TECHNICAL FIELD
[0001] The present invention relates to a refrigeration cycle apparatus.
BACKGROUND ART
[0002] A refrigerant used in a refrigeration cycle apparatus is required to satisfy various
requirements, such as high safety and low environmental burden, in addition to performance
as a refrigerant. For example, PTL 1 (
Japanese Unexamined Patent Application Publication No. 2008-281326) describes using, in place of R134a, R1234yf that has a low global warming potential
in a refrigeration cycle apparatus.
SUMMARY OF INVENTION
<Technical Problem>
[0003] However, as there are various requirements for the refrigerant, it is generally difficult
to select a refrigerant that is efficient and with which it is possible to obtain
a sufficient capacity regardless of the operating conditions.
<Solution to Problem>
[0004] A refrigeration cycle apparatus according to a first aspect includes a refrigeration
cycle, a changing unit, and a controller. The refrigeration cycle is configured to
use a non-azeotropic refrigerant mixture containing a first refrigerant and a second
refrigerant. The changing unit is configured to change a composition ratio between
the first refrigerant and the second refrigerant in a refrigerant flowing through
the refrigeration cycle. The controller is configured to control an operation of the
changing unit. The controller is configured to execute a first mode and a second mode.
The first mode is a mode in which the operation of the changing unit is controlled
to cause substantially the second refrigerant alone to flow through the refrigeration
cycle. The second mode is a mode in which the operation of the changing unit is controlled
to cause a refrigerant mixture of the first refrigerant and the second refrigerant
to flow through the refrigeration cycle.
[0005] In the refrigeration cycle apparatus of the first aspect, substantially the second
refrigerant alone or a non-azeotropic refrigerant mixture containing the first refrigerant
and the second refrigerant can be used. Therefore, a refrigerant having an appropriate
composition can be used in accordance with an operating condition.
[0006] A refrigeration cycle apparatus according to a second aspect is the refrigeration
cycle apparatus according to the first aspect, wherein, in the first mode, a refrigerant
in which the concentration of the second refrigerant is more than or equal to 92 wt%
is caused to flow through the refrigeration cycle.
[0007] A refrigeration cycle apparatus according to a third aspect is the refrigeration
cycle apparatus according to the second aspect, wherein, in the first mode, a refrigerant
in which the concentration of the second refrigerant is more than or equal to 98 wt%
is caused to flow through the refrigeration cycle.
[0008] A refrigeration cycle apparatus according to a fourth aspect is the refrigeration
cycle apparatus according to any one of the first to third aspects, further includes
a detection section. The detection section is configured to detect a composition ratio
between the first refrigerant and the second refrigerant in the refrigerant flowing
through the refrigeration cycle. The controller is configured to control the operation
of the changing unit so that the composition ratio between the first refrigerant and
the second refrigerant detected by the detection section becomes a target composition
ratio.
[0009] In the refrigeration cycle apparatus of the fourth aspect, because the composition
ratio between the first refrigerant and the second refrigerant is changed while the
composition ratio of the refrigerants is being detected, a refrigerant having an appropriate
composition can be used in accordance with the operating condition.
[0010] A refrigeration cycle apparatus according to a fifth aspect is the refrigeration
cycle apparatus according to any one of the first to fourth aspects, wherein a boiling
point of the second refrigerant is higher than a boiling point of the first refrigerant.
[0011] A refrigeration cycle apparatus according to a sixth aspect is the refrigeration
cycle apparatus according to the fifth aspect, wherein the refrigeration cycle includes
a utilization heat exchanger configured to perform temperature adjustment of an object
for temperature adjustment. When the utilization heat exchanger is utilized as an
evaporator, the controller is configured to execute the first mode. When the utilization
heat exchanger is utilized as a radiator, the controller is configured to execute
the second mode.
[0012] In the refrigeration cycle apparatus of the sixth aspect, when the utilization heat
exchanger is utilized as an evaporator, substantially the second refrigerant alone
can be used to perform an operation that places importance on efficiency. On the other
hand, during an operation in which the utilization heat exchanger is utilized as a
radiator, where insufficient capacity is likely to occur, a necessary capacity can
be obtained by using the non-azeotropic refrigerant mixture of the first refrigerant
and the second refrigerant.
[0013] A refrigeration cycle apparatus according to a seventh aspect is the refrigeration
cycle apparatus according to the sixth aspect, wherein, when the utilization heat
exchanger is utilized as the radiator, the controller is configured to execute the
first mode or the second mode in accordance with a capacity required of the refrigeration
cycle apparatus.
[0014] In the refrigeration cycle apparatus of the seventh aspect, even when the utilization
heat exchanger is utilized as a radiator, substantially the second refrigerant alone
can be used to perform an operation that places importance on efficiency if it is
not necessary to use the refrigerant mixture of the first refrigerant and the second
refrigerant in terms of capacity.
[0015] A refrigeration cycle apparatus according to an eighth aspect is the refrigeration
cycle apparatus according to the seventh aspect, wherein the refrigeration cycle includes
a compressor. The controller is configured to further control a number of revolutions
of the compressor. The controller is configured to execute the second mode if the
required capacity cannot be obtained even when the number of revolutions of the compressor
is increased to a predetermined number of revolutions during execution of the first
mode.
[0016] In the refrigeration cycle apparatus of the eighth aspect, a necessary capacity can
be obtained while suppressing a decrease in efficiency.
[0017] A refrigeration cycle apparatus according to a ninth aspect is the refrigeration
cycle apparatus according to the sixth aspect or the seventh aspect, wherein the controller
is configured to control, when executing the second mode, the operation of the changing
unit to change the composition ratio between the first refrigerant and the second
refrigerant in the refrigerant flowing through the refrigeration cycle between a first
composition ratio and a second composition ratio. The ratio of the first refrigerant
is higher in the second composition ratio than in the first composition ratio.
[0018] In the refrigeration cycle apparatus of the ninth aspect, because the composition
ratio between the first refrigerant and the second refrigerant is changed in a stepwise
manner, a necessary capacity can be obtained while a decrease in efficiency is suppressed.
[0019] A refrigeration cycle apparatus according to a tenth aspect is the refrigeration
cycle apparatus according to the ninth aspect, wherein the refrigeration cycle includes
a compressor. The controller is further configured to control the number of revolutions
of the compressor. The controller is configured to change either a number of revolutions
of the compressor or a composition ratio between the first refrigerant and the second
refrigerant in the refrigerant flowing through the refrigeration cycle, in accordance
with a change in the capacity required of the refrigeration cycle apparatus.
[0020] In the refrigeration cycle apparatus of the tenth aspect, a necessary capacity can
be obtained while a decrease in efficiency is suppressed.
[0021] A refrigeration cycle apparatus according to an eleventh aspect is the refrigeration
cycle apparatus according to the tenth aspect, wherein, when the required capacity
increases, the controller is configured to change one of the number of revolutions
of the compressor and the composition ratio between the first refrigerant and the
second refrigerant in the refrigerant flowing through the refrigeration cycle that
causes a smaller amount of increase in electric power of the compressor when being
changed.
[0022] In the refrigeration cycle apparatus of the eleventh aspect, a necessary capacity
can be obtained while a decrease in efficiency is suppressed.
[0023] A refrigeration cycle apparatus according to a twelfth aspect is the refrigeration
cycle apparatus of the tenth aspect or the eleventh aspect, wherein, when the required
capacity decreases, the controller is configured to control the changing unit to lower
the ratio of the first refrigerant in the refrigerant flowing through the refrigeration
cycle when the ratio of the first refrigerant in the refrigerant flowing through the
refrigeration cycle is higher than a predetermined value, and to lower the number
of revolutions of the compressor when the ratio of the first refrigerant in the refrigerant
flowing through the refrigeration cycle is lower than or equal to the predetermined
value.
[0024] In the refrigeration cycle apparatus of the twelfth aspect, a necessary capacity
can be obtained while a decrease in efficiency is suppressed.
[0025] A refrigeration cycle apparatus according to a thirteenth aspect is the refrigeration
cycle apparatus of any of the first through twelfth aspects, wherein the first refrigerant
is CO
2. The second refrigerant is R1234Ze or R1234yf.
[0026] A refrigeration cycle apparatus according to a fourteenth aspect is the refrigeration
cycle apparatus according to any one of the first to twelfth aspects, wherein the
first refrigerant is R1132(E) or R1123. The second refrigerant is R1234Ze or R1234yf.
BRIEF DESCRIPTION OF DRAWINGS
[0027]
Fig. 1 is a schematic configuration diagram of a refrigeration cycle apparatus according
to an embodiment.
