BACKGROUND OF THE INVENTION
[0001] The present invention relates to a yarn spinning system.
[0002] Patent Literature 1 (
Japanese Laid-Open Patent Publication No. 2008-138301) discloses a yarn spinning system configured to perform processes from spinning out
of yarns made of synthetic fibers to winding of the yarns. To be more specific, the
yarn spinning system includes a spinning apparatus and a cooler. The spinning apparatus
has plural spinnerets and is configured to discharge liquid molten polymer from each
spinneret, as a yarn material. The cooler includes plural cooling cylinders provided
to correspond to the respective spinnerets and is configured to supply cooling air
to the yarn material through the cooling cylinders. The yarn material is solidified
by the cooling wind, with the result that a yarn formed of at least one filament is
formed.
[0003] In the up-down direction, a space (slow cooling space) in which the descending yarn
material is slowly cooled is formed between the spinning apparatus and the cooler.
In order to suppress leakage of gas from the slow cooling space to the external space
outside the slow cooling space, a sealing member (seal) is provided between the spinning
apparatus and the cooler in the up-down direction. The seal is used as a regulating
member (regulating portion) for regulating the length in the up-down direction of
the slow cooling space, too. Hereinafter, the seal used as the regulating portion
is termed a seal-cum-regulating portion.
[0004] Patent Literature 2 (
Japanese Laid-Open Patent Publication No. 2016-108698) discloses a yarn spinning system including a seal and a regulating portion that
are members different from each other. To be more specific, a cylindrical upper hood
and an O-ring fitted to its side surface are provided as seals on the spinning apparatus
side, whereas a cylindrical lower hood is provided as a seal on the cooler side. As
the lower hood is provided inside the upper hood in the radial direction, the O-ring
makes contact with the lower hood, with the result that the slow cooling space is
sealed. An upper clamping stopper is provided as a regulating portion on the spinning
apparatus side, whereas a slider plate is provided as a regulating portion on the
cooler side.
SUMMARY OF THE INVENTION
[0005] Although not mentioned in Patent Literature 1, flexible rubber is typically used
as a material of the seal-cum-regulating portion in order to improve the airtightness
of the slow cooling space. Because the temperatures at around the spinning apparatus
are high, i.e., about 260 to 300 degrees centigrade, the seal-cum-regulating portion
tends to be deteriorated and deformed due to the heat, with the result that the length
of the slow cooling space may be disadvantageously changed in the up-down direction.
[0006] In this connection, as described in Patent Literature 2, it is possible to form the
regulating portion by a material different from rubber, when the seal and the regulating
portion are provided to be independent from each other. However, in the arrangement
described in Patent Literature 2, the O-ring attached to the hot upper hood and making
contact with the lower hood is typically an O-ring made of rubber. On this account,
the O-ring may be deteriorated (i.e., the seal may be deteriorated) due to the heat,
and the required airtightness may not be maintained for a long time.
[0007] An object of the present invention is to suppress an unintentional change in length
of a slow cooling space in an up-down direction for a long time and to maintain required
airtightness of the slow cooling space for a long time.
[0008] According to a first aspect of the invention, a yarn spinning system comprises: a
spinning apparatus which includes spinnerets each of which is able to discharge a
yarn material; and a cooler which includes cooling units capable of cooling the yarn
material discharged from the spinnerets and is provided below the spinning apparatus,
the yarn spinning system further comprising: a movement mechanism which is able to
move the cooler between an operation position where the yarn material is spun out
and a maintenance position below the operation position and which is configured to
exert an upward force to the cooler when the cooler is at the operation position;
regulating portions which are provided between the spinnerets and the cooling units
in an up-down direction, respectively, and are arranged to define lengths in the up-down
direction of slow cooling spaces formed between the spinnerets and the cooling units
in the up-down direction, respectively, when the cooler is at the operation position;
and seals which are arranged to seal gaps between the slow cooling spaces and an outside
space outside the slow cooling spaces in a horizontal direction perpendicular to the
up-down direction, when the cooler is at the operation position, each of the seals
including: a contact portion which is attached to one of the spinning apparatus and
the cooler, is provided to surround a corresponding one of the slow cooling spaces,
and is arranged to make contact with the other of the spinning apparatus and the cooler;
a biasing portion which is attached to the one of the spinning apparatus and the cooler,
is independent from the movement mechanism, and is configured to bias the contact
portion in a predetermined biasing direction toward the other of the spinning apparatus
and the cooler; and a partition wall portion which is fixed to the one of the spinning
apparatus and the cooler, is arranged to seal each of the gaps formed by the contact
portion and the biasing portion, and separates a corresponding one of the slow cooling
spaces from the outside space.
[0009] According to this aspect of the invention, in the seal, the biasing portion independent
from the movement mechanism is able to press the contact portion onto the other of
the spinning apparatus and the cooler. Even if a gap is formed between the slow cooling
space and the outside space by the contact portion and the biasing portion, the gap
can be closed by the partition wall portion. Because the difference between the pressure
of the slow cooling space and the pressure of the outside space is typically small,
the required airtightness can be achieved by the seal. It is therefore possible to
seal the gap formed between the slow cooling space and the outside space to some degree,
without using members made of a rubber material as members forming the contact portion,
the biasing portion, and the partition wall portion.
[0010] Because of the presence of the seal, the regulating portion may not be arranged to
seal the gap between the slow cooling space and the outside space. It is therefore
possible to use a member that is not made of a rubber material as a member constituting
the regulating portion. On this account, deterioration and deformation of the regulating
portion due to the heat generated by the spinning apparatus are suppressed. On this
account, unintentional changes in length of the slow cooling space in the up-down
direction are suppressed.
[0011] Due to this, it is possible to maintain the required airtightness of the slow cooling
space for a long time, while suppressing unintentional changes in length of the slow
cooling space in the up-down direction for a long time.
[0012] According to a second aspect of the invention, the yarn spinning system of the first
aspect is arranged so that, when a temperature of the regulating portions is identical
with a temperature when the spinning apparatus and the cooler are driven, the Young's
modulus of a material of the regulating portions is equal to or higher than 10 GPa.
[0013] According to this aspect of the present invention, the Young's modulus of the material
of which the regulating portion is made is high, i.e., 10 GPa, when the spinning apparatus
and the cooler are driven. It is therefore possible to effectively suppress deformation
of the regulating portion even if the regulating portion is pressurized as the cooler
is pressed upward by the movement mechanism.
[0014] According to a third aspect of the invention, the yarn spinning system of the first
or second aspect is arranged so that the regulating portions are made of a metal material.
[0015] Metal materials typically have characteristics such as a heat resisting property
as compared to rubber materials, and hence deterioration and deformation are suppressed
as compared to the rubber materials. According to the aspect of the invention, because
the regulating portion is made of a metal material, it is possible to effectively
suppress the need of early replacement of the regulating portion.
[0016] According to a fourth aspect of the invention, the yarn spinning system of any one
of the first to third aspects is arranged so that, when a temperature of the contact
portion is identical with a temperature when the spinning apparatus and the cooler
are driven, the Young's modulus of a material of the contact portion is equal to or
higher than 10 GPa.
[0017] According to this aspect of the invention, because the contact portion is made of
a hard material and distortion is suppressed, it is possible to effectively suppress
the need of early replacement of the contact portion.
[0018] According to a fifth aspect of the invention, the yarn spinning system of any one
of the first to fourth aspects is arranged so that the contact portion is made of
a metal material.
[0019] In this aspect of the invention, because the contact portion is made of a metal material
that is typically less likely to be deteriorated, it is possible to effectively suppress
the need of early replacement of the contact portion.
[0020] According a sixth aspect of the invention, the yarn spinning system of any one of
the first to fifth aspects is arranged so that the biasing portion includes a spring
member.
[0021] The spring member is typically formed by a metal member that is less likely to be
deteriorated. Therefore, the aspect of the invention makes it possible to effectively
avoid the necessity of early replacement of the biasing portion.
[0022] According to a seventh aspect of the invention, the yarn spinning system of the sixth
aspect is arranged so that the spring member is a compression coil spring.
[0023] In this aspect of the invention, because the compression coil spring is typically
inexpensive, it is possible to suppress increase in the cost of components.
[0024] According to an eighth aspect of the invention, the yarn spinning system of any one
of the first to seventh aspects is arranged so that the one of the spinning apparatus
and the cooler is the cooler.
[0025] Members constituting the seal may be attached to the spinning apparatus. In this
case, however, many members constituting the seal may be deteriorated due to the heat
generated by the spinning apparatus. According to the aspect of the invention, it
is possible to suppress excessive heating of these members because the members constituting
the seal are attached to the cooler.
[0026] According to a ninth aspect of the invention, the yarn spinning system of any one
of the first to eighth aspects is arranged so that the other of the spinning apparatus
and the cooler includes extending portion which are provided to surround the respective
slow cooling spaces when viewed in the up-down direction and which extend in the up-down
direction, the contact portion is disposed to be in contact with a circumferential
surface of a corresponding one of the extending portions, and the biasing direction
intersects with the up-down direction.
[0027] The length in the up-down direction of the slow cooling space is typically required
to be equal to or shorter than a predetermined length, in order to secure a good yarn
quality. On this account, the size in the up-down direction of the seal is severely
restricted. Furthermore, because the biasing portion typically contracts and extends
or moves in the biasing direction, an installation space having a sufficient size
must be secured in the biasing direction. For this reason, when, for example, the
biasing direction is substantially in parallel to the up-down direction, the degree
of freedom in designing the biasing portion may be significantly lowered. In this
regard, according to the aspect of the invention, the biasing direction intersects
with the up-down direction (i.e., has a component in the horizontal direction). It
is therefore possible to secure an installation space of the biasing portion in the
horizontal direction, even if the size in the up-down direction of the seal is severely
restricted. Due to this, the degree of freedom in designing the biasing portion is
improved.
[0028] The length in the up-down direction of the slow cooling space must be particularly
short when a narrow yarn is spun out. The slow cooling space is a relatively unstable
region provided between the spinning apparatus and the cooler. On this account, when
the slow cooling space is excessively long in the up-down direction, a narrow yarn
particularly susceptible to external disturbance may be unstable in quality. In this
regard, the present invention is particularly effective when a narrow yarn is produced,
because the size of the seal is reduced in the up-down direction.
[0029] According to a tenth aspect of the invention, the yarn spinning system of the ninth
aspect is arranged so that the regulating portions include the respective extending
portions, and the extending portions define the lengths in the up-down direction of
the respective slow cooling spaces.
[0030] In this aspect of the invention, the extending portions are each in contact with
the contact portion and function as the regulating portions. It is therefore possible
to reduce the number of components as compared to an arrangement in which a member
in contact with the contact portion is different from a member constituting the regulating
portion.
[0031] According to an eleventh aspect of the invention, the yarn spinning system of the
tenth aspect further comprises a regulating surface which is positionally fixed in
the up-down direction relative to the one of the spinning apparatus and the cooler
and is arranged to be in contact with a leading end in the up-down direction of each
of the extending portions when the cooler is at the operation position, the regulating
surface being flat along the horizontal direction.
[0032] When the regulating surface in contact with the regulating portion is tilted relative
to the horizontal direction, a change of the relative positions between the regulating
portion and the regulating surface in the horizontal direction may result in a change
of the relative positions between the regulating portion and the regulating surface
in the up-down direction. Due to this, the length of the slow cooling space may be
disadvantageously changed in the up-down direction. According to the aspect of the
invention, because the regulating surface is arranged to be flat along the horizontal
direction, the disadvantage is suppressed.
