Technical Field
[0001] The present invention relates to a screw compressor, and particularly to a screw
compressor including a slide valve.
Background Art
[0002] Conventional screw compressors each include a casing body and a screw rotor rotatably
hounded in a cylinder chamber formed inside the casing body. Also, among the conventional
screw compressors, a screw compressor further includes a slide valve that controls
the operation capacity by allowing a part of refrigerant introduced into a compression
chamber to be bypassed to a low-pressure space during a compression process (see Patent
Literature 1, for example). The slide valve is disposed on an outer circumference
of the screw rotor, and is movable in the axial direction of the screw rotor.
[0003] As described above, the slide valve is provided on the outer circumference of the
screw rotor to be movable in the axial direction of the screw rotor, and a gap opens
up between a casing body side (hereinafter referred to as the back surface side) of
the slide valve and a slide valve side of the casing body.
[0004] Further, a screw rotor-side surface (hereinafter referred to as the inner circumferential
surface) of the slide valve is normally disposed to be located outside in the radial
direction of an inner circumferential surface of the cylinder chamber to prevent mutual
contact between the slide valve and the screw rotor. Consequently, the gap between
the inner circumferential surface of the slide valve and the outer circumferential
surface of the screw rotor is greater than the gap between an inner circumferential
surface of the cylinder and the outer circumferential surface of the screw rotor.
[0005] In the screw compressor, the back surface side and the inner circumferential surface
side of the slide valve each have a structurally necessary gap, as described above.
Through these gaps, more than a small amount of refrigerant inevitably leaks from
a discharge pressure (high pressure) side to a suction pressure (low pressure) side,
degrading performance.
[0006] A technique of eliminating or reducing the refrigerant leakage from the inner circumferential
surface of the slide valve includes a covering member provided to the inner circumferential
surface of the slide valve to fill the gap between the inner circumferential surface
of the slide valve and the outer circumferential surface of the screw rotor (see Patent
Literature 2, for example).
US3314597A relates to a screw compressor which comprises a casing provided with a Working space
comprising two intersecting cylindrical 'bores with parallel axes located between
a low pressure and a high pressure end wall enclosing two cooperating rotors provided
with helical lands and intervening grooves having a wrap angle of less than 360, which
rotors are sealingly surrounded by said bores.
DE102011051730A1 discloses a screw compressor housing having screw rotor bores, screw rotors, a drive
for the screw rotors, and a slider in a slider receptacle for adjusting a volume ratio
of the screw compressor and which extends in a direction towards the high-pressure
outlet in a guide trough of the slider receptacle that is open towards the screw rotor
bores and which is capable of being positioned in a first position and a second position,
wherein the volume ratio of the screw compressor is greater in one of the positions
than in the other of the positions, the slider connected to a first cylinder element
and cooperates with a second cylinder element, the cylinder elements being at least
partially arranged in the insertion space and arranged following the slider in the
displacement direction thereof on a side of the slider that is opposite the high-pressure
outlet.
Citation List
Patent Literature
Summary of Invention
Technical Problem
[0008] With the covering member provided to the inner circumferential surface of the slide
valve, the technique of Patent Literature 2 described above eliminates or reduces
the gap between the inner circumferential surface of the slide valve and the outer
circumferential surface of the screw rotor, thereby eliminating or reducing the refrigerant
leakage from the inner circumferential surface side of the slide valve, as described
above. The technique of Patent Literature 2, however, does not eliminate or reduce
the refrigerant leakage from the gap on the back surface side of the slide valve.
[0009] The casing body is formed with a partition wall that separates the discharge pressure
(high pressure) side and the suction pressure (low pressure) side from each other
(hereinafter referred to as the high-low pressure partition wall), and an inner circumferential
side of the high-low pressure partition wall faces the back surface side of the slide
valve. Further, a gap is opened up between the back surface of the slide valve and
an inner circumferential surface of the high-low pressure partition wall to prevent
mutual contact with each other. From this gap, the refrigerant leaks owing to the
pressure difference between the discharge pressure (high pressure) and the suction
pressure (low pressure) at a boundary of the high-low pressure partition wall. The
pressure difference tends to be increased particularly in high-pressure refrigerant,
such as R410A, substantially degrading performance due to the refrigerant leakage
from the back surface side of the slide valve.
[0010] The present invention has been made to solve the above-described problems, and aims
to provide a highly efficient screw compressor that eliminates or reduces the refrigerant
leakage from the gap between the back surface of the slide valve and the inner circumferential
surface of the high-low pressure partition wall.