Fig. 2 is a diagram schematically showing a change in the COP when the number of revolutions
of the motor of a compressor is changed to change capacity, and a change in the COP
when the ratio of a first refrigerant in the refrigerant is changed to change capacity.
Fig. 3 is an example of a flowchart of control performed when the refrigeration cycle
apparatus has insufficient capacity.
Fig. 4 is an example of a flowchart of control performed when the refrigeration cycle
apparatus has excessive capacity.
Fig. 5 is a schematic configuration diagram of a refrigeration cycle apparatus according
to Modification A.
Fig. 6 is a schematic configuration diagram of a refrigeration cycle apparatus according
to Modification G.
DESCRIPTION OF EMBODIMENTS
[0028] Hereafter, embodiments of the refrigeration cycle apparatus of the present disclosure
will be described with reference to the drawings.
[0029] The refrigeration cycle apparatus is an apparatus that performs at least one of cooling
of an object for temperature adjustment and heating of the object for temperature
adjustment by utilizing a vapor compression refrigeration cycle. The refrigeration
cycle apparatus of the present disclosure uses a non-azeotropic refrigerant mixture
as the refrigerant. As will be described later, the refrigeration cycle apparatus
of the present disclosure changes the composition ratio of the refrigerant flowing
through the refrigeration cycle in accordance with conditions.
<First Embodiment>
(1) General outline
[0030] A refrigeration cycle apparatus 100 according to a first embodiment will be described
with reference to Fig. 1. Fig. 1 is a schematic configuration diagram of the refrigeration
cycle apparatus 100.
[0031] Here, the refrigeration cycle apparatus 100 is an air conditioner that cools and
heats air that is the object for temperature adjustment. However, this is not a limitation,
and the refrigeration cycle apparatus 100 may be an apparatus that cools and heats
a liquid (for example, water) as the object for temperature adjustment.
[0032] As shown in Fig. 1, the refrigeration cycle apparatus 100 mainly includes a main
refrigerant circuit 50 as an example of a refrigeration cycle, a changing unit (changer)
70, a detection section 150, and a controller 110. The main refrigerant circuit 50
and a first bypass flow path 80 of the changing unit 70, which will be described later,
connected to the main refrigerant circuit 50 are collectively referred to as a refrigerant
circuit 200.
[0033] The refrigerant circuit 200 is filled with a non-azeotropic refrigerant mixture.
In other words, the main refrigerant circuit 50 uses a non-azeotropic refrigerant
mixture. The non-azeotropic refrigerant mixture is a mixture of at least two types
of refrigerant. The refrigerant circuit 200 of the refrigeration cycle apparatus 100
of the first embodiment is filled with a non-azeotropic refrigerant mixture containing
only two types of refrigerant (a first refrigerant and a second refrigerant). However,
this is not a limitation, and the non-azeotropic refrigerant mixture may be a mixture
of three or more types of refrigerant. For example, the second refrigerant may not
be one type of refrigerant but may be an azeotropic refrigerant mixture or a near-azeotropic
refrigerant mixture containing two or more types of refrigerant. In short, the non-azeotropic
refrigerant mixture may be a refrigerant mixture of an azeotropic refrigerant mixture
or a near-azeotropic refrigerant mixture containing two or more types of refrigerant
as the second refrigerant, and the first refrigerant that is non-azeotropic with respect
to the second refrigerant.
[0034] Specifically, but without limitation, the first refrigerant is CO
2 (carbon dioxide), and the second refrigerant is HFO (hydrofluoroolefin). HFO is a
refrigerant having an extremely low global warming potential. Without limitation,
a specific example of the HFO for use as the second refrigerant is R1234Ze (cis-1,3,3,3-tetrafluoropropene).
Further, for example, instead of R1234Ze, R1234yf (2,3,3,3-tetrafluoropropene) may
be used as the HFO of the second refrigerant. CO
2 is a refrigerant that has a relatively low boiling point, and R1234Ze and R1234yf
are refrigerants that have relatively high boiling points. In other words, the boiling
point of the second refrigerant is higher than the boiling point of the first refrigerant.
Hereafter, the first refrigerant may be referred to as a low boiling-point refrigerant,
and the second refrigerant may be referred to as a high boiling-point refrigerant.
[0035] The ratio of the total weight of the first refrigerant that is filled in the refrigerant
circuit 200 to the total weight of all the refrigerants that is filled in the refrigerant
circuit 200 of the refrigeration cycle apparatus 100 is preferably 20 wt% or less.
[0036] The main refrigerant circuit 50, the changing unit 70, the detection section 150,
and the controller 110 will be briefly described.
[0037] As shown in Fig. 1, the main refrigerant circuit 50 mainly includes a compressor
10, a flow path switching mechanism 15, a heat-source heat exchanger 20, an expansion
mechanism 30, and a utilization heat exchanger 40. The compressor 10, the flow path
switching mechanism 15, the heat-source heat exchanger 20, the expansion mechanism
30, and the utilization heat exchangers 40 are connected by refrigerant pipes 52a
to 52e, which will be described later, to constitute the main refrigerant circuit
50 (see Fig. 1). The refrigeration cycle apparatus 100 cools and heats air that is
the object for temperature adjustment, by circulating the refrigerant in the main
refrigerant circuit 50.
[0038] The changing unit 70 is a mechanism that changes the composition ratio between the
first refrigerant and the second refrigerant in the refrigerant flowing through the
main refrigerant circuit 50.
[0039] The detection section 150 detects the composition ratio of the refrigerant circulating
in the main refrigerant circuit 50.
[0040] As indicated by long dashed double short-dashed lines in Fig. 1, the refrigeration
cycle apparatus 100 includes a heat source unit 2 that has a casing (not shown), and
a utilization unit 4 that has a casing (not shown) and is connected to the heat source
unit 2 via refrigerant pipes. The heat source unit 2 is installed, for example, on
a rooftop or in a machine chamber of a building in which the refrigeration cycle apparatus
100 is installed, or around the building in which the refrigeration cycle apparatus
100 is installed. The utilization unit 4 is disposed in a space to be air-conditioned
or in a space in the vicinity of the space to be air-conditioned (for example, a space
above the ceiling, a machine chamber, or the like). Without limitation, the casing
of the heat source unit 2 mainly houses: the compressor 10, the flow path switching
mechanism 15, the heat-source heat exchanger 20, and the expansion mechanism 30 of
the main refrigerant circuit 50; the changing unit 70; and the detection section 150.
The casing of the utilization unit 4 mainly houses the utilization heat exchanger
40 of the main refrigerant circuit 50.
[0041] The controller 110 controls operations of various components of the refrigeration
cycle apparatus 100.
[0042] For example, the controller 110 controls the operation of the changing unit 70. The
controller 110 executes a first mode and a second mode by controlling the operation
of the changing unit 70. The first mode is a mode in which the operation of the changing
unit 70 is controlled to cause substantially the second refrigerant alone to flow
through the main refrigerant circuit 50. The second mode is a mode in which the operation
of the changing unit 70 is controlled to cause a refrigerant mixture of the first
refrigerant and the second refrigerant to flow through the main refrigerant circuit
50.
[0043] Note that, here, causing substantially the second refrigerant alone to flow is not
limited to a state in which the second refrigerant not containing the first refrigerant
is caused to flow, but includes a state in which the second refrigerant having a high
concentration more than or equal to a predetermined concentration is caused to flow
(a state in which substantially the second refrigerant alone is caused to flow). Specifically,
the state in which substantially the second refrigerant alone is caused to flow through
the main refrigerant circuit 50 includes a state in which the second refrigerant having
a concentration of more than or equal to 92 wt% is caused to flow through the main
refrigerant circuit 50. Note that, in the first mode, preferably a refrigerant in
which the concentration of the second refrigerant is as high as possible (the refrigerant
in which the concentration of the first refrigerant is low) is caused to flow through
the main refrigerant circuit 50. Preferably, in the first mode, a refrigerant in which
the concentration of the second refrigerant is more than or equal to 98 wt% is caused
to flow through the main refrigerant circuit 50.
(2) Detailed configuration
(2-1) Main refrigerant circuit
[0044] As shown in Fig. 1, the main refrigerant circuit 50 mainly includes the compressor
10, the flow path switching mechanism 15, the heat-source heat exchanger 20, the expansion
mechanism 30, and the utilization heat exchanger 40.