[0033] According to a twelfth aspect of the invention, the yarn spinning system of any one
of the ninth to eleventh aspects is arranged so that, when the cooler moves from the
maintenance position to the operation position, the contact portion makes contact
with the corresponding one of the extending portions so as to be movable at least
in the horizontal direction against a biasing force of the biasing portion.
[0034] In this aspect of the invention, when the cooler moves from the maintenance position
to the operation position, the contact portion is pressed by each of the extending
portions and moved, even when the horizontal position of the contact portion is slightly
deviated from the horizontal position of each of the extending portions. It is therefore
possible to compensate a horizontal position deviation between each of the extending
portions and the contact portion, while arranging each of the extending portions and
the contact portion to be closely in contact with each other.
[0035] According to a thirteenth aspect of the invention, the yarn spinning system of any
one of the ninth to twelfth aspects is arranged so that the circumferential surface
of each of the extending portions includes an inner circumferential surface of each
of the extending portions, the contact portion includes inner contact pieces which
are aligned in a circumferential direction of the corresponding one of the extending
portions and are provided to make contact with the inner circumferential surface of
the corresponding one of the extending portions, the biasing portion includes inner
biasing members which bias the inner contact pieces toward the inner circumferential
surface, and when the corresponding one of the extending portions is in contact with
the inner contact pieces, inner gaps that are gaps formed between the inner contact
pieces in the circumferential direction are narrow in the circumferential direction
as compared to a case where each of the extending portions is distanced from the inner
contact pieces.
[0036] In an arrangement in which the contact portion makes contact with the circumferential
surface of each of the extending portions, it is difficult to completely surround
the slow cooling space by a member constituting the contact portion. In this regard,
the aspect of the invention makes it possible to narrow the gap between the inner
contact pieces in the circumferential direction, when each of the extending portions
is in contact with the contact portion. It is therefore possible to minimize the decrease
of the airtightness of the slow cooling space.
[0037] According to a fourteenth aspect of the invention, the yarn spinning system of the
thirteenth aspect is arranged so that each of the inner contact pieces has an inner
pressing surface that is provided at an outer end portion in a radial direction that
is orthogonal to both the up-down direction and the circumferential direction, and
when the corresponding one of the extending portions is distanced from the inner contact
pieces, the inner pressing surface at least partially overlaps each of the extending
portions in the up-down direction and faces outward in the radial direction and toward
the corresponding one of the extending portions in the up-down direction.
[0038] In this aspect of the invention, when each of the extending portions and the inner
contact piece make contact with each other, the inner contact piece is pressed inward
in the radial direction as each of the extending portions makes contact with the inner
pressing surface. This allows each of the extending portions and the inner contact
piece in contact with each other to smoothly move in the up-down direction relative
to each other and allows the inner contact piece to move inward in the radial direction.
It is therefore possible to cause the inner circumferential surface of each of the
extending portions and the inner contact piece to make contact with each other simply
by moving each of the extending portions and the inner contact piece in the up-down
direction relative to each other.
[0039] According to a fifteenth aspect of the invention, the yarn spinning system of the
thirteenth or fourteenth aspect is arranged so that the other of the spinning apparatus
and the cooler includes disc-shaped portions which are adjacent to the respective
extending portions in the up-down direction and are provided to be close to the other
of the spinning apparatus and the cooler as compared to the extending portions, and
a corresponding one of the disc-shaped portions at least partially overlaps the inner
contact pieces in the up-down direction.
[0040] In this aspect of the invention, when each of the extending portions is in contact
with inner contact pieces, the space in the vicinity of the inner contact pieces can
be narrowed in the up-down direction by the disc-shaped portion. This arrangement
further improves the airtightness of the slow cooling space.
[0041] According to a sixteenth aspect of the invention, the yarn spinning system of the
fifteenth aspect is arranged so that the corresponding one of the disc-shaped portions
opposes the partition wall portion in the up-down direction.
[0042] In this aspect of the invention, it is possible to narrow the space in the vicinity
of the inner contact pieces in the up-down direction by the disc-shaped portion and
the partition wall portion. This arrangement further improves the airtightness of
the slow cooling space.
[0043] According to a seventeenth aspect of the invention, the yarn spinning system of any
one of the thirteenth to sixteenth aspects is arranged so that the circumferential
surface of each of the extending portions includes an outer circumferential surface
of each of the extending portions, the contact portion includes outer contact pieces
which are aligned in the circumferential direction of the corresponding one of the
extending portions and are provided to make contact with the outer circumferential
surface of the corresponding one of the extending portions, and the biasing portion
includes outer biasing members which bias the respective outer contact pieces toward
the outer circumferential surface.
[0044] With this aspect of the invention, the outer contact pieces further improve the airtightness
of the slow cooling space.
[0045] According to an eighteenth aspect of the invention, the yarn spinning system of the
seventeenth aspect is arranged so that each of the outer contact pieces has an outer
pressing surface that is provided at an inner end portion in the radial direction
that is orthogonal to both the up-down direction and the circumferential direction,
and when each of the extending portions is distanced from the outer contact pieces,
the outer pressing surface at least partially overlaps the corresponding one of the
extending portions in the up-down direction and faces inward in the radial direction
and toward the corresponding one of the extending portions in the up-down direction.
[0046] In this aspect of the invention, it is possible to cause the outer circumference
of each of the extending portions and the outer contact piece to make contact with
each other simply by moving each of the extending portions and the outer contact piece
in the up-down direction relative to each other.
[0047] According to a nineteenth aspect of the invention, the yarn spinning system of the
seventeenth or eighteenth aspect is arranged so that outer gaps that are gaps formed
between the outer contact pieces in the circumferential direction are positionally
different from the inner gaps in the circumferential direction.
[0048] In this aspect of the invention, even if a passage of gas is unintentionally formed
between the outer gaps and the inner gaps, it is possible to elongate the passage.
This further suppresses gas from going in and out between the slow cooling space and
the space outside the slow cooling space. On this account, the airtightness of the
slow cooling space is further improved.
[0049] According to a 20th aspect of the invention, the yarn spinning system of any one
of the ninth to nineteenth aspects is arranged so that each of the extending portions
is ring-shaped when viewed in the up-down direction.
[0050] This aspect of the invention simplifies the shape of each of the extending portions.
[0051] According to a 21st aspect of the invention, the yarn spinning system of any one
of the first to eighth aspects is arranged so that the contact portion includes a
surrounding portion which surrounds a corresponding slow cooling space among the slow
cooling spaces, the biasing portion is configured to bias the surrounding portion
in the up-down direction, in a radial direction of the surrounding portion, the partition
wall portion is provided (i) either inside the surrounding portion and the biasing
portion or outside the surrounding portion and the biasing portion or (ii) both inside
the surrounding portion and the biasing portion and outside the surrounding portion
and the biasing portion, and the surrounding portion has an end face which faces the
other of the spinning apparatus and the cooler in the up-down direction.
[0052] This aspect of the invention makes it possible to secure the airtightness of the
slow cooling space by causing the end face to make contact with the other of the spinning
apparatus and the cooler. In this arrangement, the contact portion can be formed by
a single component and the biasing direction can be set as a single direction. The
structure of the seal is therefore simplified.
[0053] According to a 22nd aspect of the invention, the yarn spinning system of the 21st
aspect is arranged so that the other of the spinning apparatus and the cooler has
a contact surface which is provided to make contact with the end face of the surrounding
portion, and when viewed in the up-down direction, one of the end face and the contact
surface is inside the contour of the other of the end face and the contact surface.
[0054] In this aspect of the invention, even when the horizontal position of the contact
portion is slightly deviated from the horizontal position of the other of the spinning
apparatus and the cooler, the deviation does not hinder the achievement of the airtightness
of the slow cooling space.
[0055] According to a 23rd aspect of the invention, the yarn spinning system of any one
of the first to 22nd aspects is arranged so that, when the spinning apparatus and
the cooler are driven, an absolute value of a difference between the pressure of each
of the slow cooling spaces and the pressure of the outside space is less than 20 Pa.
[0056] In this aspect of the invention, because the difference between the pressure of the
slow cooling space and the pressure of the outside space is small, gas leakage is
easily suppressed when the contact portion is closely in contact with the other of
the spinning apparatus and the cooler to some degree. On this account, the required
airtightness of the slow cooling space can be easily achieved by the seal.
[0057] According to a 24th aspect of the invention, the yarn spinning system of any one
of the first to 23rd aspects is arranged so that the regulating portions are formed
by a single common member.
[0058] When plural regulating portions are formed by different members, the slow cooling
spaces may be different in length in the up-down direction due to manufacturing variations
between the regulating portions. The aspect of the invention makes it possible to
suppress such variations in length in the up-down direction between the slow cooling
spaces, because the regulating portions are formed of the common member.
[0059] According to a 25th aspect of the invention, the yarn spinning system of any one
of the first to 24th aspects is arranged so that the contact portion is independent
from the regulating portions.
[0060] This aspect of the invention makes it possible to maintain the length of the slow
cooling space to be constant by the regulating portion, even if the contact portion
is worn or deformed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0061]
FIG. 1 is a schematic representation of a yarn spinning system of an embodiment.
FIG. 2 illustrates a state in which a cooler is at a maintenance position.
FIG. 3 is a perspective view of the slow cooling unit and its surroundings.
FIG. 4(a) is a side cross sectional view of the slow cooling unit and its surroundings.
FIG. 4(b) is a partial enlarged view of FIG. 4(a).
FIG. 5 is a cross section taken along a line V-V in FIG. 4(a).
Each of FIGs. 6(a) and 6(b) illustrates an operation of a sealing unit.
FIG. 7(a) is a side cross sectional view of the sealing unit and its surroundings
when the cooler is at an operation position. FIG. 7(b) is a partial enlarged view
of FIG. 7(a).
FIG. 8 is a cross section taken along a line VIII-VIII in FIG. 7(a).
Each of FIG. 9(a) and FIG. 9(b) is a side cross sectional view of a sealing unit of
a modification and its surroundings.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0062] The following will describe an embodiment of the present invention. Hereinafter,
directions shown in FIG. 1 will be consistently used as an up-down direction and a
front-rear direction, for convenience of explanation. The up-down direction (the up-down
direction in the plane of FIG. 1) is a vertical direction in which the gravity acts.
The front-rear direction (the left-right direction in the plane of FIG. 1) is a direction
orthogonal to the up-down direction. A direction orthogonal to both the up-down direction
and the front-rear direction (i.e., a direction perpendicular to the plane of FIG.
1) is set as a left-right direction.
(Yarn Spinning System)
[0063] The following will outline a yarn spinning system 1 of the present embodiment, with
reference to the schematic representation of FIG. 1. The yarn spinning system 1 is
a system configured to generate yarns Y formed of synthetic fibers. The yarn spinning
system 1 includes a spinning apparatus 2, a cooler 3, a slow cooling unit 4, and an
oil applicator 5.
[0064] The spinning apparatus 2 is a melt spinning device configured to be able to spin
out yarns Y made of molten polymer. The spinning apparatus 2 includes a frame 10 that
is substantially rectangular parallelepiped in shape, pack housings 11 formed in the
frame 10, and spinning packs 12 attached to the respective pack housings 11. The spinning
packs 12 are, for example, staggered to form two lines along the left-right direction.
(The packs are not illustrated. As to the arrangement in the horizontal direction,
see, e.g., later-described cooling cylinders 21 shown in FIG. 3.) To each spinning
pack 12, hot liquid molten polymer (yarn material) is supplied from an unillustrated
pipe. At a lower end portion of each spinning pack 12, a spinneret 13 which is substantially
disc-shaped is provided. The spinneret 13 has, for example, plural nozzles (not illustrated).