Solution to Problem
[0011] A screw compressor according to the invention is defined by the independent claim
of the application. According to an embodiment of the present invention includes a
casing body, a screw rotor disposed to rotate inside the casing body, a slide valve
movably provided between the casing body and the screw rotor, a partition wall provided
to face a back surface side of the slide valve and configured to divide an interior
of the casing body into a discharge pressure space and a suction pressure space, and
an injection mechanism configured to supply oil to a gap between an inner circumferential
surface of the partition wall and the back surface side of the slide valve to seal
the gap.
Advantageous Effects of Invention
[0012] An embodiment of the present invention eliminates or reduces the refrigerant leakage
from the gap between the back surface of the slide valve and the inner circumferential
surface of the high-low pressure partition wall, and improves the performance of the
screw compressor.
Brief Description of Drawings
[0013] In the following, various embodiments are described. Embodiments 2, 4 and 5 are not
according to the invention and are present for illustration purposes only. Embodiment
3 is according to the invention, while embodiment 1 does not comprise a first oil
groove of the invention, and thus it does not fall within the scope of the claims
but it is useful for understanding the invention.
[Fig. 1] Fig. 1 is a schematic configuration diagram of a refrigeration apparatus
including a screw compressor according to Embodiment 1 of the present disclosure.
[Fig. 2] Fig. 2 is a schematic configuration diagram of the screw compressor according
to Embodiment 1 of the present disclosure.
[Fig. 3] Fig. 3 is an illustrative diagram of an operation of a conventional screw
compressor illustrated for comparison with an operation of Embodiment 1.
[Fig. 4] Fig. 4 is a diagram illustrating a refrigerant leakage passage of a conventional
slide valve, viewed from a back surface side of the slide valve, illustrated for comparison
with a slide valve of Embodiment 1.
[Fig. 5] Fig. 5 is an illustrative diagram of the operation of the screw compressor
according to Embodiment 1 of the present disclosure.
[Fig. 6] Fig. 6 is a perspective view illustrating an oil passage of the slide valve
of the screw compressor according to Embodiment 1 of the present disclosure, with
the slide valve viewed from a back surface side of the slide valve.
[Fig. 7] Fig. 7 is a perspective view of the slide valve of the screw compressor according
to Embodiment 1 of the present disclosure, with the slide valve viewed from an inner
surface side of the slide valve.
[Fig. 8] Fig. 8 is a plan view of the slide valve of the screw compressor according
to Embodiment 1 of the present disclosure, with the slide valve viewed from the back
surface side of the slide valve.
[Fig. 9] Fig. 9 is a view of the slide valve in Fig. 6, with the slide valve vertically
reversed and viewed in the direction of arrow X (in a direction in which a sump 14m
is visible).
[Fig. 10] Fig. 10 is a sectional view taken along line A-A in Fig. 9.
[Fig. 11] Fig. 11 is a sectional view taken along line B-B in Fig. 9.
[Fig. 12] Fig. 12 is a schematic diagram illustrating main parts of a screw compressor
according to Embodiment 2 of the present disclosure.
[Fig. 13] Fig. 13 is a perspective view of a slide valve of the screw compressor according
to Embodiment 2 of the present disclosure, with the slide valve viewed from a backside
of the slide valve.
[Fig. 14] Fig. 14 is a perspective view of a slide valve of a screw compressor according
to Embodiment 3 of the present invention.
[Fig. 15] Fig. 15 is an illustrative diagram of the positional relationship between
a high-low pressure partition wall and screw grooves corresponding to a stop position
of the slide valve of the screw compressor according to Embodiment 3 of the present
invention.
[Fig. 16] Fig. 16 is a perspective view of a slide valve of a screw compressor according
to Embodiment 4 of the present disclosure.
[Fig. 17] Fig. 17 is a diagram illustrating a structure of a slide valve of a screw
compressor according to Embodiment 5 of the present disclosure.