[0045] As shown in Fig. 1, the main refrigerant circuit 50 has a suction pipe 52a, a discharge
pipe 52b, a first gas refrigerant pipe 52c, a liquid refrigerant pipe 52d, and a second
gas refrigerant pipe 52e as pipes for connecting the compressor 10, the flow path
switching mechanism 15, the heat-source heat exchanger 20, the expansion mechanism
30, and the utilization heat exchangers 40 (see Fig. 1). The suction pipe 52a connects
a suction port 10b of the compressor 10 and the flow path switching mechanism 15.
The discharge pipe 52b connects a discharge port 10c of the compressor 10 and the
flow path switching mechanism 15. The first gas refrigerant pipe 52c connects the
flow path switching mechanism 15 and a gas end of the heat-source heat exchanger 20.
The liquid refrigerant pipe 52d connects a liquid end of the heat-source heat exchanger
20 and a liquid end of the utilization heat exchanger 40. The liquid refrigerant pipe
52d is provided with the expansion mechanism 30. The second gas refrigerant pipe 52e
connects a gas end of the utilization heat exchanger 40 and the flow path switching
mechanism 15.
(2-1-1) Compressor
[0046] The compressor 10 suctions a low-pressure refrigerant in the refrigeration cycle
from the suction port 10b, compresses the refrigerant in a compression mechanism (not
shown) and discharges a high-pressure refrigerant in the refrigeration cycle from
the discharge port 10c. Although only one compressor 10 is depicted in Fig. 1, the
main refrigerant circuit 50 may include a plurality of compressors 10 connected in
series or in parallel.
[0047] The compressor 10 is, for example, a scroll compressor. However, this is not a limitation,
and the compressor 10 may be a compressor of a type other than the scroll compressor,
such as a rotary compressor. The type of the compressor 10 may be appropriately selected.
[0048] Without limitation, the compressor 10 is an inverter-controlled compressor in which
the number of revolutions of the motor 10a is variable. A controller 110 that controls
the operation of the compressor 10, as will be described later, controls the number
of revolutions of the motor 10a of the compressor 10 in accordance with, for example,
an air-conditioning load.
(2-1-2) Flow path switching mechanism
[0049] The flow path switching mechanism 15 is a mechanism that switches the flow direction
of the refrigerant in the main refrigerant circuit 50 in accordance with the operation
mode (cooling operation mode/heating operation mode) of the refrigeration cycle apparatus
100. The cooling operation mode is an operation mode of the refrigeration cycle apparatus
100 in which the heat-source heat exchanger 20 is caused to function as a radiator
and the utilization heat exchanger 40 is caused to function as an evaporator. The
heating operation mode is an operation mode of the refrigeration cycle apparatus 100
in which the utilization heat exchanger 40 is caused to function as a radiator and
the heat-source heat exchanger 20 is caused to function as an evaporator.
[0050] In the cooling operation mode, the flow path switching mechanism 15 switches the
flow direction of the refrigerant in the main refrigerant circuit 50 so that the refrigerant
discharged by the compressor 10 is sent to the heat-source heat exchanger 20. Specifically,
in the cooling operation mode, the flow path switching mechanism 15 causes the suction
pipe 52a to communicate with the second gas refrigerant pipe 52e, and causes the discharge
pipe 52b to communicate with the first gas refrigerant pipe 52c (see the solid lines
in Fig. 1).
[0051] In the heating operation mode, the flow path switching mechanism 15 switches the
flow direction of the refrigerant in the main refrigerant circuit 50 so that the refrigerant
discharged by the compressor 10 is sent to the utilization heat exchanger 40. Specifically,
in the heating operation mode, the flow path switching mechanism 15 causes the suction
pipe 52a to communicate with the first gas refrigerant pipe 52c, and causes the discharge
pipe 52b to communicate with the second gas refrigerant pipe 52e (see the dashed lines
in Fig. 1).
[0052] The flow path switching mechanism 15 is, for example, a four-way switching valve.
However, the flow path switching mechanism 15 may be realized by a mechanism other
than a four-way switching valve. For example, the flow path switching mechanism 15
may be configured by combining a plurality of electromagnetic valves and pipes so
as to realize the switching of the flow direction of the refrigerant.
(2-1-3) Heat-source heat exchanger
[0053] The heat-source heat exchanger 20 functions as a radiator of the refrigerant when
the refrigeration cycle apparatus 100 is operated in the cooling operation mode, and
functions as an evaporator of the refrigerant when the refrigeration cycle apparatus
100 is operated in the heating operation mode. Although only one heat-source heat
exchanger 20 is depicted in Fig. 1, the main refrigerant circuit 50 may include a
plurality of heat-source heat exchangers 20 arranged in parallel.
[0054] Without limitation, the heat-source heat exchanger 20 is a fin-and-tube type heat
exchanger, for example, having a plurality of heat transfer tubes and a plurality
of heat transfer fins.
[0055] As shown in Fig. 1, a first gas refrigerant pipe 52c is connected to one end of the
heat-source heat exchanger 20. As shown in Fig. 1, the liquid refrigerant pipe 52d
is connected to the other end of the heat-source heat exchanger 20.
[0056] When the refrigeration cycle apparatus 100 is operated in the cooling operation mode,
the refrigerant flows into the heat-source heat exchanger 20 from the first gas refrigerant
pipe 52c. The refrigerant that has flowed into the heat-source heat exchanger 20 from
the first gas refrigerant pipe 52c dissipates heat by exchanging heat with air supplied
by a fan (not shown), and at least a portion of the refrigerant condenses. The refrigerant
that has dissipated heat in the heat-source heat exchanger 20 flows out to the liquid
refrigerant pipe 52d.
[0057] When the refrigeration cycle apparatus 100 is operated in the heating operation mode,
the refrigerant flows into the heat-source heat exchanger 20 from the liquid refrigerant
pipe 52d. The refrigerant that has flowed from the liquid refrigerant pipe 52d into
the heat-source heat exchanger 20 absorbs heat by exchanging heat with air supplied
by a fan (not shown) in the heat-source heat exchanger 20 and evaporates. The refrigerant
that has absorbed heat (that has been heated) in the heat-source heat exchanger 20
flows out to the first gas refrigerant pipe 52c.
[0058] In the present embodiment, in the heat-source heat exchanger 20, heat exchange is
performed between the refrigerant flowing inside and the air as the heat source supplied
to the heat-source heat exchanger 20. However, the heat-source heat exchanger 20 is
not limited to a heat exchanger that performs heat exchange between air and the refrigerant.
For example, the heat-source heat exchanger 20 may be a heat exchanger that performs
heat exchange between a refrigerant flowing inside and a liquid as a heat source supplied
to the heat-source heat exchanger 20.
(2-1-4) Expansion mechanism
[0059] The expansion mechanism 30 is a mechanism that decompresses the refrigerant and adjusts
the flow rate of the refrigerant. In the present embodiment, the expansion mechanism
30 is an electronic expansion valve with an adjustable opening degree. The opening
degree of the expansion mechanism 30 is appropriately adjusted according to the operating
condition. Note that the expansion mechanism 30 is not limited to an electronic expansion
valve, but may be a thermostatic expansion valve or a capillary tube.
(2-1-5) Utilization heat exchanger
[0060] The utilization heat exchanger 40 functions as an evaporator of the refrigerant when
the refrigeration cycle apparatus 100 is operated in the cooling operation mode, and
functions as a radiator of the refrigerant when the refrigeration cycle apparatus
100 is operated in the heating operation mode. When functioning as an evaporator,
the utilization heat exchanger 40 cools the object for temperature adjustment (air
in the present embodiment). When functioning as a radiator, the utilization heat exchanger
40 heats the object for temperature adjustment (air in the present embodiment).
[0061] Note that in the example shown in Fig. 1, the refrigeration cycle apparatus 100 includes
only one utilization heat exchanger 40. However, this is not a limitation. The main
refrigerant circuit 50 of the refrigeration cycle apparatus 100 may include a plurality
of utilization heat exchangers 40 arranged in parallel. Then, each utilization unit
4 may include an expansion mechanism (for example, an electronic expansion valve with
an adjustable opening degree), not shown, disposed on the liquid side of the utilization
heat exchanger 40.
[0062] Without limitation, the utilization heat exchanger 40 is a fin-and-tube type heat
exchanger, for example, having a plurality of heat transfer tubes and a plurality
of heat transfer fins.
[0063] As shown in Fig. 1, the liquid refrigerant pipe 52d is connected to one end of the
utilization heat exchanger 40. As shown in Fig. 1, the second gas refrigerant pipe
52e is connected to the other end of the utilization heat exchanger 40.