The spinning pack 12 spins the yarn material out from the nozzles of the spinneret
13 (i.e., spins out a yarn Y) . The yarn material spun out through the nozzles is
cooled at the cooler 3 so that the yarn Y constituted by filaments f is formed. As
such, one yarn Y is spun out from one spinneret 13. Alternatively, each spinneret
13 has only one nozzle. In such a case, the yarn Y is a mono-filament yarn. It is
noted that the yarn material immediately after being discharged from the spinneret
13 (i.e., before cooled and solidified) is also equivalent to the yarn of the present
invention. Furthermore, the spinning apparatus 2 is provided with an upper sealing
member 31 (described later).
[0065] The cooler 3 is configured to cool and solidify the yarn material discharged from
the spinnerets 13, by means of cooling wind. The cooler 3 is provided below the spinning
apparatus 2. As shown in FIG. 1, the cooler 3 includes a box 20 and cooling cylinders
21 (cooling units of the present invention). FIG. 1 shows only one cooling cylinder
21.
[0066] The box 20 is a hollow member which is substantially rectangular parallelepiped in
shape and to which plural cooling cylinders 21 are attached. At an upper end portion
of the box 20, a top surface 20a that is substantially flat is formed to extend substantially
horizontally. As shown in FIG. 1, for example, the internal space of the box 20 is
partitioned into an upper space and a lower space by a flow adjustment plate 26 that
is substantially horizontally provided. The flow adjustment plate 26 is made of a
material having flow adjustment capability such as punching metal.
[0067] The cooling cylinders 21 are arranged to guide cooling wind to the yarn material.
The cooling cylinders 21 are accommodated in the box 20 and fixed to the box 20. The
cooling cylinders 21 extend in the up-down direction. The cooling cylinders 21 are
provided immediately below the respective spinnerets 13. In other words, when viewed
in the up-down direction, the cooling cylinder 21 is provided to surround the yarn
material spun out from the spinneret 13. Each cooling cylinder 21 includes a punching
filter 22 and a cooling filter 23. The punching filter 22 is a substantially cylindrical
member. Being similar to the flow adjustment plate 26, the punching filter 22 is also
formed of a material having flow adjustment capability such as punching metal. The
punching filter 22 extends from the position of the lower end portion of the upper
space (that is a space above the flow adjustment plate 26) of the box 20 to the position
of the upper end portion of the box 20. The cooling filter 23 is substantially cylindrical
in shape. A circumferential wall portion of the cooling filter 23 is, for example,
made of a mesh material having flow adjustment capability. The cooling filter 23 is
provided inside the punching filter 22 in the radial direction. Being similar to the
punching filter 22, the cooling filter 23 extends from the position of the lower end
portion of the upper space of the box 20 to the position of the upper end portion
of the box 20.
[0068] In the lower space of the box 20 (i.e., a space lower than the flow adjustment plate
26), partitioning cylinders 24 are provided directly below the cooling cylinders 21,
respectively. Each partitioning cylinder 24 is arranged not to allow air to pass through
in the radial direction of the partitioning cylinder 24. The yarn material which is
discharged from a spinneret 13 and descends passes through the internal space of the
cooling cylinder 21 directly below the spinneret 13 and the internal space of the
partitioning cylinder 24 in this order.
[0069] To a rear part of a lower portion of the box 20, a duct 27 is connected. The duct
27 is connected to a compressed air source (not illustrated). The compressed air source
supplies air for cooling the yarn material to the inside of the duct 27. The cooling
air is supplied into the lower space of the box 20 through the duct 27. The flow of
the air in the box 20 will be described below. (See the arrows in FIG. 1.) The air
which flows into the lower space of the box 20 passes through the flow adjustment
plate 26 to be adjusted to flow upward, and flows into the upper space of the box
20. In this regard, because the wall of the partitioning cylinder 24 does not allow
air to pass through, air does not directly flow from the lower space of the box 20
into the partitioning cylinder 24. The air which flows into the upper space of the
box 20 is adjusted while passing through the cooling cylinder 21. Subsequently, the
air flows into the cooling cylinder 21 inward in the radial direction. As a result,
the air is blown onto the yarn material from the entire outer circumference of the
cooling cylinder 21, and the yarn material is cooled and made into the yarn Y.
[0070] The cooler 3 is arranged to be able to move in the up-down direction by an air cylinder
28 (movement mechanism of the present invention). To be more specific, the air cylinder
28 stands on the floor surface of a factory, for example. A piston rod 28a extends
in the up-down direction. To the lower end of the box 20, a cover member 29 extending
downward is fixed. To a side face of the cover member 29, a leading end portion of
the piston rod 28a is fixed. With this arrangement, as the air cylinder 28 is driven,
the entirety of the cooler 3 including the box 20 is movable between the operation
position (see FIG. 1) where the yarn spinning system 1 operates and the maintenance
position (see FIG. 2) below the operation position. When the cooler 3 is at the operation
position, the yarns Y can be generated. When the cooler 3 is at the operation position,
upward force (toward the spinning apparatus 2) is applied to the cooler 3 and the
slow cooling unit 4 by the air cylinder 28. When the cooler 3 is at the maintenance
position, a working space Sw is formed between the spinning apparatus 2 and the cooler
3 in the up-down direction. The working space Sw is a space where an operator performs
tasks such as cleaning of the spinneret 13 while the yarns Y are not spun out from
the spinning apparatus 2.
[0071] The slow cooling unit 4 is provided between the spinning apparatus 2 and the cooler
3 in the up-down direction. The slow cooling unit 4 is arranged to gradually cool
the yarn material (i.e., perform slow cooling) until the yarn material discharged
from the spinning apparatus 2 is cooled by the cooler 3. The slow cooling unit 4 has
a slow cooling space Ss for slow cooling of the yarn material. When the yarn spinning
system 1 is driven, a difference between the pressure in the slow cooling space Ss
and the pressure in an outside space So (see FIG. 1) outside the slow cooling space
Ss in the horizontal direction is small, i.e., about 0 Pa or more and 20 Pa or less.
To put it differently, the slow cooling space Ss has a slightly positive pressure
as compared to the outside space So. The slow cooling unit 4 will be detailed later.
[0072] The oil applicator 5 is configured to apply oil to the yarns Y. The oil applicator
5 is provided below the cooler 3. The oil applicator 5 includes oil guides (not illustrated)
with which the yarns Y cooled by the cooler 3 make contact, respectively. At this
stage, the oil guides discharge and apply oil to the respective yarns Y. The yarns
Y to which the oil has been applied by the oil applicator 5 are taken up by a take-up
roller (not illustrated). The yarns Y are then fed to a winding device (not illustrated).
The yarns Y are wound onto bobbins (not illustrated) at the winding device.
(Details of Arrangement of Slow Cooling Unit)
[0073] The arrangement of the slow cooling unit 4 will be detailed with reference to FIG.
3 to FIG. 5. FIG. 3 is a perspective view of the slow cooling unit 4 and its surroundings
when the cooler 3 is at the operation position. FIG. 3 does not show the spinning
apparatus 2 in order to avoid the complexity. FIG. 4(a) is a side cross sectional
view of the slow cooling unit 4 and its surroundings when the cooler 3 is at the maintenance
position. FIG. 4(b) is an enlarged view of a part of FIG. 4(a) (i.e., a region R1
surrounded by a two-dot chain line). FIG. 5 is a cross section taken along a line
V-V in FIG. 4(a). To suppress an unintentional change in length of the slow cooling
space Ss in the up-down direction for a long time and to maintain the required airtightness
of the slow cooling space Ss for a long time, the slow cooling unit 4 is arranged
as described below.
[0074] The slow cooling unit 4 includes a seal 30 that is arranged to seal plural slow cooling
spaces Ss. The seal 30 includes plural lower sealing mechanisms 32 (see FIG. 4(a)
and FIG. 4(b)). The lower sealing mechanisms 32 are provided to seal the slow cooling
spaces Ss together with the upper sealing member 31 (a common member of the present
invention; see FIG. 3, FIG. 4 (a), and FIG. 4(b)). The upper sealing member 31 is
provided in the spinning apparatus 2. The lower sealing mechanisms 32 are attached
to the cooler 3. The spinning apparatus 2 is equivalent to "the other of the spinning
apparatus and the cooler" in the present invention. The cooler 3 is equivalent to
"one of the spinning apparatus and the cooler" in the present invention. When the
cooler 3 is at the maintenance position, the upper sealing member 31 is distanced
from the lower sealing mechanisms 32 in the up-down direction (see FIG. 4(a) and FIG.
4(b)).
[0075] The upper sealing member 31 is commonly provided for sealing the slow cooling spaces
Ss. The upper sealing member 31 is provided between the spinnerets 13 and the cooling
cylinders 21 in the up-down direction. As shown in FIG. 3, the upper sealing member
31 extends along the horizontal direction. The upper sealing member 31 is fixed to
the bottom surface of the spinning apparatus 2 by means of, for example, unillustrated
bolts. In other words, the upper sealing member 31 is positionally fixed relative
to the spinning apparatus 2 in the up-down direction. In the up-down direction, for
example, a heat insulation member 33 is provided between the upper sealing member
31 and the spinning apparatus 2. The upper sealing member 31 is made of, for example,
a metal material. The Young's modulus of the material of which the upper sealing member
31 is made is, for example, 10 GPa or higher when the temperature of the upper sealing
member 31 is equal to a temperature at which the spinning apparatus 2 and the cooler
3 are driven. As shown in FIG. 4(a) and FIG. 4(b), the upper sealing member 31 includes
a substantially flat plate portion 41 extending along the horizontal direction and
plural cylindrical portions 42 each of which is integrated with the plate portion
41 and is substantially cylindrical in shape. The phrase "integrated with" indicates
that the plate portion 41 and the cylindrical portions 42 are arranged in one of the
following ways. The plate portion 41 and the cylindrical portions 42 may be formed
of a single member. Alternatively, the plate portion 41 may be a member independent
from the cylindrical portions 42, and they may be fixed to one another by, for example,
welding or screwing. The cylindrical portion 42 is equivalent to an extending portion
and a regulating portion of the present invention. To put it differently, the regulating
portion is formed of the cylindrical portion 42 and is included in the extending portion.
[0076] In the plate portion 41, plural through holes 43 are formed to penetrate the plate
portion 41 in the up-down direction (see FIG. 3 and FIG. 4(a)). The through holes
43 are provided to correspond to the respective spinnerets 13 and the respective cooling
cylinders 21. Each of the through holes 43 is substantially circular when viewed in
the up-down direction. Each through hole 43 is provided to overlap the corresponding
spinneret 13 and the corresponding cooling cylinder 21 in the up-down direction. The
cylindrical portions 42 are provided in the vicinity of the respective through holes
43. Each of the cylindrical portions 42 are provided outside the through hole 43 in
the radial direction of the corresponding spinneret 13. That is to say, the plate
portion 41 has plural substantially disc-shaped portions that are provided outside
the through hole 43 and inside the cylindrical portion 42 in the radial direction
of each through hole 43. Hereinafter, the substantially disc-shaped portions will
be termed disc-shaped portions 44. To be more specific, each of the disc-shaped portions
44 is a portion surrounded by each of two-dot chain lines in the plate portion 41
shown in FIG. 3. In the up-down direction, the disc-shaped portion 44 is provided
in the vicinity of the corresponding cylindrical portion 42. Each cylindrical portion
42 protrudes downward from the bottom surface of the plate portion 41 and extends
in the up-down direction. Each cylindrical portion 42 is provided to surround the
entire circumference of the corresponding slow cooling space Ss. (In other words,
each cylindrical portion 42 is provided around the corresponding slow cooling space
Ss.) Each cylindrical portion 42 is substantially ring-shaped when viewed in the up-down
direction. Each cylindrical portion 42 has an inner circumferential surface 45, an
outer circumferential surface 46, and a bottom surface 47 (see FIG. 4(b)). The inner
circumferential surface 45 is in contact with plural inner contact pieces 61 that
will be described later. The outer circumferential surface 46 is in contact with plural
outer contact pieces 62 that will be described later. Each of the inner circumferential
surface 45 and the outer circumferential surface 46 is circular in shape when viewed
in the up-down direction. The inner circumferential surface 45 and the outer circumferential
surface 46 are encompassed in a circumferential surface of the present invention.