Description of Embodiments
Embodiment 1
[0014] Fig. 1 is a schematic configuration diagram of a refrigeration apparatus including
a screw compressor according to Embodiment 1 of the present disclosure. As illustrated
in Fig. 1, the refrigeration apparatus includes devices such as a screw compressor
1, a condenser 5, an expansion valve 6, and an evaporator 7. Further, the screw compressor
1 includes a compression unit 2, a motor 3 connected in series with the compression
unit 2 to drive the compression unit 2, and an oil separator 4. In the screw compressor
1, refrigerating machine oil (hereinafter referred to as the oil) is mixed in refrigerant
discharged from the compression unit 2, and thus the oil separator 4 separates the
refrigerant and the oil from each other. The separated oil is returned to the compression
unit 2 by the pressure difference. Although Fig. 1 illustrates the specifications
of the screw compressor 1 including the oil separator 4 inside the screw compressor
1, the oil separator 4 may be configured to be disposed separately outside the screw
compressor 1.
[0015] Fig. 2 is a schematic configuration diagram of the screw compressor according to
Embodiment 1 of the present disclosure.
[0016] As illustrated in the schematic configuration in Fig. 2, the screw compressor includes
a tubular casing body 8, a screw rotor 9 housed inside the casing body 8, and the
motor 3 that drives the screw rotor 9 to rotate. The motor 3 is formed of a stator
3a inscribed in and fixed to the casing body 8 and a motor rotor 3b disposed inside
the stator 3a. The screw rotor 9 and the motor rotor 3b are both disposed on the same
axis and fixed to a screw shaft 10.
[0017] Further, the screw rotor 9 has an outer circumferential surface formed with a plurality
of helical grooves (screw grooves) 11a, and is coupled to and driven to rotate by
the motor rotor 3b fixed to the screw shaft 10. Further, the space inside the screw
grooves 11a is surrounded by an inner tubular surface of the casing body 8 and a pair
of gate rotors (not illustrated) that are in meshing engagement with the screw grooves
11a, thereby forming a compression chamber 11. Further, the interior of the casing
body 8 is divided into a discharge pressure side and a suction pressure side by a
high-low pressure partition wall 17. The high-low pressure partition wall 17 is provided
to the casing body 8 to face a casing body 8 side of a later-described slide valve
14. Further, the discharge pressure side of the casing body 8 is formed with a pair
of discharge ports 13, which open to a discharge chamber 12.
[0018] Further, the casing body 8 includes the slide valve 14. The slide valve 14 is connected
to a rod 15 of a driving device 16, and is movable in the axial direction of the screw
rotor 9. The slide valve 14, which forms a part of the discharge ports 13, is a mechanism
that changes a discharge start (compression completion) position of high-pressure
gas compressed in the compression chamber 11, thereby changing a discharge opening
time and changing an internal volume ratio.
[0019] Herein, the internal volume ratio refers to the ratio between the volume of the compression
chamber 11 at suction completion (compression start) time and the volume of the compression
chamber 11 immediately before discharge. Although two or more slide valves 14 may
be provided, the illustration of the slide valves 14 other than one is omitted. In
the following, the casing body 8 side and a screw rotor 9 side of the slide valve
14 will be referred to as the "back surface side" and the "inner circumferential side,"
respectively.
[0020] A description will be given below of a conventional screw compressor for comparison
with the screw compressor of Embodiment 1.
[0021] Fig. 3 is an illustrative diagram of an operation of the conventional screw compressor
illustrated for comparison with an operation of Embodiment 1. Further, Fig. 4 is a
diagram illustrating a refrigerant leakage passage of a conventional slide valve illustrated
for comparison with the slide valve of Embodiment 1, with the slide valve viewed from
a back surface side.
[0022] As described above, the conventional configuration allows a slide valve 140 provided
inside a casing body 80 to move in the axial direction of a screw rotor 90. Thus,
a gap opens up between a back surface 140a of the slide valve 140 and an inner circumferential
surface 170a of a high-low pressure partition wall 170, which is a part of the casing
body 80. Herein, the high-low pressure partition wall 170 is located at a position
separating a discharge pressure (high pressure) side and a suction pressure (low pressure)
side from each other. Consequently, refrigerant leaks from the gap, as indicated by
an arrow in Fig. 3, degrading performance.
[0023] Embodiment 1, on the other hand, has the following configuration.
[0024] Fig. 5 is an illustrative diagram of an operation of the screw compressor according
to Embodiment 1 of the present disclosure. Further, Fig. 6 is a perspective view illustrating
an oil passage of the slide valve of the screw compressor according to Embodiment
1 of the present disclosure, with the slide valve viewed from a back surface side
of the slide valve.
[0025] As illustrated in Figs. 5 and 6, the slide valve 14 of Embodiment 1 includes an injection
mechanism 20 that injects the oil to a gap between sealing surfaces S, which define
the gap between a back surface side 14f of the slide valve 14 and an inner circumferential
surface 17a of the high-low pressure partition wall 17.