[0064] When the refrigeration cycle apparatus 100 is operated in the cooling operation mode,
the refrigerant flows into the utilization heat exchanger 40 from the liquid refrigerant
pipe 52d. The refrigerant that has flowed into the utilization heat exchanger 40 from
the liquid refrigerant pipe 52d exchanges heat with air supplied by a fan (not shown),
absorbs heat, and evaporates in the utilization heat exchanger 40. The refrigerant
that has absorbed heat (that has been heated) in the utilization heat exchanger 40
flows out to the second gas refrigerant pipe 52e. The air as the object for temperature
adjustment cooled by the utilization heat exchanger 40 is blown out into the space
to be air-conditioned.
[0065] When the refrigeration cycle apparatus 100 is operated in the heating operation mode,
the refrigerant flows into the utilization heat exchanger 40 from the second gas refrigerant
pipe 52e. The refrigerant that has flowed into the utilization heat exchanger 40 from
the second gas refrigerant pipe 52e dissipates heat by exchanging heat with air supplied
by a fan (not shown) and at least a portion of the refrigerant condenses. The refrigerant
that has dissipated heat in the utilization heat exchanger 40 flows out to the liquid
refrigerant pipe 52d. The air that has been heated by the utilization heat exchanger
40 as the object for temperature adjustment is blown out into the space to be air-conditioned.
(2-2) Changing unit
[0066] The changing unit 70 is a mechanism that changes the composition ratio between the
first refrigerant and the second refrigerant in the refrigerant flowing through the
main refrigerant circuit 50.
[0067] The changing unit 70 includes a first bypass flow path 80, a refrigerant container
72, a heat source-side valve 82a, and a utilization-side valve 82b.
[0068] The first bypass flow path 80 is a pipe that connects a heat source-side end A of
the main refrigerant circuit 50 and a utilization-side end B of the main refrigerant
circuit 50. The heat source-side end A is a portion of the liquid refrigerant pipe
52d of the main refrigerant circuit 50 between the heat-source heat exchanger 20 and
the expansion mechanism 30. The utilization-side end B is a portion of the liquid
refrigerant pipe 52d of the main refrigerant circuit 50 between the utilization heat
exchanger 40 and the expansion mechanism 30.
[0069] The refrigerant container 72, the heat source-side valve 82a, and the utilization-side
valve 82b are disposed in the first bypass flow path 80.
[0070] The refrigerant container 72 is a container capable of storing the refrigerant therein.
[0071] The heat source-side valve 82a is disposed between the heat source-side end A and
the changing unit 70. The utilization-side valve 82b is disposed between the utilization-side
end B and the changing unit 70. The heat source-side valve 82a and the utilization-side
valve 82b are electronic expansion valves with adjustable opening degrees.
[0072] A method in which the changing unit 70 changes the composition ratio between the
first refrigerant and the second refrigerant in the refrigerant flowing through the
main refrigerant circuit 50 will be described.
[0073] When the opening degrees of the heat source-side valve 82a and the utilization-side
valve 82b are adjusted during operation of the refrigeration cycle apparatus 100,
the ratio between the liquid phase and the gaseous phase of the refrigerant stored
in the refrigerant container 72 can be increased or decreased in accordance with the
opening degrees of the heat source-side valve 82a and the utilization-side valve 82b.
[0074] When an azeotropic refrigerant mixture or a near-azeotropic refrigerant mixture is
present in a gas-liquid two-phase state, the composition ratio of the refrigerant
in the gaseous phase and the composition ratio of the refrigerant in the liquid phase
are approximately the same.
[0075] On the other hand, when a non-azeotropic refrigerant mixture of a low boiling-point
refrigerant (first refrigerant) and a high boiling-point refrigerant (second refrigerant)
is present in a gas-liquid two-phase state, the ratio of the high boiling-point refrigerant
is higher in the liquid phase portion, and the ratio of the low boiling-point refrigerant
is higher in the gas phase portion. Therefore, the amount of the first refrigerant
stored in the refrigerant container 72 can be increased or decreased by adjusting
the opening degrees of the heat source-side valve 82a and the utilization-side valve
82b to change the amount of the liquid-phase refrigerant and the amount of the gas-phase
refrigerant that are stored in the refrigerant container 72. When the amount of the
first refrigerant stored in the refrigerant container 72 is increased, the amount
of the first refrigerant present in the main refrigerant circuit 50 is reduced. As
a result, the ratio of the second refrigerant in the refrigerant flowing through the
main refrigerant circuit 50 can be increased. On the other hand, when the amount of
the first refrigerant stored in the refrigerant container 72 is decreased, the amount
of the first refrigerant present in the main refrigerant circuit 50 increases. As
a result, the ratio of the second refrigerant in the refrigerant flowing through the
main refrigerant circuit 50 can be lowered (the ratio of the first refrigerant can
be increased).
(2-3) Detection section
[0076] The detection section 150 detects the composition ratio between the first refrigerant
and the second refrigerant in the refrigerant circulating in the main refrigerant
circuit 50.
[0077] The detection section 150 includes a pipe 151 that connects a point between the heat-source
heat exchanger 20 and the expansion mechanism 30 in the main refrigerant circuit 50
and a point between the utilization heat exchanger 40 and the expansion mechanism
30 in the main refrigerant circuit 50. Note that the pipe 151 is used to detect the
composition of the refrigerant flowing through the main refrigerant circuit 50, and
is not directly required for a vapor compression refrigeration cycle. The pipe 151
is a pipe having a diameter smaller than that of the liquid refrigerant pipe 52d,
and a very small amount of refrigerant flows therethrough.
[0078] The detection section 150 includes a refrigerant container 152 and a valve 154 that
are disposed in the pipe 151. The valve 154 includes a first valve 154a and a second
valve 154b. The first valve 154a is disposed between the refrigerant container 152
and a portion of the pipe 151 connected to the liquid refrigerant pipe 52d between
the heat-source heat exchanger 20 and the expansion mechanism 30. The second valve
154b is disposed between the refrigerant container 152 and a portion of the pipe 151
connected to the liquid refrigerant pipe 52d between the utilization heat exchanger
40 and the expansion mechanism 30. The first valve 154a and the second valve 154b
are, for example, electronic expansion valves with variable opening degrees. However,
this is not a limitation, and the first valve 154a and the second valve 154b may be,
for example, capillary tubes. The detection section 150 includes a pressure sensor
156 that measures the pressure of the refrigerant in the refrigerant container 152,
and a temperature sensor 158 that measures the temperature of the refrigerant in the
refrigerant container 152.
[0079] The controller 110 opens the first valve 154a and the second valve 154b as necessary
during a cooling operation or a heating operation, and controls the first valve 154a
and the second valve 154b to predetermined opening degrees so that a two-phase (liquid-phase
and gas-phase) refrigerant is present in the refrigerant container 152. For example,
when performing an adsorption control and a desorption control, the controller 110
opens the first valve 154a and the second valve 154b, and controls the first valve
154a and the second valve 154b to predetermined opening degrees so that a two-phase
refrigerant is stored in the refrigerant container 152.
[0080] In the non-azeotropic refrigerant mixture, the composition ratio thereof can be calculated
when the type of refrigerant used in the non-azeotropic refrigerant mixture and the
pressure and temperature of the two-phase refrigerant are known. Therefore, the detection
section 150 can detect the composition ratio of the refrigerant in the refrigerant
container 152, in other words, the composition ratio between the first refrigerant
and the second refrigerant in the refrigerant flowing through the liquid refrigerant
pipe 52d of the main refrigerant circuit 50, based on the pressures of the two-phase
refrigerant measured by the pressure sensor 156 and the temperature of the two-phase
refrigerant measured by the temperature sensor 158.
[0081] The controller 110 may function as a part of the detection section 150 to detect
(calculate) the composition ratio of the refrigerant circulating in the main refrigerant
circuit 50 based on the measurement results of the pressure sensor 156 and the temperature
sensor 158. Alternatively, the detection section 150 may be an apparatus independent
of the controller 110 and detect the composition ratio of the refrigerant circulating
in the main refrigerant circuit 50 based on the measurement results of the pressure
sensor 156 and the temperature sensor 158.
[0082] In the present embodiment, the controller 110 detects the composition ratio of the
refrigerant circulating in the main refrigerant circuit 50 based on the measurement
results of the pressure sensor 156 and the temperature sensor 158. Specifically, memory
(a storage section) of the controller 110 stores data (for example, a table or a relational
expression) indicating, with respect to the non-azeotropic refrigerant mixture to
be used, the relationship between the pressure and temperature of the two-phase refrigerant
and the composition ratio of the non-azeotropic refrigerant mixture. The controller
110 detects the composition ratio of the refrigerant circulating in the main refrigerant
circuit 50 based on the data stored in the memory indicating the relationship between
the pressure and temperature of the two-phase refrigerant and the composition ratio
of the non-azeotropic refrigerant mixture, and the measurement results of the pressure
sensor 156 and the temperature sensor 158.