The bottom surface 47 is provided at a lower end in the up-down direction of the cylindrical
portion 42 (i.e., at the leading end in the up-down direction). The bottom surface
47 defines the length in the up-down direction of the slow cooling space Ss as the
bottom surface 47 makes contact with a later-described first attaching portion 51.
The bottom surface 47 is, for example, curved to be U-shaped in a cross section in
parallel to the up-down direction (see FIG. 4(a) and FIG. 4(b)). It is noted that
the shape of the bottom surface 47 is not limited to this arrangement.
[0077] The lower sealing mechanisms 32 are provided to correspond to the respective cylindrical
portions 42 of the upper sealing member 31 (and the respective disc-shaped portions
44). The lower sealing mechanisms 32 are provided directly below the respective spinnerets
13. Each of the lower sealing mechanisms 32 includes the first attaching portion 51,
a second attaching portion 52, a contact portion 53, and a biasing portion 54 as shown
in FIG. 4(a) and FIG. 4(b). In summary, between the first attaching portion 51 and
the second attaching portion 52 that are lined up in the up-down direction and extend
substantially horizontally, the contact portion 53 and the biasing portion 54 are
provided. The first attaching portion 51 and the second attaching portion 52 are arranged
to seal a gap formed by the contact portion 53 and the biasing portion 54. The first
attaching portion 51 and the second attaching portion 52 are equivalent to a partition
wall portion of the present invention. The contact portion 53 is arranged to make
contact with the corresponding cylindrical portion 42. The contact portion 53 is independent
from the cylindrical portion 42. The biasing portion 54 is arranged to bias the contact
portion 53 toward the cylindrical portion 42.
[0078] The explanation will be continued with the focus on the lower sealing mechanism 32
shown in FIG. 4(a), FIG. 4(b), and FIG. 5. For convenience, the circumferential direction
of the cylindrical portion 42 corresponding to the lower sealing mechanism 32 will
be simply referred to as a circumferential direction (see FIG. 5). The radial direction
of the cylindrical portion 42 will be simply referred to as a radial direction. The
radial direction is a direction orthogonal to both the up-down direction and the circumferential
direction.
[0079] The first attaching portion 51 is substantially horizontally provided. The first
attaching portion 51 is made of, for example, a metal material. The Young's modulus
of the material of which the first attaching portion 51 is made is, for example, 10
GPa or higher when the temperature of the first attaching portion 51 is equal to a
temperature at which the spinning apparatus 2 and the cooler 3 are driven. The first
attaching portion 51 is, for example, substantially disc-shaped. As shown in FIG.
4(b), the first attaching portion 51 includes a top surface 51a (regulating surface
of the present invention). The top surface 51a defines the length in the up-down direction
of the slow cooling space Ss as the top surface 51a makes contact with the bottom
surface 47 of the cylindrical portion 42. The top surface 51a is substantially flat
in shape and is arranged to be substantially planar along the horizontal direction.
At a substantial center in the radial direction of the first attaching portion 51,
a through hole 51b is formed to penetrate the first attaching portion 51 in the up-down
direction (see FIG. 4(b)). The through hole 51b forms a part of the slow cooling space
Ss in the up-down direction. The first attaching portion 51 is fixed to the upper
end portion of the box 20 by means of, for example, unillustrated bolts. In other
words, the first attaching portion 51 is positionally fixed relative to the cooler
3 in the up-down direction. In the up-down direction, for example, a plate-shaped
sealing member 55 (see FIG. 4(b)) is provided between the first attaching portion
51 and the upper end portion of the box 20. The sealing member 55 is provided at a
location relatively far from the spinning apparatus 2 in the up-down direction. On
this account, the sealing member 55 may be made of a rubber material, for example.
[0080] In the first attaching portion 51, to a part which is in the vicinity of the through
hole 51b, an inner fixing ring 56 (see FIG. 4(a), FIG. 4(b), and FIG. 5) that is substantially
ring-shaped is attached. The inner fixing ring 56 is made of a metal material, for
example. The inner fixing ring 56 is arranged to be substantially horizontal and is
fixed to the top surface 51a (see FIG. 4(b)) of the first attaching portion 51 by,
for example, unillustrated bolts. The inner fixing ring 56 has plural recesses 56a
which are open inward in the radial direction. In the inner fixing ring 56, furthermore,
a through hole 56b is formed at a position outside each recess 56a in the radial direction
so as to penetrate the inner fixing ring 56 in a direction in parallel to the radial
direction. Into the recesses 56a and the through holes 56b, bolt members B1 are inserted,
respectively. The bolt members B1 are fixed to the later-described inner contact pieces
61. Each of the bolt members B1 is, for example, a known half-threaded bolt (i.e.,
a male screw is formed only at a portion on the leading end side). The leading end
portion of the bolt member B1 extends outward in the radial direction (see FIG. 4(a)
and FIG. 4(b)). Outward movement of a head portion of the bolt member B1 in the radial
direction is restricted by the periphery of the through hole 56b of the inner fixing
ring 56.
[0081] On the outer side of the inner fixing ring 56 in the radial direction (to be more
specific, at around the outer end portion of the first attaching portion 51 in the
radial direction), an outer fixing ring 57 (see FIG. 4 (a), FIG. 4(b), and FIG. 5)
that is substantially ring-shaped is provided. The outer fixing ring 57 is made of,
for example, a metal material. The outer fixing ring 57 is arranged to be substantially
horizontal and is fixed to the top surface 51a of the first attaching portion 51 by,
for example, unillustrated bolts. The outer fixing ring 57 has plural recesses 57a
which are open outward in the radial direction. In the outer fixing ring 57, furthermore,
a through hole 57b is formed at a position inside each recess 57a in the radial direction
so as to penetrate the outer fixing ring 57 in a direction in parallel to the radial
direction. Into the recesses 57a and the through holes 57b, bolt members B2 are inserted,
respectively. The bolt members B2 are fixed to the later-described outer contact pieces
62. Each of the bolt members B2 is, for example, a known half-threaded bolt in the
same manner as the bolt member B1. The leading end portion of the bolt member B2 extends
inward in the radial direction (see FIG. 4(a) and FIG. 4(b)). Inward movement of a
head portion of the bolt member B2 in the radial direction is restricted by the periphery
of the through hole 57b of the outer fixing ring 57.
[0082] The second attaching portion 52 includes an inner attaching plate 58 and an outer
attaching plate 59 (see FIG. 4(a) and FIG. 4(b)). The second attaching portion 52
is made of, for example, a metal material. The inner attaching plate 58 is substantially
disc-shaped. In the inner attaching plate 58, a through hole 58a is formed to penetrate
the inner attaching plate 58 in the up-down direction (see FIG. 4(b)). The through
hole 58a forms a part of the slow cooling space Ss in the up-down direction. When
viewed in the up-down direction, the center of the through hole 58a is substantially
identical with the center of the through hole 51b in term of position. The inner attaching
plate 58 is fixed to the upper end face of the inner fixing ring 56 by means of, for
example, unillustrated bolts. The inner attaching plate 58 at least partially overlaps
the disc-shaped portion 44 in the up-down direction (see FIG. 4(a)). In other words,
the inner attaching plate 58 opposes the disc-shaped portion 44 in the up-down direction.
The outer attaching plate 59 is substantially disc-shaped. The outer attaching plate
59 is fixed to the upper end face of the outer fixing ring 57 by means of, for example,
unillustrated bolts. The outer attaching plate 59 is provided outside the inner attaching
plate 58 in the radial direction. The position in the up-down direction of the outer
attaching plate 59 is substantially identical with the position in the up-down direction
of the inner attaching plate 58. In the radial direction, a gap G is formed between
the outer attaching plate 59 and the inner attaching plate 58 (see FIG. 4(a) and FIG.
4(b)).
[0083] The contact portion 53 is provided between the first attaching portion 51 and the
second attaching portion 52 in the up-down direction. The contact portion 53 includes
plural inner contact pieces 61 and plural outer contact pieces 62 (see FIG. 4(a),
FIG. 4(b), and FIG. 5). When the cooler 3 is at the maintenance position, the cylindrical
portion 42 is distanced from the contact portion 53 in the up-down direction. (Hereinafter,
this state will be termed a distanced state.) The contact portion 53 is movable in
the up-down direction relative to the cylindrical portion 42, in accordance with the
movement of the cooler 3 in the up-down direction. In other words, the cylindrical
portion 42 and the contact portion 53 are movable relative to each other in the up-down
direction. The cylindrical portion 42 and the contact portion 53 are therefore switchable
between the distanced state and a contact state (detailed later) in which these portions
are in contact with each other.
[0084] The inner contact pieces 61 are arranged to make contact with the inner circumferential
surface 45 of the cylindrical portion 42 (as detailed later). Each of the inner contact
piece 61 is made of, for example, a metal material. The Young's modulus of the material
of which each inner contact piece 61 is made is, for example, 10 GPa or higher when
the temperature of each inner contact piece 61 is equal to a temperature at which
the spinning apparatus 2 and the cooler 3 are driven. As shown in FIG. 4(a) to FIG.
5, the inner contact pieces 61 are provided outside the inner fixing ring 56 in the
radial direction. Each of the inner contact pieces 61 is shaped as a piece of a substantially
ring-shaped ring member (not illustrated) divided in the circumferential direction.
In the present embodiment, the contact portion 53 includes three inner contact pieces
61. To be more specific, when viewed in the up-down direction, the shape of a surface
(outer circumferential surface 61a) on the outer side in the radial direction of each
inner contact piece 61 is an arc formed by equally dividing a circle into three (see
FIG. 5). The curvature radius of the outer circumferential surface 61a is substantially
identical with the radius of the inner circumferential surface 45 of the cylindrical
portion 42. In the inner circumferential surface of each inner contact piece 61, female
screws (not illustrated) are formed to be separated from one another in the circumferential
direction. The above-described male screw of the bolt member B1 is screwed into the
female screw. The inner contact pieces 61 at least partially overlap the disc-shaped
portion 44 in the up-down direction. The inner contact pieces 61 are arranged to be
movable in the radial direction. To be more specific, each inner contact piece 61
is slidable in the radial direction relative to the first attaching portion 51 and
the second attaching portion 52. The bottom surface of each inner contact piece 61
is in contact with, for example, the top surface 51a of the first attaching portion
51. The distance between the top surface of each inner contact piece 61 and the bottom
surface of the second attaching portion 52 in the up-down direction is about 0.2 mm.
Surfaces (end faces 61b) formed at the respective ends in the circumferential direction
of each inner contact piece 61 are provided to be able to make contact with the end
faces 61b of the neighboring inner contact piece 61 in the circumferential direction
(as detailed later). Between the two opposing end faces 61b, an inner gap G1 is formed.
[0085] At an outer end portion in the radial direction of each inner contact piece 61, an
inner pressing surface 61c (see FIG. 4(b)) is formed. When the cylindrical portion
42 and the contact portion 53 are in the above-described distanced state, the inner
pressing surface 61c at least partially overlaps the cylindrical portion 42 in the
up-down direction. When the cylindrical portion 42 and the contact portion 53 are
in the above-described distanced state, the inner pressing surface 61c faces outward
in the radial direction and toward the cylindrical portion 42 side in the up-down
direction (i.e., upward in the present embodiment).
