) sous forme de gaz libre, et
une matière de remplissage entourant l'enveloppe (102) possédant une permittivité
spécifique plus élevée que celle de l'enveloppe (102) à gaz isolant.
2. Dispositif de commutation (100) selon la revendication 1, caractérisé en ce que l'organe conducteur rigide (118) est pourvu d'un ou de plusieurs contacts multi-stratifiés
(126) formés à proximité de sa deuxième extrémité (118b), le contact fixe (110) étant
en liaison électrique, pour le transfert de courant, avec les un ou plusieurs contacts
multi-stratifiés (126) lorsque le contact mobile (112) occupe la première position.
3. Dispositif de commutation (100) selon la revendication 2, caractérisé en ce que l'organe conducteur rigide (118) est pourvu d'une ou de plusieurs gorges (128) qui
y sont ménagées pour y supporter les un ou plusieurs contacts multi-stratifiés (126).
4. Dispositif de commutation (100) selon l'une quelconque des revendications 1 à 3, caractérisé en ce que l'organe conducteur rigide (118) est fixé au contact mobile (112) au moyen d'attaches
(120) .
5. Dispositif de commutation (100) selon l'une quelconque des revendications 1 à 4, caractérisé en ce que le contact mobile (112) est une unité ampoule à vide (112), l'organe conducteur rigide
(118) étant fixé à une queue (116) de l'unité ampoule à vide (112).
6. Dispositif de commutation (100) selon la revendication 5, caractérisé en ce que la queue (116) de l'unité ampoule à vide (112) et l'organe conducteur rigide (118)
sont enfermés dans une carcasse (122), la carcasse (122) étant dotée d'une fente (130)
pour accueillir une protubérance (132) de la queue (116) de l'unité ampoule à vide
(112) et en limiter ainsi le mouvement de va-et-vient.
7. Dispositif de commutation (100) selon la revendication 1, caractérisé en ce que l'organe conducteur rigide (118) est pourvu d'une forme cylindrique creuse.
8. Dispositif de commutation (100) selon la revendication 1, caractérisé en ce que l'organe conducteur rigide (118) est formé d'un matériau comprenant au moins du cuivre.
9. Dispositif de commutation (100) selon la revendication 1, caractérisé en ce que l'agencement d'actionnement (124) comprend un mécanisme de conversion de mouvement
rotatif en mouvement linéaire.
10. Dispositif de commutation (100) selon la revendication 1, caractérisé en ce que l'agencement d'actionnement (124) comprend un mécanisme bielle-manivelle.
11. Dispositif de commutation (100) selon l'une quelconque des revendications 1 à 10,
caractérisé en ce que le gaz isolant comprend du dioxyde de carbone gazeux et de l'azote gazeux.