[0083] Note that the method of detecting the composition ratio of the refrigerant circulating
in the main refrigerant circuit 50 need not be limited to the method exemplified here,
and the detection section 150 may detect the composition ratio of the refrigerant
circulating in the main refrigerant circuit 50 by another method or using a device
different from that of the above-described method.
(2-4) Controller
[0084] The controller 110 is a control unit for controlling operations of various devices
of the refrigeration cycle apparatus 100.
[0085] The controller 110 mainly includes, for example, a microcontroller unit (MCU) and
various electric circuits and electronic circuits (not shown). The MCU includes a
CPU, memory, an I/O interface, and the like. Various programs to be executed by the
CPU of the MCU are stored in the memory of the MCU. Further, an FPGA or an ASIC may
be used for the controller 110. Note that the various functions of the controller
110 need not be implemented by software, and may be implemented by hardware or by
cooperation of hardware and software.
[0086] The controller 110 may be an apparatus independent of the heat source unit 2 and
the utilization unit 4. Further, the controller 110 may not be an apparatus independent
of the heat source unit 2 and the utilization unit 4. For example, a controller (not
shown) mounted in the heat source unit 2 and a controller (not shown) mounted in the
utilization unit 4 may cooperate to function as the controller 110.
[0087] The controller 110 is electrically connected to the compressor 10, the flow path
switching mechanism 15, and the expansion mechanism 30 of the main refrigerant circuit
50, and controls the operations of the compressor 10, the flow path switching mechanism
15, and the expansion mechanism 30 (see Fig. 1). Further, the controller 110 is electrically
connected to a fan (not shown) for supplying air to the heat-source heat exchanger
20 of the heat source unit 2, and is electrically connected to a fan (not shown) for
supplying air to the utilization heat exchanger 40 of the utilization unit 4, so as
to be able to control the operations of these fans. Further, the controller 110 is
electrically connected to the heat source-side valve 82a and the utilization-side
valve 82b of the changing unit 70, and controls the operations of the heat source-side
valve 82a and the utilization-side valve 82b (see Fig. 1). In addition, the controller
110 is electrically connected to the first valve 154a and the second valve 154b of
the detection section 150 so as to be able to control the operations of the first
valve 154a and the second valve 154b. In addition, the controller 110 is electrically
connected to the pressure sensor 156 and to the temperature sensor 158, and can acquire
measurement values of the pressure sensor 156 and the temperature sensor 158. The
controller 110 is also electrically connected to sensors (not shown) disposed in various
places of the refrigeration cycle apparatus 100 other than the pressure sensor 156
and the temperature sensor 158, and can acquire measurement values of these sensors.
[0088] The controller 110 executes various types of control by, for example, the CPU executing
a program stored in the memory. For example, when the refrigeration cycle apparatus
100 performs a cooling operation or a heating operation, the controller 110 controls
the operations of various devices of the refrigeration cycle apparatus 100. In addition,
the controller 110, in accordance with a capacity required of the refrigeration cycle
apparatus 100, increases or decreases the number of revolutions of the compressor
10 or controls the operation of the changing unit 70 to change the composition ratio
between the first refrigerant and the second refrigerant in the refrigerant flowing
through the main refrigerant circuit 50.
[0089] Hereafter, basic operations of the various devices of the refrigeration cycle apparatus
100 during the cooling operation and the heating operation will be described without
referring to the control by the changing unit 70 of the composition ratio between
the first refrigerant and the second refrigerant in the refrigerant flowing through
the main refrigerant circuit 50.
[0090] Thereafter, control of the number of revolutions of the compressor 10, and control
of the composition ratio between the first refrigerant and the second refrigerant
in the refrigerant flowing through the main refrigerant circuit 50 using the changing
unit 70 (hereafter, referred to as composition ratio control in some cases to avoid
complicated description) according to the capacity required of the refrigeration cycle
apparatus 100 will be described.
(2-5-1) Cooling operation
[0091] The controller 110 executes the cooling operation when the execution of the cooling
operation is instructed from a remote controller (not shown) or when it is determined
that the execution of the cooling operation is necessary in view of the temperature
of the space to be air-conditioned.
[0092] During the cooling operation, the controller 110 controls the operation of the flow
path switching mechanism 15 so that the heat-source heat exchanger 20 functions as
a radiator of the refrigerant and the utilization heat exchanger 40 functions as an
evaporator of the refrigerant. In addition, the controller 110 starts the operation
of the compressor 10 and fans (not shown) mounted in the heat source unit 2 and the
utilization unit 4. Further, the controller 110 adjusts the number of revolutions
of the motor 10a of the compressor 10, the number of revolutions of the fans mounted
in the heat source unit 2 and the utilization unit 4, and the opening degree of the
electronic expansion valve as the expansion mechanism 30, based on the measurement
values of the various sensors of the refrigeration cycle apparatus 100, the target
temperature of the space to be air-conditioned set by the user, and the like.
(2-5-2) Heating operation
[0093] The controller 110 executes the heating operation when an instruction to execute
the heating operation is given from a remote controller (not shown), or when it is
determined that the heating operation needs to be executed in view of the temperature
of the space to be air-conditioned.
[0094] During the heating operation, the controller 110 controls the operation of the flow
path switching mechanism 15 so that the heat-source heat exchanger 20 functions as
an evaporator of the refrigerant and the utilization heat exchanger 40 functions as
a radiator of the refrigerant. In addition, the controller 110 starts the operation
of the compressor 10 and fans (not shown) mounted in the heat source unit 2 and the
utilization unit 4. Further, the controller 110 adjusts the number of revolutions
of the motor 10a of the compressor 10, the number of revolutions of the fans mounted
in the heat source unit 2 and the utilization unit 4, and the opening degree of the
electronic expansion valve as the expansion mechanism 30, based on the measurement
values of the various sensors of the refrigeration cycle apparatus 100, the target
temperature of the space to be air-conditioned set by the user, and the like.
[0095] Note that when frost formation on the heat-source heat exchanger 20 is detected during
the heating operation, the controller 110 interrupts the heating operation, controls
the operation of the flow path switching mechanism 15 so that the flow direction of
the refrigerant in the main refrigerant circuit 50 is switched to the same direction
as during the cooling operation, and performs a defrosting operation (reverse cycle
defrosting operation). The defrosting operation is an operation for removing frost
on the heat-source heat exchanger 20. Because the defrosting operation of the refrigeration
cycle apparatus is generally known, the defrosting operation will not be described
in detail.
(2-5-3) Control of compressor and changing unit according to required capacity
[0096] Hereafter, control of the compressor 10 and the changing unit 70 according to the
capacity required of the refrigeration cycle apparatus 100, which is executed by the
controller 110, will be described.
[0097] Before describing the control of the compressor 10 and the changing unit 70 according
to the capacity required of the refrigeration cycle apparatus 100, the reason why
the controller 110 switches execution between the first mode in which substantially
the second refrigerant alone is caused to flow through the main refrigerant circuit
50, and the second mode in which the refrigerant mixture of the first refrigerant
and the second refrigerant is caused to flow through the main refrigerant circuit
50, will be described.
[0098] When the second refrigerant (high boiling-point refrigerant) such as R1234Ze or R1234yf
is used, the refrigeration cycle apparatus 100 can be operated relatively efficiently.
However, when a high boiling-point refrigerant is used, insufficient capacity may
occur when a heating operation is performed at a low outside-air temperature. In this
regard, the insufficient capacity can be compensated for by using a non-azeotropic
refrigerant mixture in which the first refrigerant (low boiling-point refrigerant),
such as CO
2, is mixed with the high boiling-point refrigerant. However, when the non-azeotropic
refrigerant mixture in which the first refrigerant is mixed with the second refrigerant
is used, there is a problem of a decrease in efficiency compared to when the second
refrigerant alone is used.
[0099] Thus, the controller 110 switches a mode between the first mode in which substantially
the second refrigerant alone is caused to flow through the main refrigerant circuit
50, and the second mode in which a refrigerant mixture of the first refrigerant and
the second refrigerant is caused to flow through the main refrigerant circuit 50,
in accordance with the capacity required of the refrigeration cycle apparatus 100.