[0086] The outer contact pieces 62 are arranged to make contact with the outer circumferential
surface 46 of the cylindrical portion 42 (as detailed later). Each of the outer contact
pieces 62 is made of, for example, a metal material. The Young's modulus of the material
of which each outer contact piece 62 is made is, for example, 10 GPa or higher when
the temperature of each outer contact piece 62 is equal to a temperature at which
the spinning apparatus 2 and the cooler 3 are driven. The outer contact pieces 62
are provided outside the inner contact pieces 61 in the radial direction and inside
the outer fixing ring 57 in the radial direction. Each of the outer contact pieces
62 is shaped as a piece of a substantially ring-shaped ring member (not illustrated)
divided in the circumferential direction. In the present embodiment, the contact portion
53 includes three outer contact pieces 62. To be more specific, when viewed in the
up-down direction, the shape of a surface (inner circumferential surface 62a) on the
inner side in the radial direction of each outer contact piece 62 is, for example,
an arc formed by equally dividing a circle into three (see FIG. 5). The curvature
radius of the inner circumferential surface 62a is substantially identical with the
radius of the outer circumferential surface 46 of the cylindrical portion 42. In the
outer circumference of each outer contact piece 62, female screws (not illustrated)
are formed to be separated from one another in the circumferential direction. The
above-described male screw of the bolt member B2 is screwed into the female screw.
The outer contact pieces 62 are arranged to be movable in the radial direction. To
be more specific, each outer contact piece 62 is slidable in the radial direction
relative to the first attaching portion 51 and the second attaching portion 52. The
bottom surface of each outer contact piece 62 is in contact with, for example, the
top surface 51a of the first attaching portion 51. The distance between the top surface
of each outer contact piece 62 and the bottom surface of the second attaching portion
52 in the up-down direction is about 0.2 mm. Surfaces (end faces 62b) formed at the
respective ends in the circumferential direction of each outer contact piece 62 are
provided to be positionally different from the end faces 61b in the circumferential
direction. In other words, an outer gap G2 formed between two opposing end faces 62b
is positionally different from the inner gap G1 in the circumferential direction.
[0087] At an inner end portion in the radial direction of each outer contact piece 62, an
outer pressing surface 62c (see FIG. 4(b)) is formed. When the cylindrical portion
42 and the contact portion 53 are in the distanced state, the outer pressing surface
62c at least partially overlaps the cylindrical portion 42 in the up-down direction.
When the cylindrical portion 42 and the contact portion 53 are in the distanced state,
the outer pressing surface 62c faces inward in the radial direction and toward the
cylindrical portion 42 side in the up-down direction (i.e., upward in the present
embodiment).
[0088] The biasing portion 54 is provided with spring members 71 (biasing members). Each
spring member 71 is, for example, a compression coil spring made of a metal material.
As shown in FIG. 4(a) to FIG. 5, the spring members 71 include inner spring members
72 (inner biasing members of the present invention) and outer spring members 73 (outer
biasing members of the present invention). The inner spring members 72 are provided
outside the inner fixing ring 56 and inside the inner contact pieces 61 in the radial
direction. In the present embodiment, for example, six inner spring members 72 are
provided as the inner spring members 72 (see FIG. 5). Two inner spring members 72
are provided to correspond to one inner contact piece 61. Into each inner spring member
72, a part of the bolt member B1, which is between the head portion and the male screw,
is inserted. One end of the inner spring member 72 is in contact with the outer circumferential
surface of the inner fixing ring 56. The other end of the inner spring member 72 is
in contact with the inner circumferential surface of the corresponding inner contact
piece 61. With this arrangement, each inner spring member 72 biases the corresponding
inner contact piece 61 outward in the radial direction.
[0089] The outer spring members 73 are provided outside the outer contact pieces 62 and
inside the outer fixing ring 57 in the radial direction. In the present embodiment,
for example, six inner spring member 72 are provided as the outer spring members 73
(see FIG. 5). Two outer spring members 73 are provided to correspond to one outer
contact piece 62. Into each outer spring member 73, a part of the bolt member B2,
which is between the head portion and the male screw, is inserted. One end of the
outer spring member 73 is in contact with the inner circumferential surface of the
outer fixing ring 57. The other end of the outer spring member 73 is in contact with
the outer circumference of the corresponding outer contact piece 62. With this arrangement,
each outer spring member 73 biases the corresponding outer contact piece 62 inward
in the radial direction. When the cylindrical portion 42 and the contact portion 53
are in the distanced state, the outer circumferential surface 61a of the inner contact
piece 61 is in contact with the inner circumferential surface 62a of the outer contact
piece 62.
[0090] When the cylindrical portion 42 and the contact portion 53 are in the distanced state,
the operator is allowed to reach members such as the spinneret 13 by a cleaning tool
(not illustrated), through the gap formed between the cylindrical portion 42 and the
contact portion 53. The operator is therefore able to perform maintenance operations
including cleaning of members such as the spinneret 13.
(Operations of Sealing Mechanism)
[0091] Now, the following will describe operations of the seal 30 when the cooler 3 is moved
up from the maintenance position to the operation position, with reference to FIG.
6(a) to FIG. 8. FIG. 6(a) illustrates the operations of the lower sealing mechanism
32 when the contact portion 53 starts to make contact with the cylindrical portion
42. FIG. 6(b) illustrates a state in which the lower sealing mechanism 32 is further
moved up from the state shown in FIG. 6(a). FIG. 7(a) is a side cross sectional view
of the slow cooling unit 4 and its surroundings when the cooler 3 is at the operation
position. FIG. 7(b) is an enlarged view of a part of FIG. 7(a) (i.e., a region R2
surrounded by a two-dot chain line). FIG. 8 is a cross section taken along a line
VIII-VIII in FIG. 7(a).
[0092] As the cooler 3 at the maintenance position is moved upward by the air cylinder 28,
the cooler 3 is ascended to the operation position. Accordingly, the lower sealing
mechanism 32 attached to the cooler 3 is ascended, too (see an arrow in FIG. 6(a)).
In the ascending process of the lower sealing mechanism 32, as shown in FIG. 6(a),
a lower part of the cylindrical portion 42 relatively passes through the gap between
the inner attaching plate 58 and the outer attaching plate 59, and the inner contact
piece 61 and the outer contact piece 62 of the contact portion 53 make contact with
the cylindrical portion 42. To be more specific, the inner pressing surface 61c of
the inner contact piece 61 and the outer pressing surface 62c of the outer contact
piece 62 make contact with the bottom surface 47 of the cylindrical portion 42. At
this stage, an upward force is exerted to the inner contact piece 61 and the outer
contact piece 62 by the air cylinder 28. Due to the law of action and reaction, a
downward force is exerted to the inner contact piece 61 and the outer contact piece
62 by the cylindrical portion 42. Because the inner pressing surface 61c faces upward
and outward in the radial direction, a force that is downward and inward in the radial
direction is exerted to the inner pressing surface 61c (see an arrow in FIG. 6(a)).
As a result of this, the inner contact piece 61 is moved inward in the radial direction
by the cylindrical portion 42. Because the outer pressing surface 62c faces upward
and inward in the radial direction, a force that is downward and outward in the radial
direction is exerted to the outer pressing surface 62c (see an arrow in FIG. 6(a)).
As a result of this, the outer pressing surface 62c is moved outward in the radial
direction by the cylindrical portion 42. As the lower sealing mechanism 32 is further
ascended, the inner contact piece 61 and the bolt member B1 move further inward in
the radial direction, whereas the outer contact piece 62 and the bolt member B2 move
further outward in the radial direction (see an arrow in FIG. 6(b)). At this stage,
the inner spring member 72 and the outer spring member 73 are pressed in the radial
direction by the cylindrical portion 42 and are elastically deformed.
[0093] In this way, when the cooler 3 moves from the maintenance position to the operation
position, the contact portion 53 makes contact with the cylindrical portion 42 and
is therefore movable at least in the horizontal direction against the biasing force
of the biasing portion 54.
[0094] When the movement of the cooler 3 to the operation position is completed, as shown
in FIG. 7(a) and FIG. 7(b), the outer circumferential surface 61a of the inner contact
piece 61 makes contact with the inner circumferential surface 45 of the cylindrical
portion 42 and the inner circumferential surface 62a of the outer contact piece 62
makes contact with the outer circumferential surface 46 of the cylindrical portion
42 (contact state). The inner contact piece 61 is biased outward in the radial direction
(i.e., toward the cylindrical portion 42) by the elastic restoring force of the inner
spring member 72. The outer contact piece 62 is biased inward in the radial direction
(i.e., toward the cylindrical portion 42) by the elastic restoring force of the outer
spring member 73. To put it differently, the inner contact piece 61 and the outer
contact piece 62 are biased in directions substantially orthogonal to the up-down
direction (i.e., biased in intersecting directions) . The radial direction is equivalent
to a biasing direction of the present invention. The gap formed by the contact portion
53 and the biasing portion 54 is sealed by the first attaching portion 51 and the
second attaching portion 52.
[0095] When the cooler 3 is at the operation position, as shown in FIG. 7(a) and FIG. 7(b),
the bottom surface 47 of the cylindrical portion 42 is in contact with the top surface
51a of the first attaching portion 51. This restricts the movement of the cylindrical
portion 42 and the first attaching portion 51 in the up-down direction. On this account,
the length in the up-down direction of the slow cooling space Ss is defined by the
cylindrical portion 42 and the first attaching portion 51 that are in contact with
each other. When the cooler 3 is at the operation position, the distance between the
bottom surface of the disc-shaped portion 44 of the plate portion 41 and the top surface
of the inner attaching plate 58 in the up-down direction is, for example, about 1.1
mm. In this way, the gap between the disc-shaped portion 44 and the inner attaching
plate 58 is narrow. However, the size of the gap is not limited to the specific value
described above.
[0096] As described above, the curvature radius of the outer circumferential surface 61a
of the inner contact piece 61 is substantially identical with the radius of the inner
circumferential surface 45 of the cylindrical portion 42. On this account, when the
cooler 3 is at the operation position (i.e., when the cylindrical portion 42 and the
contact portion 53 are in the contact state), the outer circumferential surface 61a
is closely in contact with the inner circumferential surface 45 as shown in FIG. 8.
[0097] When the cylindrical portion 42 and the contact portion 53 are in the contact state,
the inner contact piece 61 is at an inner position in the radial direction as compared
to a case where the cylindrical portion 42 and the contact portion 53 are in the distanced
state. At this stage, two neighboring end faces 61b oppose each other within a short
distance or are in contact with each other. When the cylindrical portion 42 and the
contact portion 53 are in the contact state, the inner gap G1 is narrow in the circumferential
direction as compared to a case where the cylindrical portion 42 and the contact portion
53 are in the distanced state. This makes it possible to improve the airtightness
of the slow cooling space Ss.
[0098] As described above, the curvature radius of the inner circumferential surface 62a
of the outer contact piece 62 is substantially identical with the radius of the outer
circumferential surface 46 of the cylindrical portion 42. With this arrangement, when
the cylindrical portion 42 and the contact portion 53 are in the contact state, the
inner circumferential surface 62a is closely in contact with the outer circumferential
surface 46 as shown in FIG. 8.
[0099] The inner gap G1 and the outer gap G2 are positionally different from each other
in the circumferential direction. On this account, movement of gas between the slow
cooling space Ss and the space outside the slow cooling space Ss in the radial direction
is suppressed.