[0026] The injection mechanism 20 will be described in detail below.
[0027] Fig. 7 is a perspective view of the slide valve of the screw compressor according
to Embodiment 1 of the present disclosure, with the slide valve viewed from an inner
surface side of the slide valve. Fig. 8 is a plan view of the slide valve of the screw
compressor according to Embodiment 1 of the present disclosure, with the slide valve
viewed from the back surface side of the slide valve. Fig. 9 is a view of the slide
valve in Fig. 6, with the slide valve vertically reversed and viewed in the direction
of arrow X (in a direction in which a sump 14m is visible). Fig. 10 is a sectional
view taken along line A-A in Fig. 9. Fig. 11 is a sectional view taken along line
B-B in Fig. 9. In Figs. 10 and 11, arrows indicate oil passages.
[0028] Herein, a description will be given first of a basic structure of the slide valve
14 and then of the injection mechanism 20. As illustrated in these drawings, the slide
valve 14 includes a valve body 14a, a guide portion 14b, and a connecting portion
14c that connects the valve body 14a and the guide portion 14b. A gap communicating
with the discharge ports 13 is opened up between the valve body 14a and the guide
portion 14b to form a part of the discharge ports 13. Further, in the valve body 14a,
a discharge port end portion 14d of an inner circumferential side 14e on a side of
the discharge ports 13 forms a part of the discharge ports 13, and determines the
time of discharging the compressed refrigerant. That is, the discharge port end portion
14d is moved in the axial direction of the screw rotor 9 at the same as the slide
valve 14 is moved in the axial direction of the screw rotor 9, thereby changing the
internal volume ratio. Further, the guide portion 14b has a connecting hole 15a, to
which the rod 15 is connected, as illustrated in Fig. 2.
[0029] As illustrated in Fig. 11, the slide valve 14 of Embodiment 1 is formed with an oil
feed hole 14g passing through the slide valve 14 to inject the high-pressure oil to
the screw rotor 9. In the oil feed hole 14g, a screw rotor portion oil supply port
14i serving as an oil inflow-side opening is located on the back surface side 14f
of the slide valve 14, and a screw rotor portion oil feed port 14h serving as an oil
outflow-side opening is located on the inner circumferential side 14e of the slide
valve 14. The hole shape and the number of the oil feed hole 14g are not limited.
[0030] Further, as illustrated in Figs. 5, 8, 9, and 10, the slide valve 14 of Embodiment
1 is formed with an oil feed hole 14j to inject the oil to the gap (between the sealing
surfaces S) between the high-low pressure partition wall 17 and the back surface side
14f of the slide valve 14. In the oil feed hole 14j, a slide valve back surface portion
oil supply port 14l serving as an oil inflow-side opening of the oil feed hole 14j
is located on the back surface side 14f of the slide valve 14. Further, as illustrated
in Fig. 5, a slide valve back surface portion oil feed port 14k serving as an oil
outflow-side opening of the oil feed hole 14j is located in a portion, facing the
high-low pressure partition wall 17, of the back surface side 14f of the slide valve
14, that is, within the range of the sealing surfaces S. The hole shape and the number
of the oil feed hole 14j are not limited. The oil feed hole 14j corresponds to a first
oil feed hole of the present invention.
[0031] Further, the slide valve 14 is formed with the sump 14m recessed on the back surface
side 14f. As illustrated in Fig. 9, the screw rotor portion oil supply ports 14i and
the slide valve back surface portion oil supply port 14l are located in the sump 14m.
[0032] Flows of the oil will be described below.
[0033] In the screw compressor 1 according to Embodiment 1, the high-pressure oil is injected
to a gap between the inner circumferential side 14e of the slide valve 14 and a portion
facing the inner circumferential side 14e and a gap between the back surface side
14f of the slide valve 14 and a portion facing the back surface side 14f to eliminate
or reduce the refrigerant leakage from the screw rotor 9 and prevent burning.
[0034] Herein, the injection on the inner circumferential side 14e of the slide valve 14
will first be described. As illustrated in Fig. 1, the high-pressure oil in the oil
separator 4 is first supplied by the pressure difference to the sump 14m provided
in the slide valve 14 via a flow passage (not illustrated) inside the casing body
8. Subsequently, the oil supplied to the sump 14m is caused by the pressure difference
to flow into the oil feed hole 14g from the screw rotor portion oil supply port 14i
provided inside the sump 14m, and passes through the oil feed hole 14g. Then, the
high-pressure oil is injected to the screw rotor 9 from the screw rotor portion oil
feed port 14h.