[0100] Specifically, the controller 110 executes the first mode during the cooling operation
in which the required capacity is relatively low and insufficient capacity is unlikely
to occur even when substantially the second refrigerant alone is used. Here, the controller
110 does not execute the second mode during the cooling operation. In short, the controller
110 executes the first mode when the utilization heat exchanger 40 is utilized as
an evaporator. Therefore, although a detailed description is omitted, after the execution
of the second mode (for example, in a case where the composition ratio control for
the first mode is not executed after the execution of the second mode during the heating
operation), the controller 110 executes the composition ratio control for causing
substantially the second refrigerant alone to flow through the main refrigerant circuit
50 at the start of the cooling operation.
[0101] On the other hand, the controller 110 executes the second mode during the heating
operation in which the required capacity tends to be relatively large and insufficient
capacity may occur in the first mode. In short, the controller 110 executes the second
mode when the utilization heat exchanger 40 is utilized as a radiator.
[0102] As a control method, it is possible to always execute the second mode during the
heating operation.
[0103] However, even during the heating operation, it may be more efficient to execute the
first mode. Description will be made with reference to Fig. 2. Fig. 2 is a diagram
schematically showing a change in the COP when the capacity is changed by changing
the number of revolutions of the motor 10a of the compressor 10, and a change in the
COP when the capacity is changed by changing the ratio of the first refrigerant in
the refrigerant. The solid line in Fig. 2 indicates a change in the COP when the number
of revolutions of the motor 10a of the compressor 10 is increased to increase the
capacity of the refrigeration cycle apparatus 100. The dashed lines in Fig. 2 indicate
a change in the COP when the capacity of the refrigeration cycle apparatus 100 is
increased by increasing the ratio of the first refrigerant in the refrigerant flowing
through the main refrigerant circuit 50. As can be seen from Fig. 2, up to a predetermined
capacity value (see the long dashed double short-dashed line in Fig. 2), the COP is
higher when the capacity is obtained by increasing the number of revolutions of the
motor 10a of the compressor 10 than when the capacity is secured by performing the
composition ratio control (control of the composition ratio between the first refrigerant
and the second refrigerant in the refrigerant flowing through the main refrigerant
circuit 50 using the changing unit 70).
[0104] Therefore, during the heating operation (in other words, when the utilization heat
exchanger 40 is utilized as a radiator), the controller 110 preferably executes the
first mode or the second mode in accordance with the capacity required of the refrigeration
cycle apparatus 100, instead of always executing the second mode. Specifically, as
will be described below with reference to Figs. 3 and 4, the controller 110 preferably
executes the control of the number of revolutions of the motor 10a of the compressor
10 and the composition ratio control in combination. Fig. 3 is an example of a flowchart
of control performed when the refrigeration cycle apparatus 100 has insufficient capacity.
Fig. 4 is an example of a flowchart of control performed when the refrigeration cycle
apparatus 100 has excessive capacity. The processes of Figs. 3 and 4 are executed
in parallel.
[0105] As a prerequisite of the description, it is assumed that the number of revolutions
(upper-limit number of revolutions) of the motor 10a of the compressor 10 at a position
corresponding to the intersection of the line indicated by the long dashed double
short-dashed line and the solid line (see Fig.2) is obtained in advance. The solid
line illustrated in Fig. 2 indicates a change in the COP when the number of revolutions
of the motor 10a is changed to change the capacity. The upper-limit number of revolutions
may be obtained by an experiment using an actual machine, or may be obtained by simulation
or theoretical calculation. A value of the upper-limit number of revolutions obtained
in advance is stored in the memory of the controller 110.
[0106] When the required capacity increases during the heating operation and the required
capacity cannot be achieved by the current operation (when the capacity is insufficient),
the controller 110 performs the control of the number of revolutions of the motor
10a of the compressor 10 or the composition ratio control according to the flowchart
of Fig. 3.
[0107] In step S1 of the flowchart of Fig. 3, it is determined whether the required capacity
cannot be achieved by the current operation (whether the capacity is insufficient).
The determination in step S1 is repeatedly executed until it is determined that the
capacity is insufficient.
[0108] When it is determined that the capacity is insufficient, the process proceeds to
step S2. In step S2, it is determined whether the current number of revolutions of
the motor 10a of the compressor 10 is the upper-limit number of revolutions. If it
is determined that the number of revolutions of the motor 10a of the compressor 10
has not reached the upper-limit number of revolutions, the process proceeds to step
S3.
[0109] In step S3, the controller 110 increases the number of revolutions of the motor 10a
of the compressor 10. In step S3, the controller 110 may increase the number of revolutions
by a predetermined value, or may change the increment of the number of revolutions
in accordance with an insufficient capacity with respect to the required capacity.
After performing step S3, the process returns to step S 1.
[0110] On the other hand, if it is determined in step S2 that the number of revolutions
of the motor 10a of the compressor 10 has reached the upper-limit number of revolutions,
the process proceeds to step S4. In step S4, the controller 110 performs the composition
ratio control to increase the ratio of the first refrigerant in the refrigerant flowing
through the main refrigerant circuit 50. In short, if the required capacity cannot
be obtained even when the number of revolutions of the compressor 10 is increased
to a predetermined number of revolutions (upper-limit number of revolutions) during
execution of the first mode, the controller 110 executes the second mode to control
the changing unit 70 so that the refrigerant mixture of the first refrigerant and
the second refrigerant flows through the main refrigerant circuit 50. In step S4,
the controller 110 may increase the ratio of the first refrigerant by a predetermined
value (for example, increase by 2 wt%), or may determine how much the ratio of the
first refrigerant is to be increased in accordance with an insufficient capacity with
respect to the required capacity.
[0111] Specifically, in step S4, the controller 110 controls the opening degrees of the
heat source-side valve 82a and the utilization-side valve 82b of the changing unit
70 so that the composition ratio between the first refrigerant and the second refrigerant
in the refrigerant flowing through the main refrigerant circuit 50 detected by the
detection section 150 becomes a target composition ratio. When the composition ratio
between the first refrigerant and the second refrigerant in the refrigerant flowing
through the main refrigerant circuit 50 detected by the detection section 150 becomes
the target composition ratio, the controller 110 closes the heat source-side valve
82a and the utilization-side valve 82b. After performing step S4, the process returns
to step S1.
[0112] Note that when the process of step S4 is performed again after performing step S4,
the controller 110 controls the operation of the changing unit 70 in the second mode
to change the composition ratio between the first refrigerant and the second refrigerant
in the refrigerant flowing through the main refrigerant circuit 50, between a first
composition ratio and a second composition ratio. The ratio of the first refrigerant
in the second composition ratio is higher than that in the first composition ratio.
In this way, by changing the ratio of the first refrigerant in a stepwise manner,
it is possible to secure a necessary capacity while a decrease in efficiency due to
the use of a refrigerant containing the first refrigerant excessively is suppressed.
[0113] During the heating operation, the controller 110 executes the process described with
the flowchart of Fig. 4 in parallel with the process described with the flowchart
of Fig. 3. The controller 110 performs the control of the number of revolutions of
the motor 10a of the compressor 10 or the composition ratio control in accordance
with the flowchart of Fig. 4 when, during the heating operation, the required capacity
decreases and the capacity of by the current operation is excessive (during excessive
capacity).
[0114] In step S11 of the flowchart of Fig. 4, it is determined whether the capacity of
the current operation is excessive with respect to the required capacity. The determination
in step S11 is repeatedly executed until it is determined that the capacity is excessive.
[0115] When it is determined that the capacity is excessive, the process proceeds to step
S12. In step S 12, it is determined whether the current ratio of the first refrigerant
in the refrigerant flowing through the main refrigerant circuit 50 (in other words,
the concentration of the first refrigerant) is a lower-limit value. The lower-limit
value of the ratio of the first refrigerant is, for example, a concentration determined
in advance at which the controller 110 determines that the refrigerant flowing through
the main refrigerant circuit 50 is substantially the second refrigerant alone. In
other words, in step S12, the controller 110 determines whether the mode being executed
is the first mode.
[0116] If it is determined in step S12 that the current ratio of the first refrigerant in
the refrigerant flowing through the main refrigerant circuit 50 is the lower-limit
value (if it is determined that the first mode is being executed), the process proceeds
to step S13. On the other hand, if it is determined that the current ratio of the
first refrigerant in the refrigerant flowing through the main refrigerant circuit
50 is not the lower-limit value, the process proceeds to step S14.