(Evaluation of Sealing Property)
[0100] Now, the following will describe evaluation of a sealing property of the seal 30
arranged as described above and a result of the evaluation. The inventor of the subject
application prepared a test chamber (not illustrated) having substantially the same
structure as the seal 30. To be more specific, the inventor of the subject application
prepared a box-shaped member (hereinafter, a box member) that was slightly larger
than the contact portion 53 when viewed in the up-down direction. The box member was
a substantially cube-shaped, was made of metal, and was hollow. The inventor of the
subject application sealed the bottom surface of the box member by an unillustrated
plate member. The inventor of the subject application formed an air inlet in one (first
side surface) of four side surfaces of the box member. The inventor of the subject
application formed an air outlet (first outlet) in a side surface (second side surface)
opposing the first side surface. The inventor of the subject application formed the
other air outlet (second outlet) in one of the remaining two side surfaces, and attached
a differential pressure gauge to the other of the two side surfaces. The differential
pressure gauge is a known gauge for measuring a differential pressure between the
internal space of the test chamber and the outside space. The inventor of the subject
application provided, at the top surface of the box member, a seal having the same
structure as the contact portion 53, and attached a below-described lid member to
the seal. The lid member includes a cylinder identical in shape with the above-described
cylindrical portion 42 and a disc identical in shape with the above-described disc-shaped
portion 44. The inventor of the subject application sealed the through hole (identical
in shape with the above-described through hole 43) of the disc by means of a tape.
[0101] In the test chamber arranged as described above, air injected through the inlet is
basically discharged through the first outlet and the second outlet. Based on this,
the inventor of the subject application checked whether the sealing property between
the seal and the lid member was sufficient, by visually observing a flow of air by
means of a known smoke tester. When the pressure of the internal space was higher
by about 50 Pa than the pressure of the outside space (i.e., when the differential
pressure was higher by about 50 Pa), air leakage from between the seal and the lid
member was not observed. As described above, when the yarn spinning system 1 is driven,
the difference between the pressure of the slow cooling space Ss and the pressure
of the outside space is less than 20 Pa. It was therefore confirmed that the test
chamber had a sufficient sealing property.
[0102] As described above, in the seal 30, the contact portion 53 is pressed onto the spinning
apparatus 2 (cylindrical portion 42) by the biasing portion 54 independent from the
air cylinder 28. Even if a gap is formed between the slow cooling space Ss and the
outside space So by the contact portion 53 and the biasing portion 54, the gap can
be closed by the first attaching portion 51 and the second attaching portion 52. Because
the difference between the pressure of the slow cooling space Ss and the pressure
of the outside space So is typically small, the required airtightness can be achieved
by the seal 30. It is therefore possible to seal the gap formed between the slow cooling
space Ss and the outside space So to some degree, without using members made of a
rubber material as members forming the contact portion 53, the biasing portion 54,
the first attaching portion 51, and the second attaching portion 52.
[0103] In addition to the above, even if the contact portion 53 is worn or deformed, the
required airtightness can be achieved because the contact portion 53 is firmly in
contact with the cylindrical portion 42 thanks to the biasing portion 54.
[0104] In addition to the above, design errors between the spinnerets 13 (e.g., errors in
size and/or positional relationship between the spinnerets 13) can be easily absorbed
by the biasing portion 54.
[0105] Because of the presence of the seal 30, the cylindrical portion 42 may not be arranged
to seal the gap between the slow cooling space Ss and the outside space So. It is
therefore possible to use a member that is not made of a rubber material as a member
constituting the cylindrical portion 42. On this account, deterioration and deformation
of the cylindrical portion 42 due to the heat generated by the spinning apparatus
2 are suppressed. On this account, unintentional changes in length of the slow cooling
space Ss in the up-down direction are suppressed. Due to this, it is possible to maintain
the required airtightness of the slow cooling space Ss for a long time, while suppressing
unintentional changes in length of the slow cooling space Ss in the up-down direction
for a long time.
[0106] In addition to the above, the Young's modulus of the material of which the cylindrical
portion 42 is made is high, i.e., 10 GPa, when the spinning apparatus 2 and the cooler
3 are driven. It is therefore possible to effectively suppress deformation of the
cylindrical portion 42 even if the cylindrical portion 42 is pressurized as the cooler
3 is pressed upward by the air cylinder 28.
[0107] In addition to the above, because the cylindrical portion 42 is made of a metal material,
it is possible to effectively suppress the need of early replacement of the cylindrical
portion 42.
[0108] In addition to the above, the Young's modulus of the material of which the contact
portion 53 is made is high, i.e., 10 GPa, when the spinning apparatus 2 and the cooler
3 are driven. Because the contact portion 53 is made of a hard material and distortion
is suppressed, it is possible to effectively suppress the need of early replacement
of the contact portion 53.
[0109] In addition to the above, because the contact portion 53 is made of a metal material
that is less likely to be deteriorated, it is possible to effectively suppress the
need of early replacement of the contact portion 53.
[0110] The biasing portion 54 is provided with the spring members 71. The spring members
71 are typically formed by metal members that are less likely to be deteriorated.
Therefore, it is possible to effectively avoid the necessity of early replacement
of the biasing portion 54.
[0111] Each spring member 71 is a compression coil spring. Because the compression coil
spring is typically inexpensive, it is possible to suppress increase in the cost of
components.
[0112] In addition to the above, members constituting the seal 30 are attached to the cooler
3. It is therefore possible to suppress excessive heating of these members as compared
to a case where the members constituting the seal 30 are attached to the spinning
apparatus 2.
[0113] In addition to the above, the biasing directions in which the spring members 71 bias
the contact portion 53 intersect with the up-down direction (i.e., have a component
in the horizontal direction). It is therefore possible to secure an installation space
of the biasing portion 54 in the horizontal direction, even if the size in the up-down
direction of the seal 30 is severely restricted. Due to this, the degree of freedom
in designing the biasing portion 54 is improved.
[0114] The length in the up-down direction of the slow cooling space Ss must be particularly
short when a narrow yarn Y is spun out. The slow cooling space Ss is a relatively
unstable region provided between the spinning apparatus 2 and the cooler 3. On this
account, when the slow cooling space Ss is excessively long in the up-down direction,
a narrow yarn Y particularly susceptible to external disturbance may be unstable in
quality. In this regard, the present embodiment is particularly effective when a narrow
yarn Y is produced, because the size of the seal 30 is reduced in the up-down direction.
[0115] In addition to the above, the cylindrical portion 42 is in contact with the contact
portion 53 and functions as the regulating portion of the present invention. It is
therefore possible to reduce the number of components as compared to an arrangement
in which a member in contact with the contact portion 53 is different from a member
constituting the regulating portion.
[0116] When the top surface 51a in contact with the cylindrical portion 42 is tilted relative
to the horizontal direction, a change of the relative positions between the cylindrical
portion 42 and the top surface 51a in the horizontal direction may result in a change
of the relative positions between the cylindrical portion 42 and the top surface 51a
in the up-down direction. Due to this, the length of the slow cooling space Ss may
be disadvantageously changed in the up-down direction. Because the top surface 51a
is arranged to be flat along the horizontal direction in the present embodiment, the
disadvantage is suppressed.
[0117] In addition to the above, when the cooler 3 moves from the maintenance position to
the operation position, the contact portion 53 makes contact with the cylindrical
portion 42 and is therefore movable at least in the horizontal direction against the
biasing force of the biasing portion 54. On this account, the contact portion 53 is
pressed by the cylindrical portion 42 and moved, even when the horizontal position
of the contact portion 53 is slightly deviated from the horizontal position of the
cylindrical portion 42. It is therefore possible to compensate a horizontal position
deviation between the cylindrical portion 42 and the contact portion 53, while arranging
the cylindrical portion 42 and the contact portion 53 to be closely in contact with
each other.
[0118] In addition to the above, when the cylindrical portion 42 and the contact portion
53 are in the contact state, the inner gap G1 formed between the inner contact pieces
61 in the circumferential direction is narrow in the circumferential direction as
compared to a case where the cylindrical portion 42 and the contact portion 53 are
in the distanced state. It is therefore possible to minimize the decrease of the airtightness
of the slow cooling space Ss.
[0119] The inner contact piece 61 includes the inner pressing surface 61c. With this arrangement,
when the cylindrical portion 42 and the contact portion 53 are switched from the distanced
state to the contact state, the bottom surface 47 of the cylindrical portion 42 makes
contact with the inner pressing surface 61c, with the result that the inner contact
piece 61 is pressed inward in the radial direction. This allows the cylindrical portion
42 and the inner contact piece 61 in contact with each other to smoothly move in the
up-down direction relative to each other and allows the inner contact piece 61 to
move inward in the radial direction. It is therefore possible to cause the inner circumferential
surface 45 of the cylindrical portion 42 and the inner contact piece 61 to make contact
with each other simply by moving the cylindrical portion 42 and the contact portion
53 in the up-down direction relative to each other.
[0120] The disc-shaped portion 44 at least partially overlaps the inner contact pieces 61
(and the inner attaching plate 58) in the up-down direction. It is therefore possible
to narrow the space in the vicinity of the inner contact pieces 61 in the up-down
direction by the disc-shaped portion 44, when the cylindrical portion 42 and the contact
portion 53 are in the contact state. This arrangement further improves the airtightness
of the slow cooling space Ss.
[0121] The disc-shaped portion 44 and the partition wall portion (specifically, the inner
attaching plate 58 of the second attaching portion 52) oppose each other in the up-down
direction. It is therefore possible to narrow the space in the vicinity of the inner
contact pieces in the up-down direction by the disc-shaped portion 44 and the inner
attaching plate 58. This arrangement further improves the airtightness of the slow
cooling space.
[0122] The spring members 71 include the outer spring members 73 which are configured to
bias the outer contact pieces 62 toward the outer circumferential surface 46 of the
cylindrical portion 42. On this account, the outer contact pieces 62 further improve
the airtightness of the slow cooling space Ss.
[0123] The outer contact piece 62 includes the outer pressing surface 62c. With this arrangement,
when the cylindrical portion 42 and the contact portion 53 are switched from the distanced
state to the contact state, the bottom surface 47 of the cylindrical portion 42 makes
contact with the outer pressing surface 62c, with the result that the outer contact
piece 62 is pressed outward in the radial direction. It is therefore possible to cause
the outer circumferential surface 46 of the cylindrical portion 42 and the outer contact
piece 62 to make contact with each other simply by moving the cylindrical portion
42 and the contact portion 53 in the up-down direction relative to each other.
[0124] Even if a passage of gas is unintentionally formed between the outer gaps G2 and
the inner gaps G1, it is possible to elongate the passage. This further suppresses
gas from going in and out between the slow cooling space Ss and the space outside
the slow cooling space Ss. This arrangement further improves the airtightness of the
slow cooling space Ss.
[0125] Each cylindrical portion 42 is substantially ring-shaped when viewed in the up-down
direction. The shape of the extending portion is therefore simple.
[0126] When the spinning apparatus 2 and the cooler 3 are driven, the difference between
the pressure of the slow cooling space Ss and the pressure of the outside space So
is less than 20 Pa. With this arrangement, the required airtightness of the slow cooling
space Ss can be easily achieved by the seal 30.
[0127] The plural cylindrical portions 42 are included in one upper sealing member 31. The
plate portion 41 and the cylindrical portions 42 are preferably formed of a single
member. This arrangement makes it possible to suppress variations in length in the
up-down direction between the slow cooling spaces Ss, as compared to a case where
the cylindrical portions 42 are formed of different members.
[0128] The contact portion 53 is independent from the cylindrical portion 42 (regulating
portion). It is therefore possible to maintain the length of the slow cooling space
Ss to be constant by the cylindrical portion 42, even if the contact portion 53 is
worn or deformed.
[0129] The following will describe modifications of the above-described embodiment. The
members identical with those in the embodiment above will be denoted by the same reference
numerals and the explanations thereof are not repeated.