[0035] The injection on the back surface side 14f of the slide valve 14 will next be described.
Embodiment 1 is characterized in that the high-pressure oil is injected to a gap between
the sealing surfaces S from the back surface side 14f. Firstly, the above-described
oil in the sump 14m distributed by the oil separator 4 is used. The high-pressure
oil in the sump 14m is caused by the pressure difference to flow into the oil feed
hole 14j from the slide valve back surface portion oil supply port 14l provided inside
the sump 14m, and passes through the oil feed hole 14j. Subsequently, the oil is injected
to the gap between the sealing surfaces S from the slide valve back surface portion
oil feed port 14k. The oil feed hole 14j formed in the slide valve 14 corresponds
to a part of the injection mechanism 20 of the present invention.
[0036] In Embodiment 1, the screw rotor portion oil supply ports 14i and the slide valve
back surface portion oil supply port 14l are set to be located inside the same sump
14m, but are not necessarily required to have this configuration, and may be configured
to be located in separate sumps 14m. Further, Embodiment 1 basically aims to reduce
the refrigerant leakage on the back surface side of the slide valve 14, and the oil
feed hole 14j is also applicable to the slide valve 14 not having the oil feed hole
14g. Further, the thickness of the high-low pressure partition wall 17 may be increased
to cause an opening of the oil feed hole 14j to face the high-low pressure partition
wall 17 even when the slide valve 14 is moved.
[0037] As described above, Embodiment 1 includes the injection mechanism 20 that injects
the oil to the gap between the sealing surfaces S to seal the sealing surfaces S,
thereby eliminating or reducing the refrigerant leakage from the discharge pressure
(high pressure) side to the suction pressure (low pressure) side. Consequently, the
efficiency of the screw compressor 1 can be improved to contribute to energy saving.
[0038] The injection mechanism 20 is configured to have the oil feed hole 14j passing through
the slide valve 14 to supply the oil flowing from the slide valve back surface portion
oil supply port 14l of the oil feed hole 14j to the gap between the sealing surfaces
S from the slide valve back surface portion oil feed port 14k, that is, simply configured
to have a hole formed through the slide valve 14. Consequently, the injection mechanism
20 can be configured at low cost.
Embodiment 2
[0039] Embodiment 2 is different from Embodiment 1 only in the area having the oil feed
hole for feeding the oil to the gap between the sealing surfaces S.
[0040] Fig. 12 is a schematic diagram illustrating main parts of a screw compressor according
to Embodiment 2 of the present disclosure. Fig. 13 is a perspective view of a slide
valve of the screw compressor according to Embodiment 2 of the present disclosure,
with the slide valve viewed from a backside of the slide valve. In Embodiment 2, differences
from Embodiment 1 will be described, and configurations not described in Embodiment
2 are similar to those of Embodiment 1.
[0041] In Embodiment 2, the oil feed hole 14j formed in the slide valve 14 in Embodiment
1 is eliminated, and an oil feed hole 17b is formed in the high-low pressure partition
wall 17, which forms a part of the casing body 8. Further, a configuration is designed
in which the inner circumferential surface 17a of the high-low pressure partition
wall 17 has a slide valve back surface portion oil feed port 17c serving as an oil
outflow-side opening of the oil feed hole 17b, to inject the high-pressure oil flowing
into the oil feed hole 17b to the gap between the sealing surfaces S from the slide
valve back surface portion oil feed port 17c.
[0042] The position of an oil inflow-side opening of the oil feed hole 17b is not particularly
limited as long as the oil inflow-side opening of the oil feed hole 17b is formed
at a position at which the oil inflow-side opening is capable of receiving the oil
in the screw compressor 1. Further, the hole shape and the number of the oil feed
hole 17b are not limited. The oil feed hole 17b corresponds to a second oil feed hole
of the present invention.
[0043] As described above, according to Embodiment 2, the high-pressure oil is injected
to the gap between the sealing surfaces S from the slide valve back surface portion
oil feed port 17c provided in the inner circumferential surface 17a of the high-low
pressure partition wall 17. Consequently, the refrigerant leakage from the discharge
pressure (high pressure) side to the suction pressure (low pressure) side in the sealing
surfaces S can be eliminated or reduced, and the efficiency of the screw compressor
1 can be improved.