[0117] In step S13, the controller 110 decreases the number of revolutions of the motor
10a of the compressor 10. In step S3, the controller 110 may decrease the number of
revolutions by a predetermined value, or may change how much the number of revolutions
is to be decreased in accordance with a capacity that is excessive with respect to
the required capacity. After performing step 13, the process returns to step S 11.
[0118] In step S14, the controller 110 performs the composition ratio control to decrease
the ratio of the first refrigerant in the refrigerant flowing through the main refrigerant
circuit 50. In step S14, the controller 110 may decrease the ratio of the first refrigerant
by a predetermined value, or may change how much the ratio of the first refrigerant
is decreased in accordance with a capacity that is excessive with respect to the required
capacity.
[0119] Specifically, in step S14, the controller 110 controls the opening degrees of the
heat source-side valve 82a and the utilization-side valve 82b of the changing unit
70 so that the composition ratio between the first refrigerant and the second refrigerant
in the refrigerant flowing through the main refrigerant circuit 50 detected by the
detection section 150 becomes the target composition ratio. When the composition ratio
between the first refrigerant and the second refrigerant in the refrigerant flowing
through the main refrigerant circuit 50 detected by the detection section 150 becomes
the target composition ratio, the controller 110 closes the heat source-side valve
82a and the utilization-side valve 82b. After performing step 14, the process returns
to step S11.
(3) Features
[0120] (3-1) The refrigeration cycle apparatus 100 includes the main refrigerant circuit
50, the changing unit 70, and the controller 110. The main refrigerant circuit 50
uses a non-azeotropic refrigerant mixture including a first refrigerant and a second
refrigerant. The changing unit 70 changes a composition ratio between the first refrigerant
and the second refrigerant in a refrigerant flowing through the main refrigerant circuit
50. The controller 110 controls an operation of the changing unit 70. The controller
110 executes a first mode and a second mode. The first mode is a mode in which the
operation of the changing unit 70 is controlled to cause substantially the second
refrigerant alone to flow through the main refrigerant circuit 50. The second mode
is a mode in which the operation of the changing unit 70 is controlled to cause a
refrigerant mixture of the first refrigerant and the second refrigerant to flow through
the main refrigerant circuit 50.
[0121] The refrigeration cycle apparatus 100 can use substantially the second refrigerant
alone or the non-azeotropic refrigerant mixture containing the first refrigerant and
the second refrigerant. Therefore, the refrigeration cycle apparatus 100 can use the
refrigerant having an appropriate composition in accordance with the operating condition.
[0122] Preferably, in the refrigeration cycle apparatus 100, in the first mode, a refrigerant
in which the concentration of the second refrigerant is more than or equal to 92 wt%
is caused to flow through the main refrigerant circuit 50.
[0123] More preferably, in the refrigeration cycle apparatus 100, in the first mode, a refrigerant
in which the concentration of the second refrigerant is more than or equal to 98 wt%
is caused to flow through the main refrigerant circuit 50.
[0124] (3-2) The refrigeration cycle apparatus 100 includes the detection section 150. The
detection section 150 detects the composition ratio between the first refrigerant
and the second refrigerant in the refrigerant flowing through the main refrigerant
circuit 50. The controller 110 controls the operation of the changing unit 70 so that
the composition ratio between the first refrigerant and the second refrigerant detected
by the detection section 150 becomes a target composition ratio.
[0125] In the refrigeration cycle apparatus 100, because the composition ratio between the
first refrigerant and the second refrigerant is changed while the composition ratio
of the refrigerants is being detected, a refrigerant having an appropriate composition
can be used in accordance with the operating condition.
[0126] (3-3) In the refrigeration cycle apparatus 100, a boiling point of the second refrigerant
is higher than a boiling point of the first refrigerant.
[0127] For example, the first refrigerant is CO
2. The second refrigerant is R1234Ze or R1234yf.
[0128] (3-4) In the refrigeration cycle apparatus 100, the main refrigerant circuit 50 includes
the utilization heat exchanger 40 that performs temperature adjustment of the object
for temperature adjustment. When the utilization heat exchanger 40 is utilized as
an evaporator, the controller 110 executes the first mode. When the utilization heat
exchanger 40 is utilized as a radiator, the controller 110 executes the second mode.
[0129] In the refrigeration cycle apparatus 100, when the utilization heat exchanger 40
is utilized as an evaporator, substantially the second refrigerant alone can be used
to perform an operation that places importance on efficiency. On the other hand, during
an operation in which the utilization heat exchanger 40 is utilized as a radiator,
where insufficient capacity is likely to occur, a necessary capacity can be obtained
by using the non-azeotropic refrigerant mixture of the first refrigerant and the second
refrigerant.
[0130] (3-5) When the refrigeration cycle apparatus 100 utilizes the utilization heat exchanger
40 as a radiator, the controller 110 executes the first mode or the second mode in
accordance with a capacity required of the refrigeration cycle apparatus 100.
[0131] Even when the utilization heat exchanger 40 is utilized as a radiator in the refrigeration
cycle apparatus 100, substantially the second refrigerant alone can be used to perform
an operation that places importance on efficiency if it is not necessary to use the
refrigerant mixture of the first refrigerant and the second refrigerant in terms of
capacity.
[0132] (3-6) In the refrigeration cycle apparatus 100, the main refrigerant circuit 50 includes
the compressor 10. The controller 110 controls the number of revolutions of the compressor
10. The controller 110 executes the second mode if the required capacity cannot be
obtained even when the number of revolutions of the compressor 10 is increased to
a predetermined number of revolutions (upper-limit number of revolutions) during execution
of the first mode.
[0133] In the refrigeration cycle apparatus 100, a necessary capacity can be obtained while
a decrease in efficiency is suppressed.
[0134] (3-7) In the refrigeration cycle apparatus 100, when executing the second mode, the
controller 110 controls the operation of the changing unit 70 to change the composition
ratio between the first refrigerant and the second refrigerant in the refrigerant
flowing through the main refrigerant circuit 50 between the first composition ratio
and the second composition ratio. In the second composition ratio, the ratio of the
first refrigerant is higher than that in the first composition ratio.
[0135] In the refrigeration cycle apparatus 100, because the composition ratio between the
first refrigerant and the second refrigerant is changed in a stepwise manner, it is
possible to obtain a necessary capacity while a decrease in efficiency is suppressed.
[0136] (3-8) In the refrigeration cycle apparatus 100, the main refrigerant circuit 50 includes
the compressor 10. The controller 110 controls the number of revolutions of the compressor
10. The controller 110 changes either the number of revolutions of the compressor
10 or the composition ratio between the first refrigerant and the second refrigerant
in the refrigerant flowing through the main refrigerant circuit 50, in accordance
with a change in the capacity required of the refrigeration cycle apparatus 100.
[0137] In the refrigeration cycle apparatus 100, the necessary capacity can be obtained
while the decrease in efficiency is suppressed.
[0138] (3-9) In the refrigeration cycle apparatus 100, when the required capacity decreases,
the controller 110 controls the changing unit 70 to lower the ratio of the first refrigerant
in the refrigerant flowing through the main refrigerant circuit 50 when the ratio
of the first refrigerant in the refrigerant flowing through the main refrigerant circuit
50 is higher than a predetermined value (lower-limit value), and to lower the number
of revolutions of the compressor 10 when the ratio of the first refrigerant in the
refrigerant flowing through the main refrigerant circuit 50 is lower than or equal
to the predetermined value (lower-limit value).
[0139] In the refrigeration cycle apparatus 100, the necessary capacity can be obtained
while a decrease in efficiency is suppressed.
(4) Modifications
[0140] Modifications of the above-described embodiment will be described below. Note that
the following modifications may be combined as appropriate as long as the modifications
do not contradict each other.
(4-1) Modification A
[0141] The mechanism for changing the composition of the refrigerant flowing through the
main refrigerant circuit 50 is not limited to a mechanism such as the changing unit
70 of the above embodiment. For example, as shown in Fig. 5, the refrigeration cycle
apparatus 100 may include a changing unit 170 instead of the changing unit 70.
[0142] The changing unit 170 includes a container 172 filled with an adsorbent 172a, instead
of the refrigerant container 72. Other components are similar to those of the changing
unit 70 of the above-described embodiment.
[0143] The adsorbent 172a has a property to adsorb the first refrigerant. To be specific,
in the refrigeration cycle apparatus 100 of the first embodiment, the adsorbent 172a
has the property to adsorb CO
2.
[0144] Further, the adsorbent 172a has the property not to adsorb the second refrigerant.
To be specific, in the refrigeration cycle apparatus 100 of the first embodiment,
the adsorbent 172a does not adsorb R1234Ze or R1234yf used as the second refrigerant.