- (1) In the embodiment above, the cylindrical portion 42 is substantially ring-shaped
when viewed in the up-down direction. That is to say, each of the inner circumferential
surface 45 and the outer circumferential surface 46 of the cylindrical portion 42
is circular in shape when viewed in the up-down direction. However, the disclosure
is not limited to this arrangement. The cylindrical portion 42 may not be substantially
ring-shaped when viewed in the up-down direction. Although not illustrated, at least
one of the inner circumferential surface 45 or the outer circumferential surface 46
may be, for example, polygonal in shape and has plural straight lines when viewed
in the up-down direction. Accordingly, the outer circumferential surface 61a of each
of the inner contact pieces 61 and/or the inner circumferential surface 62a of the
outer contact piece 62 may be linear in shape when viewed in the up-down direction.
- (2) In the embodiment above, the outer gap G2 is positionally different from the inner
gap G1 in the circumferential direction. However, the disclosure is not limited to
this arrangement. The outer gap G2 may be substantially positionally identical with
the inner gap G1 in the circumferential direction.
- (3) In the embodiment above, the outer pressing surface 62c is formed on the outer
contact piece 62. However, the disclosure is not limited to this arrangement. The
outer pressing surface 62c may not be formed. For example, at a portion that is an
upper end portion and an inner end portion in the radial direction of the outer contact
piece 62, a corner may be formed. In such a case, for example, a cross section along
the up-down direction of the lower end portion of the cylindrical portion 42 may be
arranged to be thin. When the cooling mechanism ascends from the maintenance position
to the operation position, the lower end portion of the cylindrical portion 42 may
relatively move and enter a gap between the inner contact piece 61 and the outer contact
piece 62 in the radial direction. In this way, the cylindrical portion 42 may move
the inner contact piece 61 and the outer contact piece 62 in the radial direction.
Likewise, the inner pressing surface 61c may not be formed on the inner contact piece
61.
- (4) In the embodiment above, the contact portion 53 includes the outer contact piece
62. However, the disclosure is not limited to this arrangement. The contact portion
53 may not include the outer contact piece 62.
- (5) In the embodiment above, the inner attaching plate 58 is provided above the inner
contact piece 61. Due to this, the disc-shaped portion 44 and the inner attaching
plate 58 overlap each other in the up-down direction and the space in the vicinity
of the inner contact pieces 61 is narrow in the up-down direction. However, the disclosure
is not limited to this arrangement. The inner attaching plate 58 may not be provided
to overlap the disc-shaped portion 44 in the up-down direction.
- (6) In the embodiment above, the upper sealing member 31 includes plural disc-shaped
portions 44. Due to this, the space in the vicinity of the inner contact pieces 61
is narrow in the up-down direction. However, the disclosure is not limited to this
arrangement. The upper sealing member 31 may not include the disc-shaped portion 44.
- (7) In the embodiment above, when the cylindrical portion 42 and the contact portion
53 are in the contact state, the inner gaps G1 are narrow in the circumferential direction
as compared to a case where the cylindrical portion 42 and the contact portion 53
are in the distanced state. However, the disclosure is not limited to this arrangement.
The contact portion 53 may be arranged such that the sizes of the inner gaps G1 when
the cylindrical portion 42 and the contact portion 53 are in the contact state are
identical with the sizes of the inner gaps G1 when the cylindrical portion 42 and
the contact portion 53 are in the distanced state.
- (8) In the embodiment above, the contact portion 53 includes the inner contact piece
61. However, the disclosure is not limited to this arrangement. The contact portion
53 may not include the inner contact piece 61. The contact portion 53 may include
only the outer contact piece 62.
- (9) In the embodiment above, the spring members 71 bias the contact portion 53 in
the radial directions. However, the disclosure is not limited to this arrangement.
The spring members 71 may be provided to bias the contact portion 53 in directions
having, for example, components in the radial direction and the up-down direction.
Alternatively, for example, another seal 81 (see FIG. 9(a) and FIG. 9(b)) different
from the seal 30 may be provided in the yarn spinning system 1. This arrangement will
be specifically described below.
[0130] As shown in FIG. 9(a) and FIG. 9(b), the seal 81 includes the above-described upper
sealing member 31 and a lower sealing mechanism 82 attached to the cooler 3. The lower
sealing mechanism 82 includes a first attaching portion 83, a second attaching portion
84, a fixing ring 85, a contact portion 86 (surrounding portion of the present invention),
and a biasing portion 87. The first attaching portion 83 is a cylindrical member extending
in the up-down direction. The first attaching portion 83 is provided directly above
the cooling cylinder 21 and is fixed to the top surface 20a of the box 20. The first
attaching portion 83 is provided outside the contact portion 86 and the biasing portion
87 in the radial direction and is arranged to seal a gap formed by the contact portion
86 and the biasing portion 87. The second attaching portion 84 is a cylindrical member
extending in the up-down direction. The second attaching portion 84 is provided outside
the first attaching portion 83 in the radial direction and is fixed to the top surface
20a of the box 20. The second attaching portion 84 is provided inside the contact
portion 86 and the biasing portion 87 in the radial direction and is arranged to seal
a gap formed by the contact portion 86 and the biasing portion 87. At least one of
the first attaching portion 83 or the second attaching portion 84 is equivalent to
the partition wall portion of the present invention. In the radial direction, there
is a gap between the first attaching portion 83 and the second attaching portion 84.
The fixing ring 85 is a substantially ring-shaped member provided substantially horizontally,
and is provided in the gap. The fixing ring 85 is fixed to the top surface 20a of
the box 20. The fixing ring 85 is shorter than the first attaching portion 83 and
the second attaching portion 84 in the up-down direction. In the fixing ring 85, recesses
(not illustrated) that are open downward are formed. On the upper side of each recess,
a through hole (not illustrated) is formed to penetrate the fixing ring 85 in the
up-down direction. Into the recesses and the through holes, bolt members B3 that are
structurally identical with the bolt members B1 and B2 are inserted, respectively.
The leading end portion of the bolt member B3 extends upward. Upward movement of a
head portion of the bolt member B3 is restricted by the periphery of the through hole
of the fixing ring 85.
[0131] The contact portion 86 is, for example, substantially ring-shaped. The contact portion
86 is made of, for example, a metal material. The Young's modulus of the material
of the contact portion 86 is, for example, 10 GPa or higher when the temperature of
the contact portion 86 is equal to a temperature at which the spinning apparatus 2
and the cooler 3 are driven. The contact portion 86 is provided directly below the
disc-shaped portion 44 of the upper sealing member 31. The contact portion 86 has
a top surface 86a (end face of the present invention) that faces up. The disc-shaped
portion 44 has a bottom surface 44a (contact surface of the present invention) that
faces down. The top surface 86a is disposed to oppose the bottom surface 44a in the
up-down direction. When viewed in the up-down direction, the top surface 86a (one
of the end face and the contact surface of the present invention) may be inside the
contour of the bottom surface 44a (the other of the end face and the contact surface
of the present invention). The contact portion 86 is provided directly above the fixing
ring 85. In the same manner as the fixing ring 85, the contact portion 86 is provided
in the gap between the first attaching portion 83 and the second attaching portion
84. In the bottom surface of the contact portion 86, a female screw is formed. The
male screw of the bolt member B3 is screwed into the female screw. The biasing portion
87 is provided with, for example, spring members 88. Each spring member 88 is a compression
coil spring similar to, for example, the inner spring member 72 and the outer spring
member 73. The spring member 88 is provide to be extendable and contractible in the
up-down direction. Into the outer spring member 88, a part of the bolt member B3,
which is between the head portion and the male screw, is inserted. Because of this,
each spring member 88 biases the contact portion 86 upward. The contact portion 86
is slidable in the up-down direction relative to the first attaching portion 83 and
the second attaching portion 84. In this modification, the cylindrical portion 42
is equivalent to the regulating portion of the present invention.
[0132] The disc-shaped portion 44 and the contact portion 86 are switchable between the
distanced state (see FIG. 9(a)) in which the bottom surface 44a of the disc-shaped
portion 44 and the top surface 86a of the contact portion 86 are distanced from each
other and the contact state (see FIG. 9(b)) in which the bottom surface 44a and the
top surface 86a are in contact with each other. When the disc-shaped portion 44 and
the contact portion 86 are in the contact state, the bottom surface 47 of the cylindrical
portion 42 of the upper sealing member 31 is in contact with the top surface 20a of
the box 20. The top surface20a is equivalent to the regulating surface of the present
invention. This arrangement of the present invention also makes it possible to achieve
the airtightness of the slow cooling space Ss. Furthermore, even when the horizontal
position of the contact portion 86 is slightly deviated from the horizontal position
of the disc-shaped portion 44, the deviation does not hinder the achievement of the
airtightness of the slow cooling space Ss. However, an idea for successfully arranging
the length in the up-down direction of the slow cooling space Ss to be equal to or
shorter than a predetermined length is required. In the seal 81, for example, plural
pole-shaped members (not illustrated) extending in the up-down direction may be aligned
in the circumferential direction in place of the cylindrical portions 42. In this
case, each pole-shaped member is equivalent to the regulating portion of the present
invention.
(10) In the embodiment above, all of the cylindrical portions 42 and the disc-shaped
portions 44 are included in one upper sealing member 31. However, the disclosure is
not limited to this arrangement. The upper sealing member 31 may be divided into plural
members.
(11) In the embodiment above, the top surface 51a of the first attaching portion 51
is flat. Alternatively, the top surface 20a of the box 20 is flat. However, the disclosure
is not limited to these arrangements. A part of the top surface 51a where the top
surface 51a is in contact with the cylindrical portion 42 may be tilted or curved.
A part of the top surface 20a where the top surface 20a is in contact with the cylindrical
portion 42 may be tilted or curved.
(12) As a movement mechanism for moving the cooler 3 in the up-down direction, for
example, a hydraulic cylinder (not illustrated) may be provided in place of the air
cylinder 28. Alternatively, for example, an unillustrated hydraulic jack may be provided
as the movement mechanism.
(13) In the embodiment above, the lower sealing mechanism 32 and the biasing portion
54 are attached to the cooler 3 whereas the upper sealing member 31 is attached to
the spinning apparatus 2. However, the disclosure is not limited to this arrangement.
For example, a member that is substantially symmetrical with the upper sealing member
31 in the up-down direction may be attached to the cooler 3. In addition to this,
a structure that is substantially symmetrical with the lower sealing mechanism 32
and the biasing portion 54 in the up-down direction may be attached to the spinning
apparatus 2.
(14) In the embodiment above, the contact portion is made of a metal material. However,
the disclosure is not limited to this arrangement. The contact portion may be made
of, for example, a non-metal material such as ceramic. Likewise, the regulating portion
may be made of a non-metal material.
(15) In the embodiment above, the Young's modulus of the material of the contact portion
is 10 GPa or higher when the temperature of the contact portion is equal to a temperature
at which the spinning apparatus 2 and the cooler 3 are driven. However, the disclosure
is not limited to this arrangement. The Young's modulus of the material of which the
contact portion is made may be lower than 10 GPa when the temperature of the contact
portion is equal to a temperature at which the spinning apparatus 2 and the cooler
3 are driven. Likewise, the Young's modulus of the material of which the regulating
portion is made may be lower than 10 GPa when the temperature of the regulating portion
is equal to a temperature at which the spinning apparatus 2 and the cooler 3 are driven.
(16) While in the embodiment above each of the spring members 71 and 88 is a compression
coil spring, the disclosure is not limited to this arrangement. Each of these spring
members may be a spring member different from the compression coil spring, such as
a plate spring (not illustrated) or a torsion spring (not illustrated).