Embodiment 3
[0044] Embodiment 3 is different from Embodiment 1 only in that an oil groove is provided
in the back surface side 14f of the slide valve 14.
[0045] Fig. 14 is a perspective view of a slide valve of a screw compressor according to
Embodiment 3 of the present invention. In Embodiment 3, differences from Embodiment
1 will be described, and configurations not described in Embodiment 3 are similar
to those of Embodiment 1.
[0046] In Embodiment 3, the back surface side 14f of the valve body 14a of the slide valve
14 is formed with an oil groove 18 extending in the circumferential direction of the
back surface side 14f to efficiently spread the oil injected to the gap between the
sealing surfaces S in Embodiment 1 over the sealing surfaces S. The position of processing
the oil groove 18 is set to correspond within the range of the sealing surfaces S.
The oil groove 18 corresponds to a first oil groove of the present invention. The
sectional shape and the number of the above-described oil groove 18 are not limited.
[0047] Fig. 15 is an illustrative diagram of the positional relationship between the high-low
pressure partition wall and the screw grooves corresponding to a stop position of
the slide valve of the screw compressor according to Embodiment 3 of the present invention.
As illustrated in Fig. 15, the oil groove 18 may extend across more than one of the
screw grooves 11a, depending on a sliding position of the slide valve 14. The pressures
in the screw grooves 11a are different from each other. When the oil groove 18 thus
extends across more than one of the screw grooves 11a, the oil groove 18 may allow
communication between a high pressure-side screw groove 11a and a low pressure-side
screw groove 11a and cause refrigerant leakage from the high-pressure side to the
low-pressure side. To prevent the oil groove 18 from thus forming a refrigerant leakage
passage, the oil groove 18 is not limited to the configuration in which the oil groove
18 is provided over the entirety in the circumferential direction of the back surface
side 14f of the slide valve 14, and an area not processed to form a groove may be
left in the back surface side 14f.
[0048] With the oil groove 18 thus provided, the oil injected to the gap between the sealing
surfaces S from the slide valve back surface portion oil feed port 14k efficiently
spreads over the sealing surfaces S.
[0049] The area having the oil groove 18 is not limited to the back surface side 14f of
the slide valve 14, and may be the inner circumferential surface 17a of the high-low
pressure partition wall 17 forming a part of the sealing surfaces S, or may be both
the back surface side 14f and the inner circumferential surface 17a. When an oil groove
is to be provided in the inner circumferential surface 17a of the high-low pressure
partition wall 17, the oil groove is formed to extend in the circumferential direction
of the inner circumferential surface 17a similarly to the oil groove 18. The oil groove
thus provided in the inner circumferential surface 17a of the high-low pressure partition
wall 17 corresponds to a third oil groove of the present invention.
[0050] As described above, according to Embodiment 3, effects similar to those of Embodiment
1 are obtained, and the following effects are obtained. That is, the oil injected
to the gap between the sealing surfaces S from the back surface side 14f of the slide
valve 14 is more likely to spread over the entire circumference of the back surface
of the slide valve through the oil groove 18. With the oil groove 18, Embodiment 3
is more capable of eliminating or reducing the refrigerant leakage from the discharge
pressure (high pressure) side to the suction pressure (low pressure) side in the sealing
surfaces S than in a case in which the configuration of Embodiment 1 (the configuration
having the slide valve back surface portion oil feed port 14k) is implemented alone.
Consequently, the efficiency of the screw compressor 1 can be further improved.
Embodiment 4
[0051] Embodiment 4 corresponds to a configuration combining the configuration of Embodiment
2 and the configuration of Embodiment 3. That is, the oil groove 18 is provided to
the slide valve 14 of the screw compressor 1 of Embodiment 2, which is characterized
in that the oil is injected to the gap between the sealing surfaces S from the side
of the high-low pressure partition wall 17. Features such as the shape of the oil
groove 18 and the position at which the oil groove 18 is formed are similar to those
of Embodiment 3.
[0052] Fig. 16 is a perspective view of a slide valve of a screw compressor according to
Embodiment 4 of the present disclosure. In Embodiment 4, differences from Embodiment
2 will be described, and configurations not described in Embodiment 4 are similar
to those of Embodiment 2.
[0053] The oil injected to the gap between the sealing surfaces S from the side of the high-low
pressure partition wall 17, as indicated by a solid-white arrow in Fig. 16, flows
along the oil groove 18, as indicated by solid arrows, and efficiently spreads over
the sealing surfaces S.
[0054] As described above, according to Embodiment 4, effects similar to those of Embodiment
2 are obtained, and the following effects are obtained. That is, the oil injected
to the gap between the sealing surfaces S from the side of the high-low pressure partition
wall 17 is more likely to spread over the entire circumference of the back surface
of the slide valve through the oil groove 18. With the action of the oil groove 18,
Embodiment 4 is more capable of eliminating or reducing the refrigerant leakage from
the discharge pressure (high pressure) side to the suction pressure (low pressure)
side in the sealing surfaces S than in a case in which the configuration of Embodiment
2 (the configuration in which the oil is injected to the gap between the sealing surfaces
S from the side of the high-low pressure partition wall 17) is implemented alone.
Consequently, the efficiency of the screw compressor 1 can be further improved.
Embodiment 5
[0055] Embodiment 5 is characterized in allowing communication between the sump 14m and
the oil groove 18.
[0056] Fig. 17 is a diagram illustrating a structure of a slide valve of a screw compressor
according to Embodiment 5 of the present disclosure.
[0057] The slide valve 14 of Embodiment 1 illustrated in Fig. 9 described above is configured
to cause the oil in the sump 14m to pass through the valve body 14a with the oil feed
hole 14j to inject the oil to the gap between the sealing surfaces S from the slide
valve back surface portion oil feed port 14k.
[0058] Embodiment 5, on the other hand, is configured to cause the oil to flow along the
back surface side (the outer circumferential surface) of the slide valve 14 to inject
the oil to the gap between the sealing surfaces S. Specifically, the oil feed hole
14j of Embodiment 1 is eliminated, and an oil groove 18a is provided to communicate
with the sump 14m to inject the high-pressure oil in the sump 14m to the gap between
the sealing surfaces S through the oil groove 18a. The oil groove 18a of Embodiment
5 is different from the oil groove 18 of Embodiment 3 only in that the oil groove
18 communicates with the sump 14m, and is similar to the oil groove 18 of Embodiment
3 in the other features. The oil groove 18a corresponds to a second oil groove of
the present invention.
[0059] As described above, according to Embodiment 5, the high-pressure oil in the sump
14m can be caused to spread over the sealing surfaces S without the oil feed hole
14j as in Embodiments 1 to 4, which passes through the slide valve 14. Consequently,
the refrigerant leakage can be eliminated or reduced and efficiency of the screw compressor
1 can be improved with a simpler configuration.
[0060] Embodiments 1 to 5 may be combined as appropriate. For example, Embodiment 1 and
Embodiment 2 may be combined to inject the oil to the gap between the sealing surfaces
S from both the back surface side 14f of the slide valve 14 and the inner circumferential
surface 17a of the high-low pressure partition wall 17.
[0061] Further, Embodiments 1 to 5 are applicable to any screw compressor including a mechanism
that has a gap between the back surface side 14f of the slide valve 14 and the inner
circumferential surface 17a of the high-low pressure partition wall 17. For example,
although the above description has been given of a single-stage screw compressor including
one compression unit 2, the compressor may be a multi-stage compressor including two
or more compression units 2. Further, the present invention is useful not only in
a screw compressor of constant speed specifications but also in an inverter-driven
screw compressor.
[0062] In Embodiments 1 to 5, the description has been given of the slide valve 14 capable
of changing the internal volume ratio. However, the slide valve to which the present
invention is applicable is not limited to the slide valve capable of changing the
internal volume ratio. For example, the slide valve to which the present invention
is applicable may be a volume-control slide valve allowing a part of the refrigerant
gas to be bypassed to the suction side (low pressure), or may be an immovable slide
valve fixed to the casing body 8.
Reference Signs List
[0063] 1 screw compressor 2 compression unit 3 motor 3a stator 3b motor rotor 4 oil separator
5 condenser 6 expansion valve 7 evaporator 8 casing body 9 screw rotor 10 screw shaft
11 compression chamber 11a screw groove 12 discharge chamber 13 discharge port 14
slide valve 14a valve body 14b guide portion 14c connecting portion 14d discharge
port end portion 14e inner circumferential side 14f back surface side 14g oil feed
hole 14h screw rotor portion oil feed port 14i screw rotor portion oil supply port
14j oil feed hole 14k slide valve back surface portion oil feed port 14l slide valve
back surface portion oil supply port 14m sump 15 rod 15a connecting hole 16 driving
device 17 high-low pressure partition wall 17a inner circumferential surface 17b oil
feed hole 17c slide valve back surface portion oil feed port 18 oil groove 18a oil
groove 20 injection mechanism 80 casing body 90 screw rotor 140 slide valve 140a back
surface 170 high-low pressure partition wall 170a inner circumferential surface S
sealing surface
1. Schraubenverdichter, umfassend:
einen Gehäusekörper (8);
einen Schnraubenrotor (9), der angeordnet ist, um sich im Inneren des Gehäusekörpers
(8) zu drehen;
ein Schiebeventil (14), das beweglich zwischen dem Gehäusekörper (8) und dem Schraubennrotor
(9) angeordnet ist;
eine Unterteilungswand (17), die vorgesehen ist, um einer hinteren Oberflächenseite
(14f) des Schieberventils (14) zugewandt zu sein, und die eingerichtet ist, einen
Innenraum des Gehäusekörpers (8) in einen Ablassdruckraum und einen Ansaugdruckraum
zu unterteilen; und
einen Einspritzmechanismus (20), der eingerichtet ist, Öl einem Spalt zwischen einer
inneren Umfangsoberfläche (17a) der Unterteilungswand (17) und der hinteren Oberflächenseite
(14f) des Schiebeventils (14) zuzuführen, um den Spalt abzudichten,
wobei der Einspritzmechanismus (20) eingerichtet ist, mindestens ein erstes Ölzuführungsloch
(14j), das ausgebildet ist, durch das Schiebeventil (14) hindurchzugehen, und mindestens
einen Ölzuführungsanschluss (14k), der als ein ölabflussseitiger Anschluss des mindestens
einen ersten Ölzuführungslochs (14j) dient, aufzuweisen, wobei ein Ende des mindestens
einen ersten Ölzuführungslochs (14j) der Unterteilungswand (17) zugewandt ist und
eingerichtet ist, das Öl von der Öffnung aus dem Spalt zuzuführen,
wobei der Einspritzmechanismus (20) ferner eine erste Ölnut (18) aufweist, die in
der hinteren Oberflächenseite (14f) des Schiebeventils (14) vorgesehen ist, um der
Unterteilungswand (17) zugewandt zu sein, und eingerichtet ist, das dem Spalt zugeführte
Öl zu verteilen, wobei die erste Ölnut (18) und das mindestens eine erste Ölzuführungsloch
(14j) über den mindestens einen Ölzuführungsanschluss (14k) miteinander kommunizieren,
um dem Spalt das Öl von der ersten Ölnut (18) zuzuführen,
wobei sich die erste Ölnut (18) in einer Umfangsrichtung der hinteren Oberflächenseite
(14f) erstreckt.
2. Schraubenverdichter nach Anspruch 1, wobei das Schiebeventil (14) einen Sumpf (14m)
aufweist, der auf der hinteren Oberflächenseite (14f) vertieft ist, und ein anderes
Ende des mindestens einen ersten Ölzufuhrlochs (14j) in den Sumpf (14m) mündet.
3. Schraubenverdichter nach Anspruch 2, wobei der Sumpf (14m) und die erste Ölnut (18)
miteinander kommunizieren, um das Öl im Sumpf (14m) dem Spalt von der ersten Ölnut
(18) aus zuzuführen.
4. Schraubenverdichter nach einem der Ansprüche 1 bis 3, wobei der Einspritzmechanismus
(20) eingerichtet ist, mindestens ein zweites Ölzuführungsloch (17b) aufzuweisen,
das in der Unterteilungswand (17) ausgebildet ist, wobei ein Ende des mindestens einen
zweiten Ölzuführungslochs (17b) in die innere Umfangsoberfläche (17a) der Unterteilungswand
(17) mündet, um das Öl dem Spalt zuzuführen.
5. Schraubenverdichter nach einem der Ansprüche 1 bis 4, wobei der Einspritzmechanismus
(20) ferner eine dritte Ölnut aufweist, die in der inneren Umfangsoberfläche (17a)
der Unterteilungswand (17) vorgesehen ist und eingerichtet ist, das dem Spalt zugeführte
Öl zu verteilen.
6. Schraubenverdichter nach Anspruch 5, wobei die dritte Ölnut in der inneren Umfangsoberfläche
(17a) der Unterteilungswand (17) vorgesehen ist und sich in einer Umfangsrichtung
der inneren Umfangsoberfläche (17a) erstreckt.