Alternatively, the adsorbent 172a may have a property such that, while the second
refrigerant is also adsorbed in addition to the first refrigerant, the adsorption
performance for the second refrigerant is lower than the adsorption performance for
the first refrigerant.
[0145] The adsorbent 172a is, for example, zeolite having high adsorption performance for
CO
2. The adsorbent 172a may be a metal-organic framework (MOF) having high adsorption
performance for CO
2. The type of the adsorbent 172a is not limited to the above-described adsorbent as
long as it adsorbs the first refrigerant and it does not adsorb the second refrigerant
or the adsorption performance for the second refrigerant is lower than that for the
first refrigerant.
[0146] In the changing unit 170, when causing the adsorbent 172a to adsorb the first refrigerant,
the heat source-side valve 82a and the utilization-side valve 82b are opened, and
a portion of the refrigerant flowing through the main refrigerant circuit 50 flows
into the container 172. When the refrigerant passes through the inside of the container
172, the first refrigerant is adsorbed by the adsorbent 172a, whereas the second refrigerant
is not adsorbed or is hardly adsorbed by the adsorbent 172a. Therefore, the refrigerant
that has passed through the container 172 becomes a refrigerant having a high ratio
of the second refrigerant. By allowing this refrigerant to flow into the main refrigerant
circuit 50, the ratio of the second refrigerant in the refrigerant flowing through
the main refrigerant circuit 50 can be increased.
[0147] When the first refrigerant is desorbed from the adsorbent 172a, the heat source-side
valve 82a and the utilization-side valve 82b are also opened, and a portion of the
refrigerant flowing through the main refrigerant circuit 50 flows into the container
172. Further, during desorption, the adsorbent 172a in the container 172 is heated
by, for example, heat of the hightemperature refrigerant discharged from the compressor
10 or heat generated by a heater or the like (not shown). As a result, the first refrigerant
is desorbed from the adsorbent 172a and is mixed into the refrigerant flowing through
the container 172, so that the refrigerant flowing out of the container 172 becomes
a refrigerant having a low ratio of the second refrigerant (the ratio of the second
refrigerant is lower than when flowing into the container 172). By allowing this refrigerant
to flow into the main refrigerant circuit 50, the ratio of the second refrigerant
in the refrigerant flowing through the main refrigerant circuit 50 can be decreased.
In other words, by allowing this refrigerant to flow into the main refrigerant circuit
50, the ratio of the first refrigerant in the refrigerant flowing through the main
refrigerant circuit 50 can be increased.
[0148] Further, the configuration of the changing unit is not limited to that which has
been exemplified, and may be another configuration as long as the composition ratio
of the refrigerant flowing through the main refrigerant circuit 50 can be changed.
For example, the changing unit may utilize a refrigerant rectification column.
(4-2) Modification B
[0149] In the above embodiment, the refrigeration cycle apparatus that uses the non-azeotropic
refrigerant mixture in which CO
2 is used as the first refrigerant and R1234Ze or R1234yf of the HFO refrigerant is
used as the second refrigerant has been described. However, the types of the first
refrigerant and the second refrigerant are not limited to the exemplified refrigerants.
For example, the first refrigerant may be R1132(E)(trans-1,2-difluoroethylene) or
R1123 (trifluoroethylene) of the HFO refrigerant. Even with such a combination of
refrigerants, highly efficient operation can be realized by using substantially the
second refrigerant alone, and the insufficient capacity can be compensated for by
using the non-azeotropic refrigerant mixture of the first refrigerant and the second
refrigerant when the capacity is insufficient in the case of using the second refrigerant
alone.
(4-3) Modification C
[0150] In the above-described embodiment, the refrigeration cycle apparatus of the present
disclosure has been described using the example of the refrigeration cycle apparatus
100 installed in a building or the like. However, the refrigeration cycle apparatus
of the present disclosure is not limited to an apparatus installed in a building.
The refrigeration cycle apparatus of the present disclosure may be, for example, an
apparatus mounted on a vehicle, such as an automobile.
(4-4) Modification D
[0151] In the above embodiment, the refrigeration cycle apparatus of the present disclosure
has been described by taking, as an example, the case where the refrigeration cycle
apparatus 100 includes the heat source unit 2 and the utilization unit 4 connected
to the heat source unit 2 by the refrigerant pipes. However, the refrigeration cycle
apparatus of the present disclosure is not limited to such an apparatus. For example,
the refrigeration cycle apparatus of the present disclosure may be an integrated apparatus
in which all devices are mounted in one casing.
(4-5) Modification E
[0152] In the above embodiment, when the utilization heat exchanger 40 is utilized as an
evaporator, the controller 110 executes the first mode in which substantially the
second refrigerant alone is used. However, this is not a limitation, and the controller
110, even when the utilization heat exchanger 40 is utilized as an evaporator, may
execute the second mode in which the non-azeotropic refrigerant mixture of the first
refrigerant and the second refrigerant is used in addition to the first mode if there
is a condition in which the insufficient capacity becomes a problem. In this case,
the refrigeration cycle apparatus may be an apparatus that performs only an operation
of cooling the object for temperature adjustment.
(4-6) Modification F
[0153] In the above embodiment, the refrigeration cycle apparatus 100 is an apparatus capable
of switching between an operation in which the utilization heat exchanger 40 is utilized
as an evaporator and an operation in which the utilization heat exchanger 40 is utilized
as a radiator. However, this is not a limitation, and the refrigeration cycle apparatus
100 may be an apparatus that mainly performs only an operation in which the utilization
heat exchanger 40 is utilized as a radiator.
(4-7) Modification G
[0154] In the above-described embodiment, when the capacity of the refrigeration cycle apparatus
100 is increased in response to a change in the required capacity, the controller
110 changes one of the number of revolutions of the motor 10a of the compressor 10
and the composition ratio of the refrigerant flowing through the main refrigerant
circuit 50 with which it is possible to maintain a higher COP after the change. Alternatively,
when the capacity of the refrigeration cycle apparatus 100 is increased in response
to a change in the required capacity, the controller 110 may change one of the number
of revolutions of the motor 10a of the compressor 10 and the composition ratio of
the refrigerant flowing through the main refrigerant circuit 50 that has a lower power
increase amount.
[0155] In order to perform such control, for example, the relationship between capacity
and power consumption when the number of revolutions of the motor 10a of the compressor
10 is changed, and the relationship between capacity and power consumption when the
ratio of the first refrigerant in the refrigerant flowing through the main refrigerant
circuit 50 is changed may be obtained, and the upper-limit number of revolutions of
the compressor may be determined as a threshold in advance. The upper-limit number
of revolutions is stored in, for example, memory (a storage section) of the controller
110.
[0156] In another example, as shown in Fig. 6, a current meter or a watt-hour meter 10d
may be provided in the compressor 10. Then, when the demand with respect to the refrigeration
cycle apparatus 100 increases, the controller 110 may actually measure a change in
current value when the number of revolutions of the motor 10a of the compressor 10
is changed without changing the composition ratio between the first refrigerant and
the second refrigerant in the refrigerant flowing through the main refrigerant circuit
50, and a change in current value when the composition ratio between the first refrigerant
and the second refrigerant in the refrigerant flowing through the main refrigerant
circuit 50 is changed without changing the number of revolutions of the motor 10a
of the compressor 10. Then, the controller 110 may select one of the two controls
in which an increase in current value of the compressor 10 is actually smaller, as
the control to be finally executed.
(4-8) Modification H
[0157] In the above embodiment, the composition ratio between the first refrigerant and
the second refrigerant is changed in a stepwise manner in the second mode, but this
is not a limitation. For example, in the second mode, the controller 110 may perform
control so that the composition ratio between the first refrigerant and the second
refrigerant in the refrigerant flowing through the main refrigerant circuit 50 is
always a predetermined (always the same) composition ratio.
<Notes>
[0158] Although embodiments and modifications of the present disclosure have been described
above, it will be understood that various changes in form and detail may be made without
departing from the spirit and scope of the present disclosure as set forth in the
appended claims.
<Industrial Applicability>
[0159] The present disclosure can be widely applied to a refrigeration cycle apparatus and
is useful.
REFERENCE SIGNS LIST
[0160]
- 10
- Compressor
- 40
- Utilization heat exchanger
- 50
- Main refrigerant circuit (refrigeration cycle)
- 70
- Changing unit
- 100
- Refrigeration cycle apparatus
- 110
- Controller
- 150
- Detection section
- 170
- Changing unit
<Citation List>
Patent Literature