(17) The biasing portion of the present invention may include an elastic body different
from the spring member. For example, in the above-described seal 81, a heat insulation
member (not illustrated) and a rubber member (not illustrated) may be provided in
place of the bolt member B3 and the spring member 88. In other words, for example,
the heat insulation member may be provided below the contact portion 86 and the rubber
member may be provided below the heat insulation member and above the box 20. This
arrangement makes it possible to bias the contact portion 86 upward while minimizing
heat transfer from the spinning apparatus 2 to the rubber member.
(18) In the embodiment above, the spinning apparatus 2 has plural spinnerets 13. Furthermore,
the cooler 3 has plural cooling cylinders 21. These components form plural slow cooling
spaces Ss. However, the disclosure is not limited to this arrangement. Each of the
number of spinnerets 13, the number of cooling cylinders 21, and the number of slow
cooling spaces Ss may be one. In the seal 30 or the seal 81, each of the number of
contact portions and the number of biasing portions may be one. In this arrangement,
the number of regulating portions may be one.
(19) In the embodiment above, the slow cooling space Ss has a positive pressure as
compared to the outside space So. To be more specific, the difference between the
pressure of the slow cooling space Ss and the pressure of the outside space So is
more than 0 Pa and less than 20 Pa. However, the disclosure is not limited to this
arrangement. For example, the pressure difference may be equal to or more than 20
Pa, or may be equal to or less than 50 Pa described above. Alternatively, the pressure
difference may be substantially zero, or the slow cooling space Ss may have a negative
pressure as compared to the outside space So. In these cases, the absolute value of
the pressure difference may be less than 20 Pa or may be equal to or more than 20
Pa, for example.
(20) In the embodiment above, the contact portion 53 of the seal 30 is provided to
be independent from the cylindrical portion 42 (regulating portion). However, the
disclosure is not limited to this arrangement. A single member may be arranged to
function both the contact portion and the regulating portion of the present invention.
For example, in the above-described seal 81, the length in the up-down direction of
the contact portion 86 may be substantially identical with the length in the up-down
direction of the cylindrical portion 42. In this case, the contact portion 86 is able
to function as a regulating portion. In the case above, furthermore, the cylindrical
portion 42 may not be provided as long as the required airtightness of the slow cooling
space can be maintained for a long time.
1. A yarn spinning system (1) comprising:
a spinning apparatus (2) which includes spinnerets (13) each of which is able to discharge
a yarn material; and
a cooler (3) which includes cooling units (21) capable of cooling the yarn material
discharged from the spinnerets (13) and is provided below the spinning apparatus (2),
the yarn spinning system (1) further comprising:
a movement mechanism (28) which is able to move the cooler (3) between an operation
position where the yarn material is spun out and a maintenance position below the
operation position and which is configured to exert an upward force to the cooler
(3) when the cooler (3) is at the operation position;
regulating portions (42) which are provided between the spinnerets (13) and the cooling
units (21) in an up-down direction, respectively, and are arranged to define lengths
in the up-down direction of slow cooling spaces (Ss) formed between the spinnerets
(13) and the cooling units (21) in the up-down direction, respectively, when the cooler
(3) is at the operation position; and
seals (30, 81) which are arranged to seal gaps between the slow cooling spaces (Ss)
and an outside space (So) outside the slow cooling spaces (Ss) in a horizontal direction
perpendicular to the up-down direction, when the cooler (3) is at the operation position,
each of the seals (30, 81) including:
a contact portion (53, 86) which is attached to one of the spinning apparatus (2)
and the cooler (3), is provided to surround a corresponding one of the slow cooling
spaces (Ss), and is arranged to make contact with the other of the spinning apparatus
(2) and the cooler (3);
a biasing portion (54, 87) which is attached to the one of the spinning apparatus
(2) and the cooler (3), is independent from the movement mechanism (28), and is configured
to bias the contact portion (53, 86) in a predetermined biasing direction toward the
other of the spinning apparatus (2) and the cooler (3); and
a partition wall portion (51, 52, 83, 84) which is fixed to the one of the spinning
apparatus (2) and the cooler (3), is arranged to seal each of the gaps formed by the
contact portion (53, 86) and the biasing portion (54, 87), and separates a corresponding
one of the slow cooling spaces (Ss) from the outside space (So).
2. The yarn spinning system (1) according to claim 1, wherein, when a temperature of
the regulating portions (42) is identical with a temperature when the spinning apparatus
(2) and the cooler (3) are driven, the Young's modulus of a material of the regulating
portions (42) is equal to or higher than 10 GPa.
3. The yarn spinning system (1) according to claim 1 or 2, wherein, the regulating portions
(42) are made of a metal material.
4. The yarn spinning system (1) according to any one of claims 1 to 3, wherein, when
a temperature of the contact portion (53, 86) is identical with a temperature when
the spinning apparatus (2) and the cooler (3) are driven, the Young's modulus of a
material of the contact portion (53, 86) is equal to or higher than 10 GPa.
5. The yarn spinning system (1) according to any one of claims 1 to 4, wherein, the contact
portion (53, 86) is made of a metal material.
6. The yarn spinning system (1) according to any one of claims 1 to 5, wherein, the biasing
portion (54, 87) includes a spring member (71, 88).
7. The yarn spinning system (1) according to claim 6, wherein, the spring member (71,
88) is a compression coil spring.
8. The yarn spinning system (1) according to any one of claims 1 to 7, wherein, the one
of the spinning apparatus (2) and the cooler (3) is the cooler (3).
9. The yarn spinning system (1) according to any one of claims 1 to 8, wherein,
the other of the spinning apparatus (2) and the cooler (3) includes extending portions
(42) which are provided to surround the respective slow cooling spaces (Ss) when viewed
in the up-down direction and which extend in the up-down direction,
the contact portion (53) is disposed to be in contact with a circumferential surface
(45, 46) of a corresponding one of the extending portions (42), and
the biasing direction intersects with the up-down direction.
10. The yarn spinning system (1) according to claim 9, wherein,
the regulating portions (42) include the respective extending portions (42), and
the extending portions (42) define the lengths in the up-down direction of the respective
slow cooling spaces (Ss).
11. The yarn spinning system (1) according to claim 10, further comprising:
a regulating surface (51a) which is positionally fixed in the up-down direction relative
to the one of the spinning apparatus (2) and the cooler (3) and is arranged to be
in contact with a leading end in the up-down direction of each of the extending portions
(42) when the cooler (3) is at the operation position,
the regulating surface (51a) being flat along the horizontal direction.
12. The yarn spinning system (1) according to any one of claims 9 to 11, wherein, when
the cooler (3) moves from the maintenance position to the operation position, the
contact portion (53) makes contact with the corresponding one of the extending portions
(42) so as to be movable at least in the horizontal direction against a biasing force
of the biasing portion (54).
13. The yarn spinning system (1) according to any one of claims 9 to 12, wherein,
the circumferential surface (45, 46) of each of the extending portions (42) includes
an inner circumferential surface (45) of each of the extending portions (42),
the contact portion (53) includes inner contact pieces (61) which are aligned in a
circumferential direction of the corresponding one of the extending portions (42)
and are provided to make contact with the inner circumferential surface (45) of the
corresponding one of the extending portions (42),
the biasing portion (54) includes inner biasing members (72) which bias the inner
contact pieces (61) toward the inner circumferential surface (45), and
when the corresponding one of the extending portions (42) is in contact with the inner
contact pieces (61), inner gaps (G1) that are gaps formed between the inner contact
pieces (61) in the circumferential direction are narrow in the circumferential direction
as compared to a case where each of the extending portions (42) is distanced from
the inner contact pieces (61).
14. The yarn spinning system (1) according to claim 13, wherein,
each of the inner contact pieces (61) has an inner pressing surface (61c) that is
provided at an outer end portion in a radial direction that is orthogonal to both
the up-down direction and the circumferential direction, and
when each of the extending portions (42) is distanced from the inner contact pieces
(61),
the inner pressing surface (61c) at least partially overlaps the corresponding one
of the extending portions (42) in the up-down direction and faces outward in the radial
direction and toward the corresponding one of the extending portions (42) in the up-down
direction.
15. The yarn spinning system (1) according to claim 13 or 14, wherein,
the other of the spinning apparatus (2) and the cooler (3) includes disc-shaped portions
(44) which are adjacent to the respective extending portions (42) in the up-down direction
and are provided to be close to the other of the spinning apparatus (2) and the cooler
(3) as compared to the extending portions (42), and
a corresponding one of the disc-shaped portions (44) at least partially overlaps the
inner contact pieces (61) in the up-down direction.
16. The yarn spinning system (1) according to claim 15, wherein, the corresponding one
of the disc-shaped portions (44) opposes the partition wall portion (51, 52) in the
up-down direction.
17. The yarn spinning system (1) according to any one of claims 13 to 16, wherein,
the circumferential surface (45, 46) of each of the extending portions (42) includes
an outer circumferential surface (46) of each of the extending portions (42),
the contact portion (53) includes outer contact pieces (62) which are aligned in the
circumferential direction of the corresponding one of the extending portions (42)
and are provided to make contact with the outer circumferential surface (46) of the
corresponding of the extending portions (42), and
the biasing portion (54) includes outer biasing members (73) which bias the respective
outer contact pieces (62) toward the outer circumferential surface (46).
18. The yarn spinning system (1) according to claim 17, wherein,
each of the outer contact pieces (62) has an outer pressing surface (62c) that is
provided at an inner end portion in the radial direction that is orthogonal to both
the up-down direction and the circumferential direction, and
when each of the extending portions (42) is distanced from the outer contact pieces
(62),
the outer pressing surface (62c) at least partially overlaps the corresponding one
of the extending portions (42) in the up-down direction and faces inward in the radial
direction and toward the corresponding one of the extending portions (42) in the up-down
direction.
19. The yarn spinning system (1) according to claim 17 or 18, wherein, outer gaps (G2)
that are gaps formed between the outer contact pieces (62) in the circumferential
direction are positionally different from the inner gaps (G1) in the circumferential
direction.
20. The yarn spinning system (1) according to any one of claims 9 to 19, wherein, each
of the extending portions (42) is ring-shaped when viewed in the up-down direction.
21. The yarn spinning system (1) according to any one of claims 1 to 8, wherein,
the contact portion (86) includes a surrounding portion (86) which surrounds a corresponding
slow cooling space (Ss) among the slow cooling spaces (Ss),
the biasing portion (87) is configured to bias the surrounding portion in the up-down
direction,
in a radial direction of the surrounding portion (86), the partition wall portion
(83, 84) is provided (i) either inside the surrounding portion (86) and the biasing
portion (87) or outside the surrounding portion (86) and the biasing portion (87)
or (ii) both inside the surrounding portion (86) and the biasing portion (87) and
outside the surrounding portion (86) and the biasing portion (87), and
the surrounding portion (86) has an end face (86a) which faces the other of the spinning
apparatus (2) and the cooler (3) in the up-down direction.
22. The yarn spinning system (1) according to claim 21, wherein,
the other of the spinning apparatus (2) and the cooler (3) has a contact surface (44a)
which is provided to make contact with the end face (86a) of the surrounding portion
(86), and
when viewed in the up-down direction, one of the end face (86a) and the contact surface
(44a) is inside the contour of the other of the end face (86a) and the contact surface
(44a).
23. The yarn spinning system (1) according to any one of claims 1 to 22, wherein, when
the spinning apparatus (2) and the cooler (3) are driven, an absolute value of a difference
between the pressure of each of the slow cooling spaces (Ss) and the pressure of the
outside space (So) is less than 20 Pa.
24. The yarn spinning system (1) according to any one of claims 1 to 23, wherein, the
regulating portions (42) are formed by a single common member (31).
25. The yarn spinning system (1) according to any one of claims 1 to 24, wherein, the
contact portion (53, 86) is independent from the regulating portions